Professional Documents
Culture Documents
Tower cranes
1. How often should you check your tower locking nuts and pins?
A. Daily
B. Weekly
C. Monthly
3. If your crane is fitted with a lift, how often should it be checked and tested by
a competent person?
A. Six months
B. Weekly
C. Yearly
A. 6 years
B. 4 yearly, after each erection of crane or after any alterations or repairs
C. Yearly
6. Limit switches are fitted to all cranes what is the minimum standard of the
switches?
A. IP60
B. IP65
C. IP67
A. Weekly
B. Monthly
C. Six monthly
Ritchie’s Training Centre
8. How often should you limit switch be checked in sub zero temperatures?
A. Weekly
B. Daily
C. Twice a week
A. No never
B. Only when the load is to heavy
C. When told to do so by site agent
10. How would you check that unauthorised personnel have not re calibrated a
limit switch?
12. Safety harness must be worn at all times when walking a jib; what should you
secure it to?
A. Any structure
B. To a safety line above waist height
C. On trolley rope
A. True
B. False
15. Cranes jibs require clearance from structures. What is the minimum
requirement?
A. 600 mm
B. 1 meter
C. 3 meters
Ritchie’s Training Centre
16. What is the overall weight of the ballast block’s on your machine?
____________
17. Where would you find information for the maximum working height of your
machine?
18. When lifting a load what would stop your crane from fast hoist mode?
19. Tower cranes can work under special duties and carry out work with magnets
according to BS7121?
A. True
B. False
21. When travelling on a rail-mounted machine; how would you position your
working jib?
22. What would stop your crane from running off the end of a track?
A. Limit switch
B. End of track safeguard
C. Sand bags
A. Yearly
B. Weekly
C. As per operators manual
Ritchie’s Training Centre
24. Where would the operator position the trolley to tension it?
25. When adjusting the trolley rope caution should be taken. WHY?
26. Why would you adjust trolley ratchet a couple of adjustment clicks at a time
and operate trolley in between adjustments?
27. Tower cranes can work under special duties and carry out work with grabs
according to BS7121?
A. True
B. False
28. If your trolley rope breaks what would stop the trolley from running away?
29. Why are flat boards positioned on the side of a jib or on the rotating
platform?
30. What would stop your trolley from running off the end of a jib?
31. What are the working flags attached to the side of the jib indicate?
33. How would you determine an overload if you’re rated capacity Indicator was
not fitted with a light system?
A. Sandbags
B. Wind safeguards
C. Handbrake
35. What would happen if the wind exceeds that of the manufactures
recommendations?
A. Slew brake would blow off and crane will free slew
B. Crane could be put in danger of overturning
C. A. First and if brake did not release than B
36. Tower cranes can work under special duties and carry out work with pile
driving or extraction piles according to BS7121?
A. True
B. False
37. Before operators open the main electrical panel, what must he do?
39. What may be the result of a trolley brake not activating when you have a
heavy load on the jib?
40. Apart from weather fatigue what else would you inspect on a limit switch?
41. How would you ensure hoist and trolley cut off switches are working
properly?
42. When placing a horizontal jib crane out of service the hook block must be
unloaded, block stowed safely and jib positioned downwind but how must
this be done
43. What are the safety guards over the vision panel on the cab floor and
windows for?
44. According to BS7121 tower cranes should not be used for tandem lifting?
A. True
B. False
45. Tower cranes can be used with vacuum lifting devices providing weight of
attachment is taken into account?
A. True
B. False
A. High winds
B. Snow or ice
C. Rain
Ritchie’s Training Centre
47. If your crane has been exposed to extreme weather conditions and the
stability might have been affected, what should you do?
