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INTERACTIVE SCHEMATIC

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UENR5489-01
March 2016

D8T Track-Type Tractor


Hydraulic System
MLN1500-UP
FCT1013-UP

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot Oil (Charged) 200-0750 H-3 1
Core As - Hydraulic Oil Cooler 334-3321 H-1 2
Cover - 2 Bank 344-9058 H-5 3
Cylinder Gp - Lift 250-5861 J-6 4
Cylinder Gp - Tilt 240-7347 J-5 5
Filter Element As - Temperature (Hydraulic Oil) 1R-0777 B-3 6
Filter Gp - Oil (Steering Charge) 341-1330 G-3 7
Manifold - Return 247-7788 C-5 8
Manifold - Suction 236-4540 B-4 9
Manifold - Suction Gallery 209-1392 D-6 10
Manifold Gp - Control (Pilot Shutoff) 341-9000 H-4 11
Manifold Gp - Valve (Dozer) 351-3626 H-7 12
Motor Gp - Piston (Hydraulic Fan) 205-1821 H-2 13
Motor Gp - Piston (Steering) 252-5127 F-5 14
Pump Gp - Piston (Hydraulic Fan) 325-9789 F-2 15
Pump Gp - Piston (Implement) 214-1091 E-6 16
Pump Gp - Piston (Steering) 325-9788 F-3 17
Sensor Gp - Pressure (Implement) 296-5270 I-6 18
Sensor Gp - Pressure (steering) 320-3064 H-3 19
Sensor Gp - Speed (Steering Motor) 358-2399 F-5 20
Sensor Gp - Temperature (Hydraulic Oil) 256-6453 C-3 21
Switch Gp - Pressure (Steering Charge) 227-6744 G-3 22
Tank and Mounting Gp - Temperature (Hyd Oil) 341-3446 B-3 23
Valve - Breaker Relief 116-2810 C-3 24
Valve As - Control (Cooler) 360-5604 H-2 25
Valve As - Cooler Bypass 4E-1437 I-2 26
Valve Gp - 2 Bank 336-5703 H-5 27
Valve Gp - Control (Lift) 337-5710 H-6 28
Valve Gp - Control (Tilt) 347-3828 H-5 29
Valve Gp - Quick Drop (Blade) 340-2788 I-6 30
Valve Gp - Relief (Steering Charge) 198-9220 E-6 31
Attachments
Cylinder Gp - Tilt 6E-0397 B-16 32
Cylinder Gp - Dual Tilt 347-3272 A-14, C-14 33
Cylinder Gp - Lift 222-1222 C-10 34
Manifold and Solenoid Gp - Control (Low Fan Speed) 419-6213 B-11 35
Valve Gp - Dual Tilt 217-4326 B-14 36
Valve Gp - Fan Reversing 162-2191 B-9 37
Ripper
Valve Gp - 4 Bank Dozer, Ripper 336-5705 H-12 38
Cover - 4 Bank 344-9058 G-12 39
Cylinder Gp - Ripper Lift 155-3653 I-13 40
Cylinder Gp - Ripper Pin Puller 6E-3113 B-12 41
Cylinder Gp - Ripper Tip (Left) 155-3652 I-13 42
Cylinder Gp - Ripper Tip (Right) 165-0102 I-12 43
Manifold - Ripper Cylinder Supply and Return 211-9491 I-13 44
Manifold Gp - Ripper Inlet 351-3626 H-16 45
Valve and Mounting Gp - Control (Hyd Pin Puller) 188-6140 B-12 46
Valve Gp - Control (Dozer Lift) 336-5710 H-15 47
Valve Gp - Control (Dozer Tilt) 362-3309 H-14 48
Valve Gp - Control (Ripper Lift) 362-3310 H-13 49
Valve Gp - Control (Ripper Tilt) 364-8041 H-13 50
Winch
Valve Gp - 3 Bank Dozer, Winch 336-5704 G-11 51
Cover - 3 Bank 344-9058 G-8 52
Manifold Gp - Hydraulic 191-1443 I-10 53
Valve Gp - Control (Dozer Lift) 336-5710 G-10 54
Valve Gp - Control (Dozer Tilt) 362-3309 G-9 55
Valve Gp - Control (Winch) 347-3830 G-8 56
Winch Ar - Paccar Winch Unit 216-9006 I-10 57
5 Bank With 3 Function Rear Auxilary Valve
Valve Gp - 5 Bank Dozer, Towed Implement 336-5706 E-13 58
Cover - Valve End 344-9058 E-8 59
Manifold Gp - Rear Auxilary Input 351-3626 E-13 60
Valve Gp - Control (Dozer Lift) 336-5710 E-12 61
Valve Gp - Control (Dozer Tilt) 362-3309 E-11 62
Valve Gp - Control (Towed Implement) 1 362-3312 E-10 63
Valve Gp - Control (Towed Implement) 2 347-3831 E-9 64
Note * - Components Not Shown
TAP LOCATION

