Clc block( light weight bricks)machine detail

Chamunda welding works co. Blocks:

Chamunda welding works Cellular Lightweight Concrete Bricks are produced by

adding millions of Micro-Sized air bubbles into a cement based mixture. The
addition of millions of air bubbles is achieved by using a Proprietary Foam
Generator to produce highly stable and injecting the Foam directly into a concrete
mixer containing a sand/ cement/ fly ash/ water slurry.
The amount of cement, sand (if included), water. Fly-Ash and foam included in the
Light weight Cellular concrete mix design depends on the required properties (i.e.
strength, thermal conductivity or durability). Also, depending on the required CLC
density and variance, an appropriate mixer is selected.
The hardened material consists of small-enclosed air bubbles thereby resulting in a
light weight stable cellular material with densities ranging from as low 300kg/m3 to
1800Kg/m3. The Hardened Material Consists Of Small-Enclosed Air Bubbles
Thereby Resulting In A Lightweight Stable Cellular Material With Densities
Ranging From As Low 300kg/M3 To 1800 Kg/M3.
Good Curing gives strength and dimensional stability to Bricks. Bricks are cured
either by air curing or high-pressure steam curing procedure. Because of great-
Engineered properties, chamunda welding works Bricks have become popular in
wide range of applications in construction sector.

Advantages of Chamunda welding works Bricks

○ High Thermal Insulation.

○ Low thermal conductivity.
○ Thermal Performances 5 times better than clay bricks
& 10 times better than RCC
○ Interiors remain cool in summer and warm in cold wintry days.
 ○ Savings in recurring energy costs in air-conditioning.
○ Ideal material for applications in cold storage rooms.
○ Good Sound Insulation
○ Up to 37-42db sound reduction based on thickness.

○ It is possible to achieve even higher values depending upon

the thickness and the plaster.
○ Savings in recurring energy costs in air-conditioning.
○ Can fulfill required STC (Sound Transmission Class) rating.
○ Reduction of Dead Load
○ 1/3rd the density of clay bricks.
○ Economic design: savings in cement and steel.
○ Enables faster construction.
○ Suitable for low-soil bearing capacity & seismic zones.
○ Facilitates construction of unplanned walls any where anytime.

Fire Protection
Chamunda welding works Bricks offer great fire protection. With a just 100mm
thickness of wall 1000 kg/m3, chamunda block offers fire endurance for
heat transmission for 4 hours without releasing any toxic fumes during.

Enhances Carpet Area

An engineered block, it can be offered in any thickness as per the
construction design.
By using 150 mm thick Bricks in place of 9 inch brick, the customer
gets an additional 2% to 3% carpet area. The savings on account of
additional carpet area gained is more than the cost of Bricks

Other Advantages of chamunda welding works:

Chamunda welding works offers economical POP or putty finish in internal
partition walls.
○ Accurate size and shapes help in reducing plastering costs.
○ Better finishing of walls offers good amount of reduction in paints.
○ Eco-friendly.
○ Speedier Constructions.
○ Ease of Workability.
○ Universal Acceptability.

Size (in Size (in mm) No of bricks / Weight Prod. Market

Inches) m3 (Kg’s) Cost Price
 24 * 8 * 4 600 * 200 * 83 9.5 – 10 38 – 45
100
24 * 8 * 6 600 * 200 * 55 14.5 – 15 57 – 65
150
24 * 8 * 8 600 * 200 * 41 19 – 19.5 76 – 85
200
24 * 8 * 9 600 * 200 * 36 22 – 22.5 95 - 105
225

Can select size as per your choice for making Bricks, Paver and Blocks….

Plant-1

Quotation for CLC –Chamunda welding works


Clc plant 4500 to 6000 block per shift (8 hours)

Mixer type: Material will be mix and forward to mold automatically
10hp.Crompton Company motor with high capacity gear box.
Raw material mixer capacity 1000kg. of one time mix to 2 minute.
And foaming generator of 5hp.
………………………………………………………………………………………………………

Hopper 10 running fit with 2hp. Motor automatic trolley type.

.............................................................................................................................................................

