Turbine Operation Manual

A 2013.11.
13 FIRST SUBMISSION FuNing LiWenke ChenJinghai

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
REVISION
OWNER IDENTIFICATION No.:
REV.:
OWNER: CONSULTANT:
VIETNAM ELECTRICITY POWER ENGINEERING CONSULTING
VINH TAN THERMAL POWER MANAGEMENT BOARD J.S.C 2 (PECC2)
EPC
CONTRACTOR: SHANGHAI ELECTRIC GROUP CO.,LTD.
COMPILE:
CHD POWER PLANT OPERATION CO.,LTD.
PROJECT: DESIGN STAGE:
VINH TAN 2 2×622MW THERMAL POWER PLANT Detail Design
APPROVED ChenJinghai CHECKED LiWenke

汽机运行手册
REVIEWED HuJiabing PREPARED FuNing Torbine Operation Manuai
DATE 2013.11.13 SCALE N/A
DRAWING No. YXZL-YX-Q-001 REV A
.
Vietnam Vinh Tan Phase II 2×622MW Coal-Fired Power Generator Unit
Contents
1. Overview on steam turbine main and auxiliary equipments ··························································· 1

1.1 Overview on steam turbine ································································································ 1
1.2 Technical specifications on steam turbine proper ······································································· 3
1.3 Specifications on steam turbine auxiliary unit ··········································································· 8
1.4 Regulating security system ································································································ 26
1.5 Steam turbine unit protection ····························································································· 32
2. Steam turbine unit startup ··································································································· 34
2.1 General principles on unit startup ························································································ 34
2.2 Preparations before unit startup ·························································································· 36
2.3 Test before startup ·········································································································· 37
2.4 Steam turbine cold slide parameters startup ············································································ 38
2.5 Startup at other states ······································································································ 48
2.6 Operation mode instructions for DEH ··················································································· 50
2.7 Unit shutdown ·············································································································· 51
2.8 Equipment maintenance of the turbine after shutdown ································································ 56
3. Unit operation and maintenance ··························································································· 58
3.1 Operation and maintenance contents ···················································································· 58
3.2 Motor normal operation and maintenance ·············································································· 59
3.3 Unit operation mode ······································································································· 61
3.4 Normal running parameter monitoring ·················································································· 65
3.5 Regular jobs of the equipment ···························································································· 70
3.6 Unit interlock protection and test ························································································ 72
4. Unit accident disposal ········································································································ 91
4.1 Accident disposal principle ······························································································· 91
4.2 Emergency shutdown and accidental shutdown condition and disposal ············································ 92
4.3 Steam parameter abnormity ······························································································· 95
4.4 Unit load hunting ··········································································································· 96
4.5 Unit load shedding ········································································································· 97
4.6 Breaking of condenser vacuum ··························································································· 97
4.7 Large unit vibration ········································································································ 99
4.8 Steam turbine water impact ····························································································· 100
4.9 Blade of the turbine drops ······························································································· 101
Steam Turbine Operation Manual
I
4.10 Axial displacement of main engine is normal ······································································· 102

4.11 Lubricating oil system fault of main engine ········································································· 103
4.12 High bearing temperature of automobile motor ····································································· 105
4.13 EH oil system fault······································································································ 106
4.14 Low Sealing oil pressure ······························································································· 107
4.15 Recycling water pump fault ··························································································· 107
4.16 Closed cooling water system failure ·················································································· 109
4.17 Faults of auxiliary equipment ························································································· 110
4.18 Reversion of the steam pump ·························································································· 111
4.19 Motor fault ··············································································································· 112
4.20 All auxiliary full-power loss ··························································································· 114
4.21 Generator cooling system fault ························································································ 116
4.22 Fire ························································································································ 117
4.23 DCS fault ················································································································· 118
4.24 Anti-accident measures for preventing water inflow of turbine and main shaft curving ······················· 120
4.25 Anti-accident measures of preventing oil leakage and pad burning of the steam turbine ······················ 122
4.26 Main steam valve or regulation valve jam after the steam turbine trips·········································· 123
4.27 Anti-accident measures of preventing overspeed operation of the steam turbine ······························· 123
4.28 If two pumps operate, while one steam pump trips, please dispose as electrical water supply pump is not
connected. ················································································································ 124
5. Startup curve ················································································································· 126
5.1 Cold startup curve ········································································································ 126
5.2 Warm startup curve ······································································································· 127
5.3 Hot startup curve ········································································································· 129
5.4 Extremely-hot startup curve ····························································································· 131
6. Auxiliary equipment start-stop ··························································································· 133
6.1 General provisions ······································································································· 133
6.2 Open cooling water system falling into stop ·········································································· 135
6.3 Closed cooling water system shutdown ··············································································· 136
6.4 Auxiliary steam system shutdown ······················································································ 138
6.5 Condensate system shutdown ··························································································· 140
6.6 Deaerator shutdown ······································································································ 143
6.7 Start and stop of electric feed pump ···················································································· 146
6.8 Start and stop of the steam feed pump unit ············································································ 149

II
6.9 Heater putting into operation and shutdown ·········································································· 155

6.10 Input and breakdown of main engine shaft gland system·························································· 161
6.11 Putting into operation and shutdown of vacuum system ··························································· 164
6.12 Putting into operation and shutdown of main engine lubricating oil system ···································· 166
6.13 Putting into operation and shutdown of main engine oil cooler ·················································· 169
6.14 Putting into operation and shutdown of EH oil system ···························································· 170
6.15 Putting into operation and shutdown of generator sealing oil system ············································ 172
6.16 Putting into operation and shutdown of generator hydrogen cooling system ··································· 176
6.17 Putting into operation and shutdown of generator stator cooling water system ································ 183
6.18 Putting into operation and shutdown of circulating water system ················································ 185
6.19 Operating instruction on rubber ball washing ······································································· 189

III
1. Overview on steam turbine main and auxiliary equipments

1.1 Overview on steam turbine
This steam turbine is a subcritical, single-shaft, reheating, three-cylinder four-exhaust, condensing steam
turbine. HP-IP-LP (high pressure/intermediate pressure/low pressure) cylinder is of double-shell cylinder
structure; HP-IP (high pressure/intermediate pressure) part is the combined cylinder reverse arrangement, and
LP (low pressure) part is for symmetric double split flow. The steam turbine part shafting is composed of one
HP-IP rotor and two LP rotors, etc. Except front-end bearing pedestal for floor-type, all are semi-floor
pedestals. Main steam reaches main steam valve (MSV) and regulating steam valve on both sides of steam
turbine respectively through one main steam pipe from the boiler, and enters the steam chamber installed in
HP cylinder through 4 flexible steam conducts, connected to 2 steam inlet pipe joints respectively at upper,
lower half of HP-IP outer cylinder symmetrically. HP flow path is composed of one-stage single-row
governing stage (impulse) and nine-stage pressure stage (reaction). HP nozzle block is installed in steam
chamber, and nine-stage diaphragm is installed on HP diaphragm sleeve, supported by the cylinder. Main
steam enters the steam chamber and regulating stage through 2 inlets of 2 main steam valves and 4 regulating
steam valves on both sides of HP-IP cylinder respectively at upper, lower of central HP-IP cylinder, and then
runs through HP flow path stages.
Some HP steams are extracted to #1 HP heater through the 1st section steam extraction opening
downwards after HP stage 6. HP cylinder exhausts gas from the lower part of double exhaust opening through
cold reheat steam pipe to return to the boiler reheater, some steams of which are extracted to #2 HP heater
through the 2nd section steam extraction opening. The reheat steams out of boiler reheater arrive at reheat
main steam valve and reheat regulating steam valve on both sides of steam turbine through hot reheat steam
pipe, and enter into IP cylinder from both sides at upper, lower part.
Adopt reaction pressure stage completely for IP cylinder with 6 stages divided into 2 parts. Part 1 is LP
stage 1-3, and the diaphragm is installed on IP #1 diaphragm sleeve; Part 2 is IP stage 4-6, and the diaphragm
is installed on IP #2 diaphragm sleeve. IP #1 diaphragm sleeve is installed on IP inner cylinder; IP #2
diaphragm sleeve is installed on HP-IP outer cylinder.
Some steams from IP cylinder stage 3 are extracted to #3 HP heater through the 3rd section steam
extraction opening at HP-IP outer cylinder upper half part. IP cylinder upward steam exhaust is imported into
the middle part of two LP cylinders respectively through 2 IP-LP connecting pipes. Meanwhile, the bottom of
IP-LP cylinder steam exhaust is the 4th section steam extraction opening, through which part of steams are
extracted out for deaerator and plant steams.
Adopt symmetric double split flow reaction pressure stage for LP cylinder, including 2*2*7 stages. The
steams enter from LP cylinder middle part, and then flow towards the 2nd section steam exhaust opening and
enter into bottom condenser. Due to symmetric double split flow, LP rotor axial thrust is automatically

Page 1 of 197
balanced, and the axial thrust generated on the rotor is almost zero. The steam extraction openings will be
installed completely symmetrically after #1 LP cylinder stage 2, 5, 6 and #2 cylinder stage 4, 5, 6,
respectively, used as the steam extraction openings for the 5th section, 6th section, 7th section and 8th section
respectively, and the steams are extracted to the corresponding LP heaters.
This steam turbine is a kind of reaction steam turbine, so the axial thrust of turbine stages is
comparatively large. To reduce axial thrust, in addition to HP-IP flow path designed into reverse arrangement
and LP flow path design into reverse double-flow arrangement, adopt the equalizing piston in terms of rotor
structure to greatly reduce the axial thrust, and the residual axial thrust is to be borne by the thrust bearing,
installed in bearing seat between #1 LP cylinder and HP-IP cylinder, forming the relative anchor point of the
rotor at the thrusting bearing. The front-end bearing pedestal and #2 LP cylinder motor-end bearing pedestal
are equipped with differential expansion detector to monitor the unit differential expansion state.
The steam turbine stator anchor point is located at center of #1 LP cylinder, namely, the intersection
point of # 1 LP cylinder axial and transverse positioning fixed plate central lines. LP cylinder legs are placed
freely on LP cylinder foundation deck to guarantee free expansion and contraction in different directions. The
front-end bearing pedestal is placed on front-end bearing pedestal deck freely. With feather keys between the
front-end bearing pedestal and the deck, the front-end bearing pedestal only slides along turbine axial
direction on the deck. 2 pressing plates on both side of front-end bearing pedestal will press the front-end
bearing pedestal to prevent from jumping.
HP-IP outer cylinder connects with front-end bearing pedestal and #1 LP cylinder valve control end
bearing pedestal through “H” centering beam on both sides. “H” centering beam plays push-pull role in
cylinder expansion and guarantees the center of the cylinder and shaft system to remain unchanged. HP-IP
outer cylinder supports on keys of front-end bearing pedestal and #1 LP cylinder valve control end bearing
pedestal through 4 turbine bracket support keys. The paw bracket is of suspended structure, and the
supporting surface and the casing split are one plane so as to avoid cylinder deviation from central position
caused by the paw bracket.
The radial bearings of HP-IP rotor and LP rotor are tilting-pad bearings, with good stability to prevent
from oil whip.
The thrust bearings can automatically regulate thrust loads of each pad to realize the same thrust for
each pad. In addition, through the positioning mechanism of thrust bearing shell, the clearance of thrust
bearings can be measured and adjusted. The rigid couplings are used to connect HP-IP rotor and LP rotor as
well as two LP rotors. The gasket is installed between two couplings, and when installed, the axial position
can be adjusted. The rigid couplings are also used to connect LP rotor and generator rotor.
The LP rotor motor end is equipped with large barring gear. The gear is also taken as the coupling gasket
to adjust the axial position of steam turbine rotor and generator rotor.

Page 2 of 197
Barring device at startup can automatically release, and it can manually or automatically operate for
continuous barring.
1.2 Technical specifications on steam turbine proper
Table 1.2-1
No. Item Unit Data
I Unit performance specification
Subcritical, primary reheating,
1 Unit type three-cylinder four-exhaust, single-shaft,
condensing
2 Steam turbine model N622-16.67/538/538
3 RO working condition MW 622.819
4 Rated main steam pressure Mpa (a) 16.67
5 Rated main steam temperature ℃ 538
6 Rated HP cylinder exhaust pressure Mpa(a) 4.069
7 Rated HP cylinder exhaust temperature ℃ 332.2
8 Rated reheat steam inlet pressure Mpa(a) 3.622
9 Rated reheat steam inlet temperature ℃ 538
10 Rated steam inlet quantity of main steam t/h 1939.242
11 Rated steam inlet quantity of reheat steam t/h 1643.073
12 Rated exhaust pressure MPa(a) 0.007
13 Steam distribution mode Nozzle+ throttle
14 Design cooling water temperature ℃
15 Rated feed water temperature ℃ 280.2
16 Rated speed r/min 3000
kJ/kWh 8026
17 Heat consumption rate
kcal/kWh 1917
Feed water regeneration stages
18 (high-pressure heater+ deaeration+ 3+1+4
low-pressure heater)
19 LP last stage blade length mm 905
20 Total internal efficiency of steam turbine % 89.35
HP cylinder efficiency % 86.92
IP cylinder efficiency % 90.81
LP cylinder efficiency % 89.82
21 Flow path stage
HP cylinder Stage 1+9
IP cylinder Stage 6
LP cylinder Stage 2X2X7
Critical speed (first-order, second-order test
22
valve by shaft system, shaft segment )
HP rotor r/min 1540/1460
Page 3 of 197
No. Item Unit Data

IP rotor r/min 1580/1550
LP rotor r/min 1660/1550
810/2180
Generator rotor r/min
763/2200
23 Unit shafting torsion frequency Hz 18.1,23.2,88.8,89.5,111.1,128.7,131.5,131.6
Unit external dimensions (length, width,
24 m 26*11*7.9
height)
If the Unit is subject to overall assembly
25 Yes/No Overall assembly barring
and thermal test before leaving the factory
26 Operating floor elevation m 13.7
27 Maximum lifting height m ~11
28 Service life consumption
Cold startup %/times 0.01
Warm startup %/ times 0.008
Hot startup %/ times 0.005
Extreme hot startup %/ times 0.0025
Step load >10% rated load (TH1) %/ times 0.0025
HP cylinder startup or HP-IP cylinder
29 Startup mode
combined startup
Load range under variable pressure
30 % 30-90
operation
Fixed pressure, variable pressure load
31 %/min 5/3/2
variation rate
Maximum at two directions of journal
32 mm 0.076
vibration
33 Axial vibration maximum at critical speed mm 0.15
34 Maximum allowable back pressure kPa(a) 18.6
35 Maximum allowable exhaust temperature ℃ 120
36 Noise level dB(A) 90
40 Sealing system in shaft seal Yes/No yes
II Steam turbine performance guarantee
Nameplate rating (RO) MW 622.819
Rating under capacity condition (TCC) MW 600
kJ/kWh 8026
Heat rate under RO working condition
kcal/kWh 1917
kJ/kWh 8159
Heat rate under 75%RO working condition
kcal/kWh 1948.7
Journal vibration mm 0.076
Noise (conditions same as 3.1.5) dB(A) 85

Page 4 of 197
Steam turbine performance data

Table 1.2-2
High-pressure
VWO TCC RO Plant
75% 50% 40% 30% heater
working working working steam
RO RO RO RO shutdown
condition condition condition condition
condition
Output kW 647064 600005 622819 467140 311630 249355 186909 622701 600264
Turbo-generator
heat
8024 8315 8026 8159 8505 8746.8 9127.3 8133 7763.9
consumption
rate kJ/kWh
Main steam
pressure MPa 16.67 16.67 16.67 16.638 11.24 9.197 7.715 16.67 16.67
(g)
Reheat steam
pressure MPa 3.783 3.615 3.622 2.675 1.818 1.481 1.144 3.697 3.476
(g)
Main steam
538 538 538 538 538 538 538 538 538
temperature ℃
Reheat steam
538 538 538 538 538 524 500 538 538
temperature ℃
Main steam
2033322 1939269 1939242 1396926 923015 749448 580487 1845780 2003386
flow kg/h
Reheat steam
1717783 1633720 1643073 1206516 813991 662208 520305 1679618 1588950
flow kg/h
Exhaust
7.0 10.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
pressure kPa
Steam
1208886 1152759 1163576 879083 753412 523241 418564 1173366 1040819
discharge kg/h
Makeup water
0 3 0 0 0 0 0 0 0
rate %
Last-stage
high-pressure
heater outlet 283.2 280.3 280.2 259.8 237.4 226.4 213.4 250.8 280.1
feed water
temperature ℃

Page 5 of 197
Turbine unit bearing pad

Table 1.2-3
Specific Design
Shaft diameter width Bearing pad Stressed Threshold Logarithmic
No. 2
pressure bearing pad
mm form area cm speed r/min decrement
MPa temperature ℃
Four-pad
1 380*355 1349 1.1 >4500 90 0.32
tilting pad
Four-pad
2 405*324 1312.2 1.21 >4500 90 0.32
tilting pad
Four-pad
3 482.6*482.6 2329 1.36 >4500 90 0.495
tilting pad
Four-pad
4 482.6*482.6 2329 1.42 >4500 90 0.495
tilting pad
Four-pad
5 482.6*482.6 2329 1.43 >4500 90 0.48
tilting pad
Four-pad
6 482.6*482.6 2329 1.39 >4500 90 0.48
tilting pad
Outer diameter
Thrust Φ673/inner diameter Tilting pad 2*1720 0.47 >4500 90
Φ393.7
Steam extraction parameters at stages under steam turbine rated load (RO working condition)
Table 1.2-4
Flow Pressure Allowable maximum steam
No. Steam extraction stages Temperature ℃
kg/h MPa (a) extraction (simultaneous) kg/h
1 Stage 1 (to No.1 high pressure heater) 139858 6.466 394.2
3 Stage 2 (to plant steam) - - - 100000
5 Stage 4 (to deaerator) 96520 1.125 367.8
6 Stage 4 (to feed water pump turbine) 67872 1.125 367.8
7 Stage 4 (to plant steam) - - - 80000
8 Stage 5 (to No.5 low pressure heater) 107944 0.4649 261.2

Page 6 of 197
Critical speeds of steam turbine generator unit (by shaft system, shaft segment)
Table 1.2-5
Shaft segment First-order critical speed r/min Second-order critical speed r/min
No.
name Design value Test value Design value Test value
1 HP-IP rotor 1540 >4000
2 LP rotor Ⅰ 1580 >4000
3 LP rotor Ⅱ 1660 >4000
4 Generator rotor 810 2180
Rotor journal double-amplitude vibration amplitude (μm)

Table 1.2-6
Vibration amplitude at the first Vibration speed at rated speed
Bearing
critical speed Normal Alarm Trip
1 150 76 127 254
2 150 76 127 254
3 150 76 127 254
4 150 76 127 254
5 150 76 127 254
6 150 76 127 254
Closing time of steam turbine valves (s)

Table 1.2-7
Time characteristic
No. Valve name
Closing time (s) Delay time (s)
1 Main steam valve 0.15 0.15
2 Steam regulating valve 0.15 0.15
3 Reheat main steam valve 0.15 0.15
4 Reheat regulating valve 0.15 0.15
Startup mode, working condition and time (min)

Table 1.2-8
Time Time for Time
Time for grid Steam Steam HP cylinder
Starting rolled to rated speed rolled
Rolling mode connection to pressure temperature stage 1 metal
state rated to gird to rated
rated load (MPa.a) (℃) temperature(℃)
speed connection load
HP cylinder, IP
<120
Cold cylinder,
82 25 132 239 4 340 Long-term
state combined HP-IP
shutdown
cylinder rolling

Page 7 of 197
Time Time for Time

Time for grid Steam Steam HP cylinder
Starting rolled to rated speed rolled
Rolling mode connection to pressure temperature stage 1 metal
state rated to gird to rated
rated load (MPa.a) (℃) temperature(℃)
speed connection load
120-415
Warm
Same as above 10 4 121 135 7 360 Shutdown
state
10-72 hours
415-450
Hot
Same as above 10 4 46 60 9 490 Shutdown 1-10
state
hours
Extreme
Same as above 10 4 21 35 10 510 >450
hot state
Running parameters
Table 1.2-9
No. Item Unit Data
1 Idling time without vacuum breaking min ~65
2 Idling time with vacuum breaking min ~40
3 Maximum load under no overspeed trip at main switch turnoff kW 647064
4 Overspeed tripping speed r/min 3300
5 Maximum running back pressure kPa(a) 18.6
6 Alarming turbine back pressure kPa(a) 18.6
7 Tripping turbine back pressure kPa(a) 20.3
8 Turbine spray water flow t/h 6.48
9 Maximum continuous allowable load (at back pressure 0.0186MPa (a) ) kW 600000
10 Maximum allowable exhaust pressure (at rated load) kPa(a) 18.6
11 Barring speed r/min 2.38
12 Maximum cylinder temperature allowed for barring stoppage ℃ 150
Note: the coordinate system is defined as follows,

X-the direction from steam turbine to generator as positive direction;
Y-the direction from turbine room to boiler room as positive direction;
Z-the vertical upward direction as positive direction
1.3 Specifications on steam turbine auxiliary unit
1.3.1 HP, LP bypass system
Page 8 of 197
1.3.1.1 HP, LP bypass system

BMCR working Cold Extreme hot
No. Technical specifications Unit Warm startup Hot startup
condition startup startup
Inlet steam
MPa 17.6 5.9 5.9 7 8
pressure
Inlet
℃ 538 340 340 450 485
temperature
Inlet steam
HP t/h 1236 225 260 350 350
flow
1 bypass
Outlet steam
valve MPa 4.014 1.1 1.1 1.1 1.1
pressure
Outlet steam
℃ 328.7 185 185 185 185
temperature
Outlet steam
t/h 1432.8 252.87 252.87 390.96 401.66
flow
HP water Pressure MPa 20.4
spray Temperature ℃ 188.5
2
regulating Calculated
t/h 196.8 27.87 27.87 40.96 51.66
valve flow
Inlet steam
MPa 4.616 1.045 1.045 1.045 1.045
pressure
Inlet
℃ 538 300 300 435 470
temperature
Inlet steam
LP t/h 1432.8 252.87 252.87 390.96 401.66
flow
3 bypass
Outlet steam
valve MPa 0.6 0.6 0.6 0.6 0.6
pressure
Outlet steam
℃ 160 160 160 160 160
temperature
Outlet steam
t/h 1864.78 280.64 280.64 479.41 509.32
flow
LP water Pressure MPa 3.3 3.1 3.1 3.1 3.1
spray Temperature ℃ 45.7
4
regulating Calculated
t/h 410 27.77 27.77 88.45 107.66
valve flow

Page 9 of 197
1.3.1.2 Hydraulic actuator

HP bypass LP bypass
Water
No Water spray Water spray
Name HP bypass spray LP bypass
. isolating regulating
valve regulating valve
valve valve
valve
HBSE280-350- NBSE60-700-
1 Model ES45-3SF HA56-A2 840H 3”
1 2
Angle-typ Through-typ Through-typ
2 Type Angle-type Angle-type
e e e
3 Driving mode Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
FailtoLoc
4 State after power loss FailtoLock FailtoLock FailtoOpen FailtoOpen
k
Mp
Pressure 17.6 22.21 24.1 4.85 2.63
5 Upstream a
o
Temperature C 546 181.5 181.5 546 43.1
Mp
Downstrea Pressure 4.85 5.47 21.48 0.8 1.31
6 a
m o
Temperature C 358.1 181.5 181.5 185 43.1
Mp
7 Maximum pressure difference 17.5 21.38 24 4.75 2.53
a
Rated value t/h 1531 210.75 209.96 870.875 245,32
8 Flow
Maximum value t/h 1783 282 - 1740 282
Flow
linear =% On/off linear =%
characteristics
Valve seat
mm 199.7 48 50 402.9 50
diameter
Required thrust kN 80
Valve stem
mm 175 45 40 300 80
stroke
Parameters
Valve body material F91 G20Mo5 G20Mo5 F91 WCB
9 related to
Leakage rate (or class) V V V V V
valve
Connection
BWE BWE BWE BWE BWE
method
Interfac Material F91/F22 G20Mo5 G20Mo5 WC9/F22 WCB
e Inlet mm ID 387x41 DN150 DN150 ID 679x39 DN140
Outle
mm ID 762x20.62 DN150 DN150 DN1220 x12 DN140
t
Weight kg 1500 210 330 3000 190

Page 10 of 197
1.3.1.3 Cylinders of bypass valve and water spray valve

HP bypass cylinder LP bypass cylinder
HP Water spray Water spray
No. Name Unit Water spray LP bypass Water spray
bypass regulating isolating
isolating valve valve regulating valve
valve valve valve
CCI－ CCI－
1 Manufacturer CCI－Sulzer CCI－Sulzer CCI－Sulzer
Sulzer Sulzer
2 Model GHZ100 GHZ100 GHZ100 GHZ80 GHZ50
3 Oil pressure MPa 16 16 16 16 16
4 Diameter mm 100 80 80 80 50
2
5 Area mm 7150 7150 7150 4320 1650
6 Force N 115752 115752 115752 69000 26380
7 Stroke mm 175 45 60 300 50
Full Quick
1 - - - -
range opening
of Quick
- - - -
action closing
time Regulating 10 10 10 10 10
1.3.1.4 Devices at HP bypass oil station

No. Device name Item Unit Value
Model 11ccm/u55
Type Gear
Number of sets set 2
1 Oil pump Rated oil pressure MPa 16
Rated flow l/min 267
Rotating speed r/min 1500
Manufacturer BOSCH
Model HA-250-28.5-28.5-200
Working pressure MPa 20
Geometric volume l (liter) 300
2 Oil tank
Maximum oil storage l (liter) 280
External dimensions mm 1500*1200*600
Weight kg 1500
Model
3 Filter Filter screen material Stainless steel
Filter screen accuracy μm 10

Page 11 of 197
No. Device name Item Unit Value

Allowable pressure
MPa 0.6
difference
External dimensions mm 100*200
Weight kg
4 Oil pump motor Model
Power kw 7.5
Voltage V 400
Frequency Hz 50
Rotating speed r/min 1500
5 Accumulator Model & specification
Capacity L/set 50L
Working pressure MPa
Safety valve action
MPa
pressure
Buffer system/pressure /MPa Nitrogen/12.6
Outage duration Minute ~60min
1.3.2 Main engine lubricating oil system

1.3.2.1 Main engine lubricating oil tank
No. Name Unit Value
1 Oil brand, oil quality standard used #32 turbine oil, GB11120-89
3
2 Oil quantity required for oil system m 38
3 Bearing oil circulation ratio ~8
4 Bearing oil pressure MPa(g) 0.096~0.124
5 Combined oil tank
6 Type Horizontal
3
7 Capacity m 48.4
External dimensions (length* width*
8 mm*mm*mm 7020*3260*3600
height)
9 Design pressure MPa(g) 0.5
10 Material Carbon steel
11 Oil tank weight kg 12700
3
12 Oil return flow m 320
1.3.2.2 AC lubricating oil pump

No. Name Unit Value
AC lubricating oil pump
Page 12 of 197
No. Name Unit Value

1 Type Vertical Centrifugal
2 Manufacturer Zhuozhou Pump Plant
3 Quantity set 1
3
4 Capacity m /h 320
5 Outlet pressure MPa(g) 0.33
6 Rotating speed r/min 1450
7 Shell ZG25
8 Shaft 45
9 Impeller ZcuZn16Si4
AC lubricating oil pump motor
1 Model YBZ-250M-TH Explosion-proof
2 Capacity kW 55
3 Voltage V 400
5 Total weight kg ~1500
1.3.2.3 DC lubricating oil pump

No. Name Unit Value
DC lubricating oil pump
1 Type Vertical Centrifugal
2 Manufacturer Zhuozhou Pump Plant
3 Quantity set 1
3
4 Capacity m /h 320
5 Outlet pressure MPa(g) 0.33
7 Pump shell ZG25
8 Shaft 45
19 Impeller ZcuZn16Si4
DC lubricating oil pump motor
1 Model ZDB-91T-L3-TH DC
2 Capacity kW 55
3 Voltage V 220(DC)
1.3.2.4 Barring device

No. Name Unit Value
1 Type YH250M-6
2 Motor capacity kW 37

Page 13 of 197
3 Motor voltage V 400

4 Motor rotating speed r/min 930
5 Barring speed r/min 2.38
1.3.2.5 Lubricating oil cooler

No. Name Unit Value
1 Type Tubular
2 Manufacturer STW
3 Quantity set 2
2
4 Cooling area M Tentatively 380
5 Cooling water inlet design temperature ℃ 33
6 Oil pressure in oil cooler MPa(g) >0.25
7 Outlet oil temperature ℃ 45~49
3
8 Cooling water flow m /h ~825
3
9 Oil quantity m /h 320
10 Tube resistance MPa(g) 0.06
Tube size (outer diameter* wall
11 Φmm*mm Tentatively 16*0.4
thickness)
12 Tube side (design pressure ) MPa(g) 0.4
13 Shell side (design pressure ) MPa(g) 0.4
14 Tube side (design temperature) ℃ 93
15 Shell side (design temperature) ℃ 93
16 Tube Ti
17 Shell Carbon steel
18 Water chamber Carbon steel
19 Tube sheet Carbon steel
Tube sheet size (outer diameter* wall
20 Φmm*mm φ816*85/φ904*85
thickness)
21 Total weight per set kg ~16000
1.3.2.6 Jacking oil pump

No. Name Unit Value
Jacking oil pump
1 Type Piston pump
2 Manufacturer Qidong Shenli High Pressure Oil Pump Factory
3 Quantity set 2
3
4 Capacity m /h 6.3
5 Outlet pressure MPa(g) 16

Page 14 of 197
No. Name Unit Value

7 Shell Carbon steel
8 Shaft 45
9 Piston 35CrMo
Jacking oil pump motor
1 Type Explosion-proof
2 Capacity kW 45
3 Voltage V 400
5 Current A 80.5
1.3.2.7 Main oil tank exhaust fan

No. Name Unit Value
Exhaust fan
1 Type Centrifugal
2 Manufacturer Hangzhou Kexing Blower Co., Ltd.
3 Quantity set 2
3
4 Capacity m /h 1260
Exhaust fan motor
1 Type Explosion-proof
2 Capacity kW 5.5
3 Voltage V 400
1.3.2.8 Air, hydrogen side seal oil

No. Seal oil pump
Item Air side AC, DC seal oil pump Hydrogen side AC seal oil pump
1 Model HSNH160-40Z
2 Type Screw pump Screw pump
3 Flow 2*140 L/min 2*25.5 L/min
4 Outlet pressure 1MPa 1MPa
5 Shaft power 22 KW 5.5 KW
HUANGSHAN INDUSTRY HUANGSHAN INDUSTRY PUMP-MAKING

6 Manufacturer
PUMP-MAKING CO., LTD. CO., LTD.
Item Air side AC oil pump motor Hydrogen side AC oil pump motor
1 Model 3-MOT12-160-4 3-NC12-100L-4

Page 15 of 197
No. Seal oil pump
2 Power 22KW 5.5KW
3 Voltage 400V 400V
4 Current 44.5 A 11.1 A
5 Rotating speed 3000 r/min 1450 r/min
Manufacturer Shanghai Shenfu Motor Co., Ltd.
Air side DC oil pump motor
1 Model ZPL4-160-4
2 Power (kW) 22KW
3 Voltage 220V
4 Current (A) 113.7 A
5 Rotating speed 3000 r/min

转速
6 Manufacturer
(r/min)
1.3.3 Fire resistant oil system

1.3.3.1 Fire resistant oil tank and oil pump
No. Name Unit Value
External dimensions of fire resistant oil pump unit
1 mm*mm*mm 2000X1830X2450
and oil tank
2 Oil quantity for fire resistant oil system kg 200
3 System reserved capacity kg 940
4 Fire resistant oil design pressure MPa(g) 13.9
5 Fire resistant oil reserves m3 1.14
6 Fire resistant oil brand Reolube 46XC
7 Fire resistant oil quality standard NAS 5/SAE 2
8 Fire resistant oil pump DENISON PV29
9 Type Piston pump
10 Quantity Set 2
11 Capacity m3/h 5.4
12 Outlet/inlet pressure MPa(g) 14/0.1
13 Motor Y200L-4
14 Type Three-phase AC asynchronous motor
15 Capacity kW 30
16 Voltage V 400
18 Total weight kg 270

Page 16 of 197
1.3.3.2 Fire resistant oil accumulator

No. Name Unit Value
1 Accumulator
2 Type Bag type
3 Quantity Set 1+4(HP) +4(LP)
4 Nitrogen charge pressure 9.3(HP) ,0.21(LP)
1.3.3.3 Fire resistant oil cooler

No. Name Unit Value
1 Type Tubular
2 Quantity Set 2
3 Cooling area m2 4.5
4 Tube side (design pressure ) MPa 1.6
5 Shell side (design pressure ) 0.2
Water temperature inlet 38 outlet
6 Tube side (design temperature) ℃
42.2
Oil temperature inlet 61.8 outlet
7 Shell side (design temperature) ℃
51.7
8 Tube Stainless steel
9 Shell Stainless steel
10 Water chamber Stainless steel
11 External dimensions (diameter * length) Φmm*mm Φ235m*920mm
1.3.4 Auxiliary heating and HP/LP heater system

1.3.4.1 Auxiliary steam header
No. Name Unit Value
3
1 Volume m 1.25
2 Working pressure Mpa 0.9~1.1
3 Working temperature ℃ 245~340
4 Maximum working pressure Mpa 1.25
1.3.4.2 High pressure heater

No. Name Unit Value
1 Item #1 HP heater #2 HP heater #3 HP heater
2 Model JG-1745-3-3 JG-2231-3-2 JG-2063-3-1
3 Type Horizontal U-type tube, hemispherical water chamber
4 Manufacturer Shanghai Electric Group Company
5 Heat exchange area m2 2063 2231 1745
6 Shell side design pressure MPa 7.8 4.9 2.7

Page 17 of 197
No. Name Unit Value
7 Shell side design temperature ℃ 425/295 360/265 492/228
8 Tube side design pressure MPa 28 28 28
9 Tube side design temperature ℃ 315/295 285/265 248/228
10 Shell side test pressure MPa 11.7 7.35 4.05
11 Tube side test pressure MPa 42 42 42
12 Flow t/h 1868.97 1868.97 1868.97
13 Inlet temperature ℃ 243.5 204.6 178.6
14 Outlet temperature ℃ 272.3 243.5 204.3
15 Heating steam flow t/h 69.82 141.45 124.76
16 Heating steam pressure MPa 5.562 3.559 1.709
17 Heating steam temperature ℃ 380.0 319.3 445.3
18 Drainage temperature ℃ 257 222 194
1.3.4.3 Low pressure heater

No. Name Unit Value
1 Item #5 LP heater #6 LP heater #7 LP heater #8 LP heater
2 Model JD-1400-5-1 JD1200-1-2 JD-735-11-2 JD-872-11-1
3 Type Horizontal U-type tube, hemispherical water chamber
4 Manufacturer Shanghai Electric Group Company
5 Heat transfer area m2 1400 1200 735 872
6 Shell side design temperature ℃ 280 200 130 90
7 Shell side design pressure MPa 0.6 0.6 0.6 0.6
8 Tube side design temperature ℃ 280 140 120 90
9 Tube side design pressure MPa 4.7 4.7 4.7 4.7
10 Condensed water flow t/h 1568.46 1568.46 784.23 784.23
11 Heating steam flow t/h 53.73 52.76 31.48 34.715
1.3.4.4 Gland heater

No. Name Unit No. Name Unit
1 Type 8 Model
2 Design pressure (tube side) 4.7 MPa 9 Design vacuum pressure (shell side) 0.3 MPa
3 Design temperature (tube 90℃ 10 Design temperature 300℃

Page 18 of 197
side) (shell side)

Maximum working pressure Maximum working pressure
4 4.0 MPa 11 0.095 MPa
(tube side) (shell side)
5 Cooling area 150 m2 12 Steam side flow 1.46 t/h
6 Cooling water quantity 1568.46 t/h 13 Cooling pipe size 25*1.0 mm
7 Cooling pipe quantity 14 Pipe Stainless steel
1.3.4.5 Axial fan

No. Name Unit No. Name Unit
Axial fan
1 Model 17Y30-1000 4 Prime mover power 11KW
2 Total pressure 3 kPa 5 Flow 1800 m3/h
3 Manufacturer 6 Rotating speed 2930 r/min
Axial fan motor
1 Model Y2-160M1－2 5 Power 11 kW
2 Voltage 400V 6 Current 21.3A
3 Rotating speed 2930 r/min 7 Insulation class F
4 Manufacturer
1.3.5 Condensate system

1.3.5.1 Condenser
No. Name Value No. Name Value
1 Model N-33000 Cooling area 33000 m2
Double back pressure
double shell Cooling water
2 Type 28.7m3/s
single-pass surface quantity
condenser
Water chamber
3 Mean back pressure 7KPa (a) 0.4MPa(g)
design pressure
Condenser terminal
4 Condensate depression (LP) / (HP)
difference
Total number of
5 41248 Cooling medium Seawater
condenser copper tubes
Cooling water SEPG Auxiliary Equipment
6 27.6℃ Manufacturer
temperature Plant

Page 19 of 197
1.3.5.2 Condensate pump

Condensate pump
1 Type Vertical barrel pump 5 Model 80*400VYDB4M
2 Pump lift 339 m 6 Seal type Mechanical seal
Net positive suction

3 Flow 1708 m3/h 7 4.4
head
4 Manufacturer Ebara Boshan Pumps Co., Ltd 8 Rotating speed 1490r/min
Condensate pump motor
1 Model YLBT630-4 5 Power 2200 kW
2 Voltage 6.6KV 6 Current 221.1A
3 Rotating speed 1500r/min 7 Power factor 0.9
Shanghai Electric Group Shanghai Motor

4 Manufacturer 8 Insulation class F
Factory
1.3.5.3 Deaerator
1 Model GC-2135/GS-235 8 Type Single-shell deaerator
Maximum working
2 Design pressure 1.4 MPa 9 1.073 MPa(a)
pressure
Design Maximum working
3 405 oC 10 367.4 oC
temperature temperature
4 Total volume 397m3 11 Effective volume 235 m3
5 Rated output 2135t/h 12 Maximum output 2242t/h
6 Nozzle quantity 18 13 Nozzle flow 100 t/h
Safety valve Shanghai Electric Power Generation

7 1.3 MPa 14 Manufacturer
pressure Equipment Co., Ltd. (SEPG)
1.3.6 Feed water system

1.3.6.1 Turbine-driven feed water pump unit
Small turbine
Single-shaft, single-cylinder, Rotating speed
1 Type 11 2800~6150 r/min
single-flow, impulse, control scope

Page 20 of 197

condensing, cold reheated
steam/four stage steam
extraction outer switch
2 Model 12 Barring speed r/min
3 Control system 13 Rated working speed 5260r/min
Rated steam
4 14 Internal efficiency 83%
consumption rate
5 Rated power 15 Maximum power 9.0MW
Clockwise (from turbine head
6 Exhaust pressure 16 Rotation direction
to pump)
Mechanical
7 17 Electrical overspeed 6300r/min
overspeed
8 Flow path stage
First-order 2353r/min Main steam, four-extraction,
auxiliary steam three-way;
9 Critical speed 18 Steam source
Second-order 7213 r/min HP: Mpa/℃ LP: Mpa/℃
Auxiliary steam: MPa/℃
Shanghai Power Equipment
10 Manufacturer
Manufacture Co., Ltd.
Turbine-driven feed water pump
1 Type Integral cartridge 7 Model HPT300-330IIM-5S
Clockwise from view of drive
2 Seal type Mechanical seal 8 Rotation direction
end
3 Flow 1186 t/h 9 Pump lift (m) 2018 m
4 Input power 7929.74 KW 10 Inlet temperature 184.6℃
5 Minimum flow 233 t/h 11 Rotating speed 5553 r/min
6 Efficiency 84.17% 12 Manufacturer
Small turbine oil system
Small turbine AC lubricating oil pump motor Small turbine DC lubricating oil pump motor
1 Model YB200L2-2VI 6 Model Z2-62
2 Power 37KW 7 Power 22KW
3 Voltage 400V 8 Voltage 220V
4 Rotating speed 2950 r/min 9 Rotating speed 3000 r/min
5 Insulation class F 10 Insulation class F
Small turbine AC lubricating oil pump Small turbine DC lubricating oil pump
1 Flow 50m3/h 1 Flow 50m3/h
2 Pump lift 95m 2 Pump lift 40m
3 Rotating speed 2950r/min 3 Rotating speed 3000r/min
4 Efficiency 61% 4 Efficiency 58%
5 Outlet pressure 0.81MPa 5 Outlet pressure 0.35MPa
Page 21 of 197

Booster pump of steam pump
1 Model HZB253-640 5 Flow 1186 m3/h (BMCR)
2 Inlet temperature 184.6℃(BMCR) 6 Required NPSH 6.22 m
3 Pump lift (m) 136.3 m 7 Rotating speed 1490 r/min
4 Efficiency (%) 83.51% 8 Manufacturer
Motor for booster pump of steam pump
1 Model YKK450-4 6 Power 600kW
2 Voltage 6.6k V 7 Current 61A
4 Power factor 0.87 9 Connection method
5 Manufacturer Shanghai Electric Group Shanghai Motor Factory
1.3.6.2 Motor-driven feed water pump unit
Main pump
1 Type Integral cartridge 9 Model HPT200-320M-5S
2 Seal type Mechanical seal 10 Flow 895 t/h
3 Inlet temperature 184.6℃ 11 Inlet pressure 2.45 MPa
4 Outlet pressure 21.55 MPa 12 Minimum flow 175 m3/h
5 Pump lift 1762.76 m 13 Tap discharge 30.62 m3/h
6 Tap pressure 13 MPa 14 Rotating speed 5501 r/min
Clockwise from view of

7 Rotation direction 15 Efficiency(%) 83%
drive end
8 Manufacturer Shanghai Power Equipment Manufacture Co., Ltd.
Feed water pump motor

1 Model YKS800-4 4 Power 6000 kW
2 Voltage 6.6KV 5 Current 595A
3 Rotating speed 1490 r/min 6
Booster pump
1 Type 5 Model FA1D56A
2 Flow 895 m3/h 6 Pump lift 88.37 m
3 NPSH 4.73 m 7 Rotating speed 1490 r/min(max)
4 Manufacturer Shanghai Power Equipment Manufacture Co., Ltd.
Motor for electric pump AC auxiliary lubricating oil pump
1 Model 62008-2Z/C3 4 Power 5.5KW
Page 22 of 197
2 Voltage 400V 5 Current 11.1A

Hydraulic coupler
1 Model R17K.2E 3 Input speed 1490 r/min
2 Rated output speed 5501 r/min 4 Speed range 25%~100%
1.3.7 Circulating water system

1.3.7.1 Circulating water pump
Circulating water pump
1 Model 96LKXA-20 7 Type Vertical mixed flow pump
2 Flow 14.49 m3/s 8 Transmission medium Seawater
3 Pump lift 20 m 9 Rotating speed 295/270rpm
4 Efficiency 88.1 % 10 Shaft power 3322/2563.8 KW
Minimum submergence
5 NPSH 11.34 m 11 5m
height
Clockwise from bottom to Changsha Pump Works Co.,