A. Inspect crane structure to ensure it has not suffered damage that would
affect it’s stability
B. Carry out a 4 year overload test
C. Carry out a test lift
48. Rail mounted tower cranes should be fitted with an audible travel alarm?
A. True
B. False
A. True
B. False
L4 45.0m 2,5 – 14,2 m 4.69 4.36 3.81 3.37 3.02 2.73 2.49 2.29 2.11 1.89 1.76 1.60 1.50 1.46 1.37 1.34 1.30
L3 40.0m 2,5 – 15,3 m 4.75 4.15 3.68 3.30 2.99 2.73 2.50 2.31 2.07 1.93 1.75 1.65
L3 35.0m 2,5 – 16,4 m 4.49 3.99 3.58 3.24 2.96 2.72 2.51 2.25 2.10
L1 30.0m 2,5 – 16,9 m 4.65 4.12 3.70 3.35 3.06 2.81 2.60
50. What is the maximum radius a load of 3 tonne can be safely lifted at?
_______ metres
51. You have been asked to lift a load of 2000kg at 32m can you achieve this lift?
A. Yes
B. No
Ritchie’s Training Centre
52. What is the maximum weight you can lift with 2 falls of rope?
________ tonne
53. You have a weight of 2 tonne on your crane with 2 falls of rope how far out in
radius can you safely achieve this lift?
_________ metres
54. How far in radius can you safely achieve a lift of 5 tonne?
_______ metres.
55. What is the maximum weight in kilograms can you lift to 43m in radius?
________ kgs
56. You have to position a load weighing 2.6 tonne on the apex of a roof. The
measurement along the side of the building to roof apex is 22.5 metres;
Distance along the front of the building to centre of rotation is 11 metres can
you achieve this lift?
A. Yes
B. No
57. You have to position a load from A to D weighing 2.4 tonne on the apex of a
roof. The measurement along the side of the building (B – C) is 45 metres,
Distance along the front of the building to centre of rotation (A – B) is 25
metres calculate your radius?
A.
B. C.
45m
60. What effect can blocking have on your crane and equipment?
61. When the maximum number of turns is wound round the drum, how far must
the flange of the drum extend above the outer layer of the rope?
62. When the hook block is at it’s lowest point, what is the minimum amount of
full turns of wire rope that must remain on the hoist drum?
A. 2
B. 3
C. 1
64. What safety device should be fitted (where applicable) to a hook block to
prevent slings from dislodging?
65. When lifting a heavy load what precautions would you take to work within a
given radius?
__________________
67. The crane you are operating has a single fall capacity of 7 tonnes; the load to
be lifted is 10 tonnes. How can this lift be achieved using this crane?
68. Your crane load chart is virtually unreadable from wear and tear, what action
would need to be taken?
69. What items are required to determine the cranes lifting capacity at radius?
70. When is it important to include the falls of hoist rope as part of a rated load?
71. Cranes have more stability when lifting over the side of the vehicle?
A. True
B. False
72. If the precise reading is not available on a load chart, what should you do?
73. Whilst operating your crane it becomes windy. How would you check
guidance for shut down?
75. Operators can work safely to manufactures wind speeds at all times?
76. The load chart has a heavy black line across the chart, how would this affect
the cranes structure & stability above and below the line?
____________________________
78. Before commencing work on a site, why is it important to consult with the
site manager?
79. What would be provided for a crane working at night or in a dark area?
80. What communication methods does the operator have other than the two way
radio?
A. Hand signals
B. Whistles
C. Telephones
D. Light signals
83. What precautions must be observed when working near power lines?
________________________
(1)
(2)
If you can get clearance from local electricity company you can move crane into a
minimum distance of? (GS6)
86. What is the most important action to be taken if your crane comes into
contact with live power cables?
87. The total number of vertical parts of rope from which the hook block is
suspended is called?
A. Rope ties
B. Rope stays
C. Falls of rope
88. You are operating a crane, which is to lift an object out of the water what
special precautions should be taken?
______________________________
90. Why is it important to check the over hoist limit or cut off switch?
91. What would you do to make sure that the crane is set up properly and level?
A. Check by eyesight
B. Check using the bubble level
C. Extend outriggers fully and crane will be level
92. What is the minimum distance away from an open excavation if excavation is
10 meters deep?