Mould can be choices from any mentioned below:

Size in inch for block. Size in mm for block. Size in inch for brick, size in mm for brick
24x8x4 600 x 200 x 100 9x4x3 225 x 100 x 75
24x8x6 600 x 200 x 150 9x6x3 225 x 150 x 75
24x8x8 600 x 200 x 200
24x8x9 600 x 200 x 225

This complete mould set of 100 piece of any one size

One mould have 15 pcs block and 60 pcs bricks

……………………………………………………………………………………………………………

Open close mould with hydraulic machine and railway platform,

Easily movable moulds

…………………………………………………………………………………………………………….
Other detail of chamunda welding works machinery mfg. co.

Place of Origin: India

Total plant Power: 31 hp.
Mfg. Capacity: 10 sets/month

Processing: Brick and block Production Line

Brand Name: chamunda welding works (Construction machinery

mfg. co.)

Method: Hydraulic Pressure

Type: Block Making Machine

Brick block Raw Material: Concrete crush, foaming, fly ash, cement,
water,

Automatic: Yes

Model Number: 2009/05/212

Certification: Corporation of Morbi

Main Technology: Vibration with pressure

Forming fashion: Table vibration, Vibration and hydraulic

Color: Blue & White & any choice

Vibration frequency: 1400 per min.

Pallet dimension: 15mm

Heap area 8000 sq. feet.

Material: Ms. Plate LEBBER REQUWIRMANT – 4 TO 6 MAN…

Quotation for CLC –Chamunda welding works

Parts:

Mixer (1000 K.G) with Motor capacity 10 H.P (Crompton or AVR

Brand) with High capacity gearbox.

Foam Generator : 1 H.P (400 Liter capacity)

3 Conveyer belt : (25 feet) with 2 H.P motor each

2 conveyor Belt : (18 Feet) WITH 2 H.P Motor each,

Total 4 hopper : (3 Hopper of 800 keg & 1 Hopper of 1000 Kegs)

Panel Board : (Siemens Company Made)

Air compressor : 1 H.P (Toyota Company Made)

About Molds-
Normal mold we will provided : 100 Molds

(Each mould contain 16 Block or 60 Bricks)

Wire cutting mould: we will provide 25 Pieces of mould

Building Technology
why use clc light weight bricks in construction?
Why use clc light weight bricks or foam concrete bricks?
Clc is cellular weight blocks where we can use for load bearing structure and
frame
structure .its a other alternative for red brick and fly-ash bricks. Why we
use clc bricks?
1)CLC is a light weight brick where water absorption is less compare to redbrick and flyash
brick.
2)High thermal insulation
3)Compressive strength is more than other bricks
4)Environmental friendly.
5)Quantity of cement is less when making a wall why because
6) clc bricks life span is more than other bricks
Clc block size can make according to our requirements
In India generally block can make
Clc Size per cubic meter
4*8*24 – 83nos. clc blocks.
6*8*24 – 55nos.clc blocks.
9*8*24 – 50nos. clc blocks.
If we take one clc block size a red brick comes around for each clc block
4*8*24 - 10.6 red bricks
6*8*24 - 7.1 red bricks
How we compare clc bricks with red bricks when we meet customer?
If we take the size 4*8*24
market price now in India is ~4275 Rs per each cubic meter
Red bricks market price now in India (pune) is 3925 Rs per each cubic meter its varies city to
city .
So the first question comes from customer why i spend more money for clc bricks?
Here is the solution
Take an example:
1 unit wall brick construction with clc and red brick
Clc bricks for 1 unit wall construction red bricks for 1 unit wall construction
Clc bricks for 1 unit wall construction Red bricks for 1 unit wall construction
1) clc bricks for 1 unit wall around 75 bricks
2) red bricks for 1unit wall comes around 560 bricks
1) quantity of cement and sand requires for moror 1unit wall-clc
cement : 1 bag cement
sand : 4bag sand
price : 290Rs for cement
150 Rs for sand
----------------------------------
Total 440 Rs/-
-----------------------------------
2) quantity of cement and sand requires for motor 1unit wall-red
cement : 2.5 bag cement
sand : 10 bag sand
price : 725 Rs cement
400 Rs for sand
----------------------------------
Total 1125 Rs /-
-----------------------------------
3) Plastering:
½ inch plastering is Enough for CLC
Cement : 1.5 bag cement
Sand : 6 bag sand
Price : 450 Rs for cement
225 Rs for sand
----------------------------------
Total 675 Rs/-
-----------------------------------
3) Plastering:
1.5 inches plastering is needed for red
Cement : 3.5 bag cement
Sand : 14 bag sand
Price : 1015 Rs for cement
525 Rs for sand
----------------------------------
Total 1540 Rs/-
-----------------------------------
Total cost for plastering and motor joints For clc bricks
675 + 440 = 1115Rs
Total cost for plastering and motor joints
For red bricks
1125 + 1540 = 2665Rs
Red bricks for 1 unit wall price is
7.5 * 560 = 4200RsClc bricks for 1 unit wall price is
57*75 =4275Rs If we subtract clc price from red brick price
4275
4200
------
75
Now add plastering and motor joints price
Ie 2665
75
---------
2590 per unit wall save with using CLC blocks.
---------
So at the end of the 1 unit wall construction the price we are spending for red bricks as almost
same as clc bricks apart from that contractor can construct the building less time then red brick
construction. So finally customer can happy. To get good product in the market to build is home
Note : The above calculation we are giving for construction a building with clc its varies cities
and cities .
Foam generator
These are the technical specification
of foam generator
foam generator:
1)1hp single phase motor suguna
(spm 100)
2)foam out put 300-400 lts/min
3)automatic time setting to off the
motor
4)inside walls are 1/2" used
5)digital foam generator
6)foam lancing unit
7) Daily take 100 cubic meters with
our foam generator
8) we recomended foaming agent
80g/l to90g/l
Foaming Agent
Foaming agent is our unique enzyme based foaming agent. This Foaming
Agent is manufactured in a unique
fermentation process and not through the main used method of
acid hydrolyzes. Our Making process enables us to separate exactly the
needed proteins for specific characteristics (stability, foaming characteristics,
etc.)
according to their molecular weight. This method leads to excellent products
with advanced characteristics and competitive prices. It causes no chemical
reaction with the surrounding matrix but serves solely as wrapping
material for the air to be encapsulated in the concrete (mortar)