6 Rotation direction 12 Manufacturer
up Ltd.
Circulating water pump motor
1 Model YDLK1400-20/22 Power 3800kw/2900KW
2 Voltage 6.6KV Current A
3 Rotating speed 295/270rpm Insulation class F
4 Power factor 0.72 Efficiency 94 %
5 Cooling method Air-water cooling Manufacturer
1.3.7.2 Cleaning machine and rotary sieve

Trash-cleaning machine
拦污清污机
Movable vertical
1 Device name 7 Device model YCB5500
scraper
拦污栅清污机
2 Cleaner quantity 1 set 8 Trash rack quantity
拦污清污机 2 sets
3 Service depth 18.6m 9 Nominal trash rack width 5500mm
4 Maximum flow rate 20m3/s 10 Motor model YEJ132M2-6
5 Rated power 5.5 kW 11 Rated speed 960

Page 23 of 197
6 Rated voltage 400V 12 Rated current 12.6A
Rotary sieve
1 Model XKC-3500 10 Water chamber depth 18.6m
Water level difference before and

2 Throughout rate 1.0m/s 11 200mm
after sieve
3 Motor model YD160M-8/4 13 Motor power 5/7.5kW
750/1500r/min 12
14 1500 r/min
XWED5/7.5-95-289
4 Rotating speed Reducer model
5 Design throughout 18.5m3/s 15 Number of nozzles for sieve 43
6 Speed ratio 289i 16 Sieve flushing water pressure ≥0.3MPa

289i 289i
Lifting height of largest Running-startup water level
7 17.99 r/min 17 200mm
component difference
8 Alarm level difference 600mm 18 Rated current 13.9/15.2
9 Manufacturer Jiangsu TaiXing Reducer Factory
1.3.7.3 Rubber ball pump

1 Model 125JQ-27 8 Type
2 Flow 0,03 m3/s 9 Pump lift 27M
3 Required NPSH 10 Efficiency 65
4 Motor model Y180M-4 11 Rated power 18.5KW
5 Rated voltage 400V 12 Rotating speed 1460r/min
6 Rubber ball material Sponge 13 Rubber ball dry-state diameter 25mm
1.3.7.4 Open cooling water

Open cooling water pump
1 Model SLOW600-560 5 Pump lift 20m
3
2 Flow 3300 m /h 6 Shaft power 211.6 kW
3 Rotating speed 980 r/min 7 Efficiency 79%
4 Manufacturer Shanghai Liancheng Co., Ltd.
Open cooling water pump motor
1 Model YKK400-6 4 Power 355 kW
2 Voltage 6.6KV 5 Current 31 A

Page 24 of 197
1.3.7.5 Closed cooling water

Closed cooling water pump
1 Model SLOW350-400 6 Pump lift 60m
3
2 Flow 3000 m /h 7 Rotating speed 980 r/min
3 Shaft power 551.1 kW 8 Efficiency 83.8 %
4 Inlet pressure MPa 9 Inlet temperature <80℃
5 NPSH m 10 Manufacturer Shanghai Liancheng Co., Ltd.
Closed cooling water pump motor
1 Model YKK500-6 5 Power 450kW
2 Power factor 0.85 6 Current 76 A
3 Voltage 6.6KV 7 Rotating speed 993 r/min
4 Efficiency 95.1 % 9 Manufacturer Shanghai Motor Factory
Closed cooling water heat exchanger
1 Model 4 Maximum design pressure 1.0/1.0 MPa
2 Design temperature 120℃ 5 Maximum test pressure 1.5 times of design pressure
SPX (Shanghai) Flow
3 Heat transfer area 674.54 m3 6 Manufacturer
Technology Co., Ltd.
1.3.8 Water-ring vacuum pump and water-chamber vacuum pump

Vacuum pump
1 Model Yz-355XB-12 4 Steam extraction >81.8kg/h
2 Intake pressure 5 Rotating speed 490
3 Manufacturer Tsurumi Vacuum Engineering (Shanghai) Co., Ltd.
Vacuum pump motor
1 Model Y2-355XB-12 5 Voltage 400V
2 Power 160KW 6 Current
3 Insulation class F 7 Rotating speed 490r/min
4 Manufacturer Wuxi Huada Motors Co., Ltd.
Water-chamber vacuum pump
1 Model 2BE1 153-0BD4 8 Output 780t/h
2 Manufacturer Tsurumi Vacuum Engineering (Shanghai) Co., Ltd.
3 Motor type/model Air cooling/Y180M-4 9 Nameplate rating 30kW
4 Rated speed 1470 (r/min) 10 Rated voltage 400V
5 Full load current 35.9 A
6 Manufacturer Wuxi Huada Motors Co., Ltd.
1.3.9 Stator cooling water system

Page 25 of 197
Stator cooling water pump
1 Type DFBII-125-80-250 4 Flow 130 m3/h
2 Pump lift 80M 5 Rotating speed 2099 r/min
3 Power 6 Manufacturer
Stator cooling water pump motor
1 Model Y2-250M-2 4 Power 55KW
2 Voltage 220V 5 Current 95A
3 Rotating speed 2965 r/min 6 Manufacturer
1.3.10 Condensate transfer pump

Condensate transfer pump
1 Model 250AYS150C 5 Condensate transfer pump AY centrifugal pump
2 Flow 320m3/h 6 Pump lift 100 m
Demineralized water storage

3 Rotating speed 2950 r/min 7 300 m3
tank
Shanghai Liancheng Co.,

4 Manufacturer 8 Power 37kw
Ltd.
Condensate transfer pump motor
1 Model Y2-315L1-2 5 Power 160 kW
2 Voltage 400V 6 Current 265A

A
3 Rotating speed 2980 r/min 7 Efficiency 0.954
4 Manufacturer Shanghai Liancheng Co., Ltd.
1.4 Regulating security system

Solenoid valve under power loss: when oil switch appears tripping operation under over 30% of rated
load or the unit rotating speed exceeds 103% of rated speed, the regulating security system of the solenoid
valve charged turbine can be divided into mechanical emergency governor, HP/LP interface device
(diaphragm valve) , HP fire resistant oil system and steam turbine safety monitoring & protection system.
1.4.1 Latch
1.4.1.1 The diaphragm valve is in close position, and AST solenoid valve on HP barring module is charged,
security oil pressure is provided to send signals to DEH, and the unit finishes the latch.
1.4.1.2 After mechanical emergency governor and manual intercepting valve reset, the lubricating oil on

Page 26 of 197
upper of diaphragm valve can be provided to close the diaphragm valve

1.4.1.3 emergency governor, emergency trip pilot valve.
The emergency governor is equipped with a set of centrifugal stop bolt (ram) to control an emergency
trip pilot valve. When the working speed of steam turbine reaches 110%-112% of rated speed, centrifugal
force of centrifugal stop bolt overcomes spring force, throwing the centrifugal stop bolt outward to strike
emergency trip pilot valve trigger so as to move the emergency trip pilot to the right, so that the security oil is
connected with drain to quickly open the diaphragm valve.
The emergency trip pilot valve is the control and test device in emergency trip system. It is installed
within front-end bearing box, including a trip pilot valve, a test isolating pilot valve, a manual trip lever and a
test lever.
The test isolating pilot valve can be used to isolate emergency trip pilot valve from LP security oil
header. During oil injection test, the test stop valve can be opened manually to allow pressure oil to enter into
centrifugal stop bolt lower chamber through nozzle, and centrifugal stop bolt overcomes the restriction force
of spring and flies off.
1.4.1.4 Diaphragm valve
Diaphragm valve provides an interface between HP fire resistant oil and LP turbine oil, and LP
overspeed trip can stop the unit through the diaphragm valve.
1.4.2 Trip
The regulating security system of steam turbine is equipped with electric, mechanical and manual
redundancy tripping means.
1.4.2.1 Electric shutdown
This function can be accomplished through HP barring module. Once accepting electric shutdown signal,
HP trip module loses the power, directly release HP security oil, quickly close main steam valves and
regulating valves to stop the unit steam entering.
1.4.2.2 Mechanical overspeed protection
Mechanical emergency trip security system mainly includes emergency governor, emergency trip pilot
valve, normally closed/open solenoid valve, throttle orifice and diaphragm valve accepting LP security oil
pressure signals. Emergency governor and emergency trip pilot valve are installed at head part in front-end
bearing box of steam turbine unit. Emergency governor is connected with lubricating oil pump drive shaft,
integrated with turbine main shaft as one body to accept main shaft rotating speed signals. The emergency
trip pilot valve is installed on bearing plate of drive shaft nearby emergency governor, and the clearance
between valve damper and centrifugal stop bolt is about 1mm. When steam turbine rotating speed reaches
(110-120%) rated speed, the centrifugal stop bolt flies off under action of centrifugal force with stroke 4mm,
and strikes emergency trip pilot valve damper to release valve damper hook, and emergency trip pilot valve

Page 27 of 197
bounces upwards rapidly under action of bottom spring to open LP security oil leakage hole so as to
discharge LP security oil line oil pressure quickly. The rapid reduction of security oil line oil pressure causes
diaphragm valve to take action to discharge HP security oil and rapidly close main steam valve and regulating
steam valve.
1.4.2.3 Manual shutdown
The system is equipped with manual intercepting valve in turbine head for emergency shutdown. Beat
front-box manual tripping button with hand, discharge the lubricating oil on upper of diaphragm valve, and
open diaphragm valve, discharge HP security oil, rapidly close main steam valves and regulating valves, and
stop steams entering into the unit. (Reset before latch after stopping front-box tripping button manually)
1.4.2.4 The system is equipped with emergency governor test solenoid valve unit for oil spray test of
emergency governor.
1.4.3 HP fire resistant oil system
HP fire resistant oil system is composed of hydraulic servo system, HP fire resistant oil tripping system
and oil supply system.
1.4.3.1 Hydraulic servo system is composed of valve control seat and servomotor.
1.4.3.2 HP fire resistant oil tripping system is composed of diaphragm valve which can transform from
lubricating oil to HP security oil and HP barring module which can realize online test.
After the unit latches, the lubricating oil acts on diaphragm valve for action to intercept HP security oil
return oil passage. If then solenoid valve on HP barring module is charged, HP security oil will be provided.
1.4.3.3 HP accumulator
HP accumulator is the hydro-pneumatic blade-type accumulator for 2 units, and nitrogen precharge
pressure is 10MPa. HP accumulator is connected with the system through manifold block, including isolating
valve, discharge valve, etc. It is used to supplement instantly increased oil consumption and reduce system oil
pressure impulse.
1.4.3.4 HP barring module (AST)
HP barring module is mainly composed of four AST solenoid valves, two pressure switches, two
throttling elements and one manifold block. On normal condition, all four solenoid valves are charged so as
to provide HP security oil pressure provided that the diaphragm valve is closed (namely, the unit latches) to
keep valve servomotor unloading valve to a closed state. When it is required to stop the unit, all four solenoid
valves lose power, HP security oil is discharged, and main steam valves and regulating valves are closed
rapidly.
1.4.3.5 Overspeed limiting module (OPC)
Overspeed limiting module is composed of two pilot solenoid valves, two unloading valves and one-way
valves. In normal operation, the solenoid valve loses power. When oil switch appears tripping operation

Page 28 of 197
under over 30% of rated load or the unit rotating speed exceeds 103% of rated speed, the charged solenoid
valve acts to discharge oil pressure on unloading valve, open the unloading valve, discharge regulating valve
servomotor security oil pressure and rapidly close regulating valve servomotor. The one-way valve is to
discharge regulating valve servomotor security oil pressure when HP barring module acts and when
overspeed limiting module acts, it cannot discharge main steam valve servomotor security oil, and will not
close main steam valve.
1.4.3.6 Regulating valve servomotor
HP regulating valve servomotor belongs to servo actuator under continuous control, it can control HP
regulating valve at any position and regulate steam admission according to control requirements so as to
adapt to the operation need of steam turbine.
The control principles of electro-hydraulic converter are same as those of HP main steam valve
servomotor.
This servomotor is equipped with a cartridge unloading valve. When the turbine speed exceed 103% of
rated speed or it fails for emergency shutdown, the emergency tripping system acts to discharge overspeed
protection (OPC) header, rapidly open the cartridge unloading valve, rapidly discharge pressure oil in
actuator servomotor cylinder working chamber and rapidly close HP regulating valves under action of spring
force.
The principles of IP regulating valve servomotor is similar with those of HP regulating servomotor.
1.4.3.7 HP, IP main steam valve servomotor
HP main stop value (MSV) servomotor is a kind of servo actuator with continuous control. It can control
the HP main steam valve at any position and adjust throttle flow to accommodate the operation of turbine
according to the control requirements.
Digital Electro-Hydraulic Control System (DEH) control signal drives electro-hydraulic servo valve to
move main valve plug and controls the servo valve channel to make HP fire-resistant oil enter into the
working chamber of the hydraulic servo-motor oil cylinder to move the hydraulic servomotor piston, driving
and unlocking the main steam valve, or to leak pressure oil out from the working chamber of oil cylinder to
make the piston move backwards by relying on spring force and close the HP main steam valve. The
movement of hydraulic servomotor piston drives the linear variable differential transformer (LVDT) to
change the displacement of the piston into electric signals. These signals, as inverse feedback ones, adds to
the former signals from computer processing; and with opposite polarity, they are actually subtracted from
one another. After the addition of original input signals and feedback signals cause the input servo amplifier
signal equal to zero, the main servo valve returns to the neutral position with no more HP oil entering into
servomotor cylinder working chamber. Thus, the HP main steam valve stops and stays at a new working
position.

Page 29 of 197
An inserted unloading valve is installed to this hydraulic servo-motor. When troubles take place and
require an urgent halt, emergency stopping system (AST) starts to work and removes mother tube oil.
Meanwhile, the inverted unloading valve quickly opens to quickly remove the pressure oil in the working
chamber of the hydraulic servomotor cylinder and rapidly shut HP main steam valves under spring force.
Two IP reheat MSV servomotors are installed on the unit side of IP main steam valve. The IP reheat
MSV servomotor is a two-position switch-type actuator with solenoid valve for valve activity tests and oil
cylinder possessing adjustable buffering function.
The IP reheat MSV servomotor receives control signals from DEH control system. When an emergency
takes places and removes the AST oil, the inserted unloading valve on the servomotor unlocks immediately
and removes the pressure oil in servomotor cylinder working chamber; meanwhile, the main steam valve
rapidly closes under spring force.
On the hydraulic servomotor, there is an activity testing solenoid valve (two-position two-way),
connecting the working chamber of the oil cylinder and pressure return oil. When the activity test of main
steam valve is carried out, DEH control system sends the signal to open this solenoid valve, removes a part of
pressure oil in the working chamber of the oil cylinder and closes the main steam valve under spring force to
realize main steam valve test.
1.4.4 Steam turbine monitoring & protection instrument system
True Air speed Indicator (TSI) is a reliable multi-channel monitoring system, which can continuously
monitor mechanical operating parameters of turbo generator unit rotor and cylinder.
1.4.4.1 Rotating speed monitoring
(1) Rotating speed and zero speed
(2) The tachometer can continuously monitor the rotating speed of shaft. The rotating speed sensor is
installed in the front bearing box. The tachometer receives the signal from the eddy current probe and
calculates the revolutions per minute (RPM). When the rotating speeds drop to zero, an interlock signal will
be sent to the automatic barring gear to activate the barring. The three rotating speed sensors of overspeed
monitoring, installed on the speed detection gear of the front bearing box, detect the rotating speed of the unit.
When the rotating speed of the steam turbine reaches 110% of the rated speed, two-out-of-three signal will be
adopt to activate the relay and sent to the emergency trip system (ETS) to make 20-1/AST to 20-4/AST to
interdict the power-loss open of the solenoid valve, leak out high-pressure safety oil and closing down the
HP-IP automatic main steam valve and the regulating valve.
1.4.4.2 Displacement monitoring
(1) HP-IP & LP differential expansion
When HP-IP differential expansion is greater than or equal to +9.5mm or less than or equal to -4.0mm,
and LP differential expansion is greater than or equal to +22.5mm or less than or equal to -0.26, the alarm

Page 30 of 197
relay takes action and outputs alarm signal, High Differential Expansion I Value. When HP-IP differential
expansion is greater than or equal to +10.2mm or less than or equal to -4.8mm, and LP differential expansion
is greater than or equal to +23.3mm or less than or equal to -1.4, the alarm relay also takes action and outputs
the alarm signal, High Differential Expansion Value II; the steam turbine trips, otherwise, manually open the
brake and switch off the turbine.
(2) Axial displacement and eccentricity
The axial displacement adopts the two-channel monitoring. When #1 or #2 axial displacement is greater
than or equal to +0.9mm or less than or equal to -0.9mm, and #1 or #2 “large axial displacement” alarm relay
acts to output the alarm signal; when #1 or #2 axial direction displacement is greater than or equal to +1.0mm
or less than or equal to -1.0mm, #1 or #2 “shutdown due to excessive large axial displacement” alarm relay
takes action and sends signal to ETS causing machine halt; When the eccentricity is greater than or equal to
original value 20µm, large eccentricity alarm relay acts and sends alarm signal.
1.4.4.3 Vibration monitoring
To monitor rotor radial vibration relative to the bearing, the unit #1-9 support bearings are equipped with
horizontal (X direction) and vertical (Y direction) bearing vibration channels for 18 in total.
When bearing vibration of #1-9 bearing bush X or Y direction is greater than or equal to 127μm, send
the alarm “large steam turbine bearing vibration”; when it is greater than or equal to 50μm, send the alarm
“large steam turbine bearing vibration”; when it is greater than or equal to 254μm, send the alarm “large
steam turbine bearing vibration”, and send signals to ETS and act on tripping and shutdown when the rotating
speed is greater than 2900rpm.
1.4.4.4 Vacuum and oil pressure
The condenser low vacuum governor is only equipped with three vacuum switches, and lubricating oil
low pressure governor is equipped with three pressure switches.
(1) Condenser vacuum governor output signals
When low condenser vacuum P is greater than or equal to 90Kpa (a) , vacuum pressure switch acts and
outputs alarm signal; when excessive low condenser vacuum P is greater than or equal to 79.7Kpa (a) , three
vacuum switches act (two-out-of-three) , outputs alarm signal to ETS, and acts on tripping and shutdown.
(2) Lubricating oil pressure governor output signals
When the lubricating oil header oil pressure P is equal to or smaller than 0.082MPa, the pressure switch
acts and outputs alarm signal; when the lubricating oil header oil pressure P is equal to or smaller than
0.049MPa, take two-out-of-three logic, output alarm signal “shutdown due to low lubricating oil pressure”,
send signal to ETS and act on tripping and shutdown. As the turbine shutdown after idling definitely enters
into barring state, if the lubricating oil pressure declines constantly, when P is equal to or smaller than
0.031MPa, the pressure switch acts, output signal on stop barring and initiate the alarm.

Page 31 of 197
1.5 Steam turbine unit protection

1.5.1 Overspeed protection
1.5.1.1 OPC overspeed limit (DEH)
When oil switch appears tripping operation under over 30% of rated load or the unit rotating speed
exceeds 103% of rated speed, OPC charged solenoid valve acts to discharge HP-IP regulating valve
servomotor security oil pressure and rapidly close HP-IP regulating valve.
1.5.1.2 AST overspeed protection (DEH)
When the unit rotating speed reaches 110% of rated speed, 20-1/AST-20-4/AST intercepts solenoid
valve for power loss & open to discharge HP security oil, close HP-IP automatic main steam valve and
regulating valve, and stop the turbine. (From DEH two-out-of-three overspeed protection signal)
1.5.1.3 Mechanical overspeed protection
The head part in front-end bearing box of steam turbine is equipped with a set of mechanical emergency
trip security system, including emergency governor, emergency trip pilot valve, normally closed/open
solenoid valve, throttle orifice and diaphragm valve; emergency governor rotates with main shaft at same
speed, and when steam turbine rotating speed reaches 110-120% of rated speed, the centrifugal stop bolt flies
off under action of centrifugal force and strikes emergency trip pilot valve damper to discharge emergency
trip pilot valve LP security oil pressure rapidly. The rapid reduction of security oil pressure causes diaphragm
valve to take action to discharge HP security oil, rapidly close HP-IP automatic main steam valve and
regulating steam valve and stop the turbine.
1.5.1.4 Electric overspeed protection
When the unit rotating speed reaches 110% of rated speed, the signals from electric overspeed protection
is sent to ETS so as to cause 20-1/AST-20-4/AST to intercept solenoid valve for power loss & open to
discharge HP security oil, close HP-IP automatic main steam valve and regulating valve, and stop the turbine.
1.5.2 ETS (steam turbine emergency trip system)
ETS receives alarm or shutdown signal from TSI system or other system of turbine generator unit,
makes logic processing and outputs indicator alarm signal or steam turbine trip signal. ETS will send
shutdown command under the following circumstances:
1.5.2.1 HP cylinder protection
(1) The ratio of HP cylinder speed stage pressure to exhaust pressure is equal to or smaller than 1.7, the
turbine appears tripping operation.
(2) HP cylinder exhaust temperature is greater than or equal to 427℃.
1.5.2.2 When the turbine overspeed is up to 3330rpm;
1.5.2.3 When the low condenser vacuum is 79.7Kpa;
1.5.2.4 When the axial displacement is up to -1.0mm or +1.0mm;

Page 32 of 197
1.5.2.5 When the excessive low lubricating oil pressure is 0.048Mpa (two-out-of-three logic) ;
1.5.2.6 When the generator appears tripping operation;
1.5.2.7 When the boiler MFT acts;
1.5.2.8 When the low EH oil pressure is 9.3 Mpa (two-out-of-four logic) ;
1.5.2.9 When DEH goes wrong (power loss) ;
1.5.2.10 When ETS goes wrong (power loss) ;
1.5.2.11 When bearing vibration of #1-9 bearing in X or Y direction is greater than or equal to 254μm;
1.5.2.12 When manually pressing shutdown button with backup hard hand-wheel;
1.5.2.13 When generator appears oil/hydrogen differential pressure low protection;
1.5.2.14 When it appears remote control shutdown;
1.5.2.15 When it is steam turbine local shutdown device;

Page 33 of 197
2. Steam turbine unit startup

2.1 General principles on unit startup
2.1.1 Classification of unit startup states
Adopt combined HP-IP cylinder method for starting the unit. During initial six-month operation for the
unit, the steam turbine shall adopt single-valve control mode and five startup states decided by HP cylinder
stage 1 metal temperature.
Cold startup: stage 1 metal temperature <120℃, after long-term shutdown;
Warm-1 startup: 120℃≤stage 1 metal temperature<260℃, shutdown over 72 hours;
Warm-2 startup: 260℃≤stage 1 metal temperature<415℃, shutdown for 10-72 hours;
Hot startup: 415℃≤stage 1 metal temperature<450℃, shutdown for 1-10 hours;
Extreme hot startup: 450℃≤stage 1 metal temperature, shutdown less than 1 hour.
2.1.2 Under the following circumstances listed in 2.1.3, take measures to eliminate them, otherwise, do not
start the unit.
2.1.3 Any trip and failure protection of steam turbine
2.1.3.1 When main meters cannot be switched/input or fails, and there is no other monitoring means, such
as unit load, rotating speed, axial displacement, differential expansion, rotor eccentricity, vibration, thermal
expansion, main reheat stream pressure and temperature, vacuum, bearing metal temperature and oil return
temperature, hydrogen purity, oil/hydrogen differential pressure, cylinder main metal temperature, deaerator,
condenser, main oil tank, EH oil tank level, lubricating oil pressure, EH oil pressure, oil temperature, etc.
2.1.3.2 When HP-IP main steam valve, regulating valve, HP exhaust check valve, extraction check valve
jam cannot be closed tightly or act inflexibly.
2.1.3.3 When the rotor eccentricity exceed 110% of original value.
2.1.3.4 When the differential expansion or axial displacement of turbine HP/IP/LP cylinder exceed the
limit.
2.1.3.5 In barring process, there is obvious metal friction sound in the unit dynamic/static part or barring
current obviously increases, significantly fluctuates.
2.1.3.6 When the temperature difference of steam turbine HP outer cylinder upper and lower cylinder is
more than 50℃, and that of HP inner cylinder upper and lower cylinder is more than 35℃.
2.1.3.7 When turbine AC, DC lubricating oil pump, generator seal oil pump, EH oil pump, jacking oil pump
or barring device goes wrong or auto-start device fails.
2.1.3.8 When DEH, DCS and main control system cannot work normally, affecting unit operation and
monitor.
2.1.3.9 When control air source or regulating protection power is lost.
2.1.3.10 When the unit appears tripping operation and the cause has not been found out.

Page 34 of 197
2.1.3.11 When there is serious defect threatening device safe startup or safe operation.
2.1.3.12 When steam, water, oil (turbine oil, fire resistant oil) quality is not qualified, and oil temperature,
oil level are abnormal.
2.1.3.13 When generator seal oil system is abnormal.
2.1.3.14 When main automatic control system (e.g. HP-LP bypass system, shaft gland/seal pressure
regulating system, etc.) goes wrong.
2.1.3.15 When the regulating system acts abnormally.
2.1.3.16 When steam turbine proper and main pipeline are of incomplete thermal insulation, main pipeline
systems leak seriously.
2.1.3.17 When the system has no startup measure after major alternation.
2.1.3.18 When the regulating system cannot operate under empty load or cannot control unit rotating speed
below emergency governor action speed after load rejection.
2.1.3.19 When automatic main steam valve, regulating valve is of unqualified leak test.
2.1.3.20 When emergency governor acts abnormally.
2.1.3.21 When chilled water system and hydrogen system in generator cannot operate.
2.1.4 Unit startup principles
2.1.4.1 Adopt combined HP-IP startup for steam turbine.
2.1.4.2 Steam turbine start/stop must follow shift supervisor’s order.
2.1.4.3 The following work must be carried out under leadership of chief engineer or other persons
designated by the chief engineer.
(1) Steam turbine unit startup after overhaul, minor repair.
(2) Unit actual overspeed test
(3) Unit load rejection/shedding test
(4) First startup of main device or system after major alternation or first trial of relevant new technology
(5) Particular test items
2.1.4.4 For cold startup, the temperature of main and reheat steam into steam turbine at least has 56℃
superheat degree, but the maximum main steam temperature shall not exceed 430℃,the steam pressure and
temperature before main, reheat steam valve shall meet requirement on “cold startup steam parametric curve”,
and the rolling speed and warm-up time shall be decided according to cold startup curve.
2.1.4.5 For hot startup, the temperature of main and reheat steam into steam turbine at least has 56℃
superheat degree, the rolling parameters and time shall be decided according to “hot startup steam parametric
curve and startup working condition HP-IP cylinder inlet temperature” based on the cylinder metal
temperature.

Page 35 of 197
2.2 Preparations before unit startup

2.2.1 After the shift supervisor sends order to start the unit, the foreman shall notify the drivers and relevant
special person, and announce pre-control measures for danger points to relevant special person and sign it.
2.2.2 Prepare necessary tools and instruments, allocate operations for different posts, prepare notebook,
operation ticket, etc.
2.2.3 Check all repair works have been accomplished completely, working tickets have been recovered
completely, all safety measures are removed, site cleaning is completed, device pipeline thermal insulation is
complete, roads are smooth and the lighting is in good condition.
2.2.4 After device repair, the operator shall understand and master device repair, improvement and
modification.
2.2.5 Check if the system valve is of correct position and complete device.
2.2.6 Contact thermal engineering personnel to provide all thermal meters and protection power, check if
DCS and DEH run normally, all parameter indications are correct, and the startup after overhaul & minor
repair shall be in good condition accompanied with thermal engineering personnel calibration of instruments
and protection static test.
2.2.7 Contact thermal engineering, electric personnel to supply power for regulating valves and
motor-operated valves and switch test in good condition; for repaired motor-operated valve, the upper, lower
stroke test shall be in good condition. Check DCS openness in conformity with local indication, and check if
local control box, control panel signals are normal, and all indications are in good condition.
2.2.8 Contact boiler start air compressor, check if air source of instruments and pneumatic control valve is
normal, switch test of pneumatic control valve is in good condition, and DCS openness conforms to local
indications.
2.2.9 Check running machine switches are in off position and interlock switches in close position. Contract
electric personnel to supply the power after the insulation of running machine is measured to be qualified.
2.2.10 The water supply of condenser, deaerator and fixed cold water tank, vacuum pump gas-water
separator is normal; main oil tank, fire resistant oil tank, HP-LP bypass oil station oil tank, circulating water
pump outlet hydraulic check butterfly valve oil tank, feed water pump hydraulic coupler oil tank and
generator seal oil tank oil level, auxiliary bearing makeup oil are normal; notify chemical personnel to test
water quality, oil quality.
2.2.11 Input industrial water system, check if industrial water pressure is normal, and input industrial water
cooling users according to actual situations.
2.2.12 The interlock protection test of main & auxiliary devices have been completed according to test
operation ticket before unit startup, and the test is qualified.
2.2.13 Check system pressure gauges primary valves are open.

Page 36 of 197
2.2.14 Adjust system safety valves on test bench after repair.

2.3 Test before startup
2.3.1 Test regulations
2.3.1.1 The device test, trial operation must be applied by the repairer in writing, and can be implemented
only after the shift supervisor agrees and sends the test order.
2.3.1.2 The device test is coordinated by the person in charge of repair under cooperation of the operator at
presence of relevant personnel.
2.3.1.3 Oil pumps and others shall meet conditions of program requirement, and before protection, interlock
test, the thermal engineering personnel shall meet relevant conditions and then carry out the test.
2.3.1.4 Dynamic test must be carried out only after qualified static test.
2.3.1.5 Do not test the switched system and pressure motor-operated valve, regulating valve.
2.3.1.6 Test servo mechanisms with close control/remote control, and arrange special persons to record
start/close time and test conditions.
2.3.2 Test methods
2.3.2.1 Carry out close/remote-control full open/close test on all motor-operated valves according to test
cards, keep openness indication in conformity with local indications, and test normal suspension on
motor-operated valve to be suspended.
2.3.2.2 Pneumatic regulating device shall act flexibly, free of any leakage and abnormality.
2.3.2.3 The test for interlock, protection inspection shall be carried out according to the specified test items
one by one.
2.3.3 Test items
2.3.3.1 Large unit interlock test
2.3.3.2 Steam turbine AC lubricating oil pump, generator seal oil standby pump, steam turbine DC
lubricating oil pump interlock test
2.3.3.3 Small turbine main oil pump, lubricating oil pump interlock test
2.3.3.4 EH oil pump interlock test
2.3.3.5 Jacking oil pump interlock test
2.3.3.6 Seal oil exhaust fan, steam turbine lubricating oil exhaust fan interlock test
2.3.3.7 Vacuum pump interlock test
2.3.3.8 Circulating pump interlock test
2.3.3.9 Close circulating cooling water pump interlock test
2.3.3.10 Condensate pump interlock test
2.3.3.11 Generator stator cold water pump interlock test
2.3.3.12 Electric pump, steam pump interlock test

Page 37 of 197
2.3.3.13 HP-LP heater and deaerator water level protection test

2.3.3.14 ETS channel test
2.3.3.15 OPC solenoid valve test
2.3.3.16 Main engine protection interlock test
2.3.3.17 Motor-operated valve, pneumatic valve, regulating valve switch test
The above tests are carried out after the unit overhaul and minor repair. Some test may also be carried
out separately after repair according to the needs.
2.4 Steam turbine cold slide parameters startup
2.4.1 Check before startup
2.4.1.1 The unit has been repaired, and all working tickets have been cancelled.
2.4.1.2 Ladders, railings and platforms shall be complete, free of any obstacle preventing work and walking
around passages and devices.
2.4.1.3 Steam turbine proper is complete in all parts; all systems shall be connected duly, with firm pipeline
support & lifting and complete thermal insulation.
2.4.1.4 The lighting in the plant is good, and emergency lighting system runs normally.
2.4.1.5 The communication system in the plant runs normally.
2.4.1.6 Fire protection system run normally, fire protection facilities are complete.
2.4.1.7 Steam turbine HP-IP main steam valve, regulating valve and control mechanism run normally.
2.4.1.8 Confirm steam turbine anchorage system is complete, and the cylinder body can freely expand.
2.4.1.9 Steam turbine LP cylinder safety valve is complete.
2.4.1.10 For main oil tank emergency discharge valve closure, add lead sealing. Before starting the unit,
record original parameters of main engine and main auxiliaries.
2.4.2 Auxiliary devices and system operation before steam turbine startup
Input the following system and check their operation one by one according to check card based on
relevant contents in Unit Auxiliary Device Start/Stop. When the systems are switched, consider the balance of
load distribution at stages comprehensively.
2.4.2.1 Before boiler ignition, input the following systems and check their operation one by one:
(1) Input fire fighting water system.
(2) Input circulating water system including one circulating pump for running and one for standby,
running water of condenser is normal.
(3) Input close water system including one close cooling water pump for running, one for standby. After
cooler water injection and steam exhaust are finished, keep valve state in good condition.
(4) Input plant air compressor system, under normal air pressure.
(5) Input EH oil system.

Page 38 of 197
(6) Input main engine lubricating oil system, including one AC lubricating oil pump for running and DC
lubricating oil pump for standby. Keep the bearing return oil normal, regulate automatically oil temperature,
run oil cooler water side through water, and after standby oil cooler water side water injection, make the
isolation.
(7) Run generator seal oil air/hydrogen side AC seal oil pump, with DC seal oil pump for standby. Keep
seal oil standby oil source in standby condition, input air/hydrogen side oil cooler, and control oil pressure,
oil temperature, oil tank level, etc at various parts to be normal.
(8) Replace hydrogen for the generator. Input generator hydrogen system.
(9) When generator charged hydrogen pressure reaches0.2Mpa, confirm water quality of feed water tank
is qualified and stator air is exhausted, input generator chilled water system, including one stator water pump
for running, one for standby. Control the pressure, temperature, water level and conductivity, etc. to be
normal.
(10) Start jacking oil pump, and check if jacking oil header pressure, jacking oil pressure of various
bearings are normal. Confirm relevant interlock, protection test of the barring device in good condition,
lubricating oil temperature over 21℃. Input continuous barring, check the barring current in good condition,
free of any vibration. The unit rotating part has no metal friction sound, and rotor eccentricity shall not be
greater than 110% of original value. Record relevant parameters. Guarantee continuous barring time before
the turbine rolling shall not be less than 4 hours.
(11) Input plant steam system, with normal header pressure and temperature.
(12) Input condensate system.
a. Start makeup pump, and inject water to the condenser.
b. Confirm relevant interlock, protection test of the condensate water in good condition, and input
condensate system, including one condensate pump for running and one for standby. After LP heater water
side exhaust, water injection are finished, switch water level protection.
c. Confirm condenser and system flushing water quality to be qualified, and supply water to the
deaerator. Confirm deaerator flushing water quality to be qualified.
(13) Input oil system of two pneumatic feed water pumps, run oil cooler water side through water,
isolate after standby oil cooler water side exhaust, switch oil temperature regulation to automatic. Before
boiler ignition, small turbine barring operation lasts for over 3 hours.
(14) Switch deaerator water tank heating.
a. Supply water to deaerator water tank to normal level, contact chemical personnel to make dosing to
deaerator.
b. Inject water to electric pump and its booster pump, meet startup conditions, place scoop tube to
minimum position, start electric feed water pump for circulating.

Page 39 of 197
c. Confirm main engine barring operation is normal, start plant steam to deaerator regulating valve,
switch deaerator heating. Regulate auxiliary steam to deaerator pressure regulating valve to rise deaerator
water temperature gradually.
(15) Control the feed water temperature at boiler inlet temperature. When decerator water quality is
qualified, supply water to the boiler.
(16) After axial heater water side, input steam turbine shaft gland system.
a. Start one axial heater fan, open auxiliary steam to isolating valve warm pipe before and after shaft
gland steam header main valve and gland steam regulating valve.
b. After drain water is exhausted, start shaft gland steam regulating valve, maintain gland steam pressure
0.007-0.021MPa and LP gland steam temperature 120-150℃, and input LP shaft gland steam attemperating
water temperature into automatic control.
c. When starting or stopping the unit, the difference of HP-IP rotor shaft gland steam temperature and
rotor surface metal temperature shall be less than 110_℃.
Note: Do not supply steam to shaft gland for the rotor in static condition. Pay close attention to barring
operation situations in process of shaft gland steam supply.
The vacuum pump can be started only after the rotor supplies the shaft gland steam to provide condenser
vacuum.
(17) Input small turbine shaft gland system.
(18) Keep the devices of air system under preparation before operation, start vacuum pump, close
vacuum breaking valve, provide main engine and small turbine vacuum.
(19) After condenser vacuum is provided, close main steam, cold regenerating, reheat, steam extraction
pipelines and cylinder proper drain valve.
(20) Input HP heater feed water system.
(21) Confirm the preparations before steam turbine startup have been finished completely, control the
operated device and system in good condition, and standby device and system meet conditions ready for
operation.
2.4.2.2 Jobs after boiler ignition
(1) After boiler ignition, notify the rolling parameters required for boiler according to cylinder
temperature.
(2) Input bypass system according to the need for LP bypass first and then HP bypass. Keep pressure
before main steam valve over 0.1Mpa, and input HP-IP bypass attemperating water appropriately according
to bypass temperature, pay attention to vacuum and exhaust temperature, contact chemical personnel to test
condensate water quality.
(3) Make main records as follows before rolling: cylinder absolute expansion, differential expansion,

Page 40 of 197
axial displacement, big shaft eccentricity and barring current, metal temperature at HP outer cylinder
upper/lower wall control stage, bearing pad temperature and return oil temperature, HP main steam valve
shell outer/inner wall metal temperature, IP main steam valve outer/inner wall metal temperature.
2.4.3 Steam turbine rolling
2.4.3.1 Check and preparation before rolling
(1) Interlock protection test is qualified and input it.
(2) The unit auxiliary device and system run normally, with no condition for unit startup prohibition.
(3) When the steam turbine is under cold startup, main steam valve inlet temperature has at least 56℃
superheat degree, but maximum temperature shall not exceed 430℃, and main steam valve inlet temperature
and pressure shall be controlled within the scope shown in “main steam parameters at startup”. Fixed-speed
warm-up time shall be determined according to control stage metal temperature. If this temperature is smaller
than 120℃, the main engine will run warm-up for 150 min at speed of 2000r/min.
(4) The barring device runs normally with rotor eccentricity less than 110% of original value (0.076mm),
and in good condition after 4-hour continuous barring (strictly according to minimum continuous barring
time before turbine rolling) .
(5) Check shaft gland steam header pressure 24-28kPa, match shaft gland steam temperature with rotor
surface metal temperature, and the temperature difference shall not exceed 110℃. Input LP shaft gland
temperature into automatic control, with main engine lubricating oil pressure 0.096-0.15Mpa and lubricating
oil temperature controlled at 38℃-42℃.
(6) Generator seal oil system, rotor cooling water system and hydrogen cooling system run normally.
(7) Turbine TSI indications are normal.
2.4.3.2 Conditions for turbine latch
(1) There is no condition for unit startup prohibition.
(2) Confirm HP-LP differential expansion, axial displacement, HP-IP cylinder upper/lower temperature
difference, eccentricity, steam chamber outer/inner wall temperature difference, etc. controlled within the
limited scope, and consider trends of turbine change after start will not exceed the limit.
2.4.3.3 Confirm main steam parameters reach rolling conditions
Main steam pressure:5.0MPa Reheater temperature:300℃
Main steam temperature:340℃
(1) HP-LP side condenser vacuum is greater than 80kPa.
(2) Lubricating oil temperature is not lower than 35℃, and return oil of various bearings is normal.
(3) Lubricating oil pressure 0.096-0.15MPa
(4) Main engine barring device runs normally, with normal voice in the machine.
(5) Input LP cylinder water spray valve into “automatic”.

Page 41 of 197
(6) Close HP-LP bypass valve.

(7) Make remote hand braking & lever resetting
(8) DEH main control screen check
Bar graph or description Status Description
HP main steam valve position indicator 0% valve position TV1, 2
HP regulating valve position indicator 0% valve position GV1, 2, 3, 4
Reheat regulating valve position indicator 0% valve position IV1, 2, 3, 4
Reheat main steam valve position indicator CLOSED Close (green light on)
Main circuit breaker status Breaker Open Splitting
Steam turbine status Turbine stop Trip
Valve control mode SINGLE Single-valve
Generator power control loop OFF Cut off
Main steam pressure control loop OFF Cut off
Turbine control mode MANUAL Manual
2.4.3.4 Turbine latch

(1) Select “Latch Turbine” button on DEH main control screen, click “ETS reset”, and after ETS resets,
click “ Latch Turbine” and select “YES” for turbine latch. After the latch is finished, check IP main steam
valve is open, “ Enable Roll” indicator green light is on.
(2) Select “automatic” mode in “control mode” on DEH main control screen.
(3) Select “valve position upper limit” in “limiting value” on DEH main control screen, input “120” and
click “GO”, check IP regulating valve, HP regulating valve are open.
(4) Operate overspeed tripping mechanism with remote trip button or hand tripping lever installed in
front box, and close all inlet valves. Test if the tripping system is normal.
(5) Repeat the above operations, and re-latch the turbine.
2.4.3.5 Operation and check before rolling
(1) Confirm HP-IP valve, HP exhaust check valve and extraction check valves are in close position, and
turbine proper, HP-IP system drain valve are in open position.
(2) Select “single-valve” mode in “valve mode” on DEH main control screen.
(3) Confirm main steam pressure, temperature meet unit requirements for cold startup.
(4) Confirm turbine stage 1 metal temperature less than 120℃, main engine warm-up for 150 min at
2000r/min.
(5) Confirm turbine under barring condition, and confirm it latched.

