JOINT OPERATING BODY

PERTAMINA- MEDCO E&P TOMORI SULAWESI

PROJECT TITLE EPC FASILITAS PENGUKURAN GAS SENORO-PLN

DOCUMENT TITLE: ELECTRICAL DESIGN BASIS

DOCUMENT NO. SNO-E-DB-534-001

Attachment No.
Attachment No. of Pages
JOB PMTS
PURPOSE Prepared Checker Approved
REV DATE NAME NAME NAME

0 10 Oct 2017 Approved for Bid ARS DIA RDP

JOINT OPERATING BODY

Doc No: REV.
PERTAMINA – MEDCO E&P TOMORI SULAWESI SNO-E-DB-534-001 0

EPC FASILITAS PENGUKURAN GAS SENORO-PLN Disc. Electrical

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TABULATION OF REVISED PAGES

REVISION REVISION
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REVISION SUMMARY

REV. DATE DESCRIPTION OF CHANGE

A 20-Apr-2016 First Issuance
B 26-Apr-2016 Sheet 5 : Page 1.2 Contractor is defined as PT. Pratiwi Putri Sulung
Sheet 13 : Page 5.1 Word FEED has changed into Detail Engineering
Sheet 14 : Page 6.2 Word Bidding has changed into Engineering
Sheet 15 : Table 4.3 has filled with actual genset
Sheet 16 : Intermittent loads has replaced into 0,5
C 19-Mei-2016 Sheet 15 : Table 4.3 160 kVA has changed into 160 kW
Sheet 16 : Page 7.0 Editted
0 13-Jun-2016 All data has been updated

Table of Contents
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1.0 GENERAL....................................................................................................................... 5
1.1 Scope.......................................................................................................................... 5
1.2 Definitions................................................................................................................... 5
1.3 Abbreviations.............................................................................................................. 4
2.0 REFERENCE DOCUMENTS, CODES AND STANDARDS.............................................6
2.1 International/National Codes and Standards...............................................................6
2.2 Project Documents......................................................................................................6
2.3 Voltage and Frequency Variations...............................................................................6
2.3.1 Frequency Variations.......................................................................................6
2.3.2 Switchboard Voltage Variations........................................................................7
2.3.3 Motor Terminal Voltages...................................................................................7
2.4 Design Margins........................................................................................................... 7
2.5 Switchgear Short Circuit Ratings.................................................................................7
2.6 Cable Sizing and Selection..........................................................................................7
3.0 ELECTRICAL SUBSTATIONS........................................................................................9
3.1 General....................................................................................................................... 9
4.0 GENERAL..................................................................................................................... 12
5.0 MAIN POWER SUPPLY................................................................................................13
5.1 Alternator Sizing Criteria............................................................................................13
6.0 BACK UP POWER GENERATION................................................................................14
6.1 General..................................................................................................................... 14
6.2 Generator Ratings.....................................................................................................14
6.3 Alternator Impedances..............................................................................................15
7.0 ELECTRICAL POWER CONSUMPTION LIST.............................................................16
8.0 INTERFACE TO DISTRIBUTED CONTROL SYSTEM (DCS).......................................18
9.0 LIGHTNING PROTECTION...........................................................................................19
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1.0 GENERAL
The operating Joint Operating Body Pertamina – Medco E&P (JOB PMTS) will be developing
the Senoro gas field, located onshore near the coast of Senoro-Toili Block on the eastern arm of
Sulawesi Island, Indonesia. Senoro Central Processing Plant through common 30” main gas
pipeline will deliver 55 MMscfd of sales gas to Ammonia Plant while others to existing LNG
Plant.
To be able to deliver sales gas for Ammonia PPLN Plant, PLN Gas Metering Station developed
to measure total sales gas while existing Gas Metering Station already dedicated to existing
Buyer. The facility for PLN Gas Metering Station project will consist Sales Gas Separator SNO-
V-5301, 2 x 100% Sales Gas Filter SNO-F-5302A/B, 2 x 100% Main UltrasonicSenior Orifice
Metering, and Instrument/Utility Air System.

