Performance Perfect

Performance Perfect

ABOUT US
t Factory is situated at Olipur, Shaistaganj, Habiganj on the Dhaka Sylhet highway
t Factory shade is around 1lac SFT, this is the largest MS & GI plant in Bangladesh
t The factory consists of two mills –One with the production range of ½” to 2”
and other one is from 2” to 4”
t Using all modern technology
t First time in Bangladesh fully automated GI mill
t The factory has its own power generation system

OUR CREDENTIALS
It Is our pleasure that we have got several recognitions from both local and international organization
as the best business enterprise through sustainable growth.

CEO of PRAN-RFL Group Receiving the Trophy from DMD of Pran-RFL Group receiving the Award from
former Commerce Minister of Pepoles Republic of Bangladesh. Honorable Prime Minister of Pepoles Republic of Bangladesh

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Features
Japanese Industrial Standards (JIS) maintain for RM sourcing
First time in Bangladesh fully automated GI mill ensures high quality
Accurate thickness & length
High pressure resistance
Higher durability and longevity
Best quality product ever in Bangladesh due to fully automated
Superior bendability, ease of cutting and threading
Weld consistency and integrity

Greater resistance to corrosion

Widely used in
Industrial sectors
Oil and Gas transmissions
Water & Sewerage pipes
Commercial /Residential Building
Boring
Structural purposes

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Quality Policy
Consistent with the group purpose, we are committed to create value for all our stakeholders by
continuously improving the effectiveness of Quality System and Process through innovations, involving
all our employees.

We shall constantly strive to improve the quality of lives of the communities it serve through excellence
in all facets of its activities. Our objectives shall be to:

A) Produce and deliver products as per customer’s expectations, conforming

to national / international standards.

B) Enhance the knowledge and skills of employees for effective implementation

of Quality Management System (QMS).

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Our Factory & Its State of Art Technology

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Basic Information of Circular Pipe

Thickness

Where,
OD OD= Pipe Outer Diameter
ID = Pipe Inner Diameter
T =Thickness
ID= OD-2xT

ID

MS & GI Pipe

MS Pipe
Mild Steel Pipe
Carbon contain
maximum 0.25%

GI Pipe
Galvanized Iron Pipe
Zink contain 40gm/m2
thickness up to 6mm
(BDS 1031:2006)

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Process Flow Diagram of MS & GI Pipe

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MANUFACTURING AND TESTING FLOW DIAGRAM

ELECTRIC RESISTANCE WELDED BLACK

IDENTITY AND DECOILER SLITTING END SHEAR BUTT WELD STRIP STRIP EDGE
ANALYSIS CHECK ACCUMULATOR PREPARATION
LOOP PIT (MILLING)

SIZING EDDY CURRENT IDENTIFICATION DIMENSIONAL WELD SEAM PIPE END HYDROSTATIC
TESTING CUTTING TO CHECKS TEST BEVELLING/ TESTING
LENGTH FACING

FOR BOILER TUBES

FOR GALVANIZED TUBES

OF HIGH FREQUENCY INDUCTION WELDED /

AND GALVANIZED PIPES/ TUBES

ULTRASONIC PREFORMING FORMING PILOT LINE REMOVAL OF INDUCTION NORMAL WATER METALLOGRAPHIC
TESTING OF MARKING HFI WELDING INTERNAL AND ANNEALING OF COOLING EXAMINATION
STRIP AUTOMATIC EXTERNAL WELD BEAD WELD SEAM
TEMPERATURE CONTROL

ULTRASONIC ULTRASONIC FINAL MARKING AND ACCEPTANCE AND BUNDLING STACKING SHIPPING
TEST OF TEST OF INSPECTION STAMPING RELEASE FOR
WELD SEAM PIPE END DESPATCH

FULL BODY STRAIGHTENING HYDROSTATIC FULL BODY

NORMALIZING TESTING EDDY CURRENT

PICKLING & DRYING HOT DIP STEAM BLOWING PASSIVATION VISUAL THREADING
FLUXING FURNACE ZINC COATING (DICHROMATING) INSPECTION