A. 15 meters + 6”
B. 10 meters + 1 meter
C. 6 meter + 4”
Ritchie’s Training Centre
93. If the stabiliser / outrigger sinks into the ground what should the crane
operator do?
94. What would be the most secure way to set up a crane, on a road with an
adverse camber?
95. Where would you find the operating zone of the crane?
________________________________
98. When would you know if your crane requires multiple load lines?
____________________________
102. What is the Importance of having the boom head positioned correctly over
the load?
103. Your crane is required to remove a large object of unknown weight which is
partially buried would you conduct the lift?
105. You are lowering (formwork) shutters from the top of a building, when there’s
a high wind. Why would this become a hazard?
______________________________
Ritchie’s Training Centre
107. When someone signals you to stop other than the person directing you.
What should you do?
108. After following shutdown would it be safe to leave a load suspended from a
hook or to leave the crane unattended?
110. What would happen if the fleet angle of the hoist rope were Incorrect?
A. Would cause Spooling or uneven coiling of the hoist rope on the drum
B. The hoist rope may be pulled off the sheave and jam
C. Rope would need to be serviced on a regular basis
______________________
A. Clamp
B. Wedge socket
C. Slip knot
Ritchie’s Training Centre
115. The tail projection from the dead end of a rope used with a wedge socket is?
116. How should the live line of rope pass through a wedge socket?
A. Live line to long part of socket / dead end of rope to short part of socket
B. Dead end to long part of socket / live line to short end
C. Does not make any difference rope will be secure
117. How often should operators check the hoist rope is running freely through
Sheaves and hook block?
A. Daily
B. Every two hours
C. Weekly
118. The lower limit setting for your cranes hoist rope should be tested every day
to ensure what?
A. True
B. False
_____________________________
Ritchie’s Training Centre
121. If your crane is allowed free on wheels duties or rail mounted, where must the
load be kept?
123. How would you determine how much packing is required for under your
outriggers?
____________________________
125. The formula to determine area of packing for out riggers if ground bearing
pressure is known
A. .805
B. .707
C. .605
A. Centre of load
B. Furthest edge of load
C. Nearest edge of load
Ritchie’s Training Centre
______________________________
128. If your rated capacity Indicator does not work you should?
A. As low as possible
B. As high as possible
C. At a height consistent with load and work conditions
131. Calculate area of packing required for you crane if the ground bearing
pressure is 2 tons per square foot, weight of crane is 50 tons and weight of
load is 22 tons?
____________________
132. Calculate area of packing required for your crane if the ground bearing
pressure is 13 T/m2, weight of crane is 40 tons and weight of load is 12 tons?
____________________
134. When would it be important for crane operators to stop their job?
135. If the operator increases the number of falls of rope what would happen to
the hook block?
137. What should be fitted to the hoist system before the crane can lift personnel
in a man-riding basket?
138. If your crane is allowed to operate using a man-riding basket how often must
your crane be thoroughly Inspected?
A. 6 months
B. 12 months
C. 4 years
139. Your crane is set up for work within a _____ km distance from an airport and
the jib is working above _____ metres or above surrounding trees or
structures what must your company do?
140. If you slew your crane too quickly when the load is near maximum radius
what might happen?
A. Load would swing out and increase radius resulting in crane overload
B. Load would swing in and increase crane capacity
C. Load would stay at same radius
141. When operating a crane in high-speed drive, what should you try to prevent?
142. When adding an additional jib section this will alter the working radius and
capacity?
A. True
B. False
A. Carry on working
B. Shutdown crane and move away from the vicinity of crane
C. Shutdown crane
144. If your crane has been struck by lightning whilst it has been shutdown.
What safety measures are required before work commences?
145. The maximum load that can be safely lifted by the crane under specified
conditions is called?
A. Capacity load
B. Minimum safe load
C. Safe working load
A. Wind meter
B. Anemometer
C. Metro meter
148. When working within the vicinity of a crane what warning would be given to
operators and personnel if the crane were overloaded?