1.1 Scope
This document describes the minimum technical requirements for the design and engineering
of electrical facilities for onshore Oil & Gas metering station Plants. This document, together
with all additional detailed Company Engineering Standards for major electrical equipment, shall
form the project Electrical Design Standards.
The term of minimum requirement is the minimum requirement which is mandatory to follow by
CONTRACTOR, but during detail design, COMPANY has the right to add some requirement
without any impact.

This document describes the requirements for the following aspects of the Electrical systems:

- Voltage and Frequency Variations

- Design Margin

- Switchgear short circuit rating

- Cable sizing and calculation

- Electrical Substation

- Power Supply

- Back up power generation

- Load Design Calculation Philosophy

- Electrical Protection Philosophy

- Interface to DCS

1.2 Definitions

COMPANY Company is defined as JOB PERTAMINA – MEDCO E&P

TOMORI SULAWESI.

CONTRACTOR / PURCHASER Contractor is defined /Purchaser is defined as

representative appointed by JOB PERTAMINA – MEDCO
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E&P TOMORI SULAWESIas PT. Pratiwi Putri Sulung

SUPPLIER/VENDOR Supplier / Vendor is defined as the company selected to

supply the equipment and service detailed in this
specification. This is the entity having unit responsibility
as defined in the industry codes and standards.

OTHERS Others are defined as companies which have been

contracted by JOB PERTAMINA – MEDCO E&P
TOMORI SULAWESI to supply equipment, services or
material.

SKID EDGE Skid edge is defined as a zone within two (2) inches of a
skid’s outside perimeter as set by the skid’s main
support. When the skid is covered by enclosure, skid
edge is defined as the outside surface of the enclosure.

1.3 Abbreviations
AC Alternating Current
AVR Automatic Voltage Regulator
CAT Conventional Air Terminal
CB Circuit Breaker
CT Current Transformer
DC Direct Current
DCS Distributed Control System
DOL Direct On Line
ESD Emergency Shut Down
ETAP Electrical Transient Analyzer Program
F&G Fire & Gas
FEED Front End Engineering and Design
FVMS Fused Vacuum Contactor Motor Starter
HV High Voltage
HVAC Heating, Ventilation and Air Conditioning
IP Ingress Protection
IS Intrinsically Safe
LCS Local Control Station
LV Low Voltage
MAT Modern Air Terminal
MCB Miniature Circuit Breaker
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MCC Motor Control Centre

MCCB Molded Case Circuit Breaker
MCR Main Control Room
MMI Man Machine Interface
MV Medium Voltage
PLC Programmable Logic Controller
PLN Perusahaan Listrik Negara
RCD Residual Current Device
RMS Root Mean Square
SPD Surge Protection Devices
UCP Unit Control Panel
UPS Uninterruptible Power Supply
VCB Vacuum Circuit Breaker
VDRL Vendor Data Requirements List.
VRLA Valve-Regulated Lead Acid (batteries)
VT Voltage Transformer
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2.0 REFERENCE DOCUMENTS, CODES AND STANDARDS

2.1 International/National Codes and Standards

The design shall be of a good engineering practice and in compliance with the latest editions of
suitable code and standard

2.2 Project Documents

SNO-E-ESTS-543-001 Specification For Power And Distribution Transformer

SNO-E-TSES-543-004 Specification For LV Distribution Board

SNO-E-TSES-543-009 Specification For Electrical Package

SNO-E-TSES-543-006 Specification For Bulk Material And Lighting

SNO-E-TSES-543-010 Specification For Electrical Installation

SNO-E-TSES-543-008 Specification For Low Voltage Induction Motor

SNO-E-TSES-543-007 Specification For Electrical Cable

SNO-R-CC-543-005 Process Specification and Sizing Calculation for Diesel Storage Tank

SNO-E-TSES-543-002 Specification For Diesel Engine Generator

SNO-E-TSES-543-003 Specification For LV Switchgear And MCC

SNO-E-TSES-543-005 Specification For AC UPS System

SNO-E-TSES-543-011 Specification For Earthing And Lightning Protection System

SNO-R-DB-100-001 Process Design Basis & Criteria

2.3 Voltage and Frequency Variations

2.3.1 Frequency Variations

Frequency fluctuations specified herein shall apply to both the normal and emergency power
systems under all power generation operating cases (Normal and Emergency).