Tap Schem atic


Description
Num ber Location
HA* Implement Pump Discharge I-7
HB* Implement Pump Signal I-7
HPDL* Hydraulic Pilot Dozer Lower I-6
HPTR* Hydraulic PilotTilt Right G-5
HPDR* Hydraulic Pilot Dozer Raise G-6
HPTL* Hydraulic Pilot Tilt Left G-5
HD Right Steer Loop Pressure F-5
HC Left Steer Loop Pressure E-5
X1 Left steer pressure E-3
X2 Right steer pressure E-3
HPS Pilot Supply H-4
AP Accumulator Pressure H-3
F Charge Pump Pressure (SOS) G-3
HFPD Fan Pump Discharge F-2
HPRR Pilot Ripper Raise H-13
HPRI Pilot Ripper In H-13
HPRL Pilot Ripper Lower G-13
HPRO Pilot Ripper Out G-13
HPAB Pilot Rear Auxilary B Port F-10
HPAD Pilot Rear Auxilary D Port F-10
HPAA Pilot Rear Auxilary A Port D-10
HPAC Pilot Rear Auxilary C Port D-10
HPAF Pilot Rear Auxilary F Port F-9
HPAE Pilot Rear Auxilary E Port D-9
HPWRO Winch Reel Out H-8
HPWRI Winch Reel In F-8
* The following taps appear on each implement valve: HA, HB, HPDL, HPDR,
HPTR and HPTL
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(4) CYLINDER GP
LIFT
250-5861

J J
R1 R2
(40) CYLINDER GP B2
RIPPER LIFT
(42) CYLINDER GP (43) CYLINDER GP RAISE TILT LEFT TILT RIGHT
155-3653
RIPPER TIP (LEFT) RIPPER TIP (RIGHT) SINGLE TILT
155-3652 165-0102 X

L1 L2

+
LOWER (5) CYLINDER GP
TILT

TIP OUT

TIP OUT
RAISE
RAISE

-
A 240-7347

TIP IN
LOWER
LOWER

TIP IN
(18) SENSOR GP (DTPD) DUAL TILT
M1 G (30) VALVE GP PRESSURE (IMPLEMENT) PILOT DRAIN
QUICK DROP (BLADE) B
296-5270 (26) VALVE AS
340-2788
I (27) VALVE GP COOLER BYPASS I
HPTR 2 BANK 4E-1437
HB HA
(12) MANIFOLD GP
HPDL 336-5703 (13) MOTOR GP
(44) MANIFOLD VALVE (DOZER) PISTON
(53) MANIFOLD GP DR DL TL TR (HYDRAULIC FAN)
RIPPER CYLINDER SUPPLY 351-3626
HYDRAULIC 205-1821
AND RETURN (57) WINCH AR 191-1443 PD
211-9491 PACCAR WINCH UNIT C1
P
216-9006
WRO WRI
HB HA HPDL HPTR HPRR
P T LS
HPRI
DR DL TL TR RL RR RO RI (11) MANIFOLD GP C3
REAR AUX CONTROL (PILOT SHUTOFF)
(P) (SHEET 1) WINCH (HPS) (WINCH DRAIN) AP 341-9000
P TO TO HPS
PD lOCATION G-7 lOCATION C-5 X
(51) VALVE GP
3 BANK
LS DOZER, WINCH X (1) ACCUMULATOR GP C2
HPS2 HPS AP
PILOT OIL (CHARGED)
H 336-5704
(3) COVER 200-0750 LFS1 H
HPDL HPTR HPWRO BANK 2
HB HA LFS2
344-9058 T ACC
(LS) (SHEET 1) (2) CORE AS
DR WRI
(22) SWITCH GP
DL TL TR WRO T P2 HYDRAULIC
PRESSURE
(38) VALVE GP OIL COOLER
P1 (STEERING CHARGE)
4 BANK 334-3321
P 227-6744
DOZER, RIPPER PD
336-5705 HPS (19) SENSOR GP
LS PRESSURE (STEERING)
HPS 320-3064
(25) VALVE AS
T (7) FILTER GP CONTROL (COOLER)
P OIL (STEERING CHARGE) 360-5604
341-1330
LS (39) COVER HPDR (28) VALVE GP HPTL (29) VALVE GP
344-9058 CONTROL (LIFT) CONTROL (TILT) F
T 337-5710 347-3828
DTHPS
HPS P
HPS LS T HPS
G TO LOCATION G-7 G
(17) PUMP GP
PISTON (STEERING) HFPD