Page 42 of 197
(6) All auxiliary systems & devices of the unit run normally, without abnormal alarming signals.
(7) Confirm turbine proper, HP-IP system drain valve and LP cylinder water spray control switch is in
automatic position.
(8) Lubricating oil cooler, seal oil air/hydrogen side cooler, hydrogen cooler, generator rotor water
cooler are in the state ready for operation.
(9) Start LP heater accompanied with the machine, start LP heater steam supply motor-operated valve,
and drain water stage by stage.
2.4.3.6 Turbine rolling at target 600r/min, turbine check
(1) Click “control setting value” button on DEH main control screen, set speed rising rate 150r/min, set
target speed 600r/min, click “GO” button, and the unit starts to increase the speed.
(2) When the rotating speed is greater than 3r/min, check the barring device quits on DCS screen, and
barring motor stops.
(3) When the rotating speed reaches 200r/min, check barring oil spray solenoid valve is closed
automatically.
(4) When the unit continues to accelerate the speed to 600r/min, and the rotating speed is controlled at
600r/min, carry out the check as follows:
a. Hear the rotating part of turbo-generator unit with normal sound.
b. Bearing pad vibration is less than 0.125mm, return oil is normal and bearing return oil temperature is
less than 77℃.
c. Metal temperature of various bearing is lower than 90.5℃.
d. Oil cooler outlet oil temperature is controlled at 38℃-42℃.
e. Check unit vibration, wrongly-connected axle, differential expansion, absolute expansion, cylinder
upper/lower wall temperature difference within the allowable value.
f. Confirm there is no abnormal alarm, and when the above parameters exceed the limit or approach the
limiting value and has rise trend or unstable, immediately report to relevant leader, find out causes and
prohibit the speed increase.
g. When the unit rotating speed reaches 2600r/min, switch LP cylinder water spray valve.
h. When the unit reaches 600rpm at initial startup or after overhaul & minor repair, carry out check on
braking friction. When turbine rotating speed reaches 600rpm, press the emergency shutdown button, cause
the turbine trip, check and confirm TV, GV, RV, IV are closed, check turbine bearing, cylinder, shaft gland
and other components, and hear turbo-generator unit without friction voice.
i. Re-latch the turbine.
2.4.3.7 Continuous acceleration at target 2000r/min
(1) Click “control setting value” button on DEH main control screen, set speed rising rate at 150r/min,

Page 43 of 197
set target speed at 2000r/min, and click “GO” button to continue acceleration.
(2) When the unit rotating speed reaches 600r/min, check that jacking oil pump stops.
(3) Make warm-up at speed 2000r/min. During warm-up period, use auxiliary steam A small turbine
warm pipe.
(4) During the speed acceleration period, if the rotating speed is to be maintained, click “HOLD” button
in “control setting value” on main control screen, and to prevent steam turbine from resonance, do not stay
within resonance speed range. Critical rotating speeds of steam turbine are: the first critical speed at
700-900r/min, the second critical speed at 1300-1700r/min and the third critical speed at 2100-2300r/min.
(5) Warm-up time shall be determined according to stage 1 metal temperature: when it is equal to or
smaller than 120℃, the warm-up shall last 150 min, and no warm-up time shall be reduced at any time. When
IP cylinder inlet temperature reaches 260℃, start to calculate rotor heating time.
(6) During warm-up period, main steam temperature shall not exceed 430 ℃, reheat steam temperature
is maintained over 300 ℃, and the temperature rise rate is controlled at 0.92 ℃/min.
(7) During warm-up period, carry out a comprehensive check on auxiliary device and system, and hear
rotating parts with normal voice and no abnormal alarm.
(8) After small turbine warm pipe is finished and rolling parameters are checked qualified, start to use
auxiliary steam to roll the first steam pump according to actual situations to avoid water impaction.
2.4.3.8 When turbine rotating speed rises to 2900r/min from 2000r/min, carry out valve switch.
(1) Confirm warm-up time is over and warm-up operation finishes.
(2) Check cylinder expansion has extruded evenly.
(3) HP-LP differential expansion is shortened gradually and stably.
(4) Various control indexes will not exceed the limit and remain stable.
set target speed at 2900r/min, click “GO” button, and the turbine starts acceleration.
(6) When the rotating speed continuously rises to 2900 r/min, and the speed is maintained at 2900 r/min
automatically, the valve switch is prepared.
Confirm steam chamber inner wall temperature at least equal to saturation temperature under main
steam pressure. See the relationship between main steam valve inlet temperature and pressure at cold startup
expressed in the appendix “turbine inlet steam status”. To realize steam chamber temperature at the required
value, follow the parameter relationship.
(7) “TV-GV” switch operation
a. Click “TV-GV” button in “valve mode” on DEH main control screen, and click “switch”.
b. Check HP valve GV is turned down gradually, HP main steam valve TV is turned up gradually until
100%, and the rotating speed is controlled by HP regulating valve. The rotating speed generally declines

Page 44 of 197
30r/min in switch process, not exceeding 70r/min.

2.4.3.9 Unit accelerates to 3000 r/min
set target speed at 3000r/min, and click “GO” button.
(2) The rotating speed accelerates to 3000r/min, and the speed is maintained at 3000r/min automatically.
2.4.3.10 Trip test
(1) Carry out local or remote manual braking.
(2) Locally confirm HP-IP main steam valve and regulating valve rapidly closed, without jam.
(3) DEH-DCS alarm, unit speed indication declines.
(4) Re-latch the turbine.
(5) Click “control setting value” button on DEH main control screen, set speed rising rate at
200-250r/min, set target speed at 2900r/min, and then click “GO”.
(6) When the rotating speed reaches 2900r/min, carry out “TV-GV” valve switch.
(7) Continue to accelerate to 3000r/min fixed speed.
(8) Fixed speed 3000r/min.
a. Check main oil pump outlet oil pressure controlled within 2.0~2.5MPa, inlet oil pressure controlled
within 0.12~0.14MPa.
b. Stop AC lubricating oil pump, seal oil standby oil pump, switch for standby purpose.
c. Adjust lubricating oil temperature at 38~42℃ and bearing return oil temperature less than 77℃.
d. Carry out emergency governor oil charge test and reach qualified. (See test specifications for
operations)
2.4.4 Unit combined to the grid and loading
2.4.4.1 When the unit combined to the grid, the turbine shall have the following conditions:
(1) Confirm turbine is of stable rotating speed at 3000r/min, and DEH device in good condition.
(2) All control indexes have no abnormal change for turbine no-load operation, and auxiliary devices run
normally.
(3) The test for turbine at 3000r/min has been finished.
(4) Main steam temperature and steam pressure are stable.
2.4.4.2 Report to the shift supervisor, notify electric personnel for generator concurrency.
2.4.4.3 After combined to the grid, confirm generator initial load at 30MW.
2.4.4.4 After unit parallel operation, carry out check on steam turbine.
According to steam turbine requirements, notify to increase boiler loads, and control the variation rate of
boiler main parameters as follows: load variation rate at 3MW/min, steam pressure variation rate
≤0.10MPa/min, control stage temperature rising rate for loading <1.8℃/min. Generator initial load is 30MW,

Page 45 of 197
continues to run for 25min warm-up operation.

(1) Check turbine vibration, differential expansion, absolute expansion, axial displacement and metal
temperature of all bearings in normal condition, lubricating oil pressure, bearing return oil temperature, EH
oil pressure in normal condition, and cylinder upper/lower wall temperature difference controlled within
allowable range.
(2) Confirm the following control devices are switched automatically:
a. Electric feed water pump recirculation control;
b. Pneumatic feed water pump recirculation control;
c. Deaerator pressure, water level control;
d. Main engine lubricating oil temperature control;
e. Hydrogen temperature control;
f. After turbine initial-load warm-up operation is over, check turbine differential expansion within
allowable range and cylinder absolute expansion in normal condition.
2.4.4.5 When the load continues to increase to 10% of rated load, and carry out the following check:
(1) Comprehensively check, tighten drain valves.
(2) Check the following drain valves shall be closed automatically:
a. Main steam header drain;
b. HP regulating valve steam conduit drain;
c. #1, 2 HP main steam valve upstream drain;
d. HP exhaust check valve upstream, downstream drain;
e. Reheat pipeline drain;
f. #1, 2 IP main steam valve upstream drain;
g. Stage 1 extraction check valve upstream drain;
h. Stage 1 extraction motor-operated valve downstream drain;
i. Stage 2 extraction check valve upstream drain;
j. Stage 2 extraction motor-operated valve downstream drain;
k. HP cylinder proper drain.
2.4.4.6 When the load is increased to 15%MW of rated load, carry out the following operations:
(1) Turn deaerator auxiliary steam air source back to this turbine stage 4 steam extraction;
(2) Switch shaft gland supply into cold regenerating supply.
(3) The second steam pump uses four sections of steam extraction warm pipe.
(4) Confirm LP cylinder water spray attemperating valve is closed automatically.
When the load is increased to 20% of rated load, carry out the following operations:
(1) Realize the first steam pump and electric pump under parallel operation;

Page 46 of 197
(2) Check all drain valves are closed automatically;

(3) Auxiliary steam source is switched by startup steam source or steam source to cold regenerating
steam.
(4) When the overspeed test is carried out for the unit at initial startup (or after overhaul) , the load shall
not be lower than 10% for 4-hour operation. (See test part for test operations)
2.4.4.7 After boiler load is greater than 25%MCR and drum level is stable, switch the drum level
automatically according to pneumatic feed water pump operations.
2.4.4.8 When the second steam pump warm pipe is over, the rolling parameters are qualified and then carry
out the rolling.
2.4.4.9 When the load reaches 300MW, start four extraction to supply steam to this turbine auxiliary steam
header according to four-extraction pressure. Comprehensively check and close drain, discharge valve, keep
the second steam pump paralleled and stop electric pump.
2.4.4.10 According to actual situations of the unit, after 1-day stable operation, switch “single-valve
control” into “sequence valve” for the turbine.
2.4.4.11 When the load reaches 360MW, check auxiliary steam source parameters and four-stage extraction
parameters for the first steam pump are matched, and two-way steam source temperature is of little deviation,
the first steam pump steam source is fully switched into four stage to prevent from water impaction.
2.4.4.12 When the load reaches 450MW, auxiliary steam source is switched by cold regenerating steam into
four-stage extraction supply.
2.4.4.13 Gradually carry the loads fully, carry out comprehensive check and adjustment to keep unit device,
system under optimal operation state. Carry out the statistics on unit defects.
2.4.4.14 Check and switch main engine oil purification device.
2.4.5 Precautions in startup process
2.4.5.1 Throughout the startup process, pay attention to the water level of condenser, deaerator, heater, close
water tank, rotor cooling water tank in normal condition, the oil tank oil level under normal condition, and oil
temperature in conformity with the requirements.
2.4.5.2 After the rolling, promptly adjust main engine lubricating oil temperature at 40±2℃; guarantee
stable parameters when the unit rolls and increases the speed.
2.4.5.3 When the rotating speed is less than 600r/min, monitor turbine eccentricity; when the rotating speed
is greater than 600r/min, monitor unit vibration. When the unit accelerates to resonance area, strictly monitor
vibration situations. At any rotating speed, when a bearing vibration reaches 0.254mm, immediately open the
brake and stop the turbine, treated as emergency shutdown. For oversized vibration at declined rotating speed,
when the rotating speed declines to under 600r/min, monitor rotor eccentricity: when the eccentricity is
greater than 0.076mm, carry out continuous barring, re-start until the eccentricity is less than 0.076mm.

Page 47 of 197
2.4.5.4 During turbine speed acceleration, locally hear unit frication voice carefully, and if discovering any
abnormality, stop the turbine and find out causes. During the speed acceleration, under any of the
circumstances, DEH shall maintain the rotating speed, and if the speed is controlled within critical speed
range, when the speed is increased over critical speed, maintain:
(1) Bearing vibration more than 0.125mm;
(2) Large HP-IP differential expansion;
(3) Bearing return oil temperature up to 75℃;
(4) Thrust bearing metal temperature up to 85℃;
(5) LP cylinder exhaust temperature up to 80℃.
2.4.5.5 After main engine AC lubricating oil pump stops, promptly switch for standby.
2.4.5.6 Before generator parallel operation, note that LP cylinder exhaust temperature shall not exceed
80℃.
2.4.5.7 In process of the unit load increase, promptly charge hydrogen to generator.
2.4.5.8 When the unit load is greater than 30%, switch it into coordination control as soon as possible.
2.5 Startup at other states
2.5.1 Hot startup
This startup mode is only used for boiler steam pressure 7MPa, and the turbine is under hot startup. The
preparations before startup shall be carried out according to relevant chapter of cold startup.
2.5.1.1 Rolling conditions
(1) Check preparation works before the rolling according to cold startup, and confirm the system run
normally.
(2) Steam temperature and steam pressure meet rolling parameters and remain stable.
(3) Stage 1 steam temperature and stage 1 metal temperature has good match, and stage 1 steam
temperature is determined by rolling parameters according to Annex 3 “Hot startup recommended
value-rolling and minimum loading” curve. Under any circumstance, stage 1 steam temperature shall not be
higher than stage 1 metal temperature by 110℃ or lower by 56℃.
(4) Recommended rolling parameters
Man steam pressure 7MPa
Main steam temperature 450℃
Reheat steam temperature 435℃
(5) Determine the speed rising rate according to rolling parameters with Annex D curve.
2.5.1.2 Speed rise
(1) Input the determined speed rising rate and target speed 600r/min into the controller according to
operation methods of DEH control panel and DCS at cold startup.

Page 48 of 197
(2) When the rotating speed is lower than 600r/min, the eccentricity indicator shall be stable and less
than 0.075mm, when rising to 600r/min, check all monitoring instruments of steam turbine and confirm them
under normal condition, and when the rotating speed is greater than 600r/min, observe the vibration, etc.
(3) After the check in normal condition, continue to raise the speed at target speed 2000r/min, and after
rising speed to 2000r/min, speed rising rate is 300r/min, and target speed is 2900r/min.
(4) When the rotating speed reaches 2900r/min, remain it and prepare for TV-GV valve “switch”.
(5) Confirm according to valve switch requirements as per cold startup, and carry out valve switch after
relevant requirements are met.
(6) After “valve switch” is finished, set speed rising rate at 100r/min, and increase the unit speed to
3000r/min.
2.5.1.3 Grid connection & loading
(1) After turbine fixed speed, carry out trip test according to the needs to make unit trip at control
chamber or local operating trip button or operating lever, and check main, reheat steam valve without any
abnormality.
(2) Reset the turbine, and increase the unit speed to 3000r/min.
(3) Carry out emergency governor oil charge test according to the needs.
(4) After finishing the test, contact electric personnel to make generator combined to the grid.
(5) After the generator combined to the grid, 5% load is charged according to cold startup mode.
(6) According to stage 1 steam temperature and stage 1 metal temperature, check Annex G “Hot startup
recommended valve-rolling and minimum loading”, determine warm-up time under 5% load (if the parameter
are changed, namely HP cylinder inlet parameters are changed, re-determine stage 1 steam temperature and
determine warm-up time) .
(7) After the unit warm-up operation under 5% load, increase the load by 1.5%.
(8) After the unit load increased to 30%MCR, increase the load and pressure by 0.30MPa/min and 2%
respectively to the rated.
2.5.1.4 Precautions for hot startup
(1) Steam turbine shall first supply shaft gland and then pump vacuum.
(2) After boiler ignition, switch bypass system as soon as possible to improve steam parameters and
meet turbine rolling requirement.
(3) After the unit rolls, increase the speed, combine to the grid and carry the loads as soon as possible to
control metal components rising rate, upper/lower cylinder temperature difference and cylinder differential
expansion, vibration within normal range.
(4) Carry out boil temperature/pressure rise operation according to warm, hot, extreme hot state curve.
(5) When auxiliary steam is used to supply steam to shaft gland in hot startup, auxiliary steam header

Page 49 of 197
warm pipe shall be full, and the drain water shall be exhausted.
(6) For hot startup, turbine main, reheat steam pipeline, conduit drain, proper drain valve must be open,
and drain pipeline is of normal temperature.
(7) For hot startup, transmit to the corresponding working condition point as soon as possible based on
the principle of cylinder metal temperature not cooling at turbine load rising rate according to startup curve.
(8) Select qualified rolling parameters according to cylinder temperature to avoid water impaction
incurred to the steam turbine due to water in the steam.
2.6 Operation mode instructions for DEH
There are four basic control modes:
Automatic control;
CCS remote control;
Manual control;
Synchronization control
2.6.1 Automatic control
2.6.1.1 During rotating speed rising, it can confirm or modify the rising rate and target speed.
2.6.1.2 The switch from the control of the main valve to the pressure control door can be carried out.
2.6.1.3 When the unit is up to the rated speed, automatic synchronization can be put into effect.
2.6.1.4 When the unit is synchronized, it can timely modify or confirm the unit’s target load and loading
rate.
2.6.1.5 The remote control operation can be put into effect.
2.6.1.6 It has valve management functions – namely, single valve and sequence valve control.
2.6.2 CCS remote control
2.6.2.1 Input conditions
(1) The DEH device in automatic mode;
(2) The switch of the generator outlet closed;
(3) The main steam pressure circuit without being inputted by DEH;
(4) The power control circuit without being input by DEH;
(5) Contact closure allowed in remote control.
2.6.2.2 Input methods
After pressing the "remote control" button, it indicates that the control device has already been in
coordinated control operation mode, and sends a pair of contacts of "remote control choices" to CCS, which
shows that DEH has accepted the add and subtract pulse of the load parameter from CCS.
2.6.2.3 Excision methods
If any of the above five conditions is not available, or the “remote control” button is repressed, then it

Page 50 of 197
will withdraw from the remote control mode, entering into the “automatic” mode of DEH.
2.6.3 Manual control
2.6.3.1 The switch conditions of DEH from automatic mode to manual control mode
The unit is not connected, the velocity measurement system doesn’t work, and the system automatically
switches to the manual control mode.
2.6.3.2 Under the manual control mode, the operator directly controls the high pressure main valve and the
opening of the pressure regulating door, with the slow rate of 10% valve /min and the rapid rate of 30% valve
/min, while pressing the corresponding button without stop means to act according to the set speed.
2.6.3.3 Precautions
(1) No use of the manual control mode is available during the rising speed period of the unit.
(2) If it automatically switches to the manual control mode during the rising speed period, the unit speed
rising should be stopped and to be processed. In the automatic grade, it should hang the gate again after
hitting the gate, and then can be put into automatic mode.
2.6.4 Synchronous control
2.6.4.1 Synchronous input conditions
(1) DEH device in automatic mode;
(2) High pressure regulating valve control mode;
(3) The outlet switch of the generator is closed;
(4) Rotating speed of the turbine is within the synchronization range (2950 ~ 3050r/min).
2.6.4.2 Synchronous input methods
Click “control mode” button in the main control screen of DEH, select “synchronism” and confirm, with
the dialog box showing “IN”.
2.6.4.3 Synchronous resection conditions
(1) The generator outlet switch closed;
(2) The system switches to manual operation or the actual speed exceeds the synchronous speed range.
2.7 Unit shutdown
2.7.1 Preparations before shutdown
2.7.1.1 Start up respectively and try to run AC and DC pumps, Jacking oil pump, and check whether its
rotation and turning gear motor air test is normal.
2.7.1.2 Make good preparations for the switch among auxiliary steam, shaft seal and steam source of the
deaerator.
2.7.1.3 Inform the staff of respective positions to conduct a comprehensive inspection of the equipment
system, count flaws, and be ready for outage.
2.7.2 Unit slide stop

Page 51 of 197
2.7.2.1 After receiving the value of long shutdown command, the heat load of the boiler starts to fall, and
the coal pulverizing system gradually stops from top to bottom. In accordance with the requirements of the
turbine shutdown curve, it starts to cool and step down. When the unit halts, the first grade cylinder
temperature of the turbine high pressure shouldn’t be lower than 400 ℃, until the chief engineer approves.
2.7.2.2 The boiler’s load is reduced by load change rate of no less than 3MPa/min and 0.15MW/min of the
main steam pressure.
2.7.2.3 When the load is 480MW, conduct the vacuum tightness test according to the situation.
2.7.2.4 When the load is 450MW, check and guarantee that the seal pressure of the main engine is normal
and pay attention to the switch of the shaft seal steam source. Switch "sequence valve" of the main engine to
"single valves" control.
2.7.2.5 When the load is 300MW, the main stream pressure is 10MPa load, the main steam temperature is
540 ℃, and the reheat steam temperature is 520 ℃.
2.7.2.6 The load gradually drops at less than 3MW/min load change rate, and the main stream pressure
lowers at the rate of less than 0.10MPa/min.
2.7.2.7 When the load is 240MW, stop pumping from four sides and supply steam to the auxiliary steam
header, and open the cold period to the valve of the auxiliary header. Start the electric pump after pump
merged, and stop the operation of a steam pump.
2.7.2.8 When the load is 180MW, run it stably for 60 minutes.
2.7.2.9 When the load is 150MW, stop the operation of the second steam pump according to the water
supply rate, and change the water supply control to the single impulse. The deaerator shall be inverted to
standby steam source, and be dropped out of the high pressure heater operation. Pay attention to the changes
of water supply temperature, and adjust the steam temperature timely. The steam source of the shaft seal shall
be cut to the auxiliary steam supply.
2.7.2.10 When the coal feeder speed of one of the remaining two running coal grinding machines is lower
than 50%, put it into the adjacent layer of the grease gun, and reduce the coal feeder speed with the load
reduction.
2.7.2.11 When the load is 120MW, undertake the inspections listed as follows:
(1) Check and ensure that the following valves of the main engine shall be open automatically:
a. Stage 3 steam extraction shall be drained before the check valve.
b. Stage 3 steam extraction shall be drained after the auto valve.
c. Stage 4 steam extraction shall be drained before the check valve 1.
d. Stage 4 steam extraction shall be drained after the check valve 2.
e. Stage 4 steam extraction shall be drained before the auto valve.
f. Stage 4 steam extraction providing steam for the mini-engine shall be drained before the auto valve.

Page 52 of 197
g. Stage 4 steam extraction for auxiliary steam supply shall be drained before the auto valve.
h. Stage 5 steam extraction shall be drained before the check valve.
i. Stage 5 steam extraction shall be drained after the auto valve.
j. Stage 6 steam extraction shall be drained before the check valve.
k. Stage 6 steam extraction shall be drained after the auto valve.
(2) The steam source of auxiliary steam shall be switched from the cold reheat steam to the startup boiler
steam or to the neighbor, and the main water feed line shall be switched to the bypass for operation according
to the water supply flow.
2.7.2.12 when the load is 100MW, proceed the operation as follows:
The steam source of the four steam sections of the deaerator shall be back to the auxiliary steam;
2.7.2.13 When the load is 60MW, check if the turbine LP cylinder inputs water automatically. Check and
guarantee that the following hydrophobic valves shall be closed automatically:
a. The main steam pipe drainage;
b. The guide tube drainage of high pressure regulating valves;
c. Drainage before the main steam valve of high pressure #1, 2;
d. Drainage before/after the check valve of high ranked hydrophobic;
e. Reheat pipe drainage;
f. Drainage before the main steam valve of mid-pressure #1, 2;
g. Stage 1 stream extraction shall be drained before the check valve;
h. Stage 1 stream extraction shall be drained after the auto valve;
i. Stage 2 steam extraction shall be drained before the check valve;
j. Stage 2 steam extraction shall be drained after the auto valve;
k. High pressure cylinder shall take self-drainage.
2.7.2.14 When the water flow is less than or equal to 10%, open the economizer recycle valve.
2.7.2.15 When the load is 60MW, carry on low and random slip stop. Reduce the active power to zero, split
both the generator and the system, and check if the generator stator voltages and the three-phase currents
reach zero. After the AC lubrication oil pump of the main engine starts normally, the turbine shall open the
brake manually, and check and make sure the doors of the main steam valve and the adjusting valve in high
and medium pressure shall be closed with rotating speed starting to decline.
2.7.2.16 Outage of the hydrogen cooler.
2.7.3 The operation of the turbine equipment after splitting the unit
2.7.3.1 The splitting of the generator shall reduce the load to the minimum, and adopt the method of the
turbine in starting the reverse power first by opening brakes to protect the switches of the disconnected
development changing groups to split and shutdown.

Page 53 of 197
2.7.3.2 Press the "turbine trip" button on the control panel or manually open the brake on the spot to check
the high/medium pressure of the main steam door, high/medium pressure of the adjustment valve, the check
valves of steam extraction in each grade, and the tightly closed check valve of high output.
2.7.3.3 After the turbine trips, confirm and make sure that the doors of the turbine and adjustment valve
under high/ medium pressure is closed, and the waterproof protection indicator are normal.
2.7.3.4 When rotating speed slows down, pay attention to the conditions of critical vibration, and listen to
the voice of the cylinder to check its normality;
2.7.3.5 Take care that rotating speed begins to decline after the turbine hits the brakes, and opening the
vacuum breaking valve is strictly prohibited at the rate of more than 2000r/min except in special
circumstances.
2.7.3.6 After the turbine hits the brakes, the AC lubricating oil pump and the spare seal oil pump shall be
automatically started, or manually started, if the oil pressure falls, take care that the DC lube oil pump shall
be linked, or manually started.
2.7.3.7 In coasting operation process, take care that the monitoring lubricating oil pressure and the
temperature changes shall be normal. Seal oil / hydrogen pressure shall be normally regulated, as well as the
balance valve of air / hydrogen side seal oil pressure.
2.7.3.8 When rotating speed falls to 600r/min, the first pump shaft seal starts automatically, as to check the
normality of each top axis oil pressure.
2.7.3.9 When the turbine speed reaches 2600r/min, check the automatic closing of LP cylinder water valve
of the turbine.
2.7.3.10 When rotating speed falls to less than 400rpm, the vacuum break is allowed.
2.7.3.11 When rotating speed falls to zero, carry on the barring gear meshing on the spot, and manually put
it into the jigger. Note the records of the coasting operation time of the rotor. After the host barring is inputted,
keep a regular time in recording the rotor eccentricity, high pressure cylinder expansion, differential
expansion, the first grade temperature of the high/medium pressure cylinder, axial displacement, etc.
2.7.3.12 After the boiler flameout happens, confirm that the bypass system is insulated, close the drainage
of high/medium pressure before the main steam valve, and after the check valve of high hydrophobic, etc.
Check that no steam and pressure drainage entering into the condenser (especially pay attention to the
auxiliary steam and drainage’s entering into the cylinder and condenser), otherwise, carry on the inspection of
closing all the drainage of the condenser, stop the operation of the vacuum pump, and open the vacuum
breaking valve of the condenser under high, and low pressure.
2.7.3.13 When the condenser in vacuum reaches zero, stop the shaft seal steam supply, close all the steam
source of the shaft seal, and stop the axial fan. Notice that the temperature of the exhaust hood cannot rise to
more than 50℃.

Page 54 of 197
2.7.3.14 Stop the operation of the EH pump according to the need if the conditions are allowed, and keep
EH oil circulation system running according to the need.
2.7.3.15 Cut the condensate water treatment device chemically.
2.7.3.16 Stop the operation of the cooling pump according to the requirements of the closed cooling water
temperature.
2.7.3.17 On condition that the exhaust temperature of the LP cylinder is lower than 50℃ without the
entrance of stream water in high temperature to the condenser, and the closed cooling water temperature is
very low, the other circulating pump shall be shut down.
2.7.3.18 After the exhaust temperature of the LP cylinder falls to 50℃ without the condensate water users,
the condensate pump can be stopped running.
2.7.3.19 After the requirements of barring outage are satisfied, stop turning the barring device. Stop the
pump shaft seal when the rotor is static.
2.7.3.20 The gas replacement of the generator is generally required to be carried on after the continuous
barring of the main engine stops, and the changes of the oil level in each seal oil case shall be closely
monitored in the replacement process to prevent the occurrence of the oil entering into the generator.
2.7.3.21 Not until the gas replacement is finished and the turbine barring is shutdown can the seal oil
system stop the operation.
2.7.3.22 Stop the operation of the lubricating oil system.
2.7.3.23 Whether to stop the operation of the closed cooling water pump depends on the conditions of the
closed cooling water users.
2.7.3.24 Stop the condensate water delivery pump.
2.7.3.25 To do well with the maintenance and the inspection and segregation work of each equipment after
shutdown.
2.7.4 Precautions for unit shutdown
2.7.4.1 The turbine shall coordinate well with the boiler during the process of slide stops, and the declined
temperature and pressure shall not rise again. When the coal grinding machine is stopped running, pay close
attention to the changes of temperature, furnace pressure and the steam drum water level of the main turbine.
Note the falling speed of the steam temperature and the wall temperature of the steam cylinder, while the
falling speed of the steam temperature shall be in strict conformity with the requirements of the slide stop
curve. If the steam temperature falls sharply to 50 ℃ within 10min, open the brake for shutdown.
2.7.4.2 Pay attention to the normality of the water level in the load falling process, and withdraw from the
operation of the high and low pressure heaters timely. Provide the pump with minimum flow valve the pump
and open it previously according to the load conditions.
2.7.4.3 Pay attention to the enhancement of monitoring and measuring the vibration of each bearing during

Page 55 of 197
the process of slide stops, if abnormal vibration occurs, hit the gate immediately.
2.7.4.4 The unit shall be better to avoid running for a long time under the load of 60MW, reduce the active
power of the generator to zero immediately before splitting, release the turbine manually, check and make
sure that the doors are closed, including the main steam valve and the adjustment valve of high/medium
temperature, the check valve of steam extraction in each grade and the exhaust check valve.
2.7.4.5 Notice that rotating speed starts to decline after the turbine hits the gate, and the door of the vacuum
breaking valve is forbidden to open above 400r/min under no special circumstances.
2.7.4.6 Check and start the jacking oil pump automatically when rotating speed of the turbine falls to
600r/min. Check the oil levels of the seal oil floating ball valve and the seal oil system to prevent oil
leakage into the generator.
2.7.4.7 Before the condenser in vacuum reaches zero, all the drainage of the condensate turbine shall be
closed. When vacuum reaches zero, stop the operation of the sealing system and close the manual gate of 6.9
meters. Close the tube expansion and thermal reduction water.
2.7.4.8 Pay attention to the records of the idling time of the rotor. Manually input the jigger when the rotor
is static. After the host barring is inputted, keep a regular time in recording the rotor eccentricity, high
pressure cylinder expansion, differential expansion, the first grade temperature of the high/medium pressure
cylinder, axial displacement, etc. During the operation period of the barring, the lubricating oil temperature
shall be 38 ~ 42 ℃, maintaining the normal operation of generator’s seal oil system. Listen to the sound of
the HP/LP bearings carefully and regularly. Closely monitor metal temperature trends of the steam cylinder,
to prevent cold air or water entering into the turbine.
2.7.4.9 The barring shall run continuously until the first-grade metal inner wall temperature of HP cylinder
is less than 150 ℃. Maintenance the system related to the turbine itself is banned during the barring period
after shutdown, to prevent cold air entering into the steam cylinder, special conditions must be reported to the
chief engineer for approval, and the following provisions shall be executed:
2.7.4.10 When the boiler needn’t draw water, stop heating the deaerator, shut down the electric pump, retain
a circulation pump, and shut down the condensate water pump according to the conditions.
2.7.4.11 When the exhaust temperature of LP cylinder falls to 50 ℃, shut down the last circulating water
pump after the outage of the open water system.
2.7.4.12 When the load reaches no more than 300MW, record the temperature of the turbine cylinder every
one hour, until the highest point of the steam cylinder temperature falls to 100 ℃.
2.8 Equipment maintenance of the turbine after shutdown
2.8.1 The maintenance rules of shutdown within a week
2.8.1.1 Drain away the water stored in both the deaerator and the condenser hot well.
2.8.1.2 Drain away the remaining water of the HP/LP steam side.

Page 56 of 197
2.8.1.3 Keep away from all the steam water valves that may enter into the turbine.
2.8.1.4 All of the extraction steam pipelines, the main steam and reheat steam pipelines and the drain valves
of the turbine shall be fully opened.
2.8.2 The maintenance rules of the turbine outage for more than a week:
2.8.2.1 Take the above 1~4 measures into action.
2.8.2.2 Keep maintenance to the HP/LP heater, the steam and water sides, and the deaerator by nitrogen
filling.
2.8.2.3 The equipment without running for a long term shall drain away the remaining water in the
equipment and system.

Page 57 of 197
3. Unit operation and maintenance

3.1 Operation and maintenance contents
3.1.1 All the operators in various posts shall copy the meters regularly and correctly according to the
requirements of the operation daily records, and record the abnormal operation of units and the operation
situation completely in the duty records.
3.1.2 Take the tour of inspection on the equipment regularly and in fixed line when the unit is running or in
reserve. Focus on the inspections of the oil system to prevent oil leakage from fire accident. Report the
discovered problems immediately to the relevant departments and keep in touch with them to eliminate, and
input the equipment defects into the computer, making positive expectations for the equipment defects. the
equipment defect actively do a good job of contingency. When taking the isolation measures, be sure not to
affect the thermal sampling, when necessary, protection of operation errors may be eradicated by the thermal
confirmation.
3.1.3 Check the unit operation conditions and the monitoring meter indicators regularly. When the meter
indicator is different from the normal value, identify the reasons. While the equipment fails to work, contact
and report it timely, and take necessary measures. The current, sound, temperature, vibration and the bearing
level of each working equipment shall be normal.
3.1.4 The standby equipment shall be in good standby conditions, as interlocking is in input position, the
bearing oil is in good quality, and the oil level is normal.
3.1.5 Special attention shall be paid to the unit operation situation in the following circumstances:
3.1.5.1 The load is rapidly changes;
3.1.5.2 The steam parameters or vacuum rapidly change;
3.1.5.3 Abnormal sound emerges inside the turbine;
3.1.5.4 System failure happens;
3.1.5.5 Automatic input cannot work.
3.1.6 Adjust the operation mode timely and reasonably, analysis and tackle the equipment failure to ensure
the safe and economic operation as well.
3.1.7 Monitor and adjust the steam pressure of the turbine gland according to the changes of the load to
ensure that the air doesn’t leak inside, and the steam does not leak outside.
3.1.8 The operators on duty shall take regular tests and switching work of the equipment according to the
provisions, and shall have the right to supervise the relevant personnel to do preventive maintenance work of
the equipment, such as regular refueling for the equipment, medium testing, regular locking screws, flushing
gauge tubes, etc.
3.1.9 Closely monitor the operation parameters and running states during the equipment operation, and
equipment operation exceeds the power output is strictly prohibited except for accident treatment.

Page 58 of 197
3.1.10 Inspection and monitoring shall be strengthened as to the newly input equipment or the equipment
running in illness .
3.1.11 Various control equipment shall be possibly put into automatic ways during the operation of unit to
monitor the reliability of the automatic device, when the automatic device hits failure, switch the automatic
operation to the manual one, and maintain various operation parameters within permissible ranges.
3.1.12 When abnormal conditions happen or the unit operation conditions change a lot, the personnel on
duty shall remove the related automatic adjustment and carry on manual adjustment depending on the cases,
to ensure the stability of the unit operation parameters. Take care when relieving the automatic operation to
the manual one. When adjusting the coal mill load, the fan power output, as well as the main, reheat steam
temperature and heating reduction water, be care not to overshoot, and shall communicate mutually and
coordinate well with each other, to avoid the fluctuation of operation parameters in a large range, so as not to
cause abnormal operation in the unit or the expansion of the accident.
3.2 Motor normal operation and maintenance
3.2.1 After motor maintenance, the staff shall handle the work ticket end procedures, and give an account of
the operation conditions and the value of insulation resistance.
3.2.2 Checking projects before starting the motor
3.2.2.1 Check and ensure the work ticket has already been ended, the local staff have been evacuated, and
no litters hindering the operation are placed around the motor and keep it clean;
3.2.2.2 Check the power-off protection and the correct input of interlocking device;
3.2.2.3 Check and ensure that the equipment of the motor possess startup conditions, and no reversal
phenomenon exists;
3.2.2.4 The bearing oil level is normal, oil color is transparent without impurities, and the oil cover is
perfect without any defect. If forcibly adopting the oil circulation lubrication, put into the oil system first;
3.2.2.5 The DC motor shall check the commutation brush contacts well with smooth surface and proper
brush spring pressure;
3.2.2.6 The foot screws of the motor, ground wires and coupling, protective cover, and junction box are
firmly fixed;
3.2.2.7 The manual barring works with no jam phenomenon, and no friction sound exists in both the stator
and the rotor;
3.2.2.8 The motor and the electrical instruments of associated equipment, and the thermal instruments shall
be complete and correctly input.
3.2.3 Precautions for motor startup
3.2.3.1 The approved startup times of the squirrel cage motors in the cold and hot states, shall be carried on
according to the provisions of the manufacturing plants, if no provisions exist in the manufacturing plants,

Page 59 of 197
confirm it according to the property of the associated equipment and the startup conditions. Under normal
circumstances, start two times is allowed in the cold state, with each interval of no less than 5 minutes; start
one time in the hot state; start one more time only on condition that there are accidents to be handled and the
startup time is no more than 2 ~ 3 seconds. When starting the motors produced by Shanghai Motor Factory,
restarting can only happen in the cold state after two continuous startups with the interval of 4 hours. After a
continuous starting in the hot state, restarting can only happen after the interval of 4 hours.
3.2.3.2 When taking the action balance test, the startup interval is as follows:
(1) As to the motor below 200 KW, the interval shall be no less than half an hour;
(2) As to the motor of 200 ~ 500 KW, the interval shall be no less than one hour;
(3) As to the motor above 500 KW, the interval shall be no less than 2 hours.
3.2.3.3 Regulations on cold and hot states of the motor:
(1) The cold state: the temperature of motor itself is or below 60 ℃;
(2) The hot state: the temperature of motor itself is above 60 ℃;
3.2.3.4 Monitor the changes of the currents closely when starting the motor, if the currents don’t return for a
long time after the start of the motor, or the currents don’t move and the motor doesn’t work after closing the
switch, stop the operation of it and restart it after finding out the causes.
3.2.4 Inspections during motor operation
3.2.4.1 The ammeter indication shall be stable, without exceeding the rated value, otherwise it shall be
reported to the shift supervisor, and take measures according to their instructions; the device shall be shut
down immediately when the currents are suddenly plateful;
3.2.4.2 The motor sound shall be normal, the vibration and shifting shall not exceed the specified value, and
the indicating lamp shall be normal;
3.2.4.3 The temperature of each motor part does not exceed the specified value, with no phenomena such as,
smoke, burning smell, overheating and so on;
3.2.4.4 The ground wires of the motor shell and the starting device shell are good, and the foot screws shall
not loose. The bearing oil level is normal without oil spout and leakage. The oiliness is transparent with no
debris, the oil ring rotates flexibly, and both the end cover and the head cover are well sealed;
3.2.4.5 The motor ventilates well without being blocked, the positions of the cooling water valve and air
duct baffle are correct, and the motor surroundings are clean without litters around.
3.2.5 Motor normal maintenance
3.2.5.1 The motor, the bearing of which is lubricated by the oil ring in the operation, shall fill oil
appropriately according to the oil level indication, and the rolling bearing shall also fill oil generally. The
oiler (the grease gun) shall be used to add lubricant oil of the same quality when necessary.
3.2.5.2 The replacement of the bearing lubrication oil generally shall be no less than once a year, and clean

Page 60 of 197
the bearings thoroughly during the replacement.

3.3 Unit operation mode
3.3.1 Unit control
3.3.1.1 The unit load within the range of 30% ~ 100% can be operated under the coordination control mode.
As long as the system works without faults, it’s better to input the coordination control. In the process of unit
startup, input the coordination control by level and give priority to CBF when three grinds are automatically
inputed. During the normal operation, choose the unit control mode according to the main and auxiliary
equipment health of B level, and the abnormal side is considered as the tracked target. Relieve the
coordinated control immediately and switch to manual adjustment, in order to avoid accident expansion if
any of the following circumstances happens:
(1) RB condition appears, but the RB function is not automatically achieved;
(2) The regulation characteristics become worse, the main parameters of the unit deviate from the
normal range with no reply for a long time;
(3) When the unit is conducting high load operation, the main steam pressure continues to rise and the
main steam temperature declines sharply.
3.3.2 Unit control modes
3.3.2.1 Unit follow mode
(1) Turbine follow mode (TFB), the main control of boiler is in charge of power and the main control of
turbine is in charge of pressure.
(2) Boiler follow mode (BFT), the main control of boiler is in charge of pressure, and the main control
of turbine is in charge of power and pressure. This mode is the common way in use. Toggle the modes
through the screen switch button.
3.3.2.2 Basic mode (BASE)
When the main control system of both the boiler and the turbine are in manual mode, the control mode is
just the basic mode.
3.3.2.3 Boiler follow mode (BFT)
(1) Under the boiler follow mode, input the main control automation of the boiler, control the pressure,
and the main control of the turbine manually control the power.
(2) When the power measurement deviation is large, automatically convert to the turbine follow mode.
3.3.2.4 Turbine follow mode (TFB)
Under the turbine follow mode, input the main control automation of the turbine, and control the
pressure. The main control of the boiler controls the power manually.
3.3.2.5 Boiler follow coordination mode (CCS)
(1) Under the operation of the boiler follow coordination mode, input the main control automation of the

Page 61 of 197
turbine, the unit comes to the boiler follow coordination mode (CBF). This mode is the commonly used
coordination mode.
(2) When the boiler side RB happens, automatically convert to the turbine follow mode.
(3) When the main control of boiler is in manual mode, automatically convert to the turbine follow
mode.
3.3.2.6 Turbine follow coordination mode (CCS)
(1) Under the condition of the operation of the turbine follow mode, input the main control automation,
and the unit comes to the turbine follow coordination control mode (CTF).
(2) When the turbine side RB happens, automatically convert to the turbine follow mode.
(3) When the main control of the turbine is in manual mode, automatically convert to the turbine follow
mode.
3.3.2.7 Automatic scheduling system in remote distance (ADS)
(1) The unit in both CBF and CTF modes can enter into ADS mode. Under the control mode, adjustment
halfway is allowed to control the unit load via ADS.
(2) ADS pattern may possibly appear in CBF and CTF modes, the operation mode can be switched
among these modes. ADS modes will be automatically switched to the original control mode in the following
cases: locking load increasing, locking load decreasing, remote scheduling of no avail, load shedding. The
maximum and minimum load limit of the unit is still valid in ADS mode.
3.3.2.8 Load rejection (RB)
3.3.2.9 Locking load change (BLOCK)
3.3.3 Operation mode of unit protection interlocking
3.3.3.1 All the protection and interlocking of the running and standby equipment must be inputted. When
there is a need to withdraw from the operation owing to problems, it is a must to go through the procedures of
examination and approval. When abnormal parameters happen in the operation, identified as the measuring
loop or measuring elements failure, there is a must to immediately contact the thermal personnel to relieve
possible protection of unwanted operation to prevent the appearance of unwanted operation. After the
tripping of power equipment, there is a must to check whether the electric protection is in operation, and then
confirm the thermal protection, and no longer put the equipment into operation (except for accident treatment)
again when the trip reasons are not clear. Check the reasons of linkage thoroughly after the standby
equipment linkage, stop the operation and carry on maintenance if it is caused by the original operation
equipment failure.
3.3.3.2 Block up some protection in an emergency as to the generator transformer unit, but the two main
protection cannot be blocked up simultaneously.
3.3.3.3 When the electrical equipment breaks up in operation, take timely actions to check the operation

Page 62 of 197
conditions of protection and automatic device, report it to the value supervisor, make records at the same time,
and never reset the signal until it has been reviewed without errors by the second person.
3.3.3.4 After unit tripping, the protection of "machine lifted power" and "power skipping machine" shall be
relieved. After synchronization, immediately input the two kinds of protection.
3.3.4 Operation mode of cooling water system
3.3.4.1 The cooling water system of circulating water, open water, and closed water shall be kept in normal
operation, providing cooling water for cooling water users continuously.
3.3.4.2 Fill water to the system first when the circulating water system is putting into operation. Restart the
first circulating pump after the system is filled with water. Start the second circulating pump according to the
situation before the unit rolling. When the circulating water system breaks up, shut down the open water
system at first, then circulating pump. When the leakage of both the circulating water pump switch and
stainless steel tubes of the condenser happens, the operation of the rubber ball cleaning system is prohibited.
Check the operation conditions regularly of the view the cleaning machine and the rotary filtering net, and
more attention shall be paid especially in the high tide period to prevent the filter net blockage. The entrance
filter net of circulating water shall take regular cleaning and sewage drainage according to the provisions.
3.3.4.3 Mode of circulating water operation: two circulating pumps operate annually.
3.3.5 Operation mode of auxiliary steam system
3.3.5.1 When the unit starts up, auxiliary steam header shall be supplied by the boiler.
3.3.5.2 After the unit starts up, auxiliary steam can be switched to the local machine supply according to the
situation.
3.3.5.3 During the unit startup, auxiliary steam shall be supplied again by the cooling section of reheating
machine when the unit load is larger than 25%, and switch it to the four-section steam pumping supply when
the unit load is larger than 70%.
3.3.5.4 Under normal circumstances, the auxiliary steam header is provided by the four-stage steam
pumping.
3.3.6 Operation mode of generator seal oil system
3.3.6.1 The seal oil system has four operation modes, which can guarantee the sealing of internal hydrogen
under various working conditions.
3.3.6.2 The main oil source for operation: the normal working oil source of the air side seal oil is supplied
by AC seal oil pump with the outlet pressure of 0.8Mpa.
3.3.6.3 The first standby oil source is the high pressure oil from the main oil pump and hydrogen seal oil
standby pump of the steam turbine. The standby oil supplies the air side sealing bush by releasing the
pressure of the pressure reducing valve in the pipeline, and oil pressure in the outlet of the pressure reducing
valve is 0.7~0.8MPa, and the amount of oil is 250L/min. When the main oil source breaks down and the

Page 63 of 197
differential pressure of hydrogen oil drops to 0.056MPa, the standby differential pressure valve arranged in
the pipeline shall automatically open. The standby oil source is automatically put into operation.
3.3.6.4 The second oil source is also provided by the turbine oil system. It is supplied by standby AC
electric seal oil pump of the turbine main oil tank with the oil pressure of 1.0MPa. As it is connected to the
same line with the oil source of the first standby oil pump, so this standby oil source also goes into a standby
differential pressure valve, and then into the sealing bush, input it when the differential pressure drops to
0.056MPa. When the coaxial speed of the turbine is more than 2/3 of the rated speed, the main shaft seal oil
pump of the turbine is able to provide the first standby oil source; when rotating speed is less than 2/3 or
breaks down, thus it can be only supplied by the second standby oil source.
3.3.6.5 The third standby oil source is provided by the self-contained DC electric oil pump of the seal oil
system, and it is connected to the same line with AC electric oil pump, when the hydrogen differential
pressure drops to 0.035MPa, and the DC oil pump is started, by starting which can hydrogen differential
pressure return to 0.084MPa. However, as the electric source capacity of the standby DC is limited, so the
operation time of the standby DC oil pump shall not be too long and shall be in less than two hours. Examine
and repair the AC oil pump as soon as possible.
3.3.6.6 The fourth standby oil source is also provided by the turbine oil system. The oil pressure supplied
by lubricating oil pump of the turbine bearing is as low as 0.035 ~ 0.105MPa. At this time, the hydrogen
pressure inside the machine must be timely reduced to 0.014MPa.
3.3.7 Operation mode of hydrogen system
3.3.7.1 The rated hydrogen pressure of the machine design is 400 kPa, maintain the normal operation of
400 kPa, and replenish hydrogen timely when the pressure is lower than the 380 kPa, the hydrogen pressure
shall be higher than that of the generator stator cooling water. Hydrogen purity shall be larger than 98%,
discharge the sewage timely when it is less than 95%, and add qualified hydrogen as well.
3.3.7.2 Before the unit is started, the generator shall be filled with qualified purity hydrogen inside. After
synchronization, input the hydrogen cooler cooling water timely, and keep the cold hydrogen temperature in
44 ℃. It is necessary to ensure that the generator hydrogen input temperature is lower than the stator cooling
water entrance temperature of the generator. After unit splitting, stop the operation of the hydrogen cooler
cooling water and drying device.
3.3.7.3 The system works normally, and the hydrogen drying device shall be inputted, discharge the water
promptly when there is water. The humidity and purity of the hydrogen shall be tested by the chemical
laboratory regularly. The humidity shall not be more than -25-0℃ (dew point temperature under rated
hydrogen pressure). Discharge the sewage when the humidity or purity is unqualified.
3.3.7.4 When making up hydrogen, discharge the sewage of its parent tube first for 10 minutes before the
make-up, in order to avoid the excess moisture.