The power system frequency shall be maintained within ± 2.5% of the nominal value for
steady-state and within ± 5% of the transient conditions including motor starting.
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2.3.2 Switchboard Voltage Variations

Voltage fluctuations specified herein shall apply to both the normal and essential power
systems under all power generation operating cases

Switchboard voltages shall be maintained within ± 5% of the nominal value for steady-state
conditions.

Switchboard voltages shall be maintained ± 15% of the nominal value for transient conditions
including motor starting, however the terminal voltage at the motor being started shall be as
per 2.3.3 below.

2.3.3 Motor Terminal Voltages

The acceptable limits of motor terminal voltage are defined by the motor design and its
capability to produce sufficient torque to accelerate the mechanical load at a reduced voltage.

2.4 Design Margins

Electrical Load

As the electrical loads are determined based on the conceptual design, the design load is
calculated using a design margin of 25% to allow for changes during design detail development.
Following completion of detailed design, the design margin may be reduced to 10% to allow for
future modifications.

2.5 Switchgear Short Circuit Ratings

Switchgear short circuit ratings shall be at least equal to 110 % of the prospective short-circuit
level at the relevant busbar.

Consideration shall be given to providing a single short-circuit rating across all switchboards of
common voltage, irrespective of system location or transformer rating.

2.6 Cable Sizing and Selection

All conductors shall be sized taking into account the following factors:

 Current rating of equipment

 Short circuit capacity of cable

 Voltage drop on start up of equipment

 Volt drop during normal operation of equipment

 Impedance sufficiently low to ensure clearance of an earth fault within an acceptable

time
Conductors are to be derated taking into account both ambient temperature and the particular
method of installation in the ladder or tray or if direct buried.
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Electrical cables shall have outer sheath colours as follows:

 LV Power and Control Black

 Earthing Cables Green/Yellow

All externally routed cables shall be provided with galvanized steel wire armouring. Non-
armoured cables may be specified if confined to buildings and are provided with adequate
means of mechanical protection.

Low voltage multicore power and control cables shall include an integral dedicated earth
conductor within the cable.

Where cables are installed within hydrocarbon liquid containment bunds and below the level of
the bund wall, an oil-tight lead sheath shall be provided.

Any cables installed buried underground shall have an oil-tight lead sheath, except perimeter
lighting, street lighting or other areas not susceptible to hydrocarbon liquid contamination.

The maximum permissible voltage drop along the length of the cable with reference to the
nominal supply voltage shall be as follows:
Motors 5% running at full load15 % on starting
Feeders 5% at full load between the MCC and the load terminals
2% between MCC and a distribution board
Lighting 3% between lighting distribution board and most distant lighting fixture
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3.0 ELECTRICAL SUBSTATIONS

3.1 General
Substation shall be located in non-hazardous area classification (safe area).
Electrical distribution equipment shall be installed within an Electrical Switchroom at the PLN
Metering station. The Electrical Switchroom will be air-conditioned to provide a clean and dry
environment.
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2.0 GENERAL
Normal power generation at PLN Gas Metering station will be at 400 V, 3-phase 50 Hz and shall
have a solid earthed neutral.
Emergency power generation at all facilities gas metering station will be at 400 V, 3-phase 50
Hz and shall have a solidly earthed neutral.
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3.0 MAIN POWER SUPPLY

Main power will be supplied from PLN power generation a voltage of 380 V AC, 3-phase, 34
wire and a frequency of 50Hz and using step up transformer to 400 V AC 4 wire 50 Hz
frequency solidly grounded.

3.1 Alternator Sizing Criteria

Alternator ratings are specified in accordance with IEC 60034. The key parameters are applied
during Detail Engineering as described herein.