MANUFACTURING AND TESTING FLOW DIAGRAM OF HIGH FREQUENCY INDUCTION WELDED /

ELECTRIC RESISTANCE WELDED BLACK AND GALVANIZED PIPES/ TUBES

IDENTITY AND DECOILER SLITTING END SHEAR BUTT WELD STRIP STRIP EDGE ULTRASONIC PREFORMING FORMING PILOT LINE REMOVAL OF INDUCTION NORMAL WATER METALLOGRAPHIC
ANALYSIS CHECK ACCUMULATOR PREPARATION TESTING OF MARKING HFI WELDING INTERNAL AND ANNEALING OF COOLING EXAMINATION
LOOP PIT (MILLING) STRIP AUTOMATIC EXTERNAL WELD BEAD WELD SEAM
TEMPERATURE CONTROL

SIZING EDDY CURRENT IDENTIFICATION DIMENSIONAL WELD SEAM PIPE END HYDROSTATIC
TESTING CUTTING TO CHECKS TEST BEVELLING/ TESTING ULTRASONIC ULTRASONIC FINAL MARKING AND ACCEPTANCE AND BUNDLING STACKING SHIPPING
LENGTH FACING TEST OF TEST OF INSPECTION STAMPING RELEASE FOR
WELD SEAM PIPE END DESPATCH

FOR BOILER TUBES

FULL BODY STRAIGHTENING HYDROSTATIC FULL BODY
NORMALIZING TESTING EDDY CURRENT

FOR GALVANIZED TUBES

PICKLING & DRYING HOT DIP STEAM BLOWING PASSIVATION VISUAL THREADING
FLUXING FURNACE ZINC COATING (DICHROMATING) INSPECTION

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Process

Production process Electric Resistance Welding (ERW) Process, galvanized

by automatic hot dip galvanizing process
GI Pipe are taper threaded and Black Pipe are either
End Finish
plane ended or beveled

Pipe grade Falcon Silver, Falcon Gold, Falcon Diamond, Falcon

Ruby, Falcon Special

Chemical Compositon (%)

Designation
Carbon 0.10
Silicon 0.35
SPHT 1 Manganese 0.50
Phosphorus 0.040
Sulphur 0.040
Mechanical Properties
Tensil Strength kgf/mm2 (N/mm2) 28(275)
Thickness (mm) 1.2 t 1.6 30
Elongation (%) Thickness (mm) 1.6 t 2.0 32
Thickness (mm) 3.0 t 6.0 35
Bending Angle Degree 180°

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MS & GI Pipe Product Lists

BS-1387:1990, ISO 4200, IS 1239 (P1) and BDS 1031:2006 standards

LIGHT
Nominal Bore Out Side Dia Thickness Weight of Black Tube
mm inch mm mm mm Kg/m Kg/m
15 ½” 21.4 21.00 2.00 0.952 0.961
20 ¾” 26.9 26.4 2.35 1.410 1.420
25 1” 33.8 33.2 2.65 2.010 2.030

32 1 ¼” 42.5 41.9 2.65 2.580 2.610

40 1 ½” 48.4 47.8 2.9 3.250 3.290
50 2” 60.2 59.6 2.9 4.110 4.180

65 2 ½” 76.00 75.20 3.25 5.800 5.920

80 3” 88.70 87.90 3.25 6.810 6.980
100 4” 113.90 113.00 3.65 9.890 10.20

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MEDIUM
Nominal Bore Out Side Dia Thickness Weight of Black Tube
mm inch mm mm mm Kg/m Kg/m
15 ½" 21.80 21 2.65 1.22 1.23
20 ¾" 27.30 26.50 2.65 1.58 1.59
25 1" 34.20 33.30 3.25 2.44 2.46

32 1 ¼" 42.90 42.00 3.25 3.14 3.17

40 1 ½" 48.80 47.90 3.25 3.61 3.65
50 2" 60.80 59.70 3.65 5.10 5.17

65 2 ½" 76.60 75.30 3.65 6.51 6.63

80 3" 89.50 88.00 4.05 8.47 8.64
100 4" 115.00 113.10 4.50 12.10 12.40

HEAVY
Nominal Bore Out Side Dia Wall thick- Weight of Black Tube
ness
mm inch mm mm mm Kg/m Kg/m
15 ½" 21.80 21.00 3.25 1.45 1.46
20 ¾" 27.30 26.50 3.25 1.90 1.91
25 1" 34.20 33.30 4.05 2.97 2.99