Page 64 of 197
3.3.7.5 When the machine hydrogen pressure decreases rapidly, find the leaking of the system timely, and
open the roof fan to prevent accumulation hydrogen.
3.3.7.6 Enough gas of CO2 shall be reserved on the spot in case of an emergency in discharging hydrogen.
When the unit is overhauled, the hydrogen in the machine must be completely discharged. Whether to
discharge hydrogen depends on the time duration and work contents during minor repairs. Pay attention to the
hydrogen discharge in the dead corner when discharging hydrogen.
3.4 Normal running parameter monitoring
3.4.1 Limit of steam turbine running parameters
No. Parameter Unit Normal Maximum Minimum Trip
1 Speed r/min 3000 3300
2 Load MW 622 647
3 Main steam temperature ℃ 538 546 530 566(Manual operation)
4 High exhaust temperature ℃ 326.6 404 427
5 Vacuum of condenser kPa 90 87 79.7
6 Exhaust temperature ℃ <70 80 120(Manual operation)
HP cylinder differential
7 mm 9.5 -4.8 +10.2/-4.8
expansion
LP cylinder differential
8 mm +22.5 -0.26 +23.3/-1.4
expansion
9 Axial displacement mm +0.9 -0.9 +1.0/-1.0
Shaft seal vibration of main
10 mm 0.125 0.254
engine
11 EH oil pressure MPa 14±0.5 16.8 11.2 9.3
12 EH oil temperature ℃ 37~56 60 37
13 Lubrication pressure MPa 0.1~0.18 0.082 0.048
14 Lubrication temperature ℃ 43 46 35
15 Jacking oil pressure MPa 5~15 5( )
Return oil temperature of
16 ℃ 50~60 65
Bearing
Support bearing
17 ℃ 107 113
temperature
18 Temperature of thrust pad ℃ 99 107
19 Main oil level of tank mm 50 152 -152 -563
20 EH oil level of tank mm 440-550 558 300 193
Shaft seal pressure of main
21 kPa 27 30.99 10
engine
Shaft seal and negative
22 kPa -4.5 -5.5 -2.5
pressure
23 Condenser level mm 850~900 950 700 300(Pump trip)

Page 65 of 197
3.4.2 Limit of water feed pump unit running parameters

Small turbine
1 Speed r/min 3100-5900 6300
2 Exhaust pressure kPa -50.6 -30.3
3 Exhaust temperature ℃ 135 150
4 Bearing Vibration mm 0.08 0.125
5 Lubrication pressure MPa 0.103~0.137 0.103 0.07
6 Differential pressure before and after the filter of lubrication oil kPa 137.2
7 Lubrication temperature ℃ 40~45
8 Axial displacement mm +1.0 -1.0 1.2
9 Support bearing temperature ℃ 80 90
10 Temperature of thrust bearing ℃ 80 95
11 Shaft seal pressure kPa 30
12 Shaft seal temperature ℃ 150~177
Booster pump, main pump
1 Bearing temperature of booster pump ℃ 95 110
2 Booster pump outlet flow t/h 280
3 Entrance filter differential pressure of booster pump kPa 60
4 Bearing temperature booster pump motor ℃ 80 90
5 Winding temperature booster pump motor ℃ 120 130
6 Main thrust of pump bearing temperature ℃ 80 95
7 Main support of pump bearing temperature ℃ 75 90
8 Seal water temperature of main pump machine ℃ 80 90
Electric pump
1 Bearing temperature of booster pump support ℃ 75 90
2 Motor support bearing temperature ℃ 85 95
3 Motor winding temperature ℃ 120 130
4 Bearing temperature of main pump support ℃ 75 90
5 Bearing temperature main thrust of pump ℃ 75 90
6 Seal water temperature of main pump machine ℃ 80 90
7 Coupler support bearing temperature ℃ 75 95
8 Bearing temperature of coupler thrust ℃ 90 95
9 Bearing vibration of main pump support mm 0.100 0.125
10 Lubrication oil pressure kPa 220~350 150 80
11 Filter differential pressure of Lubricating oil kPa 60
12 Oil temperature of oil cooler entrance ℃ 110 130
13 Oil temperature of oil cooler outlet ℃ 75 85
14 Oil temperature of lubrication oil cooler entrance ℃ 65 75
15 Oil temperature of lubrication oil cooler outlet ℃ 55 60
16 cylinder temperature difference of main pump inlet and outlet ℃ 25

Page 66 of 197

end
17 Main pump entrance flow t/h 686 210 175
3.4.3 Limit of HP/LP heater and deaerator running parameters

No. Parameter Unit Normal Maximum Minimum Split
#1 water level of
1 mm 0 -684(I),-634(II) -760 -584
high pressure heater
#2 water level of
2 mm 0 -684(I),-634(II) -760 -584
#3 water level of
3 mm 0 -684(I),-634(II) -760 -584
#5 water level of
4 mm 0 -534.(I),-493(II) -619.5 -443.5
low pressure heater
#6 water level of
5 mm 0 -534(I),-493(II) -619.5 -443.5
low pressure heater
Water level of 870(I),970(II)

6 mm 2550 570
deaerator 1170(Ⅲ)
3.4.4 Limit of generator hydrogen, oil, water system running parameters

No. Parameter Unit Normal Maximum Minimum Note
1 Hydrogen pressure inside machine kPa 500 520 480
2 Cold hydrogen temperature inside machine ℃ 44 1 55
3 Hydrogen pressure kPa 700 550
4 Hydrogen purity inside machine % 98 95
5 Hydrogen humidity inside machine ℃ -5 0 -25
6 Outlet pressure of seal oil pump MPa 1.0 0.657 Combined pump
7 Oil hydrogen pressure kPa 84 94 56
8 Outlet pressure of stator cooling water pump kPa 0.4 400 Combined pump
9 Stator cooling water flow t/h 116 127.6 104 93 Generator trip
10 Inlet temperature of stator cooling water ℃ 45-50
11 Outlet temperature of stator cooling water ℃ 69-75 85 90
12 Conductivity of stator cooling water us/cm 1.0-1.5 9.5 Breakdown
3.4.5 Limit of other turbine running parameters

3.4.5.1 Pumps and auxiliary steam
No. Parameter Unit Normal Maximum Minimum
Entrance filter differential pressure of
MPa 0.04
condensate pump

Page 67 of 197
No. Parameter Unit Normal Maximum Minimum

MPa 0.02
closed type pump
kPa 0.06
open water
MPa 0.02
condensate pump
MPa 0.02
boiler feed pump
MPa 0.02
shutdown cooling water pump
Filter differential pressure of stator water MPa 0.021
Pressure of auxiliary steam header used
kPa 600~800 1250
by factory
3.4.5.2 Standards of water and steam quality

Control index
Name Item
3.8-5.8 MPa 5.9-12.6MPa 12.7-15.6MPa 15.7-18.3MPa
Solidity(umol/L) 0 0 0 0
Supplemental
Silicon dioxide(ug/L) ≤100 ≤20 ≤20 ≤20
water
Conductivity (uS/cm) ≤5 ≤0.2 ≤0.2 ≤0.2
Solidity(umol/L) ≤1.0 ≤0.3 =0 =0
Dissolve of oxygen(ug/L) ≤15 7 ≤7 ≤7
Iron(ug/L) ≤50 ≤30 ≤20 ≤15
Feed Copper(ug/L) ≤10 ≤5 ≤5 ≤5

water Silicon dioxide(ug/L) ≤20
Hydrazine(ug/L) <30 <30 <30 <30
pH 9.0~9.6 9.0~9.6 9.0~9.6 9.0~9.6
DDH ≤0.3 ≤0.3 ≤0.3
pH 9~9.8 9~9.7 9~9.7
Phosphate radical(mg/L) 1.5~3 0.5~3 0.3~2
Boiler water Conductivity (uS/cm) ≤60 ≤40 ≤30
Silicon dioxide(mg/L) 2.0 0.45 ≤0.25
Chloridion(mg/L) ≤2 ≤0.5
Natrium(ug/kg) ≤15 ≤10 ≤10 ≤10
Steam Silicon dioxide(ug/kg) ≤20 ≤20 ≤20 ≤20
Iron (ug/kg) ≤20 ≤20

Page 68 of 197
Control index
Name Item
3.8-5.8 MPa 5.9-12.6MPa 12.7-15.6MPa 15.7-18.3MPa
Copper(ug/kg) ≤5 ≤5
Conductivity(uS/cm) ≤0.3 ≤0.3 ≤0.3
Solidity(umol/L) ≤3.0 ≤2.0 ≤2.0 0
Dissolve of oxygen (ug/L) ≤50 ≤50 ≤40 ≤30

Condensate
conductivity(uS/cm) ≤0.3 ≤0.3
water
Natrium(ug/L) ≤10 ≤10
Silicon dioxide(ug/L) ≤15
Solidity(umol/L) =0 =0
Conductivity(uS/cm) ≤0.15 ≤0.15
Natrium(ug/L) ≤10 ≤10

Coagulation outlet
Silicon dioxide(ug/L) ≤20 ≤20
Iron(ug/L) ≤8 ≤8
Copper(ug/L) ≤3 ≤3
3.4.5.3 Internal cooling water

Index
Name Item
Standard Control standard
Conductivity(μs/cm) (25℃) ≤2.0 ≤2.0
Internal
PH(25℃) >6.8 9>PH>7.0
cooling
Solidity(μmol/L) 0 0
water
Copper(μg/L) ≤40 ≤28
3.4.5.4 Quality standard of steam turbine new oil

Quality standard
No. Item Note
#20 #32
1 Appearance Transparent Transparent
2 Mechanical admixture Nought Nought
2
3 Kinematic viscosity (mm /s) 18-22 28-32 30℃
4 Open flash point (℃) ≮180 ≮180
5 Solidifying point (℃) ≯-15 ≯-15
6 Acid value (mg KOH/g) ≯0.03 ≯0.03
7 Oxidizing acid value (mg KOH/g) ≯0.2 ≯0.2
8 Post-oxidation sediments (%) ≯0.1 ≯0.1
9 Demulsification degree (min) ≯8 ≯8
10 Water soluble acid and alkali Nought Nought
11 Sodium hydroxide test(Level) 2 2
Page 69 of 197
3.4.5.5 Quality criteria of turbine oil

Monitoring method or using
No. Item Quality standard
standard
1 Appearance Transparent Visual inspection on appearance
2 Water Nought Visual inspection or YS-12-1-78
Less than or equal to 1.2 times of new
3 Kinematic viscosity (mm2/s) GB265-75 YS-9-1-84
oil standard
No less than 8 ℃ of the previous
4 Flash point(℃) GB267-77
measured value
GB511-77 or visual inspection on
5 Mechanical admixture Nought
appearance
6 Acid value(mg KOH/g) 0.2 GB264-83
7 Liquid rust No rust YS-21-1-84
8 Demulsification degree (min) 60 YS-C-1-1-84
3.5 Regular jobs of the equipment

3.5.1 Normal operation of regular work
No. Work content Work date Work order Operator Supervisor Requirements
Once on On work Vice duty
1 Thermal signal test - Normal light and sound
each duty time officer
Outlet cleaning of
Once on Timely cleaning of more
2 cleaning machine in Inspector -
each duty dirty water
circulating pump filter
Water level gauge of
Duty
deaerator and condenser Once on Unanimous directions of
3 officer and -
on the spot remote each duty instruments
inspector
proofing
Linkage of alternating
and direct pump of host, 8th of each Work in the Duty Headman of
4
hand operation start test; month morning officer unit
high pump start test
8th of each Work in the Duty Headman of
5 Condensate pump switch
month afternoon officer unit
Continuous operation of DC
Main pump switch of 8th of each Work at Duty Headman of
6 pump shall be more than 10
small machine month late night officer unit
min
th
Mechanical vacuum 9 of each Work at Measuring insulation before
7 Inspector Duty officer
pump switch month late night the start
th
9 of each Work in the Measuring insulation before
8 Closed pump switch Inspector Duty officer
month afternoon the start

Page 70 of 197
Work at
9th of each Measuring insulation before
9 Open pump switch former Inspector Duty officer
month the start
night
10th of each Work in the Headman of
10 EH oil pump switch Inspector
month afternoon unit
Work at
10th of each
11 Auxiliary axial switch former Inspector Duty officer
month
night
Work at Continuous operation of DC
Start test on DC seal oil 11th of each Duty Headman of
12 former pump shall be more than 10
pump month officer unit
night min
Water discharge of the
12th of each Work at
13 host oil tank and small Inspector -
month late night
machines of A and B
Stator cooling water 12th of each Work in the Duty Headman of
14
pump switch month morning officer unit
Low pressure test of
electric auxiliary oil Continuous operation of
12th of each Work in the
15 pump and regular start Inspector Duty officer pump shall be more than 10
month afternoon
and stop test of electric min
pump
Main oil tank
Work at
exhaust fan and air side 12th of each
16 former Inspector Duty officer
of generator exhaust fan month
night
switch
Vacuum tightness test of 13th of each Work in the Duty Headman of
17 550MW≥Load≥480MW
main engine month morning officer unit
Activity test of HP and Work at
13th of each Duty Headman of
18 LP of small machine’s former No jam after low load
month officer unit
main valve night
Vent hydrogen test of

13th of each Work in the
19 stator water tank and Inspector -
month afternoon
main oil tank
Leakage test of main

Headman Shift Executive at downtime
20 steam valve and Once a year
of unit supervisor opportunity each year
adjusting valve
Inspection test of
15th of each Work in the Start at 11 a.m. and end at
21 hydrogen leakage in Inspector Duty officer
month morning 11 a.m. the nest day.
generator

Page 71 of 197
Activity test of main
15th of each Work at
22 engine Inspector Duty officer 300MW-400MW
month late night
exhaust check valve
When the load is less than
th th th
Activity test of main 8 , 14 , 20 , Work at 420MW, monitoring of
th
Duty Headman of
23 engine’s HP main steam and 26 of former normal action on the spot,
officer unit
valve and adjusting valve each month night and contact thermal to
complete.
After
overhaul or Implementation in each
Action test of emergency duty Headman of
24 unit quarter in machine start
protector officer unit
operation for time
six month
Sewage drainage of 15th of each Work in the
25 Inspector Duty officer Notice the seal oil pressure
sealing filter net month afternoon
Work in Differential pressure before
Vice duty
26 Oil filter switch early Duty officer and behind filter shall be
officer
morning no less than 0.05Mpa
3.5.2 Work before and after inspection of equipment

No. Item Requirements
Test for two times after overhaul, action speed shall be 3300 ~
1 Overspeed test of turbine 3330r/min, rotating speed difference of two times isles than
18r/min
2 Oiling and overspeed test of emergency protector After maintenance or operation of 6 ~ 12 months
3 Main protection of machine, oven and electricity After unit overhaul and maintenance
4 Interlock and protection test of auxiliary turbines After unit overhaul and maintenance
5 Electric valve and pneumatic valve test After unit overhaul and maintenance
6 Static test of steam turbine governing system After overhaul or speed control system adjusted
Leakage test of main steam valve and adjustment
7 Before and after unit overhaul
valve
Safety check on each valve of HP, LP heater,
8 deaerator, auxiliary steam system, and boiler After overhaul or safety valve adjustment
steam system
9 Water pressure test of deaerator Once every six years
10 Overspeed test of small turbine After overhaul or speed control system adjusted
11 Thermal test of unit Once both before and after overhaul
3.6 Unit interlock protection and test

3.6.1 Steam turbine interlock protection
Page 72 of 197
3.6.1.1 Main protection of steam turbine

(1) Overspeed mechanical releasing
Mechanical emergency breaker acts to release low pressure security oil through mechanical emergency
breaker slide valve when steam turbine rotation rate reaches 110%~111% of rated rotation rate, open
diaphragm valve to make AST oil protopipe drain oil, close high and intermediate pressure main throttle
valves and high and intermediate regulating valves, and shut down the machine after closing each level steam
extraction check valve and high drainage check valve.
(2) On-site manual mechanical releasing
This mechanical release is in the steam turbine front box. Push manual breaker lever from “normal”
position to “breaking” position when carrying out operation, release low pressure security oil through
mechanical emergency breaker slide valve, open diaphragm valve to make AST oil protopipe drain oil, close
high and intermediate pressure main throttle valves and high and intermediate regulating valves, and shut
down the machine after closing each level steam extraction check valve and high drainage check valve.
(3) Remote manual releasing
It has two buttons which are installed on the DEH panel of central control room. Press the two buttons
simultaneously when carrying out operation, and the four automatic shutdown emergency breaking protection
solenoid valve (AST-1.2.3.4) power-losing acts to make AST oil protopipe drain oil. Close high and
intermediate pressure main throttle valves and high and intermediate regulating valves, and shut down the
machine after closing each level steam extraction check valve and high drainage check valve
(4) Automatic shutdown emergency protection solenoid valve (AST-1.2.3.4) acts jumping when unit
occurs one of the following abnormal conditions.
a. Unit shaft vibration reaches 0.25mm;
b. Main engine lubricating oil pressure is 0.049MPa;
c. Thrust bearing wear is great and axial displacement reaches ±1.0 mm;
d. EH oil pressure is ≤9.3MPa;
e. Condenser vacuum is ≤79.7kPa;
f. HP differential expansion reaches 10.2mm (rotor extends) or –4.8mm (rotor shortens);
g. LP differential expansion reaches 23.3mm (rotor extends) or – 1.4 mm (rotor shortens);
h. HP cylinder exhaust steam temperature is higher than 427℃;
i. Turbine pressure ratio is ≤1.7;
j. Bearing metal temperature supported by steam turbine generator unit reaches 113℃;
k. Steam turbine thrust bearing metal temperature reaches 107℃;
l. DEH TSI overspeed is ≥3300r/min;
m. Generator main protective action (electric jump engine);

Page 73 of 197
n. Boiler MFT (boiler jump engine);

o. DEH power-losing.
(5) Manual application of brake for shutdown when steam turbine occurs one of the following
conditions
a. Steam overspeed protective device does not act;
b. Unit occurs violent vibration but protective device doesn’t acts;
c. Blade of steam turbine breaks or has clear metal grating sound inside the cylinder stator;
d. Steam turbine occurs water attack;
e. Steam turbine shaft seal occurs grating sound or bursts out spark;
f. Any shaft of steam turbine is fuel cut or smoking;
g. Surroundings of steam turbine generator unit or oil system catches fire, and can’t be distinguished and
seriously endanger unit safety;
h. Generator unit inside smokes or hydrogen explodes;
i. LP cylinder exhaust steam temperature is between 80~120℃, operation time exceeds 15min or
temperature is higher than 120℃;
j. Upper and lower cylinder metal temperature difference of high and intermediate cylinder reaches
56℃;
k. Main steam temperature exceeds 566℃;
l. Return steam temperature exceeds 566℃;
m. Main and return heat temperature decreases to 454℃;
n. Bearing oil return temperature is higher than 82℃;
o. Main engine lubricating oil box oil level is lower than -300mm;
p. Control value reaches protective device operate value but protection refuses acting.
3.6.1.2 OPC interlock protection
(1) Generator is splitting when load is ≥30% of rated load, overspeed limit solenoid valve acts, release
overspeed limit oil (OPC) and regulating steam valves close rapidly under the effect of valve manipulation
spring force and steam pressure. When rotation rate decreases below 3000r/min, overspeed limit solenoid
valve resets, reopen each regulating steam valves and maintain steam turbine 3000r/min.
(2) Rotating speed reaches 103% of rated rotating speed, overspeed limit solenoid valve acts, release
overspeed limit oil (OPC) and regulating steam valves close rapidly under the effect of valve manipulation
spring force and steam pressure. When rotation rate decreases below 3000r/min, overspeed limit solenoid
valve resets, reopen each regulating steam valves and maintain steam turbine 3000r/min.
3.6.1.3 Main engine oil system interlock protection
(1) AC lubrication pump starts up automatically when bearing lubricating oil pressure is lower than

Page 74 of 197
0.0823MPa;
(2) DC lubrication pump starts up automatically when bearing lubricating oil pressure is lower than
0.076MPa;
(3) Engine jumps when bearing lubricating oil pressure is lower than 0.048MPa;
(4) Prevent barring startup when bearing lubricating oil pressure is lower than 0.031MPa;
(5) Jacking oil pump shuts down automatically when jacking oil pump inlet oil pressure is lower than
0.02MPa;
(6) Jacking oil pump shuts down automatically when steam turbine rotating speed is >2000 r/min;
jacking oil pump starts up automatically when steam turbine rotating speed is <2000 r/min;
(7) Electric heating puts into operation automatically when oil temperature in the main engine oil box is
lower than 10℃ and electric heating shuts down automatically when the temperature is higher than 38℃;
(8) Standby EH oil pump starts up automatically when EH oil pressure is lower than 11.2MPa;
(9) Electric heating puts into operation when EH oil temperature is lower than 21℃ and electric heating
shuts down when the temperature is higher than 56℃;
(10) Put cooling water solenoid valve into operation and circulating pump starts up automatically
when EH oil temperature is higher than 56℃; close cooling water solenoid valve and circulating pump shuts
down automatically when EH oil temperature is lower than 37℃;
(11) Pump jumps when EH oil box oil level is lower than 193mm;
3.6.1.4 LP exhaust steam cylinder water spray protection interlock
(1) LP exhaust steam cylinder water spray is automatic control, and begins to spray water when rotating
speed reaches to 2600r/min until unit is 15% load.
(2) Put into LP exhaust steam cylinder water spray system automatically when LP exhaust steam
cylinder temperature reaches 80℃; shut down LP exhaust water spray system automatically when LP
cylinder exhaust steam temperature reaches 70℃.
3.6.1.5 Bypass system protection
(1) HP bypass control valve automatic close conditions are:
a. Give an alarm when reheater pressure is high (1.5MPa);
b. Post HP bypass steam temperature is 380℃;
c. HP bypass attemperation water pressure is ≤4MPa;
d. LP bypass valve closes and connects with HP bypass.
(2) LP bypass control valve automatic close conditions are:
a. HP and LP condenser vacuum is low to 79.7KPa.
b. HP and LP condenser exhaust steam temperature is ≥120℃.
c. Condenser hot water well level is high to 1300mm.

Page 75 of 197
d. LP bypass outlet temperature is high to 160℃.

e. LP bypass attemperation water pressure is low to 1.5MPa.
3.6.1.6 Main engine barring device interlock protection
(1) Barring motor automatic startup condition:
a. Barring motor interlock switch is at “automatic”;
b. Bearing lubricating oil pressure is >0.031MPa;
c. Each jacking oil pressure is not low;
d. Barring motor has no electrical fault;
e. Barring device is at “automatic”;
f. Steam turbine has tripped;
g. Steam turbine rotating speed is zero.
(2) Barring motor trips when one of the following conditions occurs:
a. Any jacking oil pressure is <4.2MPa;
b. Bearing lubricating oil pressure is <0.031MPa;
c. Barring motor is electrical fault.
3.6.1.7 Steam turbine water induction prevention protection
(1) Combined intermediate valve rear steam turbine main body and drain valve on the connecting pipe
opens automatically when steam turbine load is lower than 20%; combined intermediate valve front steam
turbine main body and drain valve on the connecting pipe opens automatically when steam turbine load is
lower than 10%.
(2) After ignition of the boiler, inspect whether operation of condensate system, circulating water system
and vacuum system are normal, and open all the drain valves at engine side. When load is higher than 20%,
close all the drain valves. Combined intermediate valve rear steam turbine main body and drain valve on the
connecting pipe opens automatically when load is lower than 20% during shutdown process; combined
intermediate valve front steam turbine main body and drain valve on the connecting pipe opens automatically
when steam turbine load is lower than 10%.
3.6.1.8 High water adding level protection
(1) Giver an alarm when HP heater’s water level is High I value (-684mm);
(2) Open HP heater emergency drain valve in combination when HP heater’s water level is High II valve
(-684mm);
(3) HP heater is splitting, HP heater water side goes bypass, close HP heater steam extraction electric
separating valve and steam extraction check valve and open steam extraction pipe drain valve at the same
time when any two of HP water level High III value (-584mm) switching value, High III value analog
quantity and High II value switching value reach protection values.

Page 76 of 197
(4) Give an alarm when HP water level is Low I value (-760mm);

3.6.1.9 LP water level protection
(1) Give an alarm when LP water level is High I value (-543mm);
(2) Open LP heater emergency drain valve in combination when LP heater’s water level is Low II valve
(-493mm);
(3) LP heater is splitting, LP heater water side goes bypass, close LP heater steam extraction electric
separating valve and check valve and open steam extraction pipe drain valve at the same time when any two
of heater water level High III value (-443mm) switching value, High III value analog quantity and High II
value switching value reach protection values, and the upper level LP heater stream trap valve switches to
condenser automatically.
(4) Give an alarm when LP water level is Low I value (-619mm);
3.6.1.10 Deaerator water level and pressure protection
(1) Close four sections of steam extraction to deaerator electric separation valve in linkage, open standby
steam source electric valve in linkage and put standby steam source into operation (HP heater is divided into
four sections of steam extraction before putting into operation) when deaerator pressure is lower than
0.15MPa;
(2) Close standby steam source electric valve in linkage and open four sections of steam extraction to
deaerator electric valve in linkage when deaerator pressure is higher than 0.15MPa;
(3) Give an alarm when deaerator water level is High I value (+870mm); open overflow electric valve in
linkage.
(4) Open deaerator accident water drain valve in linkage when deaerator water level is High II value
(+970mm);
(5) Close four sections of steam extraction to deaerator steam inlet electric valve and check valve in
linkage when deaerator water level is High III value (+1170mm), close #3 HP heater to deaerator normal
drain valve in linkage, and open #3 HP heater to condenser drain valve in linkage; trip condensate pump in
linkage and open quding discharge casing electric valve;
(6) Give an alarm when deaerator water level is Low I value (570mm);
(7) Trip steam pump booster pump and electric pump in linkage when deaerator water level is Low II
value (-1360mm) and deaerator is Low I value switch motion;
(8) When water supply flow is greater than 30%, allow deaerator water level automatically switches to
three impulses from single impulse.
3.6.1.11 Steam extraction check valve interlocking:
(1) When steam extraction check valves and HP cylinder exhaust steam check valves are at the
“automatic” position, and steam turbine main steam valve releasing closes, close the above valves in linkage.

Page 77 of 197
(2) When steam extraction check valves and HP cylinder exhaust steam check valves are at the “manual”
position, each valve can be opened and closed individually.
3.6.1.12 Pump equipmen interlocking
(1) Put standby pump into operation in linkage when condensate pump trips or outlet protopipe pressure
is lower than 2.65MPa.
(2) Put standby pump into operation in linkage when circulating water pump trips.
(3) Put standby pump into operation in linkage when vacuum pump trips.
(4) Put standby pump into operation in linkage when open type cooling water circulating water pump
trips or outlet protopipe pressure is lower than 0.15MPa.
(5) Put standby pump into operation in linkage when closed cooling water circulating water pump trips
or outlet protopipe pressure is lower than 0.4MPa.
(6) Put standby pump into operation in linkage when stator water-cooling pump trips or outlet protopipe
pressure is lower than 0.4MPa.
(7) Put smoke exhaust fan into operation in linkage when main engine fuel tank smoke exhaust fan trips.
3.6.1.13 Steam feed pump unit main protection
(1) On-site shutdown button
a. Press “emergency shutdown” button manually on the small turbine front bearing box, shutdown
solenoid valve acts, leaks small turbine control oil and closes HP/LP main steam valve and regulating valve
shutdown.
b. Press “emergency shutdown” button manually on the on-site operation board, shutdown solenoid
valve acts, leaks small turbine control oil and closes HP/LP main steam valve and regulating valve shutdown.
c. Press “trip” button on the DCS control picture, shutdown solenoid valve acts, leaks small turbine
control oil and closes HP/LP main steam valve and regulating valve shutdown.
(2) Remote shutdown button
(3) Protective action carries out shutdown when steam feed pump unit occurs one of the following
abnormal conditions:
a. Small turbine bearing vibration is high to 0.125mm;
b. Small turbine rotor axial displacement is greater than ±0.1.2mm;
c. Small turbine lubricating oil pressure is low to 0.07MPa;
d. Steam extraction vacuum is low to 30.3kPa;
e. Small turbine overspeed is to 6300 (electric overspeed) r/min(two out of three);
f. Small turbine steam extraction temperature is 150℃;
g. Booster pump shuts down;
h. MEH is power losing;

Page 78 of 197
i. Small turbine LP safety oil pressure is too low to 0.25MPa;

j. Small turbine oil tank level is low to 400mm;
k. Inflow and effluent side bearing metal temperature of steam feed pump is ≥90℃;
l. Thrust bearing metal temperature of steam feed pump is ≥95℃;
m. Inflow and effluent side mechanical seal temperature of steam feed pump is ≥90℃;
n. Inlet flow of steam feed pump is <175t/h and re-circulating valve non-open delay is 15s;
o. Inlet pressure of steam feed pump is low to 0.78MPa (3 out of 4);
p. Deaerator water level is Low III value -1360mm.
q. Press on-site accident button.
3.6.1.14 Steam pump booster pump tripping protection
(1) Deaerator water level is Low III value -1360mm.
(2) Bearing temperature of booster pump drive end and non-drive end is ≥110℃;
(3) Bearing temperature of booster pump motor drive end and non-drive end is ≥90℃;
(4) Close booster pump inlet valve;
(5) Steam feed pump inlet flow is <233t/h and re-circulating valve non-open delay is 15s;
(6) Press on-site accident button.
3.6.1.15 Electric feed pump tripping protection
(1) Electric pump inlet flow is lower than 175t/h and minimum flow valve non-open delay is 15s.
(2) Deaerator water level is Low III value -1360mm.
(3) Inlet pressure of electric pump is low to 0.78MPa and delays 3s (3 out of 4);
(4) Electric pump trips when oil pressure after electric pump lubricating oil filter is ≤0.08 MPa.
(5) Give an alarm when electric pump inlet and outlet end transverse bearing temperature is ≥75℃ and
electric pump trips when the temperature is ≥90℃.
(6) Give an alarm when electric pump thrust bearing temperature is ≥75℃ and electric pump trips when
the temperature is ≥90℃.
(7) Give an alarm when electric pump electromotor coupler bearing temperature is ≥75℃ and electric
pump trips when the temperature is ≥90℃.
(8) Give an alarm when electric pump booster pump drive end and non-drive end transverse bearing
temperature is ≥75℃ and electric pump trips when the temperature is ≥90℃.
(9) Give an alarm when electric pump booster pump non-drive end thrust bearing temperature is ≥80℃
and electric pump trips when the temperature is ≥95℃.
(10) Give an alarm when electric pump inlet and outlet end sealing water temperature is ≥80℃ and
(11) Give an alarm when electric pump motor drive end and non-drive end transverse bearing

Page 79 of 197
temperature is ≥75℃ and electric pump trips when the temperature is ≥90℃.
(12) Give an alarm when electric pump hydraulic coupler transverse bearing temperature is ≥75℃ and
(13) Give an alarm when electric pump lubricating oil cooler inlet oil temperature is ≥65℃ and electric
(14) Give an alarm when electric pump lubricating oil cooler outlet oil temperature is ≥55℃ and electric
(15) Give an alarm when electric pump coupler working oil cooler inlet oil temperature is ≥110℃ and
(16) Give an alarm when electric pump coupler working oil cooler outlet oil temperature is ≥65℃ and
3.6.1.16 Electrically driven feed pump oil system interlock protection
(1) Shut down auxiliary oil pump in linkage when oil pressure after electric pump lubricating oil filter is
≥0.22 MPa during electric pump operation.
(2) Start up auxiliary oil pump in linkage when oil pressure after electric pump lubricating oil filter is
≤0.15 MPa during electric pump operation.
(3) Oil pressure after electric pump working oil filter is normal 0.3 MPa<p<0.4 MPa.
(4) Oil pressure of electric pump working oil is normal ≥0.15 MPa.
(5) Working oil pressure before electric working oil control valve is normal >0.1 MPa.
(6) Working oil pressure after electric scoop is normal >0.15 MPa.
3.6.1.17 Condensate pump tripping protection
(1) Upper and lower bearing temperatures of condensate pump motor are ≥95℃;
(2) Motor thrust bearing of condensate pump is ≥80℃;
(3) Inlet valve of condensate pump has been closed;
(4) X and Y direction vibrations of condensate pump are ≥125mm;
(5) Condensation water flow is ≤380t/h and condensation water re-circulating valve non-open delay is
15s;
(6) Hot water well level is Low II value ≤300mm;
(7) Condensate pump motor stator coil temperature is high ≥130℃;
3.6.1.18 Generator hydrogen, oil and water system interlock protection
(1) Start up DC sealing oil pump in linkage when front and rear differential pressure of air side AC
sealing oil pump is less than 0.035MPa;

Page 80 of 197
(2) When main oil pump works, air side AC oil pump runs, standby differential pressure valve acts when
hydrogen and oil differential pressure decreases to 0.056MPa, and the first standby oil source puts into
operation automatically;
(3) When main oil pump doesn’t work normally, air side AC oil pump runs, HP sealing oil standby pump
starts up automatically and standby differential pressure valve acts when hydrogen and oil differential
pressure decreases to 0.035MPa, and the second standby oil source puts into operation automatically;
(4) Air side AC oil pump runs, and the third standby oil source air side standby oil pump puts into
operation automatically when hydrogen and oil differential pressure is 0.035MPa;
(5) Stator water pump inlet and outlet differential pressure is <0.14MPa and starts up standby pump after
delaying 3-5s;
(6) Open water replenishing solenoid valve when stator water tank level is lower than 450mm;
(7) Generator trips after delaying 30s when stator water flow is slower than 1/2 rated flow.
3.6.1.19 Other interlock protection of steam turbine
(1) Standby condensate pump is linkage when condensate pump outlet protopipe pressure is lower than
2.65MPa;
(2) Condensate delivery pump trips when 300m3 water tank level is ≤1.2m;
(3) Standby open type pump is linkage when open type pump outlet mother pressure is lower than
0.15MPa;
(4) Standby closed pump is linkage when closed pump outlet mother pressure is lower than 0.4MPa;
(5) Closed pump trips when closed water tank level is lower than 700mm;
(6) Standby vacuum pump is linkage when condenser vacuum is lower than -75kPa;
(7) Give an alarm when condenser hot well water level is high 710mm;
(8) Condensate pump trips when condenser hot well water level is low 300mm;
(9) Give an alarm when condensate pump motor coil temperature is high 120℃;
3.6.2 Unit test
3.6.2.1 Unit interlock protection test
Equipment and system interlock protection test shall be carried out by thermo-technical personnel to
simulate various linkages and tripping operating conditions after meeting test conditions (thermo-technical
personnel force it when conditions are not met), in order to observe whether action and alarm condition are
normal.
3.6.2.2 Electric valve (baffle) and pneumatic valve (baffle) test
Confirm whether electric valve (baffle) change direction is correct, pneumatic valve (baffle) switch is
correct and light signal state indication is correction during test. Record switching time and action dead zone
condition of valves (baffles).

Page 81 of 197
3.6.2.3 Inlet valve test

Test provisions and precautions
(1) DEH selects “automatic” mode and DCS calls out relevant picture.
(2) DEH must be at “single valve” control mode, for the test, load shall be within 5%~69% of rated load
and main steam pressure shall be within 25%~100% of rated pressure, prohibit performing test not in the said
scope, and put power feedback into operation during test.
(3) Carry out test in accordance with the sequence of left side first then right side and prohibit
performing the left side and right side test at the same time (loop is also closed); carry out the test of the other
side after stable running for 5min when test of one side valve is over.
(4) Pay attention to monitoring parameters of load, main re-heat steam pressure, temperature, bearing
metal temperature, vibration and axial displacement during test.
(5) Contact with thermo-technical personnel to coordinate with the test on site. Stop test immediately if
occurring abnormal change during test or control device switches to manual operation, return to valve
operation manually and resume test after finding out abnormity.
(6) Confirm whether valve action is normal and whether there is jamming phenomenon on site during
test, and record valve test time of each side.
(7) Don’t allow carrying out total excursion valve test but loosening test when carrying out DEH manual
operation.
(8) This test is prescribed to be performed once a week. Take running record, and test period can be
extended to once two weeks if encountering special conditions and after approval of leader.
3.6.2.4 Test methods of high pressure main steam valve and intermediate pressure main steam valve
(1) Confirm DEH is at “automatic” mode, “single valve” key is on and power feedback puts into
operation.
(2) Unit load and pressure meet specified scope.
(3) Click “TV1” and “test” (take #1 HP main steam valve as an example) buttons on the DEH picture,
and test begins after buttons change color;
(4) Close the regulating steam valve GV1/GV4 at the same side with main steam valve within 60s, close
main steam valve within 1s after closing regulating steam valve, close DCS picture and on-site confirmation
valve, and actions are flexible.
(5) After closing “TV1”, recover to the original state, open “TV1” ,then open regulating steam valves
GV1/GV4 in sequence and open DCS picture and on-site confirmation valve.
(6) Press “suspend test” key if finding abnormal condition during closing or opening process, and valves
recover to the state before test.
(7) Perform other main steam valve tests as per the above test procedure.