B
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4.0 BACK UP POWER GENERATION

4.1 General
PLNLN Gas Metering Station shall have a single 400 V, 50 Hz emergency generator connected
to the LV Switchgear.
Emergency power will be provided for services which can tolerate an interruption in the power
supply but which require restoration of the supply within a relatively short period of time. The
emergency power supply will provide power to process services; these facilities able to operate
with normal production under emergency power generation.
Under normal operating conditions, all users will be supplied from DSLNGPLN main power
generation. On loss of voltage at LV switchboards, the switchgear shall automatically
disconnect from the normal supply and the switchgear will be supplied from the emergency
generator.
.The emergency generator shall be designed for plant black start ( after normal operation and
not for initial start up plant ) and will be provided with dedicated battery systems to supply the
diesel engine starter motor and generator protection and control system.
The emergency generator shall be a diesel engine driven generator with integral fuel storage
(day tank) and with a facility to receive diesel fuel from other source to permit extended
operation. The emergency generator shall be a self contained unit capable of starting and
running without the need for external services.
The back up power generator shall be suitable for parallel operation with the normal power
system.
Emergency generator shall be in accordance with SNO-E-TES-534-002 Specification For Diesel
Engine Generator.

4.2 Generator Ratings

Diesel engine ratings are selected based on the following criteria:

 Continuous power output suitable to cater for 110% of the l design loading as per SNO-
E-CC-534-001 Load Calculation and Summaries

 Of suitable rating to maintain steady state and transient frequency within acceptable
limits for starting of the largest motor loads.

CONTRACTOR shall provide the calculation and simulation of biggest motor starting at the
worst case condition for sizing the EDG during Engineering and purchasing stage.
Alternator’s rated output is specified in terms of apparent power (kVA) and rated power factor.
The rated power factor for the alternator is specified as 0.8, under full load conditions. Load
studies shall confirm that the overall system power factor is not less than this value, or
otherwise measures shall be taken to improve the system power factor.
Apparent power is selected according to the rated power factor and the highest overload output
active power capability of the diesel engine driver, normally specified as 125% of the rated
continuous output.
In general the minimum requirements shall be specified as per the above, however the actual
equipment rating shall be in line with manufacturer’s standard products.
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4.3 Alternator Impedances

Impedances of the alternators must be selected to meet the following criteria:

 Sub-transient reactance and zero-sequence reactance selected to limit short-circuit levels

to an acceptable level commensurate with the LV switchboard ratings

 Transient reactance selected to maintain transient voltages at the downstream bus within
acceptable limits for starting of large loads

Three-phase and three-phase to earth short circuit studies shall be performed to determine the
prospective initial short circuit levels (Ik”) at the LV switchboards under the worst case scenario,
with all main power generators on-line including any standby machines, as well as considering
on-line testing of the diesel engine driven generators. This value will determine the selected LV
switchboard rating with the following considerations:
 Considering total capacity from all generators on-line

 Generator’s sub-transient reactance and zero sequence reactance

 Motor contributions
Motor starting studies shall be performed for the largest stand-by motor to assure that transient
voltages on motor terminal and switchboard buses are within acceptable limit in accordance
with SNO-E-TES-534-008 Specification For Low Voltage Induction Motor
In the absence Vendor parameters for the alternator of diesel engine driven generators, the
following parameters shall be applied during early system studies:

TABLE 4.3 PRELIMINARY DIESEL GENERATOR ALTERNATOR PARAMETERS

EQUIPMENT TAG. NO EG-53409

Rated voltage 400V

Neutral earthing solidly earthed

Continuous Rated Output (Active Power) 120 kW

Continuous Rated Output (Apparent Power) 150 kVA

Rated power factor 0.8

Direct-axis sub-transient reactance 9,01

C
Direct-axis transient reactance 11,41

X/R ratio 3,271

Zero-sequence reactance 0,51

1
Vendor Data

B
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5.0 ELECTRICAL POWER CONSUMER LIST

The consumed power of electrical consumer is calculated based on the operating duty point
rather than the full load rating. As an example, to determine the consumed power of motor for a
pump or fan, the consumed power is calculated by considering the absorbed power of the pump
or fan and the efficiency of the motor.
The total power consumption is calculated after application of a factor to account for the nature
of operation. As the operating duty factor is applied as follows:
 Continuous Loads : 1.0
 Intermittent Loads : 0.5
 Standby Loads : 0.1

The electrical load is classified according to its service or criticality as Normal Loads and
Emergency Loads.