32 1 ¼" 42.90 42.00 4.05 3.84 3.87

40 1 ½" 48.80 47.90 4.05 4.43 4.47
50 2" 60.80 59.70 4.50 6.17 6.24

65 2 ½" 76.60 75.30 4.50 7.90 8.02

80 3" 89.50 88.00 4.85 10.10 10.30
100 4" 115.00 113.10 5.40 14.40 14.70

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Market Standards

FALCON SILVER
Nominal Dia Wall Thick- Out Side Dia (mm) Weight of Black Tube
ness
Min Max M.S G.I
mm inch mm mm mm Kg/m Kg/m
15 ½" 1.5 21 21.4 0.74 0.80
20 ¾" 1.5 26.4 26.9 0.98 1.05
25 1" 1.7 33.2 33.8 1.35 1.45
32 1 ¼" 1.7 41.9 42.5 1.71 1.84
40 1 ½" 1.8 47.8 48.4 2.09 2.25
50 2" 1.8 59.6 60.2 2.59 2.78
65 2 ½" 2 75.2 76 3.67 3.95
80 3" 2 87.9 88.7 4.32 4.64
100 4" 2 112.25 112.55 5.57 5.99
100 4" 2.35 112.55 112.85 6.55 7.04
100 4" 3 113 113.9 8.36 8.99

FALCON GOLD
Nominal Dia Wall Thick- Out Side Dia (mm) Weight (kg/meter)
ness
Min Max M.S G.I
mm inch mm mm mm Kg/m Kg/m
15 ½" 2 21 21.4 0.98 1.05
20 ¾" 2 26.4 26.9 1.30 1.39
25 1" 2.35 33.2 33.8 1.85 1.99
32 1 ¼" 2.35 41.9 42.5 2.35 2.53
40 1 ½" 2.65 47.8 48.4 3.07 3.30
50 2" 2.65 59.6 60.2 3.80 4.08

65 2 ½" 2.9 75.2 76 5.32 5.71

80 3" 2.9 87.9 88.7 6.25 6.72
100 4" 3.65 113 113.9 10.14 10.90

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FALCON DIAMOND
Nominal Dia Wall Thick- Out Side Dia (mm) Weight (kg/meter)
ness
Min Max M.S G.I
mm inch mm mm mm Kg/m Kg/m
15 ½" 2.35 21 21.4 1.14 1.23
20 ¾" 2.35 26.4 26.9 1.51 1.63
25 1" 2.65 33.2 33.8 2.08 2.24
32 1 ¼" 2.65 41.9 42.5 2.64 2.84
40 1 ½" 2.9 47.8 48.4 3.35 3.60
50 2" 2.9 59.6 60.2 4.13 4.44

65 2 ½" 3.25 75.2 76 5.94 6.39

80 3" 3.25 87.9 88.7 6.99 7.51
100 4" 4 113 133.9 11.08 11.92

FALCON RUBY
Nominal Dia Wall Thick- Out Side Dia (mm) Weight (kg/meter)
ness
Min Max M.S G.I
mm inch mm mm mm Kg/m Kg/m
15 ½" 2.65 21 21.4 1.29 1.39
20 ¾" 2.65 26.4 26.9 1.71 1.83
25 1" 2.90 33.2 33.8 2.25 2.42
32 1 ¼" 2.90 41.9 42.5 2.89 3.11
40 1 ½" 3.25 47.8 48.4 3.75 4.03
50 2" 3.25 59.6 60.2 4.64 4.99

65 2 ½" 4 75.2 76 7.32 7.86

80 3" 3.65 87.9 88.7 7.85 8.44

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FALCON SPECIAL
Wall
Nominal Dia Out Side Dia (mm) Weight (kg/meter)
Thickness
Min Max M.S G.I
mm inch mm mm mm Kg/m Kg/m
25 1" 3.25 33.20 33.80 2.53 2.72
25 1" 3.65 33.20 33.80 2.84 3.05
40 1 ½" 3.65 47.80 48.40 4.21 4.53
40 2 ½" 4.00 47.80 48.40 4.62 4.96
50 2" 3.65 59.60 60.20 5.21 5.61
50 2" 4.00 59.60 60.20 5.71 6.14
65 2 ½" 3.65 75.20 76.00 6.68 7.18
80 3" 4.00 87.70 88.50 8.60 9.25
80 3" 3.65 87.9 88.7 7.85 8.44

Customized Product

We produce customized pipe between 1.5” to 4”

if condition is filled up.

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MS & GI Laboratory Arrangement

Universal Testing machine, (Tensile & Compressive)

Bend Test Machine

Hydraulic Test

Flattering Test

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 Our Credential

PRAN-RFL Center, 105 Pragati Sarani, Middle Badda, Dhaka 1212, Bangladesh
Phone : 88-02-9881792,88-02-8835546, Fax : 88-02-8837464