Page 82 of 197
3.6.2.5 Steam extraction check valve test

(1) Place steam extraction check valve test switch at the “test” position on site.
(2) Observe check valves and check valves shall be closed freely and without jamming.
(3) Place test switch at the normal position as soon as possible and confirm check valve is open.
(4) Closure time shall not be too long during test and pay attention to unit load and axial displacement
change.
(5) Carry out activity test for each steam extraction check valve one by one by the same test procedure.
Don’t do the test for HP extraction check valve.
3.6.2.6 Low oil pressure linkage test of auxiliary lubrication pump, hydrogen sealing oil standby pump and
DC lubrication pump
(1) Inspect the above oil pump operation switch is placed at “interlock” position. Testers on site keep
contact with central control room and open test oil leakage valve slowly.
(2) Observe test oil pressure gage indication, record oil pump oil pressure during linkage respectively
and inspect whether oil pump runs normally.
(3) Shut down linkage oil pump.
(4) Place test oil pump operation switch at “automatic”.
3.6.2.7 Jacking oil pump and barring low oil pressure protective test
(1) Main engine oil system and sealing oil system run normally.
(2) Jacking oil and barring system run normally.
(3) Contact with thermo-technical personnel to do low oil pressure test.
(4) Record oil pressure of jacking oil and barring tripping.
3.6.2.8 Main engine protective device test
(1) Test provisions and precautions
a. Carry out periodic test once a month during unit running, take test record and carry out comparison
analysis with the former test record;
b. Find out causes and eliminate it if finding errors.
c. Unit overhaul and maintenance, carry out this test after verification and setting of protective device
and before steam engine starts up, but oil control overspeed tripping valve test shall be carried out when
rotating speed is 3000r/min.
d. Steam engine cold start speed rises to 3000r/min, and rise load parallelly only after protective test is
qualified.
e. Production Director and Professional Engineer of this test shall be on site and strictly execute
operation supervision system, assigning special person for operation and supervision.
f. Carry out test after confirming unit runs stably and normally before test and test meter indications are

Page 83 of 197
accurate.
(2) Accident releasing device test
Low EH oil pressure test method:
a. Select “on-line test” on the emergency tripping system DCS.
b. Press “A side low EH oil pressure test” button and A side test channel light is on.
c. Inspect whether low EH oil pressure #1, #3 and tripping channel #1 are on.
d. Press “tripping reset” button and tripping channel #1 light is off.
e. Do B side EH oil pressure test by the same method.
Do “low lubrication pressure” and “low vacuum” tests by the same method with the above, and press
corresponding test buttons when only doing test.
(3) Emergency governor fly ball oil injection test
a. Place test handle at the test position and keep it at this position.
b. Open test valve slowly, tripping heavy punch stretches and impact tripping trigger when reaching
certain oil pressure, emergency tripping oil discharges and read oil pressure through pressure gage.
c. Close test valve and confirm test oil pressure turns to zero.
d. Reset handle manually to place test handle at the normal position.
3.6.2.9 Vacuum leakage test
(1) Confirm standby vacuum pump is in the startup state at any time.
(2) Record load, vacuum, steam extraction temperature and atmospheric pressure before test.
(3) Shut down running of vacuum pump manually and pay attention to vacuum change condition.
(4) Begin to record vacuum values of low pressure, high pressure condenser once a minute after 30s.
(5) Regain vacuum pump running after shutting down vacuum pump 8min.
(6) Solve average value of vacuum breaking per minute from the breaking value of vacuum of the last
5min.
(7) Vacuum tightness criteria is breaking per minute is not greater than 0.399KPa.
Vacuum tightness evaluation criteria are as follows:
Superior: 0.133kPa/min (1mmHg/min);
Good: 0.266kPa/min (2mmHg/min);
Qualified: 0.399kPa/min (3mmHg/min).
(8) Vacuum of any condenser shall not be less than 90KPa during test; stop test immediately if vacuum
breaks and recover to the state before test.
3.6.2.10 Sealing oil standby oil pump self-starting and standby oil source test
(1) Sealing oil system runs normally.
(2) AC lubrication pump and hydrogen sealing standby oil pump control switches are at automatic

Page 84 of 197
position.
(3) Start up AC lubrication pump and hydrogen sealing standby oil pump self-starting #1 test station oil
drainage valve slowly on site, observe pressure gage reading and record starting pressure values of AC
lubrication pump and hydrogen sealing standby oil pump.
(4) Close AC lubrication pump and hydrogen sealing standby oil pump #1 test station oil drainage valve.
(5) Place AC lubrication pump and hydrogen sealing standby oil pump after shutdown at automatic
position after observing pressure is normal.
(6) Repeat the above operation to carry out AC lubrication pump and hydrogen sealing standby oil pump
#2 test station test.
(7) Take record.
(8) After sealing oil system runs normally, open oil and hydrogen differential pressure switch air side
pressure gage secondary valve to confirm oil and hydrogen differential pressure is 0.084MPa.
(9) Close differential pressure switch air side sealing oil separating valve, open pressure release valve,
and air side DC sealing oil pump is self-starting when oil and hydrogen differential pressure reduces to
0.035MPa.
(10) Record starting oil pressure and close pressure release valve.
(11) Close differential pressure switch air side pressure gage secondary valve and open its sealing oil
separating valve.
(12) Stop it after confirming air side DC oil pump runs normally on site, and put automatic standby into
operation.
3.6.2.11 EH oil pump test
3.6.2.12 Inspect whether EH oil system runs normally and place standby oil pump switch at “standby”
position.
3.6.2.13 Press “on” button after pressing “EH oil pump test electromagnet” on the DCS picture and inspect
whether solenoid valve is open.
3.6.2.14 Observe EH oil pressure decrease condition, start up standby oil pump when EH oil pressure
decreases to 11.0~11.4Mpa, record self-starting oil pressure, confirm oil pump runs normally and EH oil
pressure recovers.
3.6.2.15 Press “off” button after pressing “EH oil pump test electromagnet” on the DCS picture and inspect
whether solenoid valve is closed.
3.6.2.16 Shut down the originally run EH oil pump and then do another standby EH oil pump test again.
3.6.2.17 Overspeed test
(1) Test provisions and precautions
a. Carry out overspeed test after unit overhaul or running half a year continuously or maintenance of

Page 85 of 197
emergency governor alone.

b. Overspeed test during unit cold start shall be carried out when unit is 10% of rated load and runs at
least 7h.
c. This test must be directed by General Engineer.
d. This test must be performed after high pressure and intermediate pressure main steam valve, speed
regulating steam valve leakage test, oil injection test, manual releasing test and actions are normal.
e. During test, manual tripping handle must be always responsible by special person and apply manual
brake timely if necessary.
f. Carry out test when unit with no-load, carry out two mechanical overspeed tripping tests, and rotating
speed difference of two overspeed tests shall not be greater than 18r/min. Monitor changes of unit rotating
speed, vibration, axial displacement and LP steam extraction temperature closely during test.
g. Equip with sufficient testers, instruments and tools before test.
(2) Manual releasing test
a. Confirm DEH is at “automatic” mode and unit rotating speed is 3000r/min.
b. DEH-DCS picture is at “control overall” picture.
c. On-site manual tripping.
d. Inspect whether high and intermediate pressure main steam valves and regulating valves, extraction
steam check valves are closed on site.
e. Reset released handle on site or by main control, and raise speed of unit to 3000r/min.
(3) Mechanical overspeed test
a. Inspect steam turbine rotating speed is 3000r/min and whether parameters are normal.
b. Place the test switch at “overspeed restrain” position on the program control EPS picture.
c. Put “103 prohibit” function into operation on the DEH-DCS picture.
d. Target rotating speed is 3300r/min and raising speed is 50r/min.
e. Steam turbine rotating speed raises to emergency governor operate value, emergency governor
operates, steam turbine trips, and main steam valve and regulating valve are closed.
f. Carry out emergency shutdown immediately manually if steam turbine rotation raises to emergency
governor operate value but emergency governor doesn’t operate.
g. Emergency governor resets and unit resets again when unit rotating speed decreases to 3000r/min.
h. Perform emergency governor overspeed releasing test twice under the same condition and rotating
speed difference of the two operates shall not exceed 18r/min.
(4) Electrical overspeed test
a. Inspect steam turbine rotating speed is 3000r/min and whether parameters are normal.
b. Place the test switch at “overspeed protection” position on the program control EPS picture.

Page 86 of 197
c. Set the target rotating speed is 3310r/min and raising speed is 50r/min.
d. Electrical overspeed protection action steam turbine trips when steam turbine rotating speed raises to
3300r/min; inspect high and intermediate pressure main steam valve and close regulating valve rapidly.
e. Unit can reset when unit rotating speed decreases below 3000r/min.
3.6.2.18 Small turbine static test
(1) Confirm whether small turbine HP/LP steam sources have separated thoroughly before test.
(2) Put EH oil system into operation and its operation is normal.
(3) Start up small turbine AC oil pump and inspect whether control, lubrication oil pressure and oil
temperature are normal.
(4) Press “small turbine reset” button on the MEH control panel to reset tripping alarm. Inspect and
confirm whether small turbine has no tripping command.
(5) Press “latch” button.
(6) Press “HP main steam valve” button, open HP main steam valve; press “LP main steam valve”, open
LP main steam valve, and inspect and confirm on site all have been open.
(7) Press control button of LP regulating valve again, input 100%, all the LP regulating valves open, and
press control button of HP regulating valve.
(8) Input 100%, all the HP regulating valves open, valve position indication on the control panel is 100%,
and inspect and confirm on site all have been open.
(9) Press “apply the brake” button, all HP/LP main valves and regulating valves are closed, tripping light
is on and reset light is off. Inspect and confirm on site all have been closed.
(10) Take record when test is over. Recover the system to its original state.
3.6.2.19 Small turbine main steam valve activity test
Carry out main steam valve activity test when small turbine rotating speed is 4300r/min. Perform tests
for small turbine HP/LP main steam valves respectively once a week.
(1) LP main steam valve activity test (25% excursion test)
a. Select “LP main steam valve activity test” on the DCS picture.
b. Press LP main steam valve “put test into operation” button, test solenoid valve 6YV energizes, inspect
whether main steam valve on site closes slowly according to certain rate and stops until 25% position.
c. LP main steam valve test in-place signal sends out, test solenoid valve 6YV is power losing, and LP
main steam valve opens fully automatically.
d. During test process, pay attention to whether switch position DCS of main steam valve is
corresponding to on-site indication.
e. Test is over when DCS indicates “successful”; perform test after finding out causes and finishing
treatment if DCS indicates “failed”.

Page 87 of 197
(2) HP main steam valve activity test (total excursion test)

HP main steam valve activity test shall be carried out when small turbine rotating speed is faster than
3100r/min and in “automatic” state.
a. Select “HP main steam valve activity test” on the DCS picture.
b. Close small turbine HP regulating valve during test.
c. Press HP main steam valve test “put test into operation” button, main steam valve activity test
solenoid valve 8YV energizes, and HP main steam valve fully opens gradually.
d. After MEH receives fully closed signal of main steam valve, main steam valve activity test solenoid
valve 8YV is power losing, and HP main steam valve opens fully automatically.
e. Pay attention to whether switch position DCS of main steam valve is corresponding to on-site
indication during test.
f. Test is over when DCS indicates “successful”; perform test after finding out causes and finishing
treatment if DCS indicates “failed”.
3.6.2.20 Small turbine overspeed test
Before test, split small turbine and feed pump coupling and test small turbine alone; perform small
turbine manual releasing test before this test, inspect whether main steam valve and regulating valve close
rapidly, or prohibit performing overspeed test.
(1) Electrical overspeed test
a. Raise rotating speed of small turbine to normal working rotating speed according to normal raising
speed procedure of small turbine. Press “overspeed key test switch” button on the MEH-DCS and place it at
“normal”.
b. Contact with thermotechnical personnel to set electrical overspeed protective value as 5900r/min.
c. Set target rotating speed as 6000r/min.
d. Press “proceed/maintain” button and state shows “proceed”.
e. Electrical overspeed protection operates when small turbine raises speed to 5900r/min, and small
turbine trips.
f. Close HP main steam valve, LP main steam valve and LP regulating valve automatically and rotating
speed shall decrease.
g. After test is over, contact with thermotechnical personnel to set overspeed protective value as
6000r/min.
h. Place “overspeed key test switch” button at “normal” position after test is over.
(2) Mechanical overspeed test
a. Raise rotating speed of small turbine to normal working rotating speed according to normal raising
speed procedure of small turbine. Press “overspeed key test switch” button on the MEH-DCS and place it at

Page 88 of 197
“mechanical overspeed”.
b. Contact with thermotechnical personnel to relieve small turbine MEH and TSI oil gas overspeed
protection.
c. Set target rotating speed as 6400r/min and speed raising rate is 300r/min.
d. Press “proceed/ maintain” button and state shows “proceed”.
e. Mechanical overspeed protection operates when small turbine raises speed to 6425r/min, and small
steam engine trips.
f. Place “mechanical overspeed test” button at “normal” position after test is over.
g. After test is over, contact with thermotechnical personnel to put small turbine MEH and TSI electrical
overspeed into operation.
3.6.2.21 Small turbine emergency governor oil injection test
(1) Raise small turbine rotating speed to 3500-3550r/min according to normal startup procedure;
(2) Keep steam parameter is rated value 0.72MPa/346℃ and inspect whether parameters of bearing
vibration, oil temperature, oil pressure and vacuum are normal;
(3) Press “oil injection test” button on the small turbine MEH picture, pop out “oil injection test”
operation window and press “put into operation” button;
(4) Close separating solenoid valve excitation, open oil injection solenoid valve excitation when “latch”
signal turns gray, “latch oil pressure doesn’t establish” signal and “primary oil pressure is low” signal occurs.
(5) Carry out latch on site after oil injection test is successful. “Latch” signal occurs and “latch oil
pressure doesn’t establish” and “primary oil pressure is low” signals disappear.
(6) Press “switch off” button and test is over.
(7) Contact with thermo-technical personnel timely for treatment if separating solenoid valve or oil
injection solenoid valve operates abnormally, oil injection test is not successful or small turbine trips.
3.6.2.22 Water pump linkage test
Carry out static test first for 6KV equipment and 400V great power equipment. Static test includes static
switching in, on-site accident button and linkage test. Perform dynamic test only after passing static test.
Dynamic test includes motor running in and equipment running in.
(1) Electrical static linkage test (6KV equipment and 400V equipment)
a. Swing test pump electrical switch to “test” position and connect with operation power source.
b. Click “startup” button on the DCS and inspect whether this startup state of this pump feedbacks
normally.
c. Put standby interlock into operation.
d. Press accident button of running pump on site, this pump state displays shutdown and standby pump
is linkage.

Page 89 of 197
e. Test another pump by the same method.

f. Recover the state before test after test is over.
(2) Electrical dynamic linkage test (400V equipment)
a. Connect with power source and operation power source of this equipment.
b. Start up a pump to run and put interlock of standby pump into operation.
c. Press accident button of running pump on site, this pump state displays shutdown and standby pump
is linkage.
d. Test another pump by the same method.
e. Shut down pump after test is over.

Page 90 of 197
4. Unit accident disposal

4.1 Accident disposal principle
4.1.1 Watchman shall lead the staff of unit quickly to handle accident according to provisions of rules under
the direct leadership of Shift Supervisor when occurring accident. Immediately execute command from Shift
Supervisor except the command has direct danger on human body and equipment, or state reasons and object
to execute it. Report it to the superior when Shift Supervisor insists on the dangerous command.
4.1.2 Operators shall find out accident first causes quickly when occurring accident, to eliminate threat on
human body and equipment and ensure normal running of non-fault equipment as far as possible at the same
time. Emergency shutdown shall ensure the plant electricity is not power losing.
4.1.3 Operators shall handle accident according to the following procedure when unit occurs fault.
4.1.3.1 Determine unit has occurred fault according to parameter change, DCS display, equipment linkage,
screen alarm, light word plate alarm, fault printing and outside unit phenomenon condition, then:
(1) Eliminate threat on human body and equipment rapidly and split equipment that occurs fault
immediately if necessary;
(2) Find out fault nature, occurred location and scope rapidly, then handle it and report it;
(3) Maintain normal running of non-fault equipment;
(4) Each stage of accident disposal shall report it to Shift Supervisor as fast as possible, convenient for
timely report and adjustment, correctly adopting countermeasure and preventing accident expansion .
4.1.3.2 Take measures and maintain unit running when it’s judged to be system and other equipment fault,
convenient for possibly recover normal running of the whole unit as soon as possible.
4.1.3.3 Each post shall notify each other about the condition when handling accident, cooperate each other
closely, handle it according to provisions of rules quickly and strive to prevent accident expansion under
unified command of Shift Supervisor.
4.1.3.4 Accident disposal shall be rapid and accurate. Repeat it again after receiving command and report
execution condition rapidly to commander after executing command.
4.1.4 When occurring accident and fault outside this rule, Watchman shall make correct judgment according
to his own experience, take countermeasures actively and handle it quickly. Ask for instruction from Shift
Supervisor if time permits and carry out accident handling under the guide of Shift Supervisor.
4.1.5 Immediately carry out manual MFT or apply the brake manually during accident disposal when
reaching emergency furnace shutdown and turbine shutdown condition but protection doesn’t act;
immediately shut down this auxiliary turbine when auxiliary turbine reaches emergency shutdown condition
but protection doesn’t act.
4.1.6 If occurring unit sudden tripping, recover unit running as soon as possible after finishing accident
disposal and accident causes have been found out.

Page 91 of 197
4.1.7 When unit occurring fault and handling accident, Operators shall not leave work without authorization.
Extend shift handover if accident occurs at the shift handover time. Before handling handover procedure,
handing personnel shall continue to work until finishing accident handling or coming an conclusion. Handled
personnel shall actively assist handling personnel to handle accident.
4.1.8 Prohibit irrelevant personnel gathering in the central control room or staying at the fault locality
during accident handling process.
4.1.9 After finishing handling, Watchmen shall immediately report the accident occurrence and handling
condition to the superior and take detailed record for accident time, phenomenon, development, handling
process and cause analysis. After shift meeting organizes all the staff to analyze accident and write report.
4.2 Emergency shutdown and accidental shutdown condition and disposal
4.2.1 Break vacuum and perform emergency shutdown when encountering one of the situations:
4.2.1.1 Unit rotating speed raises to 3300rpm but overspeed protection doesn’t operate.
4.2.1.2 Unit suddenly occurs violent vibration or blade of steam turbine breaks and accompanies with
obvious metal grating and impact sound.
4.2.1.3 Steam turbine occurs water impact.
4.2.1.4 Any bearing of steam turbine unit smokes due to fuel cutoff or any support bearing metal
temperature of steam turbine reaches 113℃ or generator support bearing metal bearing temperature reaches
120℃ or its oil return temperature reaches 82℃.
4.2.1.5 Steam turbine oil system and generator sealing oil system catches fire and can’t be extinguished,
and threaten human body and equipment safety.
4.2.1.6 Sealing oil system loses oil and hydrogen differential pressure and generator sealing pad leaks a
large amount of hydrogen.
4.2.1.7 Oil system leaks a large amount of oil, main oil tank level decreases to extremely low value of main
oil tank level, gives an alarm but can’t be remedied.
4.2.1.8 Steam turbine axial displacement reaches to tripping valve, but overspeed protection doesn’t
operate.
4.2.1.9 Any differential expansion of steam turbine high, intermediate and low pressure cylinder exceeds
limit value.
4.2.1.10 Lubrication pressure reduces to 0.049 MPa (tripping value), but protection doesn’t operate.
4.2.1.11 Generator smokes, catches fire or hydrogen explodes.
4.2.1.12 Oil return temperature of steam turbine thrust bearing reaches 80℃.
4.2.1.13 Steam turbine shaft seal is abnormal friction and sparkles.
4.2.2 Report to Shift Supervisor immediately and carry out non-breaking of vacuum fault shutdown after
approval if encountering one of the following situations:

Page 92 of 197
4.2.2.1 Main steam temperature and reheating steam temperature run in excess of 20min or above 565℃
after raising to 554℃.
4.2.2.2 Upper and lower cylinder temperature difference of steam turbine high and intermediate pressure
cylinder exceeds 56℃.
4.2.2.3 Pressure in front of steam turbine automatic main steam valve exceeds 18.9MPa.
4.2.2.4 Condenser vacuum decreases, it can’t be recovered and continue to decrease to 79.7kPa after load
reduces to the minimum.
4.2.2.5 Generator fixed cold water flow is lower than 104T/H which can’t be recovered, and water-break
protection doesn’t operate.
4.2.2.6 DEH work abnormity can’t control steam turbine rotating speed and load.
4.2.2.7 EH oil pump or EH oil system fault endanger unit safety or EH oil pressure is lower than 9.5MPa.
4.2.2.8 LP cylinder steam extraction temperature is high to 121℃.
4.2.2.9 Generator sealing oil system fault can’t maintain necessary oil pressure and oil level.
4.2.2.10 Main and reheat steam pipe, HP water supply pipe or pressure-containing member breaks and unit
can’t be operated.
4.2.2.11 High and intermediate pressure regulating steam valve control loop is seriously fault and can’t
maintain normal operation of unit.
4.2.2.12 Plant power sources are all lost.
4.2.2.13 Oil temperature after oil cooler is high to 60℃ and it’s invalid after adjustment.
4.2.2.14 All the operator stations of heat control DCS system are fault (all the DCSs are “blank screen” or
“dead halt”), and there is no reliable standby operation and monitor means.
4.2.2.15 Steam temperature in front of steam turbine high and intermediate main steam valve abnormally
decreases below 450℃ or reheat steam temperature decreases 50℃ in 10min during unit is operated.
4.2.2.16 Unit runs more than 1min without steam.
4.2.2.17 All the rotating speed meters of steam turbine display incorrectly or without display, and there is
no any monitor means.
4.2.2.18 Reheat steam is interrupted.
4.2.2.19 Control steam pressure is low or disappeared unit cannot maintain the original running mode.
4.2.2.20 Recovery of protective controller fault is failure.
4.2.2.21 High and intermediate main steam valve speed regulating steam valve is jamming and can’t move.
4.2.2.22 Hydrogen content at the steam turbine hydrogen separation and anti-explosion fan exhaust port or
in the main oil tank exceeds 1%.
4.2.2.23 Any of the protection shall trip but not trip (in addition to shutdown due to breaking of vacuum).
4.2.2.24 Pressure ratio of regulating stage and HP steam extraction is less than 1.7.

Page 93 of 197
4.2.3 Emergency shutdown operation procedure of breaking of vacuum

4.2.3.1 Press “emergency shutdown” button manually or pull steam turbine tripping handle manually in the
central control room, to confirm generator splits and steam turbine rotating speed decreases; inspect and
confirm whether high and intermediate pressure main steam valve, regulating valve, HP extraction check
valve and each stage steam extraction check valves are closed.
4.2.3.2 Inspect whether steam turbine main body and main reheat steam pipe and steam extraction pipe
drain valve are open, plant electricity switches successfully, boiler interlocks MFT, and primary fan, coal
pulverizing system and fuel system in front of boiler has shut down.
4.2.3.3 Start up main engine lubrication pump and DC lubrication pump manually, inspect whether
lubrication pressure is normal and adjust lubrication temperature to be normal.
4.2.3.4 Shut down vacuum pump. Close to condenser all dewatering, open breaking valve of vacuum
(handle this in light of the circumstances for fault shutdown).
4.2.3.5 Stop shaft seal steam if vacuum is 0.
4.2.3.6 Inspect whether barring automatic operation is normal if rotating speed is 0; perform manual
operation if automatic operation is not successful and record rotor idling time, eccentricity, barring motor
current and cylinder temperature, etc.
4.2.3.7 Pay attention to whether unit’s vibration, lubrication temperature and sealing oil and hydrogen
differential pressure are normal during shutdown.
4.2.3.8 Operators shall listen attentively to interior sound of unit on site and prohibit immediately start up
unit again if there is obvious metal impact sound or rotor idling time shortens obviously in the interior.
4.2.3.9 Other operations are the same with normal shutdown.
4.2.4 Operation procedure of not breaking of vacuum fault shutdown
4.2.4.1 Report to Shift Supervisor for application of shutdown, reduce load rapidly after receiving fault
shutdown command, start up AC lubrication pump and jacking oil pump and barring motor running and
confirm lubrication pressure is normal.
4.2.4.2 Press “shutdown” button on the steam turbine control panel or apply the brake at the turbine head,
inspect whether load is to zero, generator reverse-power protective operates, generator splits, steam turbine
rotating speed decreases, high and intermediate automatic main steam valve, regulating valve, steam
extraction electric valves, check valve and HP extraction check valves are closed.
4.2.4.3 Inspect whether open drain valves of main and reheat steam pipe automatically, and open steam
turbine main body drain valve.
4.2.4.4 Inspect whether HP/LP bypass actions are normal, attemperation water puts into operation
automatically, open condenser rear cylinder water injection valve interlock, and condenser vacuum and steam
cylinder steam extraction temperatures are normal.

Page 94 of 197
4.2.4.5 Confirm shaft seal steam supply pressure and shaft seal temperature are normal and deaerator
switching is normal.
4.2.4.6 Perform comprehensive inspection for steam turbine main body, emphasis on unit vibration, axial
displacement, differential expansion, thrust pad temperature bearing oil return temperature as well as relevant
parameters related to protective action, and listen attentively to sound of each unit part.
4.2.4.7 Inspect whether barring device automatic operation runs normally when rotation is 0, and record
barring current, rotor eccentricity ratio and rotor idling time.
4.2.4.8 Complete other operations of shutdown.
4.3 Steam parameter abnormity
4.3.1 Phenomena
4.3.1.1 Every main and reheat steam pressure and temperature are too high or too low.
4.3.1.2 Parameter overruns and gives an alarm.
4.3.1.3 Unit load changes.
4.3.1.4 Main engine axial displacement and differential expansion have variation.
4.3.2 Cause
4.3.2.1 Pressure and temperature control system have fault or adjustment of attemperation water is
improper.
4.3.2.2 Unit shed load suddenly.
4.3.2.3 HP heater splits suddenly.
4.3.2.4 Safety valve of steam system opens suddenly.
4.3.2.5 Coal quality changes suddenly or coal pulverizing system runs abnormally.
4.3.3 Disposal
4.3.3.1 Control system fault shall be handled respectively according to fault degree, switch to manual mode
to adjust pressure and temperature to be normal if necessary and adjust it through adjusting combustion and
load, etc.
4.3.3.2 Handle it as per relevant provisions if too fast load increase and decrease causes adjustment of load
change rate and load change caused by working condition like protective action.
4.3.3.3 HP heater protective action splitting shall adjust unit load timely.
4.3.3.4 If coal pulverizing system runs abnormally and uneven coal powder output cause unstable boiler
heat load, adjust coal pulverizing system and shut down the system if necessary.
4.3.3.5 Handle it according to the following provisions when main and reheat steam temperatures are
abnormal:
(1) Allow unit carries out long-term continuous operation when main and reheat steam temperature
changes within 538 8℃.

Page 95 of 197
4.3.3.6 When steam temperature raises to 545~551℃ abnormally, the running time shall not exceed 400h in
total within a year and running time of each time shall not exceed 30min, or carry out fault shutdown. Carry
out fault shutdown when overtemperature if exceeding 400h.
4.3.3.7 Allow main and reheat steam temperature fluctuates to maximum 565℃ from rated temperature
within 15min, or runs within 551~565℃ temperature, yearly accumulative total shall not exceed 80h, or
immediately carry out fault shutdown if exceeding the time period. Immediately carry out fault shutdown if
steam temperature is higher than 565℃. Contact with boiler operator and carry out timely adjustment to
prevent overheating if main and reheat steam temperature is always high.
4.3.3.8 Rapidly take measures to recover steam temperature to normal value when main steam temperature
and reheat steam temperature are abnormal. Immediately carry out fault shutdown if main steam and reheat
steam temperature continues to decrease below rated value 84℃ (454℃) or steam temperature suddenly
decreases exceeding 50℃ during handling process.
(2) When steam pressure and temperature change abnormally, pay attention to monitoring trend of steam
turbine differential expansion, axial displacement, shaft vibration, section pressure and each control index,
and immediately carry out fault shutdown if exceeding limit value.
4.4 Unit load hunting
4.4.1 Cause
4.4.1.1 System impact, oscillation or boiler running is normal;
4.4.1.2 Generator is out of step;
4.4.1.3 Steam turbine control system is abnormal or speed regulating steam valve action is abnormal;
4.4.1.4 HP/LP bypass is operated by mistake or reheating steam extraction shuts down suddenly.
4.4.2 Disposal
4.4.2.1 Relieve CCS coordinative control and find out causes quickly according to DCS display, relevant
instruments’ indications and external symbol.
4.4.2.2 Rapidly execute relevant operations according to command from Shift Supervisor if system occurs
oscillation.
4.4.2.3 Generator out of step shall reduce generator active power and increase excitation manually.
4.4.2.4 Strictly control unit output and don’t exceed output running if unit load changes suddenly due to
power grid cycle change.
4.4.2.5 Immediately switch to manual control if caused by control system abnormity, and carry out
shutdown handling if it can’t be handled during running;
4.4.2.6 Adjust steam turbine steam inflow and stabilize steam parameters if load sudden change caused by
abnormal change of boiler running;
4.4.2.7 Increase load according to allowable steam inflow when speed regulating steam valve is fault falling

Page 96 of 197
out and don’t increase or decrease load forcedly when speed regulating steam valve is jamming.
4.4.2.8 Inspect whether oil extraction temperature, axial displacement, differential expansion and vibration
of thrust bearing and other bearings are normal;
4.4.2.9 Inspect whether water levels of deaerator, condenser, heater and shaft seal heater are normal.
4.5 Unit load shedding
4.5.1 Phenomena
4.5.1.1 Unit load decreases suddenly, on-site sound changes suddenly and axial displacement changes;
4.5.1.2 Steam pressure increases and boiler safety valve (or PCV valve) operates possibly;
4.5.1.3 Steam extraction pressure of each section decreases;
4.5.1.4 Boiler side has relevant interlock action when occurring “RUN BACK” working condition.
4.5.2 Cause
4.5.2.1 Electric system occurs fault and power transmission line trips;
4.5.2.2 Unit protection operates;
4.5.2.3 Speed regulating system occurs fault, close regulating valve by mistake or main auxiliary engine
trips.
4.5.3 Disposal
4.5.3.1 Closely monitor change of main and re-steam parameters and boiler maintains normal parameters as
far as possible.
4.5.3.2 Inspect unit running condition comprehensively, find out causes and handle it correspondingly as far
as possible; immediately report to Shift Supervisor and prepare for raising load if there is no obvious fault.
4.5.3.3 Carry out shutdown handling if it is speed regulating system fault and it can’t be handled during
running.
4.5.3.4 Inspect steam pump running situation and water supply automatic regulation situation. Relieve main
water supply and small turbine automation if water supply automatic regulation can’t meet boiler
requirements, and pay attention to minimum flow valve operation condition of feed pump.
4.5.3.5 Pay attention to electricity use running condition; pay attention to condenser vacuum and LP
cylinder steam extraction temperature; monitor and regulate condenser, deaerator and heater water level;
maintain normal auxiliary steam protopipe pressure.
4.5.3.6 Pay attention to deaerator pressure and shaft seal steam supply condition.
4.5.3.7 Immediately report to Shift Supervisor and immediately execute command from Shift Supervisor if
unit protection is operated by mistake.
4.6 Breaking of condenser vacuum
4.6.1 Phenomena
4.6.1.1 DCS and on-site condenser vacuum indications decrease.

Page 97 of 197
4.6.1.2 Steam extraction temperature raises and condensation water temperature raises.
4.6.1.3 Steam flow increases and regulating stage pressure raises under the same load of unit.
4.6.1.4 Give an alarm when vacuum breaks to 79.7kPa or steam extraction temperature raises to 80℃.
4.6.2 Cause
4.6.2.1 Circulating water pump works abnormally or trips, circulating pump outlet butterfly valve opening
reduces or closes totally, and condenser circulating inlet and outlet valves are closely by mistake to cause
circulating water volume reduced or suspended.
4.6.2.2 Condenser stainless steel tube is dirt.
4.6.2.3 Vacuum pump works abnormally or trips; vacuum pump cooling device is fault or heat exchange is
dirt.
4.6.2.4 Open vacuum breaking valve by mistake or don’t close it tightly, vacuum system pipe and other
equipment system damages or leaks and vacuum system valve water seal loses.
4.6.2.5 Shaft seal steam supply pressure obviously reduces and shaft heater water level and negative
pressure is abnormal.
4.6.2.6 Condenser hot well water level is too high.
4.6.2.7 Small turbine vacuum system leaks.
4.6.2.8 Steam engine LP cylinder anti-explosion valve cracks.
4.6.3 Disposal
4.6.3.1 Check indications of vacuum meters rapidly, compare steam extraction rise in temperature and
determine breaking of vacuum if finding condenser’s breaking of vacuum.
4.6.3.2 Carry out the following inspections for circulating water system:
(1) Inspect whether circulating water pressure is normal, and inspect whether circulating water system
leaks or is blocked if pressure is low;
(2) Inspect whether water level of absorbing well is normal, and clean inlet filter screen timely if water
level is low.
(3) Inspect whether circulating water temperature rises;
(4) Pipe is dirt if condenser intake pressure rises and outlet water temperature rises, and clean condenser
at this time;
(5) Inspect whether circulating pump runs normally, or start up standby pump.
4.6.3.3 Perform the following inspection for vacuum system and do corresponding separation handling:
(1) Inspect whether vacuum pump and vacuum pump cooling device works normally;
(2) Inspect whether vacuum system has leakage point;
(3) Inspect whether vacuum system pipe and LP blow-off line are damaged;
(4) Inspect whether vacuum breaking valve is tightly closed and seal water is normal;

Page 98 of 197
(5) Inspect whether shaft seal steam supply pressure is normal; inspect whether shaft seal inlet valve and
overflow valve are normal, whether shaft heat U type pipe water seal is normal, and start up standby fan if
shaft heater fan is fault or shaft heater negative pressure is low;
(6) Inspect whether small turbine exhaust steam system is normal, if necessary, start up electric pump,
shut down small turbine and close exhaust steam butterfly valve.
4.6.3.4 Inspect whether condensate pump seal water is normal and barring root is completely leakage;
whether condenser water level is too high, and carry out shutdown or leakage inspection treatment according
to stainless steel tube leakage conditions if condensate hardness and electrical conductivity rise.
4.6.3.5 Breaking of vacuum of condenser to 75kPa, standby vacuum pump starts up automatically, or puts it
into operation manually; reduce load if vacuum continues to break. Jumping engine protection acts if vacuum
breaks to 69.3Kpa. Otherwise, apply the brake manually for shutdown.
4.6.3.6 During breaking of vacuum, pay close attention to LP cylinder exhaust steam temperature. LP
cylinder water spray begins operation when exhaust temperature rises to 70℃; fully open spray water valve
when temperature is 80℃; shut down engine as fault if temperature continues rising to 120℃.
4.6.3.7 Small turbine trips when vacuum breaks to 47.46kPa, or carry out manual shutdown.
4.7 Large unit vibration
4.7.1 Phenomena
4.7.1.1 Shaft vibration indications of the TSI are large, and so are the in situ measurement values.
4.7.1.2 The bearing vibrates obviously when feeling with hands, and the unit sound is abnormal.
4.7.1.3 The bearing temperature increases.
4.7.2 Cause
4.7.2.1 The pressure and temperature of the lubrication oil are abnormal or oil whip occurs
4.7.2.2 Unit warm-up is insufficient, the cylinder expends and the cylinder draining is poor, and the
temperature differences between upper cylinder and lower cylinder in the HP cylinder and IP cylinder are
large.
4.7.2.3 Large shaft bending
4.7.2.4 The operation parameter and work condition rapidly change resulting in abnormal changes of axial
thrust.
4.7.2.5 Broken blades or internal machine parts of the turbine break down or drop off.
4.7.2.6 The bearings of the main engine break down.
4.7.2.7 Cold air or cold water inflow or water impact occur on the turbine.
4.7.2.8 Breaking of vacuum causes turbine shaft centerline offset or last stage blade vibration.
4.7.2.9 The unit speed are within the critical speed range during power-on and power down.
4.7.2.10 Unit vibration caused by the generator faults, such as magnetic field imbalance

Page 99 of 197
4.7.3 Disposal
4.7.3.1 The unit will shut down when the unit vibration increases to the value requiring protection actions.
Otherwise, shut down the unit manually.
4.7.3.2 Check whether the pressure and temperature of the lubrication, bearing metal temperature and oil
return temperature are normal. If not, adjustment is required.
4.7.3.3 If vibration is caused by water impact, isolate the cold air and cold water sources and the improve
the water draining in the block.
4.7.3.4 If vibration is caused by the generator, decrease the unit load and then monitor the unit operation.
4.8 Steam turbine water impact
4.8.1 Phenomena
4.8.1.1 The main and reheat steam temperatures rapidly decreases and give an alarm.
4.8.1.2 The temperature difference between the upper and lower cylinders of the steam turbine is large, and
give an alarm.
4.8.1.3 Water slamming occurs in the steam turbine or the steam pipeline, and the vibration of the unit and
steam pipeline is intensified.
4.8.1.4 The load fluctuation and differential expansion decrease, and the axial displacement and the
temperature of the thrust bearing increase. Steam leaks or water drops slop on the steam pipeline flange,
valve rod, cylinder joint face and shaft seal.
4.8.1.5 Barring current increases in barring mode.
4.8.2 Cause
4.8.2.1 The vapor bag is filled with water and steam flow rapidly increases to a large quantity so that the
priming occurs.
4.8.2.2 Boiler combustion control is improper or fails.
4.8.2.3 The desuperheating water control of the boiler main and reheat steam is improper or fails.
4.8.2.4 During unit power-on, the draining of the warming pine is not complete or smooth.
4.8.2.5 Water spills from the heater and deaerator, and flows to the steam turbine.
4.8.2.6 The draining of the shaft seal system is not proper so that the accumulated water and drained water
flows to the cylinder.
4.8.2.7 The indication of the main or reheat temperatures is abnormal.
4.8.3 Disposal
4.8.3.1 When the temperatures of main and reheat steam decrease abnormally, immediately check related
meters to confirm that the temperature actually decreases.
4.8.3.2 After confirming that the water impact occur on the unit, immediately perform the vacuum break
emergency shutdown.

Page 100 of 197
4.8.3.3 If the temperatures of the main and reheat steam rapidly decrease below the set value, immediately
perform the vacuum break emergency shutdown.
4.8.3.4 When the temperatures of the main and reheat steam decrease abnormally, strengthen the monitor
on the metal temperature and temperature difference of the steam turbine upper and lower cylinders. If the
temperature of the lower cylinder is 42°C lower than that of the upper cylinder, all steam traps of the steam
turbine block and the main and reheat steam pipelines should be opened.
4.8.3.5 Check the turbine block and the opening conditions of all the steam pipeline traps to completely
drain the water.
4.8.3.6 Verify and eliminate the causes for water impact and isolate the faulty devices.
4.8.3.7 Correctly record and analyze the idling time, input continuous barring in a timely manner, measure
the shaft bending, and listen to the sound in the unit. If the idling time, shaft thrust, differential expansion,
vibration and temperature difference between the upper and lower cylinders are all normal, and no rub occur
and unusual sound is heard in the unit, contact the shift supervisor to restart the unit after completely draining
the water tint he main and reheat steam pipeline and pump-line.
4.8.3.8 If water impact, differential expansion, shaft thrust temperature exceeding the limit, and obvious
idling time shortening occur, or unusual sounds are heard and rub occurs between dynamic and static parts in
the unit, open the cylinder for examination.
4.8.3.9 If water flows in the steam turbine barring, keep the barring in operation till the temperature
difference between the upper and lower cylinders of the steam turbine becomes normal. At the same time,
strength the monitor on the sounds inside the steam turbine, rotor eccentricity and barring currency.
4.9 Blade of the turbine drops
4.9.1 Phenomena
4.9.1.1 Metal clash generates in cylinder or grating generates in set barring;
4.9.1.2 Set vibrates fiercely;
4.9.1.3 Axial displacement and differential expansion changes abnormally; thrust pad temperature and oil
return temperature rise;
4.9.1.4 Pressure in monitoring section rises;
4.9.1.5 If the blade of low pressure cylinder breaks and the broken bland enters condenser and damages
stainless steel pipe, the conductivity and hardness of condensation water increase and the water level of hot
well rise abnormally;
4.9.2 Disposal
4.9.2.1 If it is determined that blade breaks and the set vibrates fiercely, please stop operation immediately.
4.9.2.2 If the regulator or extraction pressure is abnormal, please immediately analyze and meanwhile refer
to the change of vibration, axial displacement and metal temperature of thrust bearing to determine that

Page 101 of 197
broken blade shall be given emergency disposal;

4.9.2.3 If the water level in condenser rises, turn on the water in front of #5 low-add outlet to maintain
normal water level or drain in condensation water storage tank.
4.9.3 Prevention
4.9.3.1 Keep the set operating within allowable cycle scope;
4.9.3.2 Keep the set steam parameter normal;
4.9.3.3 Ensure that heater and deaerator operate in order and relevant dredge
4.9.3.4 Keep normal set output and forbid overrun;
4.9.3.5 Strictly forbid overrunning of the turbine;
4.9.3.6 Monitor water quality in case of corrosion after blade scales.
4.10 Axial displacement of main engine is normal
4.10.1 Phenomena
4.10.1.1 DCS and recorder shows that axial displacement exceeds the limitation;
4.10.1.2 The temperature of thrust bearing and oil return rises abnormally high. The set vibration may
probably enlarge.
4.10.1.3 The turbine trips when it comes to set protection movement value.
4.10.2 Cause
4.10.2.1 The set overloads or set load and steam flow change suddenly.
4.10.2.2 The load is the same, while the steam parameter is low or the steam extraction condition changes
suddenly.
4.10.2.3 Water induction happens to the turbine.
4.10.2.4 Thrust pad abrades.
4.10.2.5 Blade scales seriously.
4.10.2.6 Blade breaks.
4.10.2.7 Vacuum degree of condenser is low.
4.10.2.8 The axial abrasion of the set is abnormal.
4.10.2.9 Generator rotor bunches.
4.10.2.10 Cycle drops
4.10.2.11 Safety valve of reheater moves.
4.10.3 Disposal
4.10.3.1 When axial displacement is abnormal during operation, please immediately examine whether the
thrust pad temperature rises, whether abnormal sound generates in the machine, whether the pressure and
temperature of lubricating oil are normal, whether set vibration is normal and whether steam parameter and
vacuum degree of condenser are normal, etc.