 Normal Loads – loads typically related to production, and those of which the loss of
supply would not create an unsafe condition or result in damage to equipment. The
loads prevail under normal operating conditions.

 Emergency Loads – these are typically loads which must be maintained continuously in
order to prevent the development of an unsafe condition. These typically include control
and safety systems and telecommunications systems. Such loads are typically supplied
via battery backed power supplies. During main generator shutdown, emergency diesel
generator will be started.

The electrical load is determined for the following electrical load calculation cases:

Total Load is determined as total loads into the switchboard based on operation of continuous,
intermittent and standby loads, without any design margins applied.

 Normal Running Load is determined as a normal loading of the switchboard based on

operation of continuous and intermittent loads, with following condition :

Normal Running Load = (1.0*Σ(Continues Loads) + 0.5*Σ(Intermittent Loads)) or

(1.0*Σ(Continues Loads) + Biggest Single Intermittent Load), whichever is large

 Peak Load is determined as a peak loading of switchboard based on operation of normal

load and standby loads, with following condition:

Peak Load = (Normal Running Load) + 0.1*Σ(Standby Loads)) Or (Normal Running

Load + Biggest Single Standby Load), Whichever Is Large.

Electrical Protection Philosophy :

Metering and Protection drawings developed during detail engineering will show the individual
protection functions at each switchboard, transformer, motor and generator, etc., and these
shall be reviewed during detailed design in conjunction with the switchgear and equipment
Supplier. All main circuit breakers shall be provided with lockout protection The minimum but not
limited to electrical protection requirements shall have multifunction digital relays as follows:
Transformers

B
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• Phase over-current
• Short-circuit
• Restricted earth fault
• Backup earth fault
• Differential (where greater than 1250kVA)
• Over-temperature
• Overpressure
Low Voltage Motors
• Thermal Overload.
• Stall/locked rotor
• Short circuit
• Earth fault (using core-balance CTs for motors 30kW to 75kW)
• Over current (motors 90kW and above)
• Negative sequence current (motors 90kW and above)
• Motors 90kW and above shall be provided with electronic motor protection relays
Bus-Tie CBs (If Any)
• Phase over-current protection
• Synchronism check protection (where applicable)
Incomers
• Over-current
• Short circuit
• Earth fault
• Under-voltage
Outgoing feeders
• Over-current
• Short circuit
• Earth fault (by residual CT connection)n and trip circuit supervision).
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6.0 INTERFACE TO DISTRIBUTED CONTROL SYSTEM (DCS)

Motor and other electrical equipment that require connect (control and indicate) to DCS will be
connected directly from the equipment to DCS, No Interposing Relay Panel is required.
Communication between electrical equipment and package shall be via hard wire except for
indication that require to capturing value, shall use RS 485 protocol. Communication interface
from electric equipment to DCS will be defined in P&ID and this document.
For motor, min required indication and control as follow:
 Running Status
 Stop Status
 Healthy Status
 ESD (from 24 volt signal)
 Start/Stop command (if motor completed with Local-Remote Facility)
 Local Remote Status (if motor completed with Local-Remote Facility)

For Transformer, min required indication and control as follow:

 Transformer Status
 Common Alarm

For EDG, min required indication as follow:

 EDG Running Status
 EDG Alarm Status
 R-S-T Current
 R-S-T voltage
 EDG Freq
 Low Fuel Alarm
 Low-Low Fuel Alarm
 Radiator temperature alarm
 Radiator water level alarm
 Generator Temperature
 kW
 kVAR
 kVA
 Cos Phi

Incoming of Switchgear, min required indication and control as follow:

 ON-OFF Status
 Healthy status
 ESD shutdown
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7.0 LIGHTNING PROTECTION

Lightning Protection system shall be conventional mode as per IEC 62306. Every electrical
panel supplied by package shall be equipped with Surge protection Device (SPD).