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NAME OF COMPANY

CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

DATA
Room Floor Area = 380 m²
Ceiling Height = 3.00 m
Room Volume = 1,140.00 m³
No. of Persons ( Previous data ) = 32 persons
Required Air Flow/person = 25 CMH / person
Pressurization Rate = 1.5 times/hr
Prod. Machine Load ( Total ) = 60 kW (GIVEN-TI)
Area -1 ( assumed) = 30 kW x 0.30 =
Area -2 ( oven 30KW) = 30 kW x 0.50 =
Design Prod. Machine Load = 24.0 kW - - - - - - - 6.82528
Process Exhaust Volume ( OVEN ) = 400 CMH
Equipment Load Factor ( as per observation) = 0.30
Sensible Heat/person = 65 kcal / hr-person
Latent Heat/person = 105 kcal / hr-person
Room Load/area = 40 kcal / hr-m²
Lighting Load = 20 kcal / hr-m²

COMPUTATION
1. ) OA REQUIRED
a.) Required Ventilation for people ( OA Vent )
CMH
OAP = 25 x 32 Persons
person

OAP = 800 CMH

b.) Room Pressurization


NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

OAPRES = Room Volume x Pressurization Rate

times
OAPRES = 1,140 m³ x 1.5
hr

OAPRES = 1,710 CMH

c.) Process Exhaust


OAPE = 400 CMH ( From OVEN -process equipment ) assumed flow rate

OA VOLUME = Ventilation for people + Process Exhaust + Room Pressurization

OA VOLUME = 0 CMH + 400 CMH +

OA VOLUME = 2,110 CMH

OA Load = 1.2 Kg/m³ x 2,110 CMH x ( hoa - hrm ) Kcal/kg-da

OA Load = 1.2 Kg/m³ x 2,110 CMH x ( 22.4 - 10.3

OA Load = 30,637.20 ---------------------------- 10.13135 TR ------- This is the load r


room heat load.
NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

IF OAC(MAU) IS REQUIRED
SPECIFY :
1 UNIT - 10 TR ( 30240 KCAL/HR) OAC UNIT ALL FRESH AIR
2110 CMH X 80mmAq
3 phase , 220V, 60 Hz , 2.0 Kw

2. ) TOTAL SENSIBLE HEAT LOAD


QSH = QE + QP + QB + QL

a.) Equipment Load [ See note-(a)]


860 kcal/hr
QE = Production Machine Load x
1 kW

860 kcal/hr
QE = 24 kW x x 1.00
1 kW

QE = 20,640 kcal/hr --------------------------- 6.8 TR - - - -

b.) Sensible Heat from People


QP = Sensible Heat/person x No. of Persons

kcal/hr
QP = 65 x 32 Persons
person

QP = 2,080 kcal/hr --------------------------- 0.7 TR - - -


NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

c.) Room Load


QR = Room Load/area x Room Floor Area

kcal/hr
QR = 40 x 380 m²

QR = 15,200 kcal/hr --------------------------- 5.0 TR - - -

d.) Lighting Load


QL = Lighting Load/area x Room Floor Area

kcal/hr
QL = 20 x 380 m²

QL = 7,600 kcal/hr --------------------------- 2.5 TR - - -

Therefore, the total sensible heat is equal to:


QSH-TOTAL = ∑ ( a + b + c + d )
QSH-TOTAL = 20,640 kcal/hr + 2,080 kcal/hr + 15,200 kcal/hr +

QSH-TOTAL = 45,520 kcal/hr --------------------------- 15.1 TR - - -

3.) TOTAL LATENT HEAT LOAD


QLH = Latent Heat/person x No. of Persons

kcal/hr
QLH = 105 x 32 Persons
person
NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

QLH = 3,360 kcal/hr --------------------------- 1.1 TR - - -

4.) TOTAL ROOM HEAT LOAD ( Sensible & Latent)


QT = QSH + QLH ( sensible + latent )

QT = 45,520 kcal/hr + 3,360 kcal/hr

QT = 48,880 kcal/hr --------------------------- 16.2 TR - - -

5.) SENSIBLE HEAT FACTOR


QSH From Psychromet
SHF =
QT

45,520 kcal/hr Therefore,


SHF =
48,880 kcal/hr

SHF = 0.93

6.) SUPPLY AIR FLOW to cool room at 21 degrees


QSH
SA =
ρCP (ΔT)
NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

45,520 kcal/hr
SA =
1.2 kg/m³ ( 0.24 kcal/kg-˚C) ( 9.5

SA = 16,781 CMH ------------------- < 17,100 CMH

near ok

7.) RETURN AIR VOLUME

RA = SA - OA Volume

RA = 16,781 CMH - 2,110 CMH

RA = 14,671 CMH -------------------------

8.) MIXING ENTHALPY


(hO x OA) + (hR x RA)
hMix =
SA

From Psychrometric Chart:

At 25˚C db (28.8°C wb) & 78% RH Outside Air Condition and 25C+/-2˚C (55%RH)+/-10% Ro
hsA = 10.30 kcal/kg tsA = 16.0
hRM = 12.6 kcal/kg tRM = 25.0

By Enthalpy Air Mixture:


( 10.30 kcal/kg x 2,110 CMH ) +( 12.60
hMIX =
16,781 CMH
NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

hMIX = 12.31 kcal/kg

By Temperature Air Mixture:

( 16.00 °C db x 2,110 CMH ) +( 25.00


TMIX =
16,781 CMH

TMIX = 23.87 °C db °F db

9.) AHU COOLING COIL CAPACITY


QC = SA x 1.2 kg/m³ x (hmix - hLVG) hLVG = hSA at SHF =

From Psychrometric Chart:


At h(mix) = 12.31 kcal/kg hRM = 12.60 kcal/kg -
hLVG = 10.00 kcal/kg h at tsa=15.5°CDB / 15°CWB and 95% RH

QC = 16,781 CMH x 1.20 kg / m³ x ( 12.31

1 TR
QC = 46,534 kcal/hr x
3,024 kcal/hr

QC
= 15.4 TR Say, 16 TR
NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

SCHEMATIC DIAGRAM OF I3J3 PRODUCTION- AIR CON

RE TURN AIR DUC T RE TURN AIR DUC T RE TURN AIR DUC T

S UP P LY AIR DUC T S UP P LY AIR DUC T S UP P LY AIR DUC T

BF-05 BF-04 BF-03

AHU AHU AHU AHU AHU


10 09 08 07 06
60 TR 60 TR 60 TR 60 TR 60 TR

WAL L L O U VE R WALL LO UVE R

F R E S H A I R F R E S H A I R
NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

10.) CHECK AIR CHANGE FROM COOLING SUPPLY AIR


Supply Air Volume
AC =
Room Volume

16,781 CMH
AC =
1,140.0 m³

AC = 15 times/hr ------------- ACCEPTABLE FOR CLASS 100K

11.) SUPPLY AIR VOLUME BASED ON RECOMMENDED AIR CHANGE AT NON STD-CLEANROOM
SA = Room Volume x Recommended Air Change

AC = times/hr

SA = m³ x 0 times/hr

SA = 0 CMH

12.) HEPA Filter -- NOT REQUIRED

SA
Air Volume / HEPA Unit =
No. of HEPA filter

13.) Solving For Chilled Water Flow Rate:

Chilled Water Entering, tCHWS = 7 °C


Chilled Water Leaving/Return, tCHWR = 12 °C
NAME OF COMPANY
CALCULATION SHEET

PROJECT NAME OF PROJECT

HEAT LOAD CALCULATION - Class 100K

summary

1 unit AHU-1
Air Handling Unit Chilled Water Type
Horizontal Draw Thru Type w/ Plenum Box & Medium Filter-90%
16 TR ( 48,384
Air Flow: 16,781 CMH
(CFM )

Electrical Supply:

1 unit OAC-
Air Handling Unit Chilled Water Type
Horizontal Draw Thru Type w/ Plenum Box & Medium Filter-90%
10 TR ( 30,637 kcal / hr }
Air Flow: 2,110 CMH X 90 mmAq ESP

Electrical Supply: Kw x V
PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

DESIGN CONDITION
Outdoor Temperature: 35.0 ˚C db / 28.8°C wb
Outdoor Relative Humidity: 64 %
Outdoor Enthalpy hOA = 22.4 Kcal / Kg -da

Indoor (Requirement) trm= 25.0 +/-2˚C


Cleanliness: class 100K
9.0 kW
15.0 kW
TR

Room Air Changes/ Hr = 15 AC/HR(from Table )


Relative Humidity: = 55 ± 10 %RH
Room Temperature: = 25.0 ± 2 ºCdb / 19.6°Cwb
Room Enthalpy hrm = 12.6 Kcal/ Kg - da
PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

med flow rate only

1,710 CMH

12.6
) Kcal/kg-da

s the load required to cool the Outdoor air and to be added on the total
heat load.
PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

x Load Factor

already applied factor here. . .

This is the SENSIBLE heat load from the people(occupant) required to


maintain room at desired temp.
PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

This is the SENSIBLE heat load within the prod room required to
maintain room at desired temp.

This is the SENSIBLE heat load from lighting required to maintain the
room at desired temp.

kcal/hr + 7,600 kcal/hr

This is the TOTAL ROOM sensible heat load required to maintain the room
at desired temp in additiion to the OA Load & latent heat load.
PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

This is the LATENT heat load from PERSON required to maintain the
room at desired temp.

This is the TOTAL (sensible & latent ) heat load required to maintain the
room at desired temp that will be added to the Outdoor Air Heat Load.

Psychrometric Chart at 95%RH( or BF=.05)


TLVG = 15.5 ˚C -------- Supply air leaving the AHUs
59.9 ˚F
fore,
ΔT = TR - TLvg

ΔT = 25.0 ˚C - 15.5 ˚C
ΔT = 9.5 ˚C
PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

˚C)

--------- Required supply air to cool the room at 25°Cdb

--------- Required return air to re-cool the room at 25 degrees

H)+/-10% Room Air Condition,


°C db
°C db

kcal/kg x 14,671 CMH )


PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

°C db x 14,671 CMH )

F= 0.93

h at Room temp of 25°Cdb & 50%RH.

kcal/kg - 10.00 kcal/kg )


PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

R CONDITIONING SYSTEM :

RN AIR DUC T RE TURN AIR DUC T RE TURN AIR DUC T

Y AIR DUC T S UP P L Y AIR DU C T S U P P L Y AIR DUC T

BF-03 BF-02 BF-01

AHU AHU AHU AHU AHU AHU


06 05 04 03 02 01
60 TR 60 TR 60 TR 60 TR 60 TR 60 TR

WALL L O UVE R WALL LOUVE R

F R E S H A I R F R E S H A I R
PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

Note (b) :
Chilled water supply should be set at 6.5°C or 7.0°C
to meet the desire Room Temperature of 21°C +/- 3.
Note (c) :
Liebert AHU(60 TR ) should be set Temp at 70°C and
modulating valve at 50% opening.
Note (d) :
100K Room- RH is controlled by Humidistat thru the AHU ( 30 TR ) via
modulating valve . RH ranged from min 44% and max of 56%

LEANROOM

NOT APPLICABLE

0 CMH
= = 0 CMH
2
PANY
ON SHEET

No.:
Date:
Calculated by :
100K
Checked by :

q ESP

3 Ø 60 Hz

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