Page 102 of 197
4.10.3.2 If it is caused due to above abnormal parameters, please regulate parameters till they return
normal.
4.10.3.3 Report to the leader and promptly reduce set load so that axial displacement and return oil
temperature, thrust bearing temperature recover to normal value.
4.10.3.4 If it is caused due to blade break or steam turbine water impact, please break down immediately.
4.10.3.5 When axial displacement rises to limitation and protection does not function, please break down
emergently.
4.11 Lubricating oil system fault of main engine
4.11.1 Common faults
4.11.1.1 Lubricating oil pressure reduces
4.11.1.2 Lubricating oil temperature increases extremely high.
4.11.1.3 Oil level of main oil tank drops.
4.11.1.4 Lubricating oil quality is not qualified.
4.11.1.5 Oil pipeline leaks.
4.11.2 Lubricating oil pressure drops
4.11.2.1 Phenomena
(1) Lubricating oil pressure drops according to gauges and DCS display;
(2) Temperature and oil return temperature of all bearings may increase or alarm;
(3) Lubricating oil pressure drops to 0.0823MPa and alarm; meanwhile alterative-current lubricating oil
pump starts.
(4) Lubricating oil pressure drops to 0.0755MPa and alarm; meanwhile direct-current lubricating oil
pump starts
4.11.2.2 Cause and disposal
(1) When main oil pump or oil ejector works out of order, please start alterative-current lubricating oil
pump; if main oil pump works out of order seriously, please close down disorderly;
(2) If lubricating oil supply pipe leaks, please adopt measures to stop the leaking and contact repair to
dispose; closely monitor the oil level of main oil tank and supplement oil if necessary;
(3) When lubricating oil pressure drops to 0.0755Mpaand direct current accident oil pump starts
automatically; when lubricating oil pressure continually drops to 0.049Mpa, please close down emergently;
(4) Outlet check valve of ac and dc lubricating oil pump is not strictly closed; report to the on-duty
leader and contact repairman to dispose;
(5) Please regulate to normal condition when overpressure valve mal-operates;
(6) When lubricating oil pressure drops, please examine the bearing black gold and oil return
temperature and oil flow of oil-return observation window;

Page 103 of 197
(7) When lubricating oil pressure drops, please pay close attention to bearing temperature and oil return
temperature and immediately close down and damage vacuum when supported bearing temperature is
abnormally high to limited amount;
(8) Please immediately close down when bearing leaks oil;
(9) During set starts and accelerates, when the accessory oil pump has fault so that lubricating oil
pressure drops, depending upon the revolving speed of the set and fault property, please accelerate to rated
revolving speed and dispose accessory lubricating oil pump if the revolving speed is close to 2750r min while
the fault can be eliminated soon or please close down if the revolving speed is lower than 2750r min while
the accessory lubricating oil pump fault cannot be eliminated soon.
4.11.3 Lubricating oil temperature
4.11.3.1 Phenomena
(1) The outlet temperature of oil cooler is high;
(2) Bearing temperature and oil
4.11.3.2 Cause and disposal
(1) The cooling water amount of oil cooler is small or cooling water temperature is high; please increase
cooling water amount and reduce cooling water temperature;
(2) If oil cooler becomes dirty, please switch to spare oil cooler and contact repairman to dispose;
(3) If the automatic lubricating oil regulator becomes ineffective, please switch to manual regulation;
(4) When electrical heater of main oil tank misoperates, please immediately stop the operation of
electrical heater;
(5) Oil temperature may rise when set vibration is large, bearing runs out of order or shaft seal leaks
steam greatly. Confirm the reason for respective problems and make corresponding disposal.
4.11.4 The reason for and disposal of oil level reduction of main oil tank
4.11.4.1 If lubricating oil pipeline breaks and leaks oil, please adopt separation measures to stop leaking
and contact the repairman to dispose and meanwhile supplement oil promptly. If oil pipeline breaks seriously,
carry out load shedding breakdown or emergency breakdown. Please confirm the necessary oil mass for
coasting operation.
4.11.4.2 Sealing oil system has fault and leaks oil; dispose according to relevant fault disposal regulations
of sealing oil system.
4.11.4.3 If oil cooler leaks, please switch to spare oil cooler and carry out separation treatment.
4.11.4.4 If oil purification device has fault and leaks oil, please close down the oil inlet of the device
immediately and stop oil purification device.
4.11.4.5 When the oil level of main oil tank drops to -200mm slowly, promptly supplement oil; if oil fails to
supplement promptly and the oil level of main oil tank drops to -300mm suddenly, please break down

Page 104 of 197
emergently.
4.11.5 Disqualification reasons and disposal of lubricating oil quality
4.11.5.1 If mechanic sundries or water enter after replacing new set or repair due to halfway cleaning of oil
system, please strengthen oil purification or replace oil.
4.11.5.2 When shaft seal steam supply pressure is high so that water content in the oil increases, please
properly turn down the shaft seal steam supply pressure and turn up shaft negative pressure with precondition
that the condensate vacuum is not influenced.
4.11.5.3 The oil system has hot spot and oil aging. Please strengthen oil filtration or replace oil; eliminate
hot spot.
4.12 High bearing temperature of automobile motor
4.12.1 Phenomena
4.12.1.1 Bearing temperature is high or alarms according to DCS;
4.12.1.2 Return oil temperature of the bearing reads high;
4.12.1.3 Set vibration possibility increases;
4.12.2 Cause
4.12.2.1 The cooling water system of the oil cooler has fault and lubricating oil temperature is high.
4.12.2.2 Lubricating oil pressure is low or oil is unqualified.
4.12.2.3 Inlet and outlet oil of the bearing is not smooth.
4.12.2.4 The set vibrates fiercely.
4.12.2.5 Bearing damages.
4.12.2.6 Shaft seal leaks steam greatly.
4.12.2.7 When the set overloads and extraction steam system and vacuum system run out of order, thrust
bearing temperature and return oil temperature will rise.
4.12.3 Disposal
4.12.3.1 When bearing temperature and return oil temperature are higher than normal value, please
immediately check following parameters and examine at site:
(1) Whether DCS temperature reading of the same bearing and local return oil temperature rise together;
(2) When temperature of all bearings rises due to high lubricating oil temperature, low lubricating oil
pressure or high revolving speed of the set and large set vibration, please immediately regulate to normal
condition;
(3) Check the oil flow of return oil observation window of the bearing and carefully listen to internal
sound of the bearing.
4.12.3.2 Regulate lubricating oil temperature and pressure to normal level.
4.12.3.3 If the oil quality is unqualified, please strengthen oil filtration or replace oil; if the oil ages, please

Page 105 of 197
break down.
4.12.3.4 When temperature rises due to that thrust bearing overloads, please regulate set load.
4.12.3.5 If the shaft seal steam leakage is large, please properly reduce shaft seal steam pressure with
precondition that condenser vacuum is ensured.
4.12.3.6 When support bearing temperature is up to 113℃ or thrust bearing temperature is up to 107℃ or
return oil temperature is up to 82℃, the disposal is ineffective and it shall break down.
4.13 EH oil system fault
4.13.1.1 Oil pressure sloshes.
4.13.1.2 Oil pressure drops.
4.13.1.3 The oil level of oil tank drops.
4.13.1.4 Oil pipeline leaks.
4.13.1.5 Oil temperature is abnormal.
4.13.1.6 Oil is unqualified.
4.13.2 Fault disposal
4.13.2.1 When EH oil pressure sloshes, please immediately examine the working condition of operational
oil pump and examine whether spillover valve acts and whether oil level of oil tank is normal; inspect the
working condition of outlet checkup valve of spare oil pump. Please switch to oil pump if oil pump fails to
operate in order.
4.13.2.2 Oil pressure reduction may be caused due to abnormal working condition of oil pump, system
leakage, blocking of filtration network or acts of spillover valve. Please dispose according to respective
conditions.
(1) Please switch to spare oil pump if oil pump fails to work in order.
(2) If oil system leaks, please separate the leaking point and promptly contact the repairman to
supplement oil with precondition that EH oil pressure is not too low; if the oil leakage is too serious to
separation, please break down.
(3) If it is due to large filtration network pressure differential, please separate.
(4) When oil pressure drops to 11.2Mpa, spare pump shall start automatically, otherwise start by hands;
when oil pressure drops to 9.8Mpa, break down by protection action, otherwise break down by hands.
4.13.2.3 When the oil level of the oil tank drops to 450mm, make alarm and promptly supplement oil. Oil
level reduction is generally caused by oil leakage of oil pipeline or leakage of oil cooler, please adopt
separation measures for this reason; when oil level cannot be separated so that oil level continually drops and
fails to sustain, please break down.
4.13.2.4 When oil temperature is abnormal, please examine the operation and breakdown condition of the

Page 106 of 197
heat pump, working condition of cooling water at site and operation of oil cooler.
4.13.2.5 When oil is unqualified, please examine whether the system regeneration pump runs in order and
whether the operation of kieselguhr network is normal. Please replace if necessary.
4.14 Low Sealing oil pressure
4.14.1 Cause
4.14.1.1 Sealing oil pump runs out of order;
4.14.1.2 Sealing oil filtration network is seriously blocked;
4.14.1.3 Sealing pad leaks oil seriously;
4.14.1.4 Recycling valve of sealing oil pump is opened by mistake or is out of order;
4.14.1.5 Pressure difference regulation valve is out of order.
4.14.2 Disposal
4.14.2.1 Check input of spare oil source and input of spare oil pressure difference regulators in order to
ensure that oil/hydrogen pressure difference is normal;
4.14.2.2 If it caused due to serious blocking of sealing oil filtration network, please switch filtration
network and contact relevant personnel to dispose;
4.14.2.3 If it is caused due to recycling valve of sealing oil pump, please regulate recycling valve;
4.14.2.4 If sealing pad leaks oil seriously, please report to the leader and contact for disposal; please apply
for breakdown if it fails to maintain operation;
4.14.2.5 If pressure difference regulation valve is out of order, please regulate bypass valve by hands to
keep supplying oil to sealing pad and contact repairman to dispose.
4.15 Recycling water pump fault
4.15.1 Pressure difference of inlet filtration network of recycling water pump is large
4.15.1.1 Phenomena
(1) The surface of filtration network becomes dirty and the water level of absorption well of recycling
water pump is low;
(2) When the water level of absorption well of recycle pump is low, the motor current of recycling water
pump fluctuates and outlet water pressure fluctuates. Cavitations of recycling water pump may occur if it is
serious;
4.15.1.2 Cause
(1) Recycling water quality is bad and plankton is much;
(2) The effect of trash remover of the filtration network is bad;
(3) Trash remover cannot operate for long time or the automatic start becomes ineffective.
(4) Blocked by large-size sundries.
4.15.1.3 Disposal

Page 107 of 197
(1) Contact repairman to dispose trash remover and start as soon as possible;
(2) When the pressure difference of filtration network continually enlarges, please pay close attention to
monitoring the working condition of recycle pump and please stop the recycling water pump when
cavitations of recycling water pump occur. Please note the vacuum condition of the condenser.
(3) When the pressure difference of the filtration network reaches 200mm, the flush water pump starts
and operates automatically; when the water level difference before and after filtration is ≥ 400mm
(adjustable), the filtration network and flush water pump start automatically and run at high speed continually
and immediately send alarm signal to on-duty room (or control room).
(4) If the recycling water quality is bad, please contact chemical dosing disposal.
4.15.2 Inversion of recycling water pump
4.15.2.1 Phenomena
(1) When recycling water pressure reduces, the outlet pressure of inversion recycle pump indicates.
(2) Local recycling water pump runs in inverse direction.
(3) When inversion is serious, the water level of absorption well at inlet of recycle pump rises.
4.15.2.2 Cause
(1) Outlet butterfly valve is not completely closed after recycling water pump stops.
(2) Outlet butterfly valve is opened by mistake when recycling water pump is spare.
(3) Outlet butterfly valve is opened but not started when recycling water pump is started.
(4) Start recycling water pump and open outlet butterfly valve when motor supply source of recycling
water pump is at test position.
(5) When motor phase order of recycling water pump is inversely connected, reverse after start.
4.15.2.3 Disposal
(1) When switch the interconnected control way of inverse recycle pump butterfly valve on DCS to
“eliminate” position, close the butterfly valve by hands; if it fails to close, please immediately examine and
confirm whether butterfly valve is opened at butterfly valve control station and reverse recycling water pump.
If the control station is power-on, please switch butterfly valve control way to “location” and close butterfly
by hands. If the control station is power-off, please immediately open manual discharge valve to close
butterfly valve and recover control power supply as soon as possible. Please open manual discharge valve as
soon as the power supply of butterfly valve control station powers off.
(2) If recycling water pump is started at test position so that the butterfly valve is opened, please
immediately stop test and close butterfly. Continue after contacting hot worker to connect relevant joints.
(3) When butterfly valve opens but the recycle pump does not start in starting recycle pump, please trip
the pump immediately and examine and confirm that butterfly valve shall be closed. Otherwise dispose at site
and contact repairman to dispose the start failure of recycle pump.

Page 108 of 197
(4) If the phase order of the motor is disordered, please immediately close down and contact repairman
to dispose.
4.15.3 Other faults
4.15.3.1 When the bearing oil level of motor drops, please examine whether the oil discharge valve is
closed tightly and whether oil pipeline leaks and supplement oil promptly.
4.15.3.2 When bearing oil level of the motor rises, please examine whether oil emulsifies or has white foam
to judge whether water enters oil. Close down the pump if necessary.
4.15.3.3 When pump set vibration enlarges abnormally, please examine motor current and listen to sound in
pump; if the outlet pressure and current of recycle pump fluctuate greatly, please examine whether the water
level of absorption well of recycle pump is too low and whether inlet filtration network is blocked. If the
motor current of recycle pump increases and protopipe pressure decreases, please examine whether outlet
butterfly valve slides down or is closed. Please reopen the outlet butterfly if it slides down and contact
repairman to dispose if reopening fails.
4.15.3.4 When the motor coil temperature of recycle pump rises, please examine whether cooling water
pipeline is blocked.
4.15.3.5 When the water level of recycle pit rises, please promptly start sewage pump and examine outlet
water source in case that the part under butterfly valve control is submerged.
4.16 Closed cooling water system failure
4.16.1.1 Closed cooling water interruption
4.16.1.2 Decline or fluctuation of the main pipe pressure of closed cooling water
4.16.1.3 The closed cooling water tank is in low water level.
4.16.1.4 Heavy vibration in the closed cooling water pump
4.16.1.5 Abnormal increase of the motor current of the closed cooling water pump
4.16.1.6 Worsen water quality of closed cooling water
4.16.2 Failure disposal
4.16.2.1 If the main pipe pressure of the closed cooling water is declined, operation of the closed water
pump shall be checked on whether the level of the closed cooling water tank is too low, and whether the
water discharge valve of this system is closed tightly. In the condition that the output pressure of the pump is
deficient or lower than 0.35MPa, please check whether the backup pump automatically starts, otherwise
please start the backup pump manually.
4.16.2.2 If the pressure of the closed cooling water main pipe fluctuates hugely with motor current beat, it
is generally caused by the low water level of the closed cooling water tank or the air admitted in the pump.
When the water level is low, please replenish water to the normal level in time; when the differential pressure

Page 109 of 197
of the strainer blockage on the pump inlet is larger than or equal to 0.02MPa which leads to automatic start of
the backup pump, the original operation pump shall be ceased and its outlet strainer shall be cleaned; when
air gets in the pump, related air relief shall be opened to discharge air. Switch to backup pump immediately
when it evaporates.
4.16.2.3 When closed cooling water pump fluctuates hugely, please check pump bearing and pump have
abnormal sound. Please switch to backup pump immediately if above conditions appear.
4.16.2.4 If the motor current increases according to the display, please measure whether it truly increases.
The current increase may be caused by two-phase operation or bearing damage. Please switch to the backup
pump and contact the repairman to dispose.
4.16.2.5 If the closed cooling water quality gets worsen, it may be caused by the pollution of the
replenished water source. Please change the water and contact with relevant staffs for chemical dosing.
4.17 Faults of auxiliary equipment
4.17.1 The rotating equipment shall be stopped urgently in case that one of the following situations occurs:
4.17.1.1 Equipment vibrates fiercely. Dynamical frication and static frication occur.
4.17.1.2 There is clear metal stipulation inside the equipment.
4.17.1.3 The motor is smoking or on fire.
4.17.1.4 The bearing’s fuel is cut off or is smoking.
4.17.1.5 Other faults that threat the safety of equipment and people occur.
4.17.2 Start the back-up auxiliary equipment first, and then stop the fault equipment in the following cases.
4.17.2.1 Abnormal noise of the equipment
4.17.2.2 Electric current of the motor increases abnormally, insulation smells burning or temperature of
the motor coil is over-limit.
4.17.2.3 Two phase operation of the motor
4.17.2.4 Vaporization of the pump in operation
4.17.2.5 Temperature of the bearing exceeds the limit.
4.17.2.6 Air cooling system fault of large-scale motor
4.17.2.7 Packing generates heat, smoke or leaks a large number of oil or water, and the adjustment is
invalid.
4.17.2.8 Other situations that threat the safe operation of the auxiliary equipment
4.17.3 When the motor starts, it must be stopped immediately if the following abnormities occur.
4.17.3.1 After starting, the current doesn’t return in a long time.
4.17.3.2 After closing the power switch, the motor can’t work and buzzes.
4.17.3.3 The motor sparks or smokes.
4.17.3.4 The equipment vibrates abnormally, and there is serious leakage in the place that connects pipes

Page 110 of 197
and flanges.
4.17.4 Heavy vibration of the auxiliary equipment
4.17.4.1 Phenomena
(1) Both in situ measurement and distant indicated vibration amplitude value show all high. The
responding auxiliary equipment vibrates heavily, which may cause alarm. And auxiliary equipment with
vibration protection may trip if reaching operation value.
(2) If there is abnormal noise in situ, the temperature of the bearing may increase.
(3) If the water pump vibrates strongly because of vaporization, there is more abnormal noise in situ.
4.17.4.2 Cause
(1) Centering of the coupling doesn’t meet the requirement or coupling is damaged.
(2) Rotor center is not standard.
(3) The mounting clearance of the bearing is too big or the bearing is damaged.
(4) Anchor screw is loosened or mechanical connection is loosened.
(5) Vaporization of the water pump
4.17.4.3 Disposal
(1) If the rotor center is not standard, adjust it to be standard.
(2) Check whether the bearing is damaged or not; the loosened part of anchor screws or mechanical
connections shall be fastened.
(3) Adjust effectively and immediately when surge or vaporization occurs.
(4) For equipment without vibration protection, operation shall be stopped when vibration increase
abnormally to limiting value.
(5) It shall be regarded as big vibration when vibration of the auxiliary equipment exceeds the value in
the following table:
Rated speed (r/min) 7600 3000 1500 1000 750
vibration amplitude(um) (double amplitude um) 40 50 85 100 120
4.18 Reversion of the steam pump

4.18.1 Phenomena
4.18.1.1 Rotate speed of small machine falls to zero and then rises again, check the rotation of the rotor in
situ, and there is abnormal noise inside the pump. The indicator “Pump Reversal” alarms.
4.18.1.2 Exit pressure of the steam pump is low and inlet pressure is high
4.18.1.3 Bearing vibrates heavily.
4.18.1.4 Reverse direction of axial displacement increases.
4.18.1.5 Exit pressure of the booster pump is high.
4.18.1.6 Pressure and water level of the deaerator rise.
Page 111 of 197
4.18.2 Disposal
4.18.2.1 Close the pump outlet electric door immediately once the steam pump reversion is found. If the
electric door of the steam pump is blocked or loses power, close it manually and immediately.
4.18.2.2 Stop operation of small machine and electric pump and close the exit electric door.
4.18.2.3 Close inlet main feed water electric door of the economizer, close high-pressure exit electric door
and cut off boiler water filling.
4.18.2.4 Close intermediate stage bleed-off valve of the reversion steam pump, and open minimum flow
bypass valve of the steam pump compulsorily.
4.18.2.5 Inlet electric door of the booster pump of reversion steam pump can’t be closed.
4.18.2.6 Pay attention to the normal operation of lubricating oil system of the small machine.
4.19 Motor fault
4.19.1 Condition of operation interruption due to the motor fault
Once one of the following conditions occurs, motor operation shall be stopped immediately.
4.19.1.1 When threatening the safety of person;
4.19.1.2 Motor and the electrical equipment it belongs to are on fire with smoke;
4.19.1.3 When the mechanical equipment it drives is damaged, leading to the unable to run of the motor;
4.19.1.4 Strong vibration or internal shock occurs, leading to the friction between stator and rotor;
4.19.1.5 Rotational speed of the motor slows down rapidly, leading to the increase or return to zero of the
current;
4.19.1.6 Rapidly increase of the temperature of motor and bearing surpassing the allowed value;
4.19.1.7 Disaster such as flood and fire, etc. that endanger the safety operation of motor occurs.
4.19.2 Condition of operation interruption due to the motor fault
Once one of the following conditions happens, important plant motors can start their backup equipment,
and then stop running:
4.19.2.1 Abnormal voice in motor or charred smell of the insulation;
4.19.2.2 Flames or smoke occurs inside the motor or the start and conditioning device;
4.19.2.3 Stator current surpasses the normal operation value (with the same amount of load);
4.19.2.4 Severe overheat of the cable lead of motor;
4.19.2.5 Cooling system of high capacity motor fails;
4.19.2.6 Three-phase imbalance current of motor surpasses 10% above.
4.19.3 When the tripped motor affects the output power or safety operation of the set, and no backup motor
or immediate start of the motor is available, it is allowed to coincide the tripped motor, the following
condition will not be included:
4.19.3.1 Obvious short circuit or damage occurs on the start and conditioning device of motor or the power

Page 112 of 197
cable;
4.19.3.2 Human injury requiring the immediate halt of machine occurs;
4.19.3.3 The machine driven by motor is damaged;
4.19.3.4 Motor strips due to the protection action.
4.19.4 When voltage of important motor loses or decline, it is forbidden to manually cut the plant motor
within one minute.
4.19.5 Automatically strip during the operation of motor
4.19.5.1 Cause
(1) Turn-to-turn or inter-phrase short circuit of stator coil
(2) Power cable fault
(3) Driven machine locked dead
(4) Stepping down of voltage
(5) The action of protective relay or error operation of staffs
4.19.5.2 Disposal
(1) Start the backup equipment
(2) When backup equipment is not available, please check the equipment as soon as possible. If no
problem exists, restart the equipment. The equipment can be immediately restarted when mal-operation is
confirmed.
(3) If it strips when starting, please do not restart it before the cause is found out.
(4) Following check shall be conducted to dispose the stripped motor:
a. Which kind of protective action;
b. Whether the short circuit, ground connection and breakage occurs in the coil and cable of motor;
c. Whether the driven machine locks dead, the fuse burns out and the interlock circuit is in good
condition;
d. Whether the switching mechanism is in good condition, and the power switch and disconnecting link
is well switched;
e. Measure whether the insulation resistance of motor including the cable is in good condition.
4.19.6 Motor is on fire with smoke and burning smell
4.19.6.1 Cause
(1) Stator and rotor crash due to the obliquity of the bearing center or the abrasion of bearing bush.
(2) The coil insulation of stator becomes damp, pollution and ageing, which leads to the inter-phrase
short circuit or ground connection fault.
(3) Open weld or fracture of squirrel-cage bar
4.19.6.2 Disposal

Page 113 of 197
(1) Immediately pull open the power switch of motor.

(2) Please use dry powder fire extinguisher, 1211 fire extinguisher, carbon dioxide fire extinguisher or
smog-like water spray. It is forbidden to use strong water flow, sand or foam to extinguish a fire.
(3) Conduct a detail check on motor.
4.19.7 Fierce vibration of motor
4.19.7.1 Cause
(1) Inconsistent of the center of motor and its driven machine leads to the bend of macro-axis, so that the
machine is damaged.
(2) Bearing of the set is damaged or the displacement of counterbalance loses its balance.
(3) Stator and rotor rub or fan falls off
(4) Open weld or fracture of squirrel-cage bar of rotor.
(5) Machine vibrates and the foot-screw looses.
4.19.7.2 Disposal
(1) Start the backup motor
(2) If no backup motor is available, please reduce the motor load, and check if the vibration is mitigated
or eliminated, otherwise contact relevant staffs for disposal.
4.19.8 If temperature of the motor increases abnormally, check the following contents:
4.19.8.1 Check if the voltage is lower than the specified value, and whether the current exceeds the
specified value.
4.19.8.2 Check whether the temperature of the cooling air exceeds 35℃, whether the cooling system is
blocked, and whether the fan operates normally.
4.19.8.3 Check whether the three-phase current is balanced, exceeding the specified value or not.
4.19.8.4 Check whether the machine is jammed causing overload.
4.20 All auxiliary full-power loss
4.20.1 Phenomena
4.20.1.1 Unit trips, furnace master fuel trips, machine trips and the motor splits; alarm rings with its
corresponding shiny plates are bright.
4.20.1.2 Auxiliary buses voltage of every section drops to zero, the green light of their power switch will be
lightened.
4.20.1.3 All the operational alternating current( AC) auxiliary engines stop, and the backup ones are not
linked; electrically operated gate doesn’t move as operated.
4.20.1.4 All the direct current( DC) equipment are linked.
4.20.1.5 The AC lighting lamp goes out and DC lighting lamp is lightened darkening the control room.
4.20.2 Cause

Page 114 of 197
High plant transformer trips with sections of 6KV and 400V losing their power, while fast-cut back of
the backup power fails or backup standby transformer trips due to its failures. So all the emergency power
supply fail their auto-switch over.
4.20.3 Disposal
4.20.3.1 Confirm that the main engine, straightway pump of small turbine, straightway seal oil pump on the
airside are all started, otherwise can shut it by hands for several times until they are started. Check the
lubricating oil of main engine, oil hydrogen differential pressure is normal.
4.20.3.2 Manually open the condenser vacuum broken valve, shut all the drain valves to the condenser.
Input pneumatic motor of air pre-heater. Shut the manual vales of the stokehole fuel tripper valve and the
return oil.
4.20.3.3 Inform all outside posts to do the corresponding disposal for the auxiliary power loss. Reset all the
tripping equipments, remove the interlocking of the standby equipments.
4.20.3.4 Immediately go to the diesel room to do the following inspection and operation to the emergency
power supply:
(1) Confirm that the work switch of security 400V PC has tripped off, check whether the auto-start of
the diesel generator is successful, otherwise start is manually, input emergency power supply, recover the
emergency main line power supply.
(2) After recovering the emergency main line power supply, recover the security MMC power in
machine and furnace sections and the AC emergency lighting step by step.
4.20.3.5 After recovering the emergency power supply, do the following work:
(1) Start the AC lubricating oil pump of the main engine, top shaft oil pump, AC seal oil pump on
hydrogen side and airside, seal oil standby pump, AC oil pump of small turbine, electric motor of air
pre-heater, AC flame detection fan.
(2) Input the lubricating oil system of each assistant machine.
(3) Shut entrance valve of the steam pump and electric pump, check the pump shall not roll backward.
(4) Check and confirm that the HP, IP main steam valves, adjusting valves, HP discharge check valve,
each check valve have been shut, shut all the relevant electric valve; open the relevant drain valve on the
furnace side.
(5) Check and adjust the position of air valves, baffles of all the pulverizing system is correct.
Water-spraying electric valves of superheater and reheater are shut.
(6) When the rotate speed of the main engine is zero, input the jigger. If before inputting the jigger, the
rotor has stopped, turn the rotor in 180°, stay for some time, then input continuous jigger.
(7) Check the UPS power switching is normal. Start the floating machine of the 110V, 220V DC system
tripper. Shut down the relevant DC equipments.

Page 115 of 197
4.20.3.6 Open all the close switches of each 6KV section. Check the reason that makes the auto-input of the
6KV backup power failed, after the defect is removed, recover the power of each 6.6KV section and low
plant changes running.
4.20.3.7 Recover the auxiliary power step by step, and recover all the systems according to the condition of
unit.
4.20.3.8 If the temperature of LP cylinder discharging steam is above 50℃, shall first start condensate
water pump, start a vacuum pump, keep the micro vacuum of the condenser, when the stainless steel tube
cools and the discharging steam temperature is below 50℃, input the water circulation system.
4.20.3.9 According to the temperature difference state of the steam drum wall, ask the chief engineer for
feeding water to the boiler, keep the water level of steam drum and the water temperature of the deaerator
normal.
4.20.3.10 Recover the other operation of unit running step by step.
4.21 Generator cooling system fault
4.21.1 Hydrogen cooling system malfunction
4.21.1.1 If smoking, fire or explosion happen to the generator, emergence shutdown and hydrogen
discharging shall be done.
4.21.1.2 When generator is operating and hydrogen purity in generator downs to 96%, discharge hydrogen
and fill hydrogen. Make sure there is no fire operation near to sewage outfall when discharge pollution.
Operate shall be slow in case of producing electrostatic that causing explosion and fire.
4.21.1.3 Hydrogen temperature is abnormal, inspect operation status of hydrogen cooler. If automatic
regulation of hydrogen temperature does not work, manually regulate the temperature by using bypass valve
and inform maintenances service to handle it.
4.21.1.4 When one hydrogen cooler is shutdown due to malfunction, the load of the machine unit downs to
80%, strictly monitor the stator core temperature and oil temperature of generator.
4.21.1.5 when malfunction happens to the hydrogen purity meter, inform the maintenances service to
handle it and contact the chemistry department sample and analyze the hydrogen purity one time every four
hours until the hydrogen purity meter is repaired and operates normally.
4.21.1.6 When hydrogen pressure drops or there is hydrogen leakage, employees shall check, find the
reason and find out ways to solve it.
(1) Sealing oil is broken. Emergence shutdown and emergence discharging hydrogen.
(2) If pressure of sealing oil is low, normal pressure difference between oil and hydrogen cannot be
maintained. Fine way to regulate sealing oil to normal or open backup pump. If pressure of sealing oil cannot
be improved, low hydrogen pressure to operate. When hydrogen pressure drops, control the load as
hydrogen pressure corresponding curve.

Page 116 of 197
(3) When pipe fracture or leakage at valve flange, generator measuring leads causes hydrogen leakage,
handle it without affecting unit normal operation, and if it cannot be handled, it shall be treated as shutdown.
(4) When generator sealing pad or outgoing bushing is damaged, promptly report to the shift supervisor,
and treat it as shutdown.
(5) When the case of mal-operation or hydrogen discharging valve not closed tightly appears, correct
wrong operation immediately, close the hydrogen discharging valve tightly, and make up hydrogen to the
normal hydrogen pressure.
(6) With the suspect of the leakage of generator stator coil or hydrogen cooler, immediately report to the
value supervisor and shutdown to handle it if necessary.
(7) If hydrogen leaks in factory, open windows immediately in relating areas immediately, open fan on
the roof , improve air flowing, forbid all fire operation.
4.21.2 Water cooling system fault
4.21.2.1 If the stator cooling water pressure is low, please examine the working condition of operational
pump and switch pump.
4.21.2.2 When the water level of water tank is low, please supplement to normal water level.
4.21.2.3 When system pipeline, valve, water cooler and flange leak, please adopt separation measures and
contact the repairman to dispose.
4.21.2.4 If the system drainage valve is opened by mistake, close the valve.
4.21.2.5 Water break of generator (inflow of generator is smaller than 1/2 rated flow).
(1) When water in generator breaks, it is allowed to operate with 100% rated load for 5s and spare pump
starts operation within 5s;
(2) When the stator cooling water volume is low and meanwhile the internal cooling water’s
conductivity is smaller than 1.5us/cm, the generator may operate for 1h under 15% rated current;
(3) If water break happens to stator winding of the generator during operation and parallel operation of
two stator water cooling pumps recovers to normal condition, two pumps shall carry load in 15min operation
before increasing load.
4.22 Fire
4.22.1 When fire is found within administration range, the operator shall ensure that:
4.22.1.1 Strengthen set operation maintenance and dispose accidents according to specification provisions.
4.22.1.2 Perform correct order of last post fast.
4.22.2 Disposal when fire occurs.
4.22.2.1 When fire alarm is sent, please rush to the fire site to know fire condition, examine whether fire
fighting system runs in order and use relevant fire extinguishers to put out fire correctly.
4.22.2.2 When electrical equipment meets fire, please firstly cut of power supply and then put out fire with

Page 117 of 197
fire extinguisher; when fire occurs surrounding electrical equipment or threatens the equipment safety, please
stop equipment and cut of power supply.
4.22.2.3 When the fire has not threatened set operation yet, please adopt relevant measures to stop fire
extension, move inflammables out of fire site and put out fire as soon as possible.
4.22.2.4 Strengthen operation monitoring and make preparation for breakdown.
4.22.2.5 When fire is serious enough to threaten set safety, please break down immediately.
4.22.2.6 When it catches fire in or surrounding oil tank and oil tank safety is threatened seriously, please
damage vacuum breakdown and open the accident oil discharge valve of oil tank. However, please consider
that lubricating oil shall be unceasingly supplied before set stops in case of burning the bearing.
4.22.2.7 When sealing oil system catches fire and the fire cannot be put out and threaten the equipment
safety, please break down immediately and discharge hydrogen fast during coasting operation. Sealing oil
system shall maintain till set stops.
4.22.2.8 When generator or hydrogen cooling system catches fire, please break down emergently and
meanwhile fill CO2 to discharge H2 in generator. Water cooling system shall maintain operation.
4.22.3 Extinguishment method, devices and tips:
4.22.3.1 If sundries that are not soaked in oil catch fire, put out fire with water, foam extinguisher and sand.
4.22.3.2 When sundries that are soaked in oil catch fire, please put out fire with foam extinguisher and
sand.
4.22.3.3 When oil in oil tank and other container catch fire, please put fire with foam extinguisher, CO2,
CCL4 and 1211 fire extinguisher.
4.22.3.4 Please put fire with wet cloth or by isolating air if necessary. However, it is forbidden to put fire
with sand and tap without nozzle.
4.22.3.5 If electrical equipment catches fire, please put fire with CO2, CCL4, 1211 and dry powder
extinguisher after cutting off power supply. Do not put fire with foam extinguisher. If motor catches fire, do
not put fire by injecting sand or large-amount water.
4.22.3.6 If electrical equipment catches fire and it fails to cut off power supply immediately, please put fire
with CO2 and CCL4 extinguisher. It is forbidden to use other non-insulation extinguishers.
4.22.3.7 If steam pipeline or other high-temperature components catch fire, do not put fire with CO2
extinguisher. Use water carefully in case that thermal stress damages equipment.
4.22.3.8 If the revolving part and revolving system of the equipment catch fire, it is forbidden to put fire
with sand and perform according to relevant regulations.
4.22.3.9 If hydrogen system catches fire, please put fire with CO2 and 1211 extinguisher.
4.23 DCS fault
4.23.1 All operators of DCS have faults

Page 118 of 197
4.23.1.1 Phenomena (hien tuong)
(1) All upper computers have “black screen” or crashes.

(2) The mouse or keyboard operation interface fails to function.
(3) All parameters and alarm readings on DCS interface do not change.
4.23.1.2 Cause
(1) Power supply fault of DCS
(2) Signal interface circuit break of DCS
(3) Internal software fault of DCS control.
(4) Internal hardware fault of DCS.
4.23.1.3 Disposal
(1) If DCS fault appears and the boiler puts fire, dispose as extinguishment.
(2) If boiler fire is not put out and main spare hard manual operation and supervisory instrument can be
used temporarily to maintain normal operation, please switch to spare operation manner and meanwhile
eliminate fault and recover the operator station’s operation way. Otherwise, please break down and stop the
boiler immediately. If there is not reliable spare operation monitoring method, please break down and stop
boiler.
(3) Monitor boiler water level, combustion chamber draft, temperature, pressure and combustion
condition according to local water level television, flame television, boiler water level, combustion chamber
draft and main-heat/reheat steam pressure, temperature and other monitoring instruments.
(4) Keep set load stably. When steam pressure is not stable, regulate the load properly by hands and
maintain normal pressure.
(5) Contact thermal technician immediately to examine and dispose.
(6) If the boiler combustion working condition fails to control, parameters become abnormal and DCS
fault cannot be eliminated promptly, please stop the boiler immediately.
(7) After the boiler stops, please close oil, wind, smoke valves or baffle through manual or electrical
manner and stop revolving equipment that shall be closed for emergency breakdown.
4.23.2 Fault of partial operator station
4.23.2.1 When partial operator station fault occurs, please continually monitor the set operation with usable
operator station.
4.23.2.2 Stop significant operation.
4.23.2.3 Contact thermal technician to disposal fault.
4.23.2.4 If the fault cannot be eliminated, please dispose according to actual operation conditions at that
time.
4.23.3 Please dispose when controller or corresponding power supply in the system meet fault:

Page 119 of 197
4.23.3.1 When accessory controller or corresponding power supply fault appears, please switch to spare
manual operation and dispose system fault fast. If it does not satisfy the conditions, the accessory controller
shall quit operation.
4.23.3.2 When circuit regulation controller fault or corresponding power supply fault occurs, please switch
from automatic operation to manual operation and meanwhile dispose system fault fast and adopt
corresponding measures according to actual conditions.
4.23.3.3 When controller fault regarding boiler protection appears, please replace or repair controller
membranes immediately; when boiler protection power supply fault appears, please adopt forced supply
measures. Then please implement measures of preventing controller initialization. If the recovery fails, please
stop the boiler emergently.
4.24 Anti-accident measures for preventing water inflow of turbine and main shaft curving
4.24.1 Examine and confirm that cylinder has good heat preservation conditions before starting the steam
turbine. Do not start when heat preservation conditions are not satisfied to ensure that oversize temperature
difference will not be caused during normal start-up and breakdown. When the temperature difference
between top cylinder and lower cylinder is larger than 42℃, please break down.
4.24.2 All metal temperature test points of the steam turbine shall be complete and reliable and the
eccentricity indication of the main shaft shall be correct. Before enhancing the revolving speed of the steam
turbine to rated value, the eccentricity of main shaft shall not exceed 110% of original value (0.076mm
0.075mm). Otherwise do not start. The double amplitude range before revolving of the steam turbine shall not
exceed 0.025mm.
4.24.3 Please keep barring for at least 4h continually before enhancing the revolving speed of the steam
turbine to rated value. After breakdown, the rotor becomes static and immediately puts into continual barring.
If continual barring meets fault and cannot be input, please turn by 180° every half hour. Input continual
barring after eliminating rotor elastic deformation and heat deformation (meaning that the stay duration after
barring shall be 1/2 duration before barring).
4.24.4 Please make all efforts to prevent operate under 60MW load for long time when the set starts and
breaks down. Please frequently examine and carefully listen to the sound in the cylinder and shaft seal during
normal operation and report and dispose promptly when abnormal conditions are found.
4.24.5 Please strictly perform the valve examination card before start. Examine and confirm that all dredge
valves are opened before enhancing the revolving speed to rated value and dredge is smooth by manual
feeling.
4.24.6 Supply steam to shaft seal first and vacuumize in hot start. Before supplying steam to shaft seal,
please drain water from overall heating pipe of shaft seal system in case that cold steam or water enters shaft
seal. the shaft seal temperature shall match the metal temperature of steam cylinder; the maximum steam

Page 120 of 197
temperature of shaft seal shall not exceed 375℃; light the boiler after condensate vacuum realizes.
4.24.7 The revolving speed of the set shall be enhanced in “automatic” manner as possible and the program
shall not be interfered randomly. Please strictly perform 600r/min low-speed friction examination. Arrange
full-time person to monitor the vibration, pad temperature, differential expansion and metal temperature of
TSI system of the steam turbine during start and meanwhile arrange full-time person to monitor the vibration
and general differential expansion of all bearings at site. It is forbidden to stay at critical revolving speed.
Once vibration value overruns (especially close to the first critical revolving speed), please close down
immediately. Do not reduce speed for observation.
4.24.8 Give close monitoring to the change of parameters such as boil water level, axial displacement of
main engine, differential expansion, vibration, main-heat/reheat steam temperature and strictly control the
change rate of main-heat/reheat steam temperature during starting or closing the set and varying working
condition. When main steam temperature drops to trip value while protection fails, please close down by
hands immediately. If the steam temperature drops by 50℃ within 10min, please close down immediately.
4.24.9 Do not operate high-pressure heater when the load is lower than 20%. Pay close attention to monitor
the water level of high-pressure heater and deaerator under any working condition (especially during the set
starts or closes down). Please examine and confirm protection is correct when the heater is full of water,
otherwise step out by hands and examine whether electrical steam extraction valve and check valve are
closed. Switch water supply to bypass and start water dredge of steam extraction pipeline.
4.24.10 After high and low bypass system stops, please close manual temperature reduction valve reliably.
4.24.11 After repair or spare close-down and before the temperature of steam turbine cylinder reaches
environmental temperature and steam-water system is not separated completely, the steam turbine shall be
considered under operation status; continue monitoring the water level of condenser and metal temperatures
of all parts of the cylinder and record the readings at regular intervals. Close electrical valve and manual
valve of cold section and four extraction pumps to accessory steam, close condensate water to
supplementation valve of hydrogen station, close supplementation valve of condenser, close inlet valve from
supplementation box to condensation pump, close temperature reduction valve to heating in case that
condenser is full of water. The water level of condenser when water injection leakage examination is made
shall not exceed 8.5m and temporary water level monitoring measures shall be adopted. After leakage
examination, start all relevant dredge valves to drain water.
4.24.12 Do not stop supplying steam to shaft seal after close-down and before vacuum comes to zero in
case that cold air enters. During coasting operation of the rotor, do not damage the vacuum and analyze and
record the rotor coasting operation time. Do not transmit shaft seal steam under no-barring status. In half hour
after rotor coasting operation ends, drop vacuum to 30kPa and operate. Before condenser vacuum comes to
zero, please close all dredge valves to condenser and open vacuum damage valve.

Page 121 of 197
4.24.13 Carefully perform work at regular intervals, complete activity test of main steam valve and
extraction check valve, report problem to dispose promptly. Quit corresponding heater if necessary.
4.24.14 The sliding cylinder temperature of the steam turbine shall not be lower than 400℃.
4.24.15 During barring period after close-down, it is forbidden to examine and repair systems regarding the
steam turbine in case that cold air enters cylinder. Please examine and make measures according to special
conditions.
4.25 Anti-accident measures of preventing oil leakage and pad burning of the steam turbine
4.25.1 The oil level of main oil tank shall be kept during 0~150mm during normal operation, while oil level
of small oil tank shall be kept at normal oil level (monitor according to local oil level gauge).
4.25.2 Operate oil level gauge of main oil tank once every day to examine and confirm oil level gauge is
out of jam and oil level alarm is normal. The reading of two oil level gauges shall be consistent.
4.25.3 The oil level alarm test of small oil tank is normal.
4.25.4 Alarm signal test of oil purification device fault is normal. Please examine regularly during
operation of the device and immediately separate and note the oil level of main oil tank if device leaks oil.
Supplement oil to normal level when it reduces.
4.25.5 Accident oil discharge valve and water drainage valve of main oil tank and small oil tank shall be
closed tightly and locked with “no operation” alarm card.
4.25.6 Store certain amount of qualified turbine oil within 100m3 oil tank. Lubricating oil transportation
pump shall reach good spare conditions in order to ensure that main oil tank and small oil tank may
supplement oil promptly.
4.25.7 During normal operation, please examine immediately if oil level of oil tank drops. If oil pipeline
leaks, please separate or block oil; pay attention to the change of oil level of oil tank and supplement oil if
necessary.
4.25.8 Examine whether oil cooler leaks and switch to separate if it leaks.
4.25.9 Examine the sealing oil system: oil level gauge of sealing oil tank at empty side is normal; if oil
pipeline leaks oil, please separate;
4.25.10 If the oil level of main oil tank drops and continues dropping to -300mm even after
supplementation, please damage vacuum and close down to ensure coasting operation oil of the steam
turbine.
4.25.11 Strictly perform relevant tests and fixed-period working provisions of main oil system in the
specification.
4.25.12 Keep close attention to the temperature of thrust pad, shaft pad tungsten and return oil during start,
close-down and operation of the set. When the temperature exceeds the limitation, please report promptly and
dispose decisively according to the specification provisions.

Page 122 of 197
4.25.13 It is forbidden that spare pumps are used for other work during normal operation so that all spare
oil pumps are occupied.
4.25.14 Prevent that the set operates when vibration is unqualified.
4.25.15 Test oil quality at regular intervals and promptly dispose degradation of oil quality. If oil quality
and cleanliness overrun, do not start the set. Test the oil quality in main oil tank once every month.
4.25.16 When abnormal conditions that may damage bearing pad appear during operation (such as water
impact and instant oil outage, etc.), please restart after confirming that the bearing pad is not damaged.
4.25.17 Low oil pressure protection, thrust bearing protection and low oil pressure interlocking shall be
reliable and normally input and shall not be removed randomly.
4.26 Main steam valve or regulation valve jam after the steam turbine trips
4.26.1 Symbol:
4.26.1.1 Steam turbine trips.
4.26.1.2 “Close” signal of high-pressure and middle-pressure valves fail to send out.
4.26.1.3 High-pressure and middle-pressure regulation valves in DEH interface are not switched off to “0”
completely.
4.26.2 Disposal:
4.26.2.1 Examine whether the revolving speed of the steam turbine drops.
4.26.2.2 After the steam turbine trips, the steam valve jams and is not closed completely; it shall be
disposed as normal close-down if revolving speed drops fast.
4.26.2.3 After the steam turbine trips, the steam valve jams and is not closed completely so that the
revolving speed rises; please stop vacuum emergent close-down.
4.26.2.4 Stop vacuum pump operates and discharge boiler pressure as soon as possible. Stop operation of A
and B machine and stop operation of EH oil pump.
4.26.2.5 Contact the repairman to dispose the jam fault of steam valve and find out the reason. Restart after
the fault is eliminated.
4.27 Anti-accident measures of preventing overspeed operation of the steam turbine
4.27.1 Insist performing overspeed, oil injection and static test of the steam turbine according to the
regulations and ensure that the speed conversion rate and dead-band comply with the regulation.
4.27.2 The oil filling test of the set is normal and movement is flexible and correct.
4.27.3 After one-month close-down after set overhaul and emergency governor is disassembled, please
carry out overspeed test according to the method of enhancing revolving speed.
4.27.4 In carrying out overspeed test necessary for cold start of the set, please firstly connect to the grid,
warm the set at low load according to regulations and carry out test.
4.27.5 Please ensure that the speed rises stably when governor overspeed test is carried out.