Features:
1. protein based foaming agent
2. it is used for cellular light weight bricks/blocks or foam concrete
bricks/blocks
3. foam density 80-90gms/lts
4. ratio around 1:45 ratio
5. Foam generated with our protein based foaming agent
with mixing of air and water is stable. it is added into
cement slurry and blended with blender to form
a homogeneous dispersion.
6. Is safe for use and has no harmful effect on human being.
It can be successful treated in biological waste water treatment
systems after proper dilution.
7. Stability: Stability of bubbles is 1.0 to 3.0 hours, depending upon
the temperatures and environmental conditions Stable,
long-lasting foam blanket provides excellent burn back resistance.
Suitable for use with fresh or sea water. Compatible
with standard proportioning and air aspirating foam making
equipment. Suitable for use with foam compatible
dry powder extinguishing agents.
8. It is used for cellular light weight bricks, wall panels and roof insulation.
FOAM CONCRETE Technological Comparison
Parameters Burnt Clay
Brick
Hollow Bricks Foam Concrete
Basic Raw Material Agricultural
soil, coal or
wood for
firing
Cement, sand, fly
ash, lime
Cement, sand , fly ash,
& aggregates
foam & water
Production Process and
Setup
Kilns Mobile or
Stationary plant
On-site Production
Dry Density kg/m3 1800-2000 1900-2100 300-600/ 800-1000 /1200-1800
Compressive Strength
kg/cm2
30-80 30-150 4-10 / 25-35 / 125-250
Applications Load
bearing &
Non-load
bearings
Load bearing &
Non-load
bearings walls
Thermal insulation,
Partitions, Load & Nonload
bearings
Pre cast block size 229*114*70
mm
400*200*200/100
mm
600*300*100/150/200
Cast-in place Not-
Feasible
Not-Feasible Any shape, any size, any density
Compaction during
production
Yes Yes None
Aging No Yes Gain strength with age
Thermal Conductivity
W/mK
0.7 1.1 0.16 for 500 kg/m3
0.21 for 800 kg/m3
0.28 for 1000 kg/m3
Sound Insulation Normal Better Superior
Ease of working Normal Difficult Can be cut, sawn, nailed, drilled
Eco Friendliness Process
creates
smoke,
uses high
energy,
wasting
agricultural
lands
Low energy, No
smoke
Pollution free, Green
product, Least energy,
Reuse of Industrial wastes
Popular applications
Thermal Insulation:
Foam concrete of density between 250 - 550 kg/m3 is primarily used for thermal insulation or fire
protection. It uses only cement (or with a small proportion of sand), water and foam and can
easily be pumped into moulds of varying orientations.
Void Filling:
Foam concrete of density between 600 - 800 kg/m3 is used for void-filling, such as in
landscaping (above/underground construction), filling voids behind archways and refurbishing
damaged sewage systems, as well as producing masonry units.
Block Production:
Foam concrete of density ranging from 800 to 900 kg/m3 is primarily used in the production of
blocks and other non-load bearing building elements such as balcony railings, partitions,
parapets, etc.
Precast Walls & Floor Screeds:
Foam concrete of density ranging from 1100 - 1400 kg/m3 are commonly used in prefabricated
and cast in place walls, either load-bearing or non-load bearing. It can also be successfully used
for floor screeds.
Load Bearing & Slabs:
Foam concrete of density between 1600 - 1800 kg/m3 would be recommended for slabs and
other load-bearing building elements where higher strength is obligatory.
Materials which are used in light weight bricks or foam concrete bricks
1)Cement
2) fly ash
3)foaming agent
Cement is the major roll to get good quality of light weight bricks
What are the steps to be considered when stacking of cement at our site? Cement is available
in 43 and 53 grades
1. 53 grade cement is used for high strength buildings
2. It takes less setting time compare to 43 grade
3. More finer than 43 grade
Stacking of cement
1. cement bags should not be stored in open place
2. it should not be exposed to rain
3. maximum 12 bags should be stacked vertically in column
4. the cement bag should be placed at the height of 15 cm from the floor level
5. the cement bag should be keep away from walls in a room.
6. It should not be contacted with walls
7. Cement bag should be stacked according to there batch number.
8. Cement bag should be used earlier stacked bags first rather than then freshly stacked
bags
9. All cement bags should covered with taurplilines
How to test water absorption for light weight bricks or foam concrete bricks?
1. first check the weight of the light weight brick = w1
2. weight of the brick after 24 hrs immersed in water = w2
3. water absoption = w2-w1/ w1 * 100
4. result < 10% by weight
if light weight brick absorb more then 10 percent it means observing more water