HPDR HPTL HPRL


325-9788
HPRO
(45) MANIFOLD GP T
(47) VALVE GP P
RIPPER INLET CONTROL (DOZER LIFT) (48) VALVE GP (49) VALVE GP
351-3626 CONTROL (DOZER TILT) (50) VALVE GP
336-5710 CONTROL (RIPPER LIFT)
362-3309 CONTROL (RIPPER TILT) LS
362-3310
364-8041 (14) MOTOR GP
T FPD
PISTON (STEERING)
HPS HPS HD 252-5127 HFPD
TO LOCATION G-7

(52) COVER A MA PS FA FE
RIPPER ATTACHMENT (54) VALVE GP (55) VALVE GP (56) VALVE GP (20) SENSOR GP
CONTROL (DOZER LIFT) HPDR CONTROL (DOZER TILT) HPTL CONTROL (WINCH) HPWRI BANK 3 SPEED
336-5710 362-3309 347-3830 344-9058 (STEERING MOTOR) T2
358-2399 HPCO

F F
WINCH ATTACHMENT

T1
(58) VALVE GP REAR AUXILIARY REAR AUXILIARY REAR AUXILIARY
5 BANK HB HA HPDL HPTR
WORKPORTS A AND B WORKPORTS C AND D WORKPORTS E AND F
DOZER, TOWED IMPLEMENT
336-5706 HPAB HPAD HPAF
HB HA B
DR DL E F MB R X1 X2 MH S T FS
TL TR A B C D

HC (15) PUMP GP
P
PD X1 X2 PISTON
(16) PUMP GP (HYDRAULIC FAN)
PISTON (IMPLEMENT) 325-9789
LS 214-1091 HPCO MARG

E (31) VALVE GP E
RELIEF
(STEERING CHARGE)
(59) COVER 198-9220
VALVE END
344-9058

T S
THESE LINES
HIS CS SIZED TO PROVIDE
8 L/min MINIMUM
T THROUGH MOTOR
S
P
HFS HFT
LS

T (10) MANIFOLD
HPS HPS SUCTION GALLERY
TO LOCATION G-7 209-1392
D D
(60) MANIFOLD GP (61) VALVE GP (62) VALVE GP (64) VALVE GP
REAR AUX INPUT CONTROL (DOZER LIFT) HPDR CONTROL (TILT) HPTL HPAA (63) VALVE GP HPAC CONTROL HPAE
351-3626 336-5710 362-3309 CONTROL (TOWED IMPLEMENT) 2
(TOWED IMPLEMENT) 1 347-3831
362-3312
(8) MANIFOLD
RETURN
247-7788

3 FUNCTION REAR AUXILIARY VALVE ATTACHMENT

REAR AUX
(34) CYLINDER GP
(WINCH DRAIN)
LIFT (24) VALVE
TO
222-1222 BREAKER RELIEF
lOCATION H-10
116-2810
C C
(33) CYLINDER GP (21) SENSOR
DUAL TILT TEMPERATURE (HYDRAULIC OIL)
R1 R2
347-3272 256-6453