Page 123 of 197
4.27.6 Thermal overspeed protection signal shall be tested after minor repair and overhaul to ensure that the
action value of thermal signal is correct and additional protection may be input stably.
4.27.7 The test period of overspeed constraint slide valve of hydraulic system (OPC) shall be the same to
that of overspeed test.
4.27.8 If find IP, HP automatic main steam valve and steam adjusting valve have jam fault, please
immediately report and promptly eliminate the faults and carry out steam valve test according to relevant
regulations.
4.27.9 Please examine the tightness of main steam valve, governing valve, extraction check valve before
start and close-down every time. Please promptly report if the tightness is not in good condition. Start after
the faults are eliminated.
4.27.10 Steam quality and oil quality of the steam turbine shall be tested at regular intervals. Please adopt
corresponding measures if it is unqualified.
4.27.11 Please regulate the shaft seal pressure of the set rationally and prevent water inflow in oil. Please
eliminate the water in oil as soon as possible.
4.27.12 In overspeed test, the regulation steam valve shall be stably and gradually opened and the revolving
speed shall rise to the acting revolving speed of the safety cut-out. When regulation steam valve is opened to
maximum suddenly, please break down and stop immediately in case of overspeed operation.
4.27.13 Please choose proper parameters in overspeed test and keep pressure and temperature within ruled
range. Overspeed test can be carried out after parameters are stable.
4.28 If two pumps operate, while one steam pump trips, please dispose as electrical water supply
pump is not connected.
4.28.1 Phenomena:
4.28.1.1 50% RB alarm on DCS interface
4.28.1.2 The set load drops fast.
4.28.1.3 “Steam-feed water supply pump fault” light on alarm window lights and meanwhile accident horn
sounds.
4.28.2 Disposal:
4.28.2.1 Immediately start electrical pump reception load by hands and examine RB movement. Otherwise
reduce load to 50% rated load by hands.
4.28.2.2 Immediately regulate the coal quantity of coal mill and stop relevant coal pulverizing system
according to conditions if necessary.
4.28.2.3 Please note and monitor the boiler water level. If the automatic water level regulation fluctuates
greatly, please switch to manual regulation.
4.28.2.4 Please pay close attention to the change of main-heat/reheat steam temperature and promptly

Page 124 of 197
contact on-duty staff of the boiler for regulation in case that the steam temperature drops greatly.
4.28.2.5 If the set of RB reduces to 50% rated load, please examine and confirm that generator vibration,
differential expansion, axial displacement, thrust pad temperature and all bearing metal temperature and
return oil temperature of the steam turbine are normal; condensate vacuum, pressure at monitoring section
and shaft seal system are normal and maintain the load operation. If any parameter of the steam turbine
comes to trip value and cannot maintain after regulation, please stop and break down.
Report to and contact relevant staff and find out fault reason as soon as possible; eliminate the fault
promptly, start trip steam pump and close down electrical pump.

Page 125 of 197
5. Startup curve
5.1 Cold startup curve
Flow Load
Temperature/pressure Union start of high-pressure and middle-pressure cylinder-cold bypass start
Flow of high-pressure cylinder
Inlet temperature
Flow of Revolving
middle-pressure speed
cylinder
3min Revolving speed Inlet steam
pressure
Reheat temperature
Load
Inlet steam pressure of

4min middle-pressure cylinder
Maximum
3%
Time 82min 25min 132min Minimum 110min

Grid connection 5% Load 26% Load

Page 126 of 197
5.2 Warm startup curve
Flow Load
Temperature/pressure Warm no-bypass start of high-pressure cylinder
Inlet temperature
Flow of middle-pressure cylinder Revolving

speed
Revolving speed Inlet temperature
3min
Reheat temperature
Load

Grid connection
Time
10min 125min
Grid connection 5% load

Page 127 of 197
Flow Load
Temperature/pressure Union start of high-pressure and middle-pressure cylinder-warm bypass start
Inlet temperature
Flow of middle-pressure
cylinder Revolving
speed
Revolving speed Inlet steam
3min pressure
Reheat temperature
Load

Maximum
3%
Time
10min 125min
Grid connection 5% load 26% load

Page 128 of 197
5.3 Hot startup curve
Flow Load
Temperature/pressure Hot no-bypass start of high-pressure cylinder
Flow of high-pressure
cylinder
Inlet temperature
Flow of
Reheat temperature middle-pressure Revolving
cylinder speed
Inlet steam
Revolving speed pressure
3min
Load

4min middle-pressure
cylinder
Time
10min 50min

Page 129 of 197
Flow Load
Temperature/pressure Union start of high-pressure and middle-pressure cylinder-hot bypass start
Inlet temperature
cylinder
Reheat temperature
Inlet steam Revolving
pressure speed
Revolving speed
3min
Load

Maximum
3%
Time
10min 50min

Page 130 of 197
5.4 Extremely-hot startup curve
Extremely-hot no-bypass start of high-pressure cylinder Flow Load

Temperature/pressure
Inlet temperature
Reheat temperature cylinder Revolving
Inlet steam speed
pressure
Revolving speed
3min
Load

Time
10min

Page 131 of 197
Flow Load
Temperature/pressure Union start of high-pressure and middle-pressure cylinder-extremely-hot bypass start
Inlet temperature
Reheat temperature Flow of middle-pressure

cylinder Revolving
speed
Inlet steam
3min Revolving speed pressure
Load

Maximum
3%
Time
10min

Page 132 of 197
6. Auxiliary equipment start-stop

6.1 General provisions
6.1.1 Equipment start-stop precautions
6.1.1.1 The inspected auxiliary unit, after maintenance, must be carried out the interlocking, protection test,
the control loop, automatic devices, thermal interlock protection and mechanical devices, pneumatic devices
before a trial run and shall go into the a trial run after passing a specified test respectively.
6.1.1.2 Only passing the test run, can the inspected auxiliary unit be put into operation or standby. There
must have a maintenance person in charge when it goes into a test run. If the electromotor has been
overhauled partially, it shall be connected with the auxiliary unit after the test turning to be correct. The
power equipment of 6KV shall take a static switch test and make clear that it is good or inspected.
6.1.1.3 Check it before starting the test run of auxiliary unit, and then deliver the current to start after
confirming the start condition.
6.1.1.4 Measure the insulation of qualified before delivering and starting for those electromotor that
whether they may be affected with damp or broken down for more than one week.
6.1.1.5 Start the 6KV equipment and important 400V equipment, and a specially-assigned person shall be
sent on the spot for monitoring. When startup, personnel on the spot shall stand at the emergency button,
identify problems and timely break it down in case of fault occurring.
6.1.1.6 Two or more 6 KV auxiliary unit cannot be started at the same time and on the same bus.
6.1.1.7 If tripping occurs when the auxiliary unit starts, then eliminate the pre-fault before re-starting.
6.1.1.8 If auxiliary equipments are equipped with forced circulation lubricating oil system or hydraulic
control system, the oil systems shall be started two hours in advance.
6.1.1.9 Contact with the relevant personnel before the start of each auxiliary equipment.
6.1.1.10 The auxiliary equipments shall be started in accordance with the logical relationship and try to
avoid starting with a load.
6.1.1.11 Specially-assigned person is needed when the auxiliary unit starts to monitor the current and
starting time. Stopping running immediately if the start-up time exceeds while the current has not return to
normal.
6.1.1.12 Auxiliary equipment start-stop shall generally be operated on the corresponding picture in the DCS,
and you shall pay attention to the control switch in the "Distant" position. If start-stop need to be operated on
the spot, then the control switch shall be placed on the position of “ On the spot”.
6.1.1.13 When selecting a auxiliary unit for starting or standby application, pay attention to maintain the
auxiliary power with a even load distribution for each segment and shall void the load from concentrating on
a certain segment as far as possible.
6.1.2 Inspecting content before the equipment starting

Page 133 of 197
6.1.2.1 Work tickets used to check and start the equipment have been taken back, check that all the staff
shall leave from the spot , on-site check all staff out the scene. Check the equipment and its surrounding to
keep it without sundry but sufficient lighting.
6.1.2.2 Check the appearance of the equipment to ensure that it is a integrity one, firmly connected. Safety
shield of the rotating part shall be refitted. Manhole door is tightly closed. The anchor bolts and coupling
bolts are without loosening. Meters relating to the equipment shall be put into operation.
6.1.2.3 Check the equipment bearing to ensure that it is ready with the lubricant oil. The oil, oil level and
oil temperature shall meet the requirements. Cooling water or the sealing water of the equipment has been put
into normal, and the temperature auxiliary unit and parts of the electromotor shall meet the requirements.
6.1.2.4 Check the electromotor to ensure that the wiring is firm and the grounding is good. Measuring
insulation shall be qualified.
6.1.2.5 Check the wiring of device in-place accident buttons remains good and the safety shield is
complete.
6.1.2.6 Complete inspection shall be carried out according to the system checking card. Keep the oil and
water systems and pump oil-filled and water-filled, exhausting the air.
6.1.2.7 For the auxiliary equipment which can be moved with manual operation, move the rotor to confirm
that it can be rotated flexibly without jamming.
6.1.2.8 Complete the checking work before the start of auxiliary equipment and deliver the power supply
and control power of the auxiliary unit and its related system devices after ensuring that the starting
conditions have been met.
6.1.3 Checking after the start of equipments
6.1.3.1 Rotate equipment bearing (W) and the temperature rising of reduction gearbox shall comply with
the provisions of the manufacturer. If the manufacturer has no provisions, the general sliding bearing must
not exceed 80 ℃, antifriction bearing must not exceed 100 ℃. (Calculated by ambient temperature of 40 ℃).
The temperature of motor sliding bearing produced by Shanghai Electric Plant must not exceed 90 ℃; and
antifriction bearing temperature must not exceed 95 ℃.
6.1.3.2 Vibration in each part of the equipment meets the specification. Bearing vibration is generally
controlled according to the following table:
Bearing vibration allowable values
Rotating speed(rpm) 3000 1500 1000 750 and below
Allowed dual amplitude value(mm) 0.05 0.085 0.10 0.12
6.1.3.3 Motor temperature rising and current indication meet the specification.
6.1.3.4 The oil level of each lubricating oil tank is normal, no leakage in system.
6.1.3.5 Sealed portion of equipment shall be sealed well.
Page 134 of 197
6.1.3.6 No abnormal noises and tribulation on equipment and electromotor.

6.1.3.7 Machinery joining of each adjusting device shall be in good condition, without falling off.
6.1.3.8 Device inlet and outlet pressure and flow are normal.
6.1.3.9 Recognize that the every interlocking and automatic adjustment device are put into and normal.
6.1.3.10 The system device belonged is remained no water leakage, steam leakage and oil leakage.
6.1.4 Auxiliary equipment shutdown
6.1.4.1 Shutdown operation of auxiliary equipment shall be carried out in accordance with the equipment
outage logical relationships.
6.1.4.2 Consider the protection and interlocking relationship comprehensively before the outage of
auxiliary equipment and prevent the equipment linkage, tripping and other unsafe situations from occurring.
6.1.4.3 Properly monitor the auxiliary equipment after its outage and isolate it immediately if it inverts.
6.1.4.4 Stop the auxiliary unit when the repair and isolation work is carrying out and then isolating
operation can be carry out.
6.1.5 Emergency shutdown conditions of auxiliary equipment
6.1.5.1 When violent vibration or channeling axis occur and there is danger of damage to the equipment.
6.1.5.2 When the bearing temperature rises abnormally or exceeds a specified value.
6.1.5.3 When the motor rotor and stator are in serious friction or smoking to fire.
6.1.5.4 When the auxiliary unit rotor and enclosure are in serious friction or impact.
6.1.5.5 When a fire or flooding occurs in auxiliaries.
6.1.5.6 Endanger personal safety.
6.2 Open cooling water system falling into stop
Open circulating cooling water: It is seawater. The design temperature:33 ℃, the design pressure is
0.4MPa (g), running water pressure is ~ 0.2MPa (g). Within the auxiliary equipment, vacuum pumps, turbine
lubricating oil cooler, closed water heat exchanger adopt open circulating cooling water (sea water) for
cooling.
6.2.1 Open cooling water system input
6.2.1.1 Checking before the start of open pump
(1) Confirm that the system and pump interlock test are qualified;
(2) Circulating water system is normally put into operation;
(3) Open the electrically operated gate before and after the open pump inlet filter, close the bypass door,
close the blowdown door after the blowdown with strainers, and import the inlet filter control into
"automatic" controlling mode;
(4) Turn off all the system water discharge valve and open the open pump access door;
(5) Open the pump body of open pump and system air relief, then close it when seeing the water;

Page 135 of 197
(6) Open the cooling water terminal valve of the closed cooling water heat exchanger (A or B or C) to
provide open water passage.
6.2.1.2 Open water systems putting into operation
(1) Start A or B open pump, check the exit door linkage to ensure that it can be opened normally. Motor
current and ensure the vibration, sound, pressure and bearing temperatures are normal.
(2) Keep the standby open water pump outlet valves in a fully-open condition and put them into standby
application.
6.2.2 Open cooling water system shutdown
6.2.2.1 Confirm that the open water users already have conditions without water.
6.2.2.2 Relieve the "standby" interlock of the standby pump and close the outlet valves of the standby
pump.
6.2.2.3 Stop the pump, the outlet valves of the original running open pump will close automatically.
6.2.3 Open water pump switching
6.2.3.1 Check the standby open pump to ensure it is in standby application, meeting the start condition.
6.2.3.2 Check that the inlet door of the standby open pump is open.
6.2.3.3 Relieve the "standby" condition of the standby open pump.
6.2.3.4 Start the standby open pump, check its current, vibration, sound, outlet pressure, to ensure that they
are normal and the DCS status indication is correct.
6.2.3.5 Stop the original running open pump, check the instructions of DCS to ensure that it is correct and
the in-place pump will not be reversed.
6.2.3.6 Check the open water protopipe to ensure that it has no low pressure signal and put the original
running pump into “ standby” condition according to the need.
6.2.4 Operation and maintenance of open water system
6.2.4.1 Differential pressure of inlet screen of the open pump shall be no more than 0.06MPa;
6.2.4.2 Open pump and motor bearing temperature are normal;
6.2.4.3 Temperature of the open pump motor coil, sound, vibration and friction between the pump and each
part of the motor.
6.3 Closed cooling water system shutdown
Circulating cooling water: water is demineralized water, the design temperature: 38 ℃, the design
pressure is 1.0MPa (g) (provisional), operating pressure is 0.55 ~ 0.65 MPa (g). Closed cooling water system
is mainly to provide cooling water for equipments which require high cooling water quality, and also provide
cooling water to: steam pump and fore pump mechanical seal cooler, electric pump and fore pump
mechanical seal cooler, generator stator water cooler, generator air side sealing oil cooler, hydrogen side
sealing oil cooler, hydrogen desiccators cooling water, open water pump bearing, EH oil cooler, condensate

Page 136 of 197
pump bearing mechanical seal and generator cooler, carbon dioxide heater, electric pump electromotor air
cooler, electric pump and fore pump lubricating oil cooler, electric pump and fore pump operating oil cooler,
electric pump electromotor air cooler, precision processing sampling, primary air fan bearing oil cooler, force
draft fan oil cooler, induced draft fan oil cooler, main bearing of the seal fan bearing, coal mill oil station
reduction gears, air pre-heater spigot bearing cooler, etc.
6.3.1 Closed cooling water system input
6.3.1.1 Check before the input
(1) Open the inlet valve from the closed water tank to closed water protopipe;
(2) Input the water level indicator into the closed cooling water tank;
(3) Turn off all the wicket of the system, open the deflation valve closed after water, then close it when
seeing the water;
(4) Open the stop valve located before and after the automatic regulation valve of the closed cooling
water tank level;
(5) Start the condensation water delivery pump to replenish water into closed cooling water tank to a
normal water level (condensate pump can be opened from its exit to the replenishing valve of closed tank);
(6) Open the electrically operated gate of the closed cooling water pump entrance;
(7) Open the inlet and outlet water valves of the closed cooling water cooler, infuse water into the pump
and system with the air deflated and close air relief after finishing air deflating;
(8) Provide the closed cooling water passage;
(9) Check the oil quality of closed water pump bearing to ensure that it is good.
6.3.1.2 Confirm that the pump body and water injection system is deflated and close the pump discharge
door.
6.3.1.3 Start a closed cooling water pump (A or B), look out that the pump outlet valve linkage shall be start
until fully open, check the water level of the closed tank to ensure it is normal, or open the bypass valve for
water replenishing, check the motor current, pumps vibration, sound, outlet pressure, bearing temperature to
ensure that they are normal; regulate the closed water system users to ensure that the closed pump does not
exceed the current.
6.3.1.4 Start the standby pump outlet valve and put it into “standby” application after finishing the deflating
of the closed standby water pump.
6.3.2 Closed cooling water pump interlock protection
6.3.2.1 Allowable conditions of the closed pump starting
(1) Normal operation of open circulating cooling water system;
(2) Water level of the closed water tank is not low;
6.3.2.2 Closed water pump tripping operation

Page 137 of 197
(1) Water level of the closed water tank is not low: ≤700mm;
(2) Bearing temperature of the closed pump motor drive-end: ≥ 95 ℃;
(3) Bearing temperature of the closed pump motor non-driving end: ≥ 95 ℃;
(4) Press the in-place emergency button.
6.3.2.3 Closed water pump interlock startup condition
(1) Closed water protopipe pressure is: ≤ 0.35MPa.
(2) Stop running the closed water pump.
(3) Differential pressure of the running closed pump inlet valve strainer: ≥0.02MPa.
6.3.3 Closed water system shutdown
6.3.3.1 Confirm that all the closed water users have already met the conditions of cutting off the water
supply.
6.3.3.2 Relieve the "standby" condition of standby pump and close its outlet valve.
6.3.3.3 Stop running the closed cooling water pump.
6.3.3.4 Check the outlet valve of the operating pump to ensure that it is automatically closed, or close it
manually.
6.3.3.5 Stop replenishing water into the closed cooling water tank.
6.3.3.6 Close the inlet and outlet valve of the closed water cooler according to the needs and stop the closed
water cooler.
6.3.4 Closed cooling water pump switching
6.3.4.1 Check the standby pump to ensure that it is good and has the starting condition.
6.3.4.2 Check and confirm that the water level of closed tank is normal.
6.3.4.3 Check and confirm that the inlet valve of standby pump starts.
6.3.4.4 Relieve the "standby" condition of standby pump.
6.3.4.5 Start the standby pump, check that its current, vibration, sound, outlet pressure is normal, DCS
status indicator is correct.
6.3.4.6 After a comprehensive inspection, close the outlet valve of the original running pump, look out that
the closed water protopipe pressure is normal.
6.3.4.7 Close the original running pump, check that the DCS status indicator is correct.
6.3.4.8 Open the outlet valve of the original running pump.
6.3.4.9 Check the closed water protopipe to ensure that it has no low pressure signal and put the original
running pump into “ standby” condition according to the need.
6.4 Auxiliary steam system shutdown
Auxiliary steam system provides utility steam source for the whole plant. # 1, # 2 machines set two
auxiliary steam header with the pressure of 0.8 ~ 1.6MPa and the temperature of 367 ℃. Auxiliary steam

Page 138 of 197
header # 1 machines, respectively, connects the starting furnace and # 2machine auxiliary steam header.
Units start-up auxiliary steam comes from the starting of the boiler or adjacent machine; low-load
auxiliary steam comes from its own reheating and cooling segments or adjacent machine; steam supply
comes from the four pumping during normal operation. Auxiliary steam system provide the steam to: coal
mill separator fire fighting steam, coal mill fire fighting steam, deaerator heating, a small steam turbine
debugging for steam supply, steam turbine shaft seal supply, fuel oil atomization, etc.
6.4.1 System input
6.4.1.1 Preparation before the auxiliary steam putting into use
(1) Preparation in mechanical aspects sees the valve operation card.
(2) Confirm and verify that the safety valve of auxiliary steam is normal.
6.4.1.2 Putting into use from starting furnace within plant area to auxiliary steam header:
(1) Ask for shift supervisor’s instructions for approving of putting-in-service of the auxiliary steam:
(2) Confirm that auxiliary steam protopipe and the drain valves of each user’ door are fully-open,
communicating door of # 1 and #2 machine auxiliary steam header according shall be started according to
needs.
(3) Open the starting furnace slightly to auxiliary steam electric gate, auxiliary steam begins to be
heating and control the auxiliary steam protopipe to ensure that the pipe pressure is mo more than 0.1 MPa,
without shocking and vibration on the pipe.
(4) Check that there is steam emitting from all the drain pipes of auxiliary steam protopipe gradually and
the auxiliary steam header pressure is gradually increased.
(5) Warm the auxiliary steam protopipe fully, check the auxiliary steam pipe to ensure that the
dewatering adjustment is normal after the temperature rising to 200 ℃, inform the starting furnace and start it
gradually to the auxiliary steam electric gate and improve auxiliary steam header pressure to 0.2MPa.
(6) When the auxiliary steam header temperature rises to 300 ℃, check to ensure that the dewatering is
normal. Slowly and fully start the starting furnace for auxiliary steam electric gate, without shocking and
vibration on the pipe.
(7) Report to the shift supervisor, if necessary, put the auxiliary steam users into use to adjust auxiliary
steam pressure and temperature to normal.
6.4.1.3 Switch the auxiliary steam source to reheating cold period of operation:
(1) Confirm boiler in this unit has been burned steadily and the unit load is: ≥20%.
(2) Confirm that the isolation gate is open after the reheating cold section reaching to auxiliary steam
adjusting door of the auxiliary steam protopipe, open the checking door in front of the cold section to a drain
valve, open the drain valve in front of the isolation gate.
(3) Check the auxiliary steam to ensure that the set value adjusting door pressure of cold segment

Page 139 of 197
steaming auxiliary steam is lower than the pressure of auxiliary steam protopipe, adjusting door is located at
the self-closing position.
(4) Fully open the cold electric steaming of auxiliary steam and then set the auxiliary steam cooling
section inlet pressure of adjusting door higher than that of auxiliary steam header, then pay attention that
auxiliary steam cooling section steaming adjusting door is slowly opened and adjusted automatically to the
desired pressure setting value. Starting furnace can run in a reduced load.
(5) Check to ensure that the auxiliary steam header and drain valves of each user are in regulation
position as well as the auxiliary steam pipes and safety valves have no leakage.
6.4.1.4 Switch the auxiliary steam source to the unit four pumping operations:
(1) When the unit keeps in stable operation and the four pumping pressure reaches to 0.80MPa, auxiliary
steam will be switched to four pumping supply.
(2) Confirm that all the dewatering of the auxiliary steam four pumping is regulated to normal, slowly
open the four pumping steaming electric door of auxiliary steam, without shocking and vibration on the pipe.
(3) Adjust the auxiliary steam cooling section inlet pressure setting of adjusting door to make it lower
than the pressure of auxiliary steam four pumping, checking will rise with the auxiliary steam four pumping
pressure and the cooling steaming adjusting door of auxiliary steam will be closed gradually.
(4) Starting furnace can stop running according to needs.
6.4.2 Shutdown of auxiliary steam system:
6.4.2.1 If it is necessary to stop the auxiliary steam system, we shall be subject to the consent of the shift
supervisor and confirm that there is no auxiliary steam users before stopping.
6.4.2.2 Close the isolation cooling section door and electric door of auxiliary steam; auxiliary steam
protopipe communicating door; electrically operated gate with four pumping for steam, starting furnace to
auxiliary steam isolation doors and electric door.
6.4.2.3 Open all the drain valves of auxiliary steam protopipe fully.
6.4.2.4 Contact with the shift supervisor timely when carrying out the operations, such as starting, stopping
and switching on the auxiliary steam system, etc.
6.5 Condensate system shutdown
Condensate system delivers the exhaust steam of turbine low pressure cylinder to deaerator through the
condensation water coagulated from condenser within hot well and supplies water to boiler feed pump, and
also provide desuperheating water to LP bypass, auxiliary steam and shaft seal steam supply attemperator,
etc.
6.5.1 Preparation before the starting of condensate system
6.5.1.1 Preparation in mechanical aspects sees the valve checking card.
6.5.1.2 Confirm that closed cooling water system runs normally;

Page 140 of 197
6.5.1.3 Infuse water into the water storage tank of demineralized water by contacting chemistry to about
6m.
6.5.1.4 Start delivery pump for condensation water
(1) Confirm that the inlet valve and recycling valve of the condensate pump are open, but the outlet
valve of the pump closed.
(2) Open the pump body air relief and the inlet strainer air relief of the condensate pump, then close it
after seeing the water.
(3) Keep the outlet valve slightly open, start the condensate pump, check that the pump and motor sound,
vibration, bearing temperature, motor current, the outlet pressure are normal.
6.5.1.5 Water infusion of condensate system and water replenishing of condenser
(1) Gradually open large the outlet valve of the condensate pump, appropriately adjust the opening of
recycling valve door.
(2) Open the condenser water bypass valve to the condenser water.
(3) Close the water replenishing bypass valve when the condenser reaches a normal water level, slightly
open recycling valve of condensate pump before stopping water replenishing.
(4) Open the stop valves before and after the replenishing adjusting valve of the condenser, put the water
level into automatic control.
(5) Open the condensate pump to water injection valve of condensate system, open all the air reliefs of
condensate system to perform water injection and air deflating. Close all the air reliefs when sees the water.
6.5.2 Starting conditions of condensate pump
6.5.2.1 Upper and lower bearing temperature of condensate pump motor: <85 ℃;
6.5.2.2 Condensate pump thrust bearing temperature: <75 ℃;
6.5.2.3 Open the condensate pump inlet valve;
6.5.2.4 High back pressure condenser water level: > 300mm;
6.5.2.5 Condensate pump seal water pressure: > 0.1MPa;
6.5.2.6 Condensate pump circulating valve has been opened: > 95%;
6.5.2.7 Water level of deaerator water supply tanks not high, value III(3000mm) , and the water level is not
high, value II (2800mm).
6.5.3 Condensate pump startup
6.5.3.1 Confirm that the condenser water level is normal, test for each interlock protection of the
condensate pump is qualified.
6.5.3.2 Confirm that the injection pressure of condensate system is more than 0.4MPa or and then emptying
ends.
6.5.3.3 Confirm that the condensate pump outlet pressure is normal.

Page 141 of 197
6.5.3.4 Open the valves from condensate pump outlet to the condensate pump sealing water gate, infuse
sealing water into the condensate pump.
6.5.3.5 Open the inlet screen air door of condensate pump, pump body discharge air valve and outlet air
door in the front gate.
6.5.3.6 Open the inlet valve of the condensate pump, infuse water into the condensate pump to ensure that
the recycling valve of condensate pump is open.
6.5.3.7 Deliver power to condensate pump.
6.5.3.8 Open condensate pump with frequency conversion or power frequency according to the situation,
pay attention that the current, vibration, sound pressure indication are normal. Look out that the outlet valve
is opened automatically after the starting of the pump, or open it manually.
6.5.3.9 Open condensate pump outlet to the pump body sealing water gate, close the condensate pump to
condensate pump sealing water gate.
6.5.3.10 Open another inlet valve of condensate pump, pump body and suction valve in front door, open the
inlet valve and put it into standby condition.
6.5.4 Condensate pump outage
6.5.4.1 After the unit outage, confirm that LP cylinder exhausted temperature (HP and LP condenser) is
lower than 50 ℃, while no other water users, condensate pumps can be stopped.
6.5.4.2 Relieve "standby” condition of the standby pump.
6.5.4.3 Stop the condensate pump
6.5.4.4 Note that the outlet valve of condensate pump shall be closed automatically, or shut down manually.
6.5.4.5 If it is necessary to isolate the condensate pump for repairing after stopping it, we shall close its
pump body and suction valve in front of the outlet door, close the inlet door, turn off the condensate pump
outlet to the pump sealing water gate and close the condensate pump to condensate pump sealing water gate.
6.5.5 Condensate pump switching
6.5.5.1 Check the standby condensate pump to ensure that it is in standby application, meeting the start
condition.
6.5.5.2 Check that the sealing water input of standby condensate pump is normal.
6.5.5.3 Confirm that the standby pump inlet door is open.
6.5.5.4 Confirm that the standby pump outlet door is open.
6.5.5.5 Check that the condensate system is operating normally.
6.5.5.6 Confirm that standby condensate pump body and air damper of outlet front door are open.
6.5.5.7 Relieve "standby” condition of the standby pump.
6.5.5.8 Start the standby condensate pump.
6.5.5.9 Check that the motor current, vibration, sound are normal after starting the standby condensate

Page 142 of 197
pump and ensure that the DCS status indicator is correct.

6.5.5.10 Check that the condensate system pressure is normal.
6.5.5.11 Stop the original running pump, outlet doors is closed automatically, check that the DCS status
indicator is correct.
6.5.5.12 Check that the pump has no reverse phenomenon after stopping running it.
6.5.5.13 Check the outlet water protopipe of condensate pump to ensure that it has no low pressure signal,
open the outlet door of to original running pump according to the needs and put the original running pump
into “ standby” condition.
6.5.6 Condensate pump operation and maintenance
6.5.6.1 Condensate pump outlet pressure is normal, the current does not exceed 226.4A.
6.5.6.2 Condensate pump thrust bearing oil is qualified. Motor bearing of temperature condensate pump
does not exceed 85 ℃;
6.5.6.3 Condensate pump packing is without leakage. Input of sealing water, motor bearings cooling water
is normal.
6.5.6.4 Pumps and motors have no abnormal noise, motor upper and lower bearing vibration is not larger
than 0.05mm.
6.5.6.5 Motor coil temperature of the condensate pump does not exceed 105 ℃.
6.6 Deaerator shutdown
The deaerator uses the four-section steam extraction of steam turbine to heat the condensation water to
corresponding saturation temperature under its operation pressure. So it could remove the oxygen dissolving
in the water and other non-condensed gas to prevent or lighten the oxygen corrosion of the boiler, steam
turbine and the pipelines of its accessory equipment. By the meantime, the deaerator makes full use of heat
energy by back heating to improve the thermal efficiency of the generator.
6.6.1 Preparation before the deaerator is put into operation
6.6.1.1 Make sure the compressed air system works fine and the used air pressure of the instrument is
normal.
6.6.1.2 Make sure each instrument of the deaerator is well-equipped with instruments, each water level
gauge works normal.
6.6.1.3 Make sure the auxiliary steam system works fine, auxiliary pressure and temperature meet the
requirement.
6.6.1.4 Make sure the condensate system works fine and water quality is qualified.
6.6.1.5 The experiment of water level of deaerator and interlock protection of pressure is qualified. Put the
water level of deaerator, pressure and other equipments of measure and protection into operation.
6.6.1.6 Make sure the following valves are closed:

Page 143 of 197
(1) #1, 2, 3 From #1, 2, 3 HP heater to continuous air evacuating of No. 1 and No. 2 valves of the
deaerator;
(2) Relating isolation valves of nitrogen filled protection of the deaerator;
(3) Emergence water drain valves and overflow valves of deaerator;
(4) From #1, 2, 3 HP heater drain valve to isolation valves of deaerator;
(5) From the four-stage extraction to electric isolation valve and check valve of deaerator;
(6) Auxiliary steam to pressure regulating valves of deaerator and its isolation valve
(7) From the continuous blowdown to deaerator valve.
6.6.1.7 Open the deaerator and start exhaust valves.
6.6.1.8 After the deaerator is repaired or overhauling, or it is the first time to be put into operation, all
pipelines that going into the deaerator shall be flushed.
6.6.2 Put the deaerator into operation
6.6.2.1 Make sure the position of each valve of the condensate system is normal, start condensation pump,
inject water into deaerator to normal level.
6.6.2.2 Open the booster pump entrance valve of electric steam pump, open front-back isolation valves of
recirculating regulation valve of electric steam pump, inject water and evacuate air to electric steam pump.
6.6.2.3 Open the booster pump entrance valve of A, B steam pump, open front-back isolation valves of A,B
steam pump recirculation valve, inject water and evacuate air to A,B booster pump of the steam pump.
6.6.2.4 Inspect the electric steam pump. If it meets the requirements of start-up, start it. (Or start the booster
pump of steam feed pump and put deaerator heater into operation ).
6.6.2.5 Inspect and open the HP auxiliary steam to the back drain valve of electric valve of the deaerator,
open the HP auxiliary steam to heating pipe of electric valve of the deaerator. Pay attention to controlling
temperature rise rate of heating pipe in case of its vibration.
6.6.2.6 Close the drain valve when pipe heating is over. Open the auxiliary steam to electric valve of the
deaerator, open the regulating valve slowly, keep the rate of temperature rise rate of deaerator lower than
1.5℃/min. Warm and deoxidize the water in the deaerator water tank.
6.6.2.7 Heat the water in the deaerator according to water injection requirements of boiler, keep metal
temperature difference between injection water and inner surface of the drum within 90℃. So the
temperature difference of inner and outer, up and down surface of the boiler drum can be within the specified
value.
6.6.2.8 After condensate system promoted by machine unit is put into operation, use water level regulating
valve of deaerator to control the deaerator water level.
6.6.2.9 When feed pump is started, the deaerator water level is normal and that flow rate of the water is
constructed, put automatic water level regulation of the deaerator into operation as needed.

Page 144 of 197
6.6.2.10 The deaerator pressure is controlled around 0.15MPa during the machine unit is started and water
feeding in boiler, the deaerator shall be kept operating in fixed pressure.
6.6.2.11 When machine unit is in normal operation status, turn exhaust steam starting of the deaerator to
normal continuous exhaust steam valve, regulate exhaust oxygen valve open level basing on oxygen content
in feed water.
6.6.2.12 After pressure of four-section steam extraction reaches 0.15MPa with increasing load of the
machine unit, steam source of the deaerator backs to four-section steam extraction from auxiliary steam, the
deaerator operates changes from fixed pressure operation to sliding pressure operation.
6.6.2.13 When the quality of steam and water is qualified during sliding pressure operation, start continuous
exhaust steam valve to isolation valve of the deaerator, plunge continuous exhaust steam valve to operation of
the deaerator.
6.6.3 Normal operation maintenance of the deaerator
6.6.3.1 People should monitor that the deaerator pressure <0.996MPa and temperature ≯354.8℃ during
the normal operation of the deaerator. Corresponding with machine unit operation status at that time, the
sliding pressure ranges from 0.296 MPa to 0.996MPa.
6.6.3.2 Water level gauge on the ground of the deaerator shall be proofread regularly and kept the same
value with water level indicated value on DCS.
6.6.3.3 Water level control of the deaerator shall be put to automatic operation to keep the deaerator
operating in normal water level.
6.6.3.4 When auxiliary steam is backup steam source during the deaerator operates normal, open all valves
from auxiliary steam to pressure regulating valve and manual isolation valve. The drain valve before the door
shall be opened slightly and the pressure regulating valve shall be put to automatic operation.
6.6.3.5 Dissolved oxygen in normal deaerator operation shall meet the requirement (≤7PPB mg/L). regulate
open level of continuous exhaust valves in normal operating basing on changes of oxygen content in feed
water.
6.6.3.6 Outlet water temperature of the deaerator ≤177℃
6.6.3.7 Operating value of safety valve of the deaerator is 1.12MPa
6.6.4 Shutdown of the deaerator
6.6.4.1 When normal load decreasing or the machine unit is shutdown, the deaerator is in shutdown mode
of sliding pressure and the sliding pressure ranges from 0.296 MPa to 0.996MPa
6.6.4.2 With load decreasing of the machine unit, pressure of four-section steam extraction reaches
0.15MPa, steam source of the deaerator back to auxiliary steam from four-section steam extraction.
6.6.4.3 With load decreasing of the machine unit, the automatic water level regulation shall be normal,
otherwise turn it to manual regulation.

Page 145 of 197
6.6.4.4 When the machine unit is shutdown, whether feeding water to the deaerator or not depends on
specific situation.
6.6.4.5 Close continuous exhaust steam valve of the boiler, expanding device to isolation of the deaerator.
6.6.4.6 If the deaerator has been shut down over a week, it shall adapt nitrogen filled protection, which
means cutting off every steam source and water source, draining off residual water in water tank and closing
drain valve. After the deaerator has been isolated completely, open nitrogen filled protection valve and
isolation valve, fill nitrogen in the deaerator and to keep it in pressure.
6.7 Start and stop of electric feed pump
Electric feed pump supplies water to boiler continuously and supplies attemperating water to boiler
superheater, reheater and HP bypass of steam turbine when the machine unit is activated or the main feed
pump is under maintenance or accident.
6.7.1 Inspection before startup
6.7.1.1 When every interlock protection experiment of electric feed pump is qualified, every interlock
protection and relating measure detecting of watt-hour meter shall be put into use.
6.7.1.2 Inspect closed cooling water operates normal.
6.7.1.3 When tank oil level of the electric feed pump is inspected to be normal, the oil system is qualified to
be put into operation.
6.7.1.4 Start the auxiliary oil pump of the electric feed pump and inspect oil system of electric feed pump
operates normal.
6.7.1.5 Regulate oil cooler outlet valve of the electric feed pump to maintain oil temperature between 36℃
and 54℃.
6.7.1.6 Inspect and close feed pumps and each of its water drain vain of systematic pipeline.
6.7.1.7 Inspect water tank level of the deaerator is normal, water quality is qualified, water temperature
meets water feeding requirement of boiler, open the booster pump entrance valve of electric feed pump
slightly, feed water to booster pump and evacuate air from it. When it is done, open the inlet door.
6.7.1.8 Close electric door at the outlet valve of the electric feed pump.
6.7.1.9 Open the front and back valves of the minimum flow rate of electric feed pump and make sure
circulating valve is open.
6.7.1.10 Open closed inlet water valve of mechanical sealed cooler of the electric feed pump, open outlet
valve after injecting water and evacuating air.
6.7.1.11 Open inlet and outlet valves of mechanical sealed water magnetic filter of the electric feed pump
and close the bypass valve.
6.7.1.12 Feed water in booster pump of mechanical sealed electric feed pump.
6.7.1.13 Inspect actuator power of electric feed pump and scoop tube is normal.

Page 146 of 197
6.7.1.14 he electric feed pump supplies electricity to motor.

6.7.2 Start the electric feed pump
6.7.2.1 Make sure the electric feed pump meets every start permission conditions.
(1) The temperature of electric feed pump is normal;
(2) Recirculating regulating valve of the electric feed pump is open;
(3) The lubricating oil pressure is not low;
(4) The outlet valve of the electric feed pump is closed;
(5) The inlet valve of booster pump of the electric feed pump is open;
(6) The water level of the deaerator is not low;
(7) Scoop tube of the electric feed pump is at the minimum position.
6.7.2.2 Make sure the electric door of the electric feed pump outlet is closed.
6.7.2.3 Set the scoop tube position of the electric feed pump at position 0%.
6.7.2.4 Start electric feed pump, inspect generator cooling water is fed. If the current does not return to
normal after starting the electric feed pump for 10s, the electric feed pump shall be stopped at once.
6.7.2.5 Inspect each bearing whose oil inlet, return oil temperature, vibration, sound, differential pressure of
strainer etc. are normal.
6.7.2.6 Open outlet door of the electric feed pump, regulate scoop tube of the electric feed pump to
essential position for feed water to water supply pipeline and evacuate air from water supply pipeline.
6.7.2.7 When the lubricating oil pressure of the electric feed pump is over 0.22MPa, interlock shutdown of
auxiliary oil pump of the electric feed pump is normal.
6.7.2.8 After the pump operates normal, pay attention to the temperature changing of the sealed water of the
electric feed pump and regulate cooling water of oil cooler in time to keep lubricating oil temperature
between 36℃ and 70℃.
6.7.2.9 Make sure the lubricating oil pressure and working oil pressure of the electric feed pump is normal.
6.7.2.10 Open inter-stage extraction valve as needed.
6.7.3 Stop of electric feed pump
6.7.3.1 Inspect and verify the minimum flow rate valve is in place of “automation”.
6.7.3.2 Close scoop tube of the electric feed pump gradually and pay attention that the minimum flow rate
valve shall be open normal.
6.7.3.3 When lubricating oil pressure of the electric feed pump is lower than 0.15MPa, combined starting of
auxiliary oil pump of the electric feed pump is normal.
6.7.3.4 Continue to close the coop tube of the electric feed pump until it was closed completely.
6.7.3.5 Close inter-stage extraction valve of the electric feed pump
6.7.3.6 Stop the electric feed pump and close electric door at the outlet valve of the electric feed pump.

Page 147 of 197
6.7.4 Additional rules of the electric feed pump

6.7.4.1 All AC/ DC power of the electric feed pump shall be supplied (actuator power of electric feed pump
and scoop tube)
6.7.4.2 The tank oil level of the electric feed pump is normal and oil quality is qualified.
6.7.4.3 The electric feed pump is put into “standby” status.
6.7.4.4 When auxiliary lubricating oil pump of the electric feed pump operates continually, oil pressure, oil
temperature and oil flow in bearing are normal.
6.7.4.5 The booster pump entrance valve of electric feed pump is completely open.
6.7.4.6 Scoop tube position of the electric feed pump is on position “0”.
6.7.4.7 The electric door of electric feed pump shall be completely open.
6.7.4.8 Front and back isolation valves of the minimum flow rate valve of the electric feed pump shall be
opened completely and the minimum flow rate valve shall be put into “automation” position and kept it
completely open.
6.7.4.9 Manual isolation valves of inter-stage extraction of the electric feed pump are completely open.
6.7.4.10 All interlock protection of the electric feed pump shall be put into operation, each measure
detecting of watt-hour meter, transmitter and other devices shall be in operation status.
6.7.5 Operation maintenance of the electric feed pump
6.7.5.1 Entrance and exit pressure of the electric feed pump is normal and the current is within specified
value 681A.
6.7.5.2 The tank oil level of the electric feed pump is normal and oil quality is qualified. The lubricating oil
pressure of the electric feed pump is more than 0.17MPa and oil pressure of lubricating oil filter of the
electric feed pump is between 0.25MPa and 0.35MPa. Oil temperature of oil cooler entrance is lower than
65℃, oil temperature of oil cooler exit <55℃, oil temperature of working oil cooler entrance is lower than
100℃, oil temperature of working oil cooler exit is lower than 75℃. Each bearing return oil temperature is
within 65℃.
6.7.5.3 Journal bearing temperature of the electric feed pump is lower than 80℃, thrust bearing temperature
is lower than 90℃, bearing temperature of booster pump is lower than 80℃, metal temperature of each
bearing of the electric feed pump coupler is lower than 90℃, temperature of mechanical sealed water is
normal and temperature of seal ring is within 80℃.
6.7.5.4 The cooling water of the motor is normal, temperature of the cooling water is lower than 38℃ and
water pressure is lower than 0.16MPa.
6.7.5.5 The pump and motor has no abnormal noise. Vibration of DE and opposite DE bearing of the
electric feed pump is less than 7.1 mm/s and it shall not excess 11.2 mm/s.
6.7.5.6 The axial displacement of the feed pump and booster pump is normal.