Labour charges for one month

Labour Scale per day One month ~ pay
Skilled labour-1no 300 per day 7,500 /-
Unskilled labour-8nos 200 per day 40,000 /-
Management labour-2nos 370 per day 18,500/-
Labour charges --- A = 66,000/-

Machinery details Quotation for CLC plant.

Sr
no.
Product / items Qty. Specification Price (Rs)
1 Integrated CLC Unit
Mixer (IFM-1100) 1.3 m3 with Digital load
sensors set
1 SET 40 To 50 m3
Capacity
Total
power=20HP
REQUIRED
3,77,000
2 GEAR MOTOR `KAVITSU’ MAKE,
ISO 9001:2000)
1 Set 10HP 88,000
3 Foam Generator (IFG-1) 1 Set Tulja make 1,60,000
4 Compressor (3HP) ISO9000 1 no Sai Sales
corporation
50,000
5 Control Panel. ( All Relays & switches L&T
make)
1 no Tulja make 1,60,000
6 Belt conveyor –(ISC 1000) 1 no Tulja make
(3HP)
1,10,000
7 Foam concrete testing equipment on site 1 no
8 Tool Kit. 1 set
9 High speed water discharging system (2HP) 1 no
10 Free( Foaming agent 100 ltr & System Erection
53,000
Total 9,98,000
Rupees in word - Nine Lacks Ninety Eight Thousand only
Terms & Conditions:-
Customer should be provided 3phase Power supply with cables & motor starter up to control
panel of the machine.
Price: - Ex-Works Morbi Gujrat
Warranty: - One Year Against all manufacturing defects.
Transportation, Octri :- To Pay Basis.
Erection & Training :- Training will give free of charges but Clients should arrange for the
transportation & Accommodation for the team.
Taxes :- As Applicable.
Payment Terms :- 50%Advance along with Purchase order, 45% Before delivery of the
machine & 5 % against Delivery
Packing & Forwarding:- 2 % if required
Delivery:- 5 - 8 Weeks after receiving purchase order & advance payment.
Quotation Valid:- 30 Days.
“WE EXPECTING YOUR VALUBLE ORDERS “
Thanks & Regards
For ChamundaA WeldinG WorkS
Proprietor
(Gopal P. Nakum)