149. What action must be taken when the safe load Indicator bell is ringing and
the red light is in operation?
A. Derrick in
B. Land the load
C. Both A and B
A. 8 – 1
B. Between 4.5 – 6 to one
C. 2 – 1
151. According to British Standards cranes should be tested every 4 years, how
should this be carried out?
152. At what percentage will an overload limit switch or rated capacity Indicator
stop the crane from working?
A. 110%
B. 112.5%
C. 95 – 97%
153. For what purpose must the operator carry all test certificates relating to
his/her crane and lifting tackle?
A. To look professional
B. To prove crane and tackle is currently in test date
C. To prove crane and tackle is in good working order
154. Outriggers and crane suspension units have locking pins when must they be
engaged?
155. You have to position an air conditioning unit weighing 1.5 tonne on the apex
of a roof. The measurement along the side of the building to roof apex is 20
metres; Distance along the front of the building to centre of rotation is 10
metres calculate your radius?
A. 22 metres
B. 22.3 metres
C. 23 meter
Ritchie’s Training Centre
156. How do you find out the ground compaction rate for the site you are
operating on?
A. 600 mm
B. 200 mm
C. 800 mm
158. What is the name of the secondary lifting rope, which usually passes over the
fly-jib?
A. Secondary rope
B. Auxiliary rope
C. Main hoist rope
A. Structural failure
B. Maximum rated load
C. Condition of tipping
160. What is the name for the bearings on which the crane rotates?
161. In the work vicinity of a crane what is the collective name for overhead and
underground services?
A. Site hazards
B. Operators hazards
C. Proximity hazards
163. When working at minimum radius with maximum load, what extra precaution
must be taken when the load is landed?
164. Within the capacity of the crane, what do the number of falls of rope
determine?
166. When working on blocked duties what precautions should be taken relating
to the outriggers?
168. Whilst operating your crane it became defective what would you do?
170. What should you use to lubricate and prevent rusting of your crane’s hoist
rope?
171. When testing the load radius indicator how can we check for accuracy?
172. Level plugs, sight glasses and dipsticks are often found on gearboxes for
what purpose?
173. When preparing your crane set up plan on site what hazards would you need
to take into consideration?
A. Ground condition
B. Overhead / underground services
C. Vehicle movement + site / restrictions
D. Bridges (weight + height restrictions)
E. Surrounding structures
F. Dangerous materials
175. Why is it important that all crane operators/ banksman agree on the signal
methods before lifting a load?
176. You are operating a static crane, which has a capacity of 5000kg at 20m. You
have been asked to lift a load of 6000kg at 21m what should you do?
177. Cranes and lifting equipment are involved in more serious accidents than any
other type of construction equipment?
A. True
B. False
178. Crane and lifting equipment accidents are more costly in terms of insurance?
A. True
B. False
179. Cranes and lifting equipment are one of the major causes of construction site
fatalities?
A. True
B. False
180. It is important to make sure work platforms; ladders and railings are kept
secure. Why?
182. When operating in confined air space with another crane what might the
dangers be?
A. 2% after overload
B. 4% after overload
C. 5% after overload
184. How would you ensure overload safeguards are working properly?
185. What is the minimum thickness of timber you would use for the base layer of
packing under an outrigger pad?
A. 20mm
B. 75mm
C. 90mm
186. When setting up a crane, would you place the top layer of packing in line with
the outrigger pad or at right angles to the outrigger pad?
A. Inline
B. Right angles
C. Does not matter
187. In what position would you place a layer of outrigger packing to the previous
layer of packing?
A. Right angles
B. In line
C. Does not matter
A. Overturning
B. Structural damage
C. None of the above
189. Which has the greater bearing pressure, soft clay or dry sand?
A. Dry sand
B. Soft clay
C. Both the same
190. Your crane has a maximum lift capacity of 20 tonnes and a maximum number
of 6 falls of rope. What’s is the maximum weight your crane can achieve with
one fall of rope?