(32) CYLINDER GP
TILT TR
(36) VALVE GP C3 (23) TANK AND MOUNTING GP
6E-0397 HYDRAULIC
DUAL TILT (9) MANIFOLD
L1 L2 341-3446
217-4326 SUCTION
TL
236-4540
PTO (P) PTO (T)

S2 POSITION SENSING LIFT CYLINDER C1 A B FAN REVERSING (37) VALVE GP


VALVE OPTION
FAN REVERSING
162-2191
DTPD
C2 T
(41) CYLINDER GP (35) MANIFOLD AND SOLENOID GP
(46) VALVE AND MOUNTING GP
CONTROL (LOW FAN SPEED)
B C1 P
RIPPER PIN PULLER CONTROL
419-6213 B
6E-3113 (HYDRAULIC PIN PULLER)
DTHPS (6) FILTER ELEMENT AS
188-6140 TEMPERATURE (HYDRAULIC OIL)
1R-0777

S1 LFS1 LFS2
TL
(33) CYLINDER GP
DUAL TILT
347-3272 RIPPER PIN PULLER
LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TR
Pressure Line PILOT PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
ANGLE BLADE TILT ATTACHMENT C2 Pilot / Load Sensing Pressure LIFT CYLINDERS
X RIPPER CYLINDERS / WINCH UNIT
Drain / Return Lines SUPPLY LINE
DUAL TILT ATTACHMENT LOAD SENSING
Component Group FAN PUMP OUTPUT / RIPPER PIN PULLER

LOW FAN SPEED ATTACHMENT DRAIN / RETURN LINE


REVERSING FAN ATTACHMENT Attachment STEERING AND CHARGE PUMP OUTPUT

A Air Line
SINGLE AND DUAL TILT CYLINDERS
A
CALLOUTS
THIS SCHEMATIC IS FOR THE D8T TRACK TYPE TRACTOR HYDRAULIC SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter) MEDIA NUMBER: UENR5489-01
SCHEMATIC PART NUMBER: 331-4754, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE VIEW
VIEW ALL CALLOUTS

F 22 23

24
10 7 (10,28, 35, 43)
IMPLEMENT VALVE

16 31 (10,28, 35, 42)


IMPLEMENT VALVE

FW
D

30

35 2

21 9
13
14 8

36 37 26 17 20 15
HYDRAULIC OIL COOLER
VIEW ALL CALLOUTS

25
IMPLEMENT VALVES
VIEW ALL CALLOUTS
61 62 HPAB HPAD HPAF 59 HB AP
HB HA HPRR HPRI HB HA
39

REAR AUX PORT (E, F)


REAR AUX PORT (C, D)
REAR AUX PORT (A, B)
11

COVER
COVER

DOZER RAISE
INLET MANIFOLD
HA

DOZER TILT
INLET MANIFOLD

DOZER RAISE

RIPPER LIFT
DOZER TILT

RIPPER TIP 19

18
HPS

45 64
50
18
18
2 BANK VALVE SHOWN.
60 HPAE
Veiw with rear access cover removed.
38 58 63 HPAA HPAC
47 48 HPRL HPRO 49 IMPLEMENT VALVE
(w/Shutoff Valve veiw)

5 BANK (336-5706)
4 BANK (336-5705)
HB
12 HB
HA
18
18
54 28 HA
51
INLET MANIFOLD INLET MANIFOLD
55 HPDR HPDL

DOZER RAISE
HPWRI
DOZER RAISE
HPTL HPTR

HPWRO
DOZER TILT
DOZER TILT
56
3
WINCH 27 COVER

COVER 52
3 BANK (336-5704) 29 2 BANK (336-5703)
LIFT CYLINDERS
VIEW ALL CALLOUTS

34

32

33
RIPPER AND WINCH
VIEW ALL CALLOUTS

46 42 43

41

44 40

57

53
STEERING PUMP / MOTOR
VIEW ALL CALLOUTS

X2 HFPD HC HD

STERRING PUMP STEERING MOTOR

X1

TOP DOWN VIEW

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