Page 148 of 197
6.7.5.7 The pump shell dose not leak, the oil system does not leak oil, differential filter pressure of the feed
pump and booster pump is less than 0.06MPa.
6.8 Start and stop of the steam feed pump unit
Each machine unit has been equipped with a 2*50 %B-MCR steam feed pump. When one steam feed
pump is working, make sure the machine unit bears 60%B-MCR water feeding volume. When two steam
feed pumps are working, make sure the machine unit bears 100%B-MCR water feeding volume. Steam
source of steam turbine of the electric feed pump has cold reheat (HP steam) and four-section steam
extraction (LP steam). When switch LP steam to HP steam, the load range ≤40% and regulate auxiliary steam
source. Sealed cooling water is closed cooling water; the supply mode of gland sealing steam is header of
gland sealing steam and is equipped with desuperheater; share shaft seal cooler with main engine.
6.8.1 Drain off the small steam turbine drain to drain water system of the main engine, the small steam
turbine exhaust steam direct to condenser of the main engine.
6.8.2 Essential conditions before the steam feed pump starts.
6.8.2.1 Small steam turbine is switch out.
6.8.2.2 MHE power control and other power of the system have been put into operation.
6.8.2.3 Open compressed air source valve
6.8.2.4 The steam parameter conforms to requirement.
6.8.2.5 Preparation of the machine part is on checking card of valve.
6.8.3 Start lubricant system
6.8.3.1 After confirming the lubricant system meets starting condition, start lampblack presser. Make sure
everything is normal.
6.8.3.2 Make sure #1 and #2 lubricating oil pump and emergency oil pump meet starting condition.
6.8.3.3 Supply power of the emergency oil pump, plunge interlock switch of the emergency oil pump,
check the emergency oil pump self-starting, in-situ inspect the emergency oil pump operates normal, stop the
emergency oil pump.
6.8.3.4 Supply power of the #1 lubricating oil pump, plunge interlock of #1 lubricating oil pump, #1
lubricating oil pump self-starting and inspect #1 lubricating oil pump operates normal.
6.8.3.5 Supply power to #2 lubricating oil pump, plunge interlock of #1 lubricating oil pump, open
experimental electromagnet of #1 lubricating oil pump, inspect low outlet pressure alarm of #1 lubricating oil
pump and #2 lubricating oil pump self-starting operates normal.
6.8.3.6 Stop #1 lubricating oil pump operating, plunge interlock, test #2 lubricating oil pump self-starting
operates normal by using the above methods.
6.8.3.7 Plunge interlock of emergency oil pump and using the above methods to inspect emergency oil
pump linkage normal.

Page 149 of 197
6.8.3.8 Whether to fill in oil or not bases on tank oil level and whether to put oil cooler into operation or not
bases on oil temperature.
6.8.4 Put HP oil control system into operation
6.8.4.1 Put fire resistant oil system of the main engine into operation and it shall operate normal.
6.8.4.2 Make sure the HP accumulator of small turbine fire resistant oil operates normal.
6.8.4.3 Open entrance of small turbine supplied by anti-fuel oil of the main engine, open oil return valve of
anti-fuel oil of the small turbine and inspect leakage of system.
6.8.5 Put shaft seal system into operation, open exhaust valve of the small turbine and construct vacuum in
the small turbine.
6.8.5.1 Inspect and open #1 and #2 inlet steam isolation of small turbine shaft seal, open counter steam
valve of shaft seal, open front and back isolation valves of LP attemperating water regulation door of shaft
seal supplied low pressure of the small turbine, close bypass valve of attemperating water.
6.8.5.2 Slightly open inlet steam isolation valves of shaft seal of small turbine, inspect air proving pipe of
the shaft seal drain water fluently, shaft seal of small turbine feed air to heating pipe. Regulate steam pressure
of the shaft seal around to 0.003-0.01MPa and the temperature of shaft seal is 150℃.
6.8.5.3 When the shaft seal start to supply steam, open exhaust steam dish valve of the small turbine and
maintain high quality vacuum.
6.8.6 Drain valve of small turbine
6.8.6.1 Make sure all the following drain valves are open and it shall be closed until the main engine load
reaches 40% of its rated load during the small turbine starts.
(1) Front drain valve of HP main steam valve
(2) Back drain valve of HP main steam valve
(3) Front drain valve of LP main steam valve
(4) Back drain valve of LP main steam valve
(5) Main manual valve of the small turbine proper water drain
6.8.6.2 During engine is stop, main engine load decrease to 25% of its rated figure, reopen all of above
valves.
6.8.6.3 Open drain valves immediately when the small steam turbine trips.
6.8.7 Start of booster pump
Make sure the start-up conditions of booster pump meets the following: recirculating valves of feed
pumps are open, temperature of booster pump is normal, entrance door of booster bump is open, electric exit
valve of steam pump is closed, water tank level of the deaerator is normal and water feeding in booster pump
is done.
6.8.8 Start of the small steam turbine

Page 150 of 197
The small steam turbine shall meets the following conditions before its impulse starting
6.8.8.1 Make sure rotor vibration, axial displacement, rotating speed and other monitors of the small turbine
are well-equipped and put into operation.
6.8.8.2 EH oil system shall be used and the normal oil pressure is between 12.2MPa and 14.8MPa.
6.8.8.3 Close HP and LP main steam valves and regulation valves.
6.8.8.4 The shaft seal system is put into operation,
6.8.8.5 Make sure each tamp trap and exhaust steam valve of the small turbine are all open.
6.8.8.6 Lubricating pressure and oil temperature are normal.
6.8.8.7 Water level of feed tank is normal.
6.8.8.8 All recirculating valves of feed pumps and regulation valve are put into operation.
6.8.8.9 Sealed water and its cooling water valve of the pump are open and the water flows smoothly.
6.8.8.10 Make sure all protection of the booster pump, small turbine and steam pump are put into operation.
6.8.8.11 Heating pipe of the small turbine. Open front-back water drain valves of the electric valve of small
turbine LP steam source supplied by auxiliary steam, slightly open the electric valve of small turbine LP
steam source supplied by auxiliary steam, close the drain valve when there is steam, completely open the
electric valve of small turbine LP steam source supplied by auxiliary steam and pay attention to vibration of
the pipe when heating it.
6.8.8.12 Impulse starting parameter
Steam pressure: 0.6~1.3MPa.
Steam temperature: having superheat over 50℃.
6.8.9 Impulse starting of small turbine
6.8.9.1 Press the latch button, latch the machine unit.
6.8.9.2 Press “open HP main steam valve” and “open LP main steam valve” button, open HP/LP main
steam valve.
6.8.9.3 “Target rotating speed” is set as 800r/min.
“Speed” is set as 200r/min/min(Cold start-up: down time ≥72h )
300r/min/min (Warm start-up: down time 72~12h)
400r/min/min (Hot start-up: down time<12h)
6.8.9.4 Press “process” button, open LP regulation valve gradually and the machine unit increases rotating
speed as given rising rate.
6.8.9.5 Increase speed to 800r/min and check
6.8.9.6 Warm the engine for 15min in this speed. Inspect the machine unit thoroughly. Mainly inspect
whether the dynamic-static part has friction, the vibration is accessed and axial displacement etc.
6.8.9.7 “Target rotating speed” choice Speed of 1800r/min

Page 151 of 197
“Speed” choice Rising rate of 200r/min/min (Cold start-up)

Rising rate of 300r/min/min(Warm start-up)
Press “process” button, increase rotating speed to target rotating speed figure.
Warm the engine for 45min in this speed and inspect the machine unit thoroughly.
6.8.9.8 “Target rotating speed” choice Speed of 3000r/min
“Speed” choice Rising rate of 500r/min/min (Cold start-up)
Rising rate of 800r/min/min(Warm start-up)
Press “process” button, increase rotating speed to target rotating speed figure.
6.8.9.9 Operate high-speed engine warming in this speed for 45min when small turbine is started in cold
start-up mode in speed of 3100r/min. Operate high-speed engine warming in this speed for 15min when the
engine is in warm start-up mode.
Notes: Critical speed computation value of the first-order is 2545 r/min, Critical speed computation
value of the second-order is 11721 r/min. stable operate in rotating speed of 1800 r/min, each working part
shall be inspected whether to be normal. Make sure all monitors and control instruments are put into
operation. Cross the critical speed rapidly when everything works normal. “Button” mentioned above is on
DCS screen.
6.8.9.10 When the actual rotating speed of steam turbine increases to 3100 r/min and meets boiler
automation control condition, control mode of steam turbine changes from rotating speed automation to
boiler automation automatically and placidly through software. Then rotating speed of the steam turbine
changes with indicator of water feeding requirement CCS (coordination control system of boiler water
feeding). After the boiler is in automation mode, distance order of the controller limits rising rate
1000r/min/min.
6.8.9.11 Open the electric exit valve of the steam pump, parallel pumps operation (Open the exit valve
when exit pressure of steam pump is close to the pressure of feed protopipe)
6.8.9.12 Open inter-stage extraction valve of the feed pump as needed.
6.8.9.13 When the load of main engine reaches 40% rated load figure, close main steam valve, regulation
valve, cylinder and all drain valves on steam pipeline of small steam turbine.
6.8.10 Operation rules of parallel pumps operation of the feed pump
6.8.10.1 Electric feed pump and single steam pump operate coordinately
(1) Inspect whether steam pump is in boiler automatic control mode, exit pressure of steam pump and
electric feed pump is close, front-back pressure difference of exit valves of steam pump is lower than
0.06MPa.
(2) Make sure the electric feed pump operates normal, the electric feed pump is in automatic control
mode and feed –water control is in automatic mode.

Page 152 of 197
(3) The load of machine unit is around 180 MW.

(4) Open exit door of steam pump, pay attention to entrance flow rate of electric feed pump and
(5) Try to maintain flow rate of water feeding stable during parallel pumps operation and pay attention
to changes of water level of drum.
(6) When load of machine unit drops suddenly, steam pump “automation” shall be changed to “manual
operation” immediately in case of its flow rate drops suddenly in status of “automation” and the minimum
flow rate valve cannot be opened in time would lead to low entrance flow rate and the protection action
6.8.10.2 parallel pumps operation of two steam pumps
(1) Make sure the second small turbine is starting and its rotating speed is controlled by boiler.
(2) Regulate rotating speed of steam pump, front-back pressure difference of exit pressure is lower than
0.06MPa.
(3) Open electric exit valve of steam pump, open the inter-stage extraction valve.
(4) Make sure the electric feed pump and steam pump works normal, its rotating speed is in automatic
mode, water feeding is controlled automatically by boiler.
(5) Regulate rotating speed of steam pump. When exit pressure of three pumps are close, decrease the
rotating speed of electric feed pump, shutdown electric feed pump, inspect self-starting of auxiliary oil pump
of electric feed pump, oil pressure is normal.
(6) When two steam pumps works in parallel mode and they both are in “automation” mode and the
electric feed pump is standby, if one steam pump trips, turn operating steam pump to manual regulation mode
immediately after electric pump being linked or manual started to make sure the regulation speed of small
turbine is stable.
6.8.11 Shutdown of small turbine
6.8.11.1 Preparation before normal shutdown
(1) Experimental spare main oil pump, emergency oil pump and turning motor all work normal.
(2) Make sure main steam pump and regulation valve shall work flexibly and there is no jam fault.
6.8.11.2 Normal shutdown
(1) Start electric feed pump when the main engine load drops to 60% of rated load. One steam pump can
be shutdown if water feeding system inspection is normal.
(2) Release steam pump automation, decrease rotating speed of steam pump, increase load of electric
feed pump and make sure the steam pump load that is ready to stop has been transferred.
(3) Close inter-stage extraction valve of the steam pump ready to stop to electric attemperating water
valve of reheater.
(4) Close electric exit valve of steam pump, inspect and open the minimum flow rate valve.
(5) When the main engine load drops to 25% of rated load, open all drain valves of small turbine

Page 153 of 197
cylinder and steam pipeline. Open pneumatic drain valves in front of HP and LP main steam pumps at the
same time.
(6) With the decline of main engine load, CCS (coordination control system of boiler water feeding) can
decrease the rotating speed of the small steam turbine. Press button “Release” on “MEH operation panel”
when the rotating speed of the small steam turbine drops to the minimum 3100r/min of “boiler automation”
control mode.
(7) Inspect and confirm HP main steam valve, LP main steam valve, HP regulation valve and LP
regulation valve of the small turbine are closed and relating indicator is light.
(8) Inspect and confirm the electric valve of small turbine HP steam source and electric valve of small
turbine HP steam source are closed.
(9) The following work shall be done if the small turbine has been stopped for a long time:
a. If the main engine continues to operate in load lower than 50% of rated load, the boiler is fed water by
electric feed pump, vacuum dish valve on the exhaust steam of the small steam turbine shall be closed
speedily to avoid breaking the vacuum of condenser of the main engine.
b. When sliding pressure operation declines to load, one steam pump shall be cut off when main engine
load is under 40% and the main engine shall operates with one steam pump.
(10) Cylinder temperature ≤150℃, lubricant system of small turbine can be shut down.
6.8.11.3 Emergency shutdown
(1) Strong vibration happens to machine unit, amplitude is beyond shutdown figure but protection device
does not act or vibration figure increases rapidly.
(2) Clear metal friction noise and impact noise in the steam turbine.
(3) Water hammer happens to the steam turbine.
(4) Bearing temperature increases rapidly to 113℃ or oil inlet of any bearing increases to 75℃.
(5) Heavy friction or sparkles happen to shaft seal or oil deflector ring.
(6) Lubricating pressure of the bearing downs to 0.04MPa, invalidity of start backup oil pump.
(7) Oil tank level downs to shutdown figure, oil filling void.
(8) Oil system is on fire and cannot be put out immediately.
(9) Axial displacement is beyond the limit, but protection device of the axial displacement does not act.
(10) Rotating speed of the steam increases to rotating speed figure of the trip, but the machine unit is not
switch out.
6.8.12 Normal maintenance of small turbine
6.8.12.1 Around the steam pump, it is clean and there are no sundries. No leakage of gas, oil or water.
6.8.12.2 Oil level of the tank is normal. Fill in oil in time if the oil level is below 550 mm.
6.8.12.3 Normal oil return temperature of the bearing <60℃, alarm ringside if it is beyond 65℃.

Page 154 of 197
6.8.12.4 Control oil pressure, lubricating pressure and oil temperature to be normal.
6.8.12.5 Test bearing and machine body vibration every day, vibration figure shall not beyond 0.05mm.
6.8.12.6 Regularly inspect the smoke exhauster of oil tank work normal, keep oil tank of small turbine
vacuum.
6.8.12.7 Inspect strainer pressure difference of feed pump lubricant indicate normal, pressure difference is
lower than 0.06MPa.
6.8.12.8 Inspect pressure of lubricant cooling water of steam turbine of the feed pump as normal as
0.35MPa.
6.8.13 Switch of oil coolers of the small turbine
6.8.13.1 Make sure the two oil coolers’ operation and backup status.
6.8.13.2 Check the backup oil cooler is fine.
6.8.13.3 Slightly open backup oil charge valve and outlet nazzle high spot vent valve of the oil cooler, fill
oil and vent gas to the oil cooler Close vent valve when there is oil leaks continually from the vent door.
6.8.13.4 Completely open oil charge valve of the oil cooler, boost pressure to backup oil cooler, observe
leakage situation.
6.8.13.5 Open inlet and outlet valves of cooling water of the backup oil cooler.
6.8.13.6 Turn switching handles of oil cooler for a while, observe working status of backup oil cooler.
6.8.13.7 Continue to turn switching handles slowly. Observe it while turning it. Put oil cooler into operation
gradually until switch it to the position of original backup oil cooler. Pay attention to oil temperature change.
6.8.13.8 Close oil charge valve of oil cooler, close inlet and outlet valves of the original working oil cooler
gradually and turn them to backup.
6.8.14 Switch of oil strainer of small engine
6.8.14.1 Open oil filling valve of backup strainer slowly.
6.8.14.2 Open vent valve on top of backup strainer slowly.
6.8.14.3 After venting and oil filling of backup strainer, close vent valve on top of backup strainer, close oil
charge valve of backup strainer.
6.8.14.4 Turn and switch handles of strainer slowly, switch strainer to the original working backup strainer.
6.9 Heater putting into operation and shutdown
Use once reheat system, set Class III HP heater, Class I deaerator and Class IV LP heater to make up
Class VIII reheat system. The HP, LP heater both use lying U shape tube-type, among which use integrated
design for No.7 and No.8 LP heater, and design two No.7, No. 8 LP heaters. There is auto-dewatering from
the HP heater to the deaerator step by step, and there is auto-dewatering from the LP heater to the condenser.
Each heater has accident drain valve, which discharges to the condenser respectively.
6.9.1 Principle of heater putting into operation and shutdown

Page 155 of 197
6.9.1.1 First operate the water side then the steam side for the heater input; first shut down the steam side
then the water side for the heater shutdown. Operate the water side of the LP heater when there is water
injection in condensation water system, or operate it normally after the condensation water system has been
put into operation properly; operate the water side of the HP heater when there is water filling of the boiler,
finish the water injection operation under the condition of low pressure.
6.9.1.2 LP heater is started randomly by sliding during unit impulse starting, HP heater is put into operation
when the unit load reaches 25% and the deaerator is back to the fourth section of this unit for the steam
extraction and supplying. Observe the principle of from high pressure to low pressure when put the HP
heater into operation, and on the contrary for the shut down it.
6.9.1.3 Strictly prohibit putting leaking heater into operation.
6.9.1.4 Heater is permitted to be put into operation only when its water level indicator is in good condition,
the action of alerting signal and protective device is normal.
6.9.1.5 During the heater putting into operation and shutdown process, strictly control temperature
changing rate of LP heater ≯3℃/min, the temperature changing rate of HP heater outlet water ≯1.85℃/min.
6.9.1.6 During the input, shutdown process of the heater, pay attention that if the heater step-by-step
auto-dewatering cannot meet the requirement, control the water level of the heater by the emergency drain
valve.
6.9.2 HP heater input
6.9.2.1 Waterside input
6.9.2.1.1 Electric feed pump and steam pump run properly, the electric valve on the exit of the running feed
pump is open; slightly open the exit valve of the HP heater, inject water to HP heater, control the temperature
changing rate of HP heater outlet water ≯1.83℃/min, close it after seeing water in the air discharge valve.
6.9.2.1.2 After water injection, check the water level indicator of the HP heater, there shall be no water
level.
6.9.2.1.3 After the pressure of the HP heater water side and the pressure of the feed pump exit are kept
balance, open the electric valve of the HP heater entrance, exit.
6.9.2.1.4 Flush the HP heater according to the requirement until it is qualified.
6.9.2.2 Steam side input
6.9.2.2.1 Confirm that the HP heater water side has been input normally, the HP heater water level interlock
protection test is normal, condenser vacuum is normal.
6.9.2.2.2 When the unit load reaches 30% of the rated load, input the HP heater steam side in turn according
the order of #3, #2, #1.
6.9.2.2.3 Check the relevant drain valves of the steam extraction pipe, open the steam extraction check
valve of the input HP heater, slightly open the steam extraction electric valve to do the HP heater pre-warm,

Page 156 of 197
pay attention to control the temperature changing rate of the HP pressure outlet water ≯1.83℃/min. Use the
water discharge valve of the input HP heater steam side to keep the water level normal.
6.9.2.2.4 After the air inflow of the HP heater, shut the starting air discharge valve, open the continuous air
discharge valve of the steam side.
6.9.2.2.5 After finishing the pre-warm, gradually open the steam extraction electric valve of the HP heater.
6.9.2.2.6 Check #3 HP heater, when the steam side pressure is 0.2~0.3MPa higher than the deaerator
pressure, confirm that both the front and back stop valves of the #3 HP heater normal dewatering adjusting
valve are open, slowly shut the water discharge valve of #3 HP heater steam side, pay attention that the action
of the #3 HP heater normal dewatering adjusting valve shall be normal.
6.9.2.2.7 Check #2 HP heater, When the steam side pressure is 0.2~0.3MPa higher than that of #3 HP heater,
confirm that both the front and back stop valves of the #2 HP heater normal dewatering adjusting valve are
open, slowly shut the water discharge valve of #2 HP heater steam side, pay attention that the action of the #2
HP heater normal dewatering adjusting valve shall be normal.
6.9.2.2.8 Check #1 HP heater, When the steam side pressure is 0.2~0.3MPa higher than that of #2 HP heater,
confirm that both the front and back stop valves of the #1 HP heater normal dewatering adjusting valve are
open, slowly shut the water discharge valve of #1 HP heater steam side, pay attention that the action of the #2
HP1 heater normal dewatering adjusting valve shall be normal.
6.9.2.2.9 After the HP heater steam side is input normally, shut all the drain valves of the relevant steam
extraction pipes.
6.9.2.2.10 During the process of HP heater input, try to keep the unit load steady, pay attention to that
whether the water level auto-adjusting of the HP heater is normal.
6.9.2.2.11 During the unit starting process, after the joint of the unit (if it is cool starting, after finishing the
initial load pre-warming), open I, II, III extraction check valve, slightly open the I, II, III extraction electric
valve, do pre-warming for the HP heater, control the dewatering by the emergency drain valve; pay attention
to the temperature rise and water level of the HP heater exit. With the load rising, gradually open wide the
steam inlet electric valve of the HP heater until it is fully open, then adjust all the water level fixed value of
the normal drain adjusting valve to be normal.
6.9.2.3 The HP heater input during the unit running
6.9.2.3.1 Relevant overhaul has been finished, the overhaul site has been cleaned, and there is no object
which will obstruct the starting of this system.
6.9.2.3.2 The inspection and operation needed before the system starting have been completed.
6.9.2.3.3 Do the water injection , air discharge before the HP heater water side input, pay attention to that
the feed water flow of the boiler shall be normal when switch from the bypass to the main road.
6.9.2.3.4 Pay attention to the change of the condenser vacuum when open the emergency drain manual

Page 157 of 197
valve.
6.9.2.3.5 When the HP heater steam side input, fully do the pipe warm-up, pay attention to control the water
temperature rise rate of the input heater exit ≯1.83℃/min. The other operations are the same as the normal
input of the steam side.
6.9.3 HP heater shutdown
6.9.3.1 Steam side shutdown
6.9.3.1.1 When the load reaches to 30% of the rated load, slowly shut the steam extraction electric valve
according to the order of #1, 2, 3.
6.9.3.1.2 When the extraction check valve shut automatically, all the drain valves of steam extraction pipe
shall open automatically.
6.9.3.1.3 Shut down the continuous air discharge of the HP heater to the manual isolation valve of the
deaerator.
6.9.3.2 Waterside shutdown
6.9.3.2.1 After shutting down the HP heater, shut down the water side according to the actual situation.
6.9.3.2.2 If the heater shall be in outage for a long time, first discharge all the stored water, then inject
nitrogen for maintenance.
6.9.3.3 The HP heater shutdown during the unit running
6.9.3.3.1 When the HP heater is shut down, the load of steam turbine shall be reduce to the ruled value.
6.9.3.3.2 Shut HP heater continuous air discharge valve
6.9.3.3.3 Slowly shut steam extraction electric valve, pay attention to that the turbine expansion difference,
axial displacement, water level change of HP heater shall all be within the controlled range, the temperature
falling rater of heater outlet water ≯1.83℃/min. When the #1 steam side pressure is 0.2~0.3 MPa higher
than that of the #2, open the water discharge valve on the steam side of #1 HP heater, shut the stop valves
from the drain valve of #1 HP heater to the drain adjusting valve of #2. When the #2 steam side pressure is
0.2~0.3 MPa higher than that of the #3, open the water discharge valve on the steam side of #2 HP heater,
shut the stop valves from the drain valve of #2 HP heater to the drain adjusting valve of #3.When the steam
side pressure of #3 is 0.2~0.3 MPa higher than the pressure of deaerator, open water discharge valve on the
steam side of #3 HP heater, shut the stop valves from #3 drain valve to the deaerator adjusting valve.
6.9.3.3.4 After the steam side is shut down, open the water side bypass valve, shut entrance and exit valves
of HP heater, pay attention to that the feed water flow shall be normal.
6.9.3.3.5 Before open the water discharge valve and air discharge water, shut all the emergency drain
manual isolation valves from the HP heater to condenser.
6.9.3.3.6 Properly do other isolation measures for the overhaul.

Page 158 of 197
6.9.4 LP heater running

6.9.4.1 Water side input
6.9.4.1.1 Start condensate water pump, slightly open LP heater water inlet valve, inject water to the LP
heaters according the order of #8~#5, when there is water seen in the air discharge valve on the water side,
shut air discharge valve, there shall be no water level when there is injection, and there shall be no change of
the condensate water flow after the injection
6.9.4.1.2 Fully open the entrance and exit valve of the LP heater water side, shut the bypass valve.
6.9.4.1.3 Flush the LP heater according to the requirement until it is qualified.
6.9.4.2 Steam side input
6.9.4.2.1 #8A/B~#7A/B #8A/B~#7A/B LP heater steam side shall be input randomly during the impulse
starting of the steam turbine.
6.9.4.2.2 After the steam turbine vacuum is established, shut down #6, 5 LP heater starting air discharge
valves by turn, slowly open LP heater continuous air discharge valve, pay attention to the change of
condenser vacuum, if the change is great, shut the valve immediately and check the leak point, after the leak
point is removed, input the continuous air discharge.
6.9.4.2.3 After the unit joint, input steam side according to the order of #5, 6, check the relevant drain
valves of steam extraction pipe shall be open, open the extraction check valve of the input LP heater, slightly
open steam extraction electric valve to do the pre-warm, pay attention to control the temperature changing
rate of LP heater outlet water ≯2℃/min, maximum ≯3℃/min. Gradually open the LP heater steam
extraction electric valve until it is fully open, the action of the normal drain adjusting valves for #5 LP heater
to #6 LP heater shall be normal.
6.9.4.2.4 When the unit load is more than 20%, all the drain valves of the section V, VI steam extraction
pipe shall be shut.
6.9.4.2.5 When the unit load permits, immediately switch the #6 LP heater drain valve from emergency
drain valve to normal drain valve.
6.9.4.3 LP heater input during the unit running
6.9.4.3.1 The relevant overhaul is finished, the work ticket is taken back, the overhaul site is cleaned, and
there is no object which will obstruct the starting of this system.
6.9.4.3.2 Before starting the system, the inspection and operation has been completed.
6.9.4.3.3 Fully inject water for the water side input, discharge off the air; during the water injecting of the
water side, keep close watch that there shall be no change of the dewatering water level; when switch from
bypass to main road, supervise that the condensate water flow shall be normal, avoid water-break.
6.9.4.3.4 Slowly open the LP heater continuous air discharge valve, and keep close watch on the condenser
vacuum, if the vacuum reduced fast, shall shut that valve immediately, and check the heater, continue

Page 159 of 197
operating after confirm that the leak point has been removed.
6.9.4.3.5 Fully warm the pipe for the steam side input, pay attention to control the outlet water temperature
rise rate of the input heater ≯3℃/min.
6.9.4.3.6 After the steam side is input normally, check all the drain valves of steam extraction pipe shall be
shut.
6.9.4.4 LP heater normal shutdown
6.9.4.1.1 LP heater steam side shutdown
6.9.4.1.1.1 There is random slipping shutdown for 1#5, 6, 7A/B, 8A/B LP heater.
6.9.4.1.1.2 After the steam turbine braking, confirm that steam extraction electric valve and extraction
check valve shut automatically, all the drain valves of steam extraction pipe shall open automatically.
6.9.4.1.2 LP heater water side shutdown
6.9.4.1.2.1 After the shutdown of heater, shut down the water side according to the actual situation.
6.9.4.1.2.2 If the heater needs to be in outage for a long time, shall discharge off the water, inject nitrogen
for maintenance.
6.9.4.1.3 LP heater shutdown during unit running
6.9.4.1.3.1 According to the situation of the LP shutdown, reduce the steam turbine load to the ruled value.
6.9.4.1.3.2 Slowly shut the steam extraction electric valve, pay attention that the change of the turbine
expansion difference, axial displacement shall be within the controlled range, the temperature falling rate of
the heater outlet water ≯3℃/min.
6.9.4.1.3.3 After the extraction check is shut, all the drain valves of steam extraction pipe shall open
automatically.
6.9.4.1.3.4 When the steam side is shut down, open the bypass valve on the water side, shut the entrance,
exit valves, pay attention to supervise that the feed water flow shall be normal.
6.9.4.1.3.5 Before opening the water discharge valve and air discharge valve, shut the LP heater normal
drain manual valve, emergency drain manual valve, continuous air discharge valve and the normal drain
manual valve from the upper-level heater to this LP heater.
6.9.4.1.3.6 Properly do the other isolation measures for the overhaul.
6.9.5 Control the water level of dewatering
6.9.5.1 Normal water level
The normal water level is the designed best water level, and it is shown clearly on the general drawing
and water level indicator board. And the best water level in thermal state shall be determined by adjusting
during the running.
When the heater reaches to the running state and runs steadily, try best to keep the normal water level,
generally it is the drain adjusting valve that controls the water level. In order to make it convenient for the

Page 160 of 197
operating personnel to observe, water level indicator is connected on the shell. Generally, the permitted water
level deviation is 38mm upper or lower than the normal water level.
6.9.5.2 Low water level
38 mm lower than the water level (0mm for vertical type), when it is lower than this water level. for the
heater which has dewatering cooling section, the inlet of dewatering cooling section will break the surface of
water, and let the steam flow into this section, this will result in breakdown by destroying the normal work of
this section
(1) Cause the gaining of drain approach;
(2) Because of leakage, the loss of steam latent heat, the property of heater deteriorates
(3) Create erosive damage to the entrance of dewatering cooling section and the entire section, which
will break the pipe, in order to make sure whether there is air leakage, compare the temperature of the
dewatering outlet and feed water inlet. According to the designed working state, when it runs normally, the
temperature of dewatering is about 5.5~11℃ higher than that of feed water inlet, if the temperature of
dewatering is 11~27.5℃ higher than that of feed water inlet, then there may be partial water inflow and air
leakage in the dewatering cooling section.
6.9.5.3 High water level
38mm (50mm for vertical type) higher than the normal water level is high water level, when it is higher
than this level, there will be heat transfer pipe inundating in water, which reduces the available limited heat
transfer section and declines the heater property (lower the feed water outlet temperature). High level is
caused by the following situations:
(1) Drain adjusting valve cannot work properly or has fault;
(2) The pressure difference of the heater valves, which water step by step, is not enough;
(3) Overload;
(4) Pipe damage.
If the pipe leaks, take measures immediately, bloc the broken pipe, which is to avoid the erosive damage
to the neighboring pipes caused by high pressure water.
6.10 Input and breakdown of main engine shaft gland system
Running of adjusting valve in each control station is interlocked under the pressure of different gland
sealing protopipe
Pressure of gland sealing Auxiliary steam Cold reheat steam
HP steam supply valve Overflow valve
protopipe MPa(a) supply valve supply valve
0.0207MPa Start and control ON ON OFF
0.0241MPa OFF Start and control ON OFF
0.0276MPa OFF OFF Start and control OFF
0.0310MPa OFF OFF OFF Start and control

Page 161 of 197
6.10.1 Input conditions of steam turbine shaft gland system

6.10.1.1 Steam temperature in the auxiliary steam supply header >300℃, pressure 0.8~1.2 MPa.
6.10.1.2 Shut the electric valve, adjusting valve, bypass valve of the shaft seal steam source supplied by the
main steam.
6.10.1.3 Shut the electric valve, adjusting valve, bypass valve of the shaft seal steam source supplied by the
cold reheat steam.
6.10.1.4 Input steam turbine jigger, it works properly.
6.10.1.5 Input water circulation system.
6.10.1.6 Input condensate water system,
6.10.1.7 Shut the overflow valve of the shaft seal steam source protopipe.
6.10.2 Preparation before the shaft seal system input
6.10.2.1 Confirm that the relevant interlocking and protection are normal by checking.
6.10.2.2 Confirm that input of condensate water system is normal, and the jigger of main engine has been
input.
6.10.2.3 Unit is started normally, input shaft seal system to main engine and steam turbine of feed water
pump at the same time.
6.10.2.4 Finish the operation of shaft seal system according to the system checking card.
6.10.3 Input the shaft seal system
6.10.3.1 Before starting the vacuum pump, input the steam turbine shaft seal for steam supplying.
6.10.3.2 Confirm that each drain valve of shaft seal is open, slowly open the manual isolation valves from
auxiliary steam to shaft seal steam, do the pipe warm-up, pay attention that there shall be no phenomenon of
vibration in pipes of shaft seal system.
6.10.3.3 Open the water seal water injection valve and air discharge valve of the shaft seal heater, inject
water with U shape to the shaft seal heater, slightly open the bypass valve of shaft seal steam resource
supplied by auxiliary steam.
6.10.3.4 Start the fan of a shaft seal heater, check whether the pressure taken by steam side of shaft seal
heater is normal, fan of shaft seal heater runs steadily, all is normal, including sound, temperature, vibration,
etc., input the other one for standby application.
6.10.3.5 Fully open the shaft seal auxiliary steam inlet electric valve, shaft seal steam source adjusting
valve supplied by auxiliary steam will input automatically, shut bypass electric valve of the assistant
supplying shaft seal steam source. Check whether the action of the assistant supplying shaft seal steam source
adjusting valve is normal.
6.10.3.6 Open the front and back isolation valves of the LP shaft seal steam temperature control valve, shaft
seal steam temperature control valve input automatically, set the temperature at 149℃, check whether the

Page 162 of 197
auto-adjustment of the shaft seal steam attemperation water adjusting valve is normal.
6.10.3.7 Monitor the pressure of shaft seal steam supplement, temperature of shaft seal steam, strictly
monitor the change of the unit expansion difference and the running state of the jigger.
6.10.3.8 Input shaft seal to small steam turbine at the same time, open the shaft seal steam supplement stop
valve of the small steam turbine, pay attention that the pressure and temperature of the shaft seal steam shall
be normal.
6.10.3.9 When the load of main engine reaches to 25%, open the isolation valves on the two side of the cold
reheat steam supplement valve in time, and pay attention that switch the shaft seal steam source to cold reheat.
When the load continue rising to more than 70%, totally switch the shaft seal system to self-seals.
6.10.4 Shutdown of shaft seal system
6.10.4.1 Check and confirm that the vacuum of condenser completely disappears, permit to shut down shaft
seal.
6.10.4.2 Remove standby fan of shaft seal heater, shut down the fan of shaft seal heater.
6.10.4.3 After shut down the fan of shaft seal cooler, shut the steam seal pressure adjusting valve and the
manual shut valve on the two sides according to the following order.
6.10.4.3.1 HP steam supplement valve
6.10.4.3.2 Auxiliary steam supplement valve
6.10.4.3.3 Cold reheat steam supplement valve
6.10.4.3.4 Overflow valve
6.10.4.4 Shut attemperation water control valve of the LP cylinder and the isolation valves on the two sides
from main steam to attemperation water control valve of the LP cylinder.
6.10.4.5 Shut the water injection valve of the shaft seal heater water seal.
6.10.5 Operation & maintenance
6.10.5.1 Running monitoring
6.10.5.1.1 When the load of unit is over than 70%, shaft seal system reaches self-seals, overflow valve
controls the shaft seal steam supplement pressure at 0.031MPa.
6.10.5.1.2 Temperature of the LP shaft seal steam is generally kept between 121~177℃, when the
temperature of shaft seal steam exceeds 149℃, the LP shaft seal steam supplement attemperation water input
automatically.
6.10.5.1.3 In steam seal area of the HP, IP steam turbine, the temperature difference between the steam and
rotor metal shall not exceed 110℃.
6.10.5.1.4 Pay attention that if the vacuum of the shaft seal cooler is about 50.8~76.2mmH2O, the shaft seal
water level auto-adjusting is normal.
6.10.5.1.5 After inputting the shaft seal steam, shall pay attention to the important parameters, such as

Page 163 of 197
temperature difference and expansion difference between the upper and lower cylinder, etc., check whether
there is bubbling in the shaft seal place and whether the sound id normal.
6.10.5.1.6 The steam supplied to the steam turbine shaft seal must be the overheating steam, and the
overheating degree shall not be less than 14℃.
6.10.5.1.7 When reducing the load normally, if the cold reheat pressure can keep the shaft seal steam
supplement protopipe pressure over than 0.0241MPa, the steam supplement volume of the shaft seal system
can get from the cold reheat pipe of the main engine. If the protopipe pressure fall to below 0.0241MPa,
assistant adjusting valve shall be open to keep the pressure of protopipe at 0.0241MPa.
6.10.5.1.8 Try to adjust the branch pipes temperature of each LP shaft seal system between 120~130℃,
when it is lower than 100℃, shall do the air discharge work of the corresponding LP shaft seal pipe in time.
6.10.5.2 The rules of the temperature and pressure when the unit needs to start the shaft seal:
6.10.5.2.1 HP shaft seal steam supplement is used for the steam turbine starting after tripping and load
shedding or used when the low load cold reheat section doesn’t supply steam. Thus, adjust the lowest
pressure of HP steam supplement valve intelligent positioner to be 0.0207MPa(a) , and adjust the pressure of
auxiliary steam supplement valve and cold reheat steam supplement valve to be 0.00345MPa(a) higher.
6.10.5.2.2 When the unit is started in any state, temperature of LP shaft seal steam is normally kept between
121~177℃, anytime the LP shaft seal temperature shall not be lower than 121℃.
6.10.5.2.3 Temperature and pressure reduction of the HP steam supplement from the main steam, configure
two tandem pressure reduction valves, the first one controls the pressure at about 5.0MPa, then control the
pressure within the designed range by the second one, then reduce the temperature to 350~400℃ by the HP
desuperheater. In order to prevent the negative influence on the steam seal system, which is brought by the
high temperature and high pressure steam, when there is no need of HP steam supplement, shall cut off the
source of the main steam by the electric stop valve.
6.11 Putting into operation and shutdown of vacuum system
6.11.1 Preparation before vacuum system is put into operation
6.11.1.1 Take full inspection to the vacuum pump and vacuum system to ensure that they conform to the
condition of putting into operation.
6.11.1.2 Power delivery of vacuum pump.
6.11.1.3 Check and make sure that all air release valves and water discharge valves are closed and relevant
meters are put into operation.
6.11.1.4 Confirm that manual isolating valves from condenser to all vacuum pump inlets are opened.
6.11.1.5 Check and make sure that vacuum pump inlet valve is closed.
6.11.1.6 Confirm that condensate system and open circulation cooling water system have been put into
operation.

Page 164 of 197
6.11.1.7 Open the manual isolating valve of steam separator connecting condensation water and vacuum
pump to fill water and pay attention that the automatic water feeding valve is in normal motion.
6.11.1.8 Put cooling water in vacuum pump cooler.
6.11.1.9 Close the vacuum breaker valve of condenser.
6.11.1.10 Open the main sealing water gate of vacuum breaker valve, regulate all branch gates to maintain
certain sealing water level without overflow.
6.11.1.11 For the initial start of establishing vacuum, two sets of vacuum pumps shall be started
simultaneously; for maintaining vacuum, one pump shall operate and one for standby.
6.11.2 Start of vacuum pump
6.11.2.1 Start the first set vacuum. When the pressure difference of vacuum pump inlet is -4.5kPa, the
pneumatic valve of vacuum pump inlet will open automatically.
6.11.2.2 Confirm that vacuum indication of vacuum pump inlet and exhaust of steam separator are normal.
6.11.2.3 Start the second set vacuum pump. When the pressure difference of vacuum pump inlet is -4.5kPa,
the pneumatic valve of vacuum pump inlet will open automatically.
6.11.2.4 Confirm that vacuum indication of vacuum pump inlet and exhaust of steam separator are normal.
6.11.3 Operating maintenance of vacuum pump
6.11.3.1 Check whether pump vibration is normal without friction and abnormal sound; motor current is
normal.
6.11.3.2 Check the leakage condition of pump packing box.
6.11.3.3 Check the water level of vacuum pump steam separator and make sure that the temperature of
working water is normal.
6.11.3.4 Check and make sure that the sealing water level of vacuum breaker valve of condenser is normal.
6.11.3.5 Check and make sure that vacuum pump cooler is working normally.
6.11.4 Shutdown of vacuum pump
6.11.4.1 Relieve the “standby” of standby vacuum pump and stop operating the vacuum pump.
6.11.4.2 Confirm that the vacuum pump inlet is closed.
6.11.4.3 If it is fault or pumping termination defect, isolate the pump.
6.11.5 Switchover of vacuum pump
6.11.5.1 Take full inspection of the standby vacuum pump and make sure that it is in good condition and
ready for start.
6.11.5.2 Relieve the “standby” of standby vacuum pump.
6.11.5.3 Start standby vacuum pump. Check and make sure that the current and sound are normal, DCS
status indication is correct.
6.11.5.4 Check and confirm that when the inlet pressure difference is -4.5kPa after the start of standby

Page 165 of 197
pump, the inlet valve shall open in linkage, or else, contact thermotechnical personnel for handling.
6.11.5.5 After the complete inspection, stop a set vacuum pump that is operating to check whether the DCS
status indication is correct and whether all valves are closed correctively on the site.
6.11.5.6 Check and make sure that condenser vacuum is normal; put the unused vacuum pump into
“standby” as needed.
6.12 Putting into operation and shutdown of main engine lubricating oil system
Steam turbine lubricating oil system is composed of main oil pump, AC lubricating oil pump, DC
accident oil pump, high pressure standby seal oil pump, jacking oil pump, barring gear, oil cooler, purging
system, main oil tank, oil ejector, oil purifier, etc. Lubricating oil system oil return pipe shall adopt suit
pipeline. The main oil pump for steam turbine spindle drive is volute centrifugal pump. For normal operating,
main oil pump outlet pipe will supply oil to oil ejector, machinery overspeed trip and hand trip header pipe,
high pressure seal standby oil pipe. Ejector outlet supplies oil to main oil pipe inlet, lubricating oil system and
low pressure seal standby oil pipe. During start and stop of unit, AC lubricating oil pump will supply oil to
lubricating oil system through oil cooler. This system is set up with two sets of oil coolers, one for normal
operation and one for standby, which can be switched over by three-way valve. The system is set up with
self-starting test device, which links AC and DC lubricating oil pump when the oil pressure of lubricating oil
system is low; it has low oil pressure test device, which links steam turbine when the oil pressure of
lubricating oil system is low.
6.12.1 Conditions for system’s putting into operation
6.12.1.1 All interlock protection tests of system equipment have been finished and up to standard.
6.12.1.2 Main oil tank has been filled with appropriate qualified oil (Oil level shall be 500mm).
6.12.1.3 All oil outlet valves and water discharge valves of system have been closed.
6.12.1.4 Corresponding oil coolers have been put into operation.
6.12.2 Preliminary operation of equipment and leak detection of system
6.12.2.1 Start the smoke exhaust fan of main oil tank and check whether the vibration and sound are
normal.
6.12.2.2 Check whether lubricating oil temperature is normal. Check that oil sealing has been finished.
6.12.2.3 Close the isolating valve from lubricating oil, high pressure standby oil to sealing oil; start AC
lubricating oil pump to check whether the vibration, sound and pressure are normal.
6.12.2.4 Check whether lubricating oil system is leaking.
6.12.2.5 Stop AC lubricating oil pump and start DC accident oil pump; start hydrogen seal oil pump to
check and make sure that the vibration, sound and pressure are normal, then stop DC accident oil pump and
hydrogen seal oil pump for standby.
6.12.2.6 Check and make sure that all pressure meters and thermometers of system indicate correctly.

Page 166 of 197
6.12.2.7 Take oil cooler switchover test to confirm that oil pressure does not fluctuate during switchover.
6.12.2.8 Start all jacking oil pumps one by one. Check and make sure that the vibration, sound, outlet
pressure, all jacking oil pressures are normal.
6.12.2.9 Check and make sure that jacking oil device is free of oil leakage.
6.12.2.10 Shutdown of jacking oil pump
6.12.2.11 Shut down the smoke exhaust fan of main oil tank.
6.12.3 Putting into operation of lubricating oil system
6.12.3.1 Before lubricating oil system is put into operation, make sure that all startup checks of system have
been finished.
6.12.3.2 Start the smoke exhaust fan of main oil tank.
6.12.3.3 Start AC lubricating oil pump and hydrogen seal oil pump. Check and make sure that all pressure
meters of system indicate correctly.
6.12.3.4 Interlocking switch of DC lubricating oil system is put into standby.
6.12.3.5 For system’s initial operation and putting into operation after overhaul, the check valve installed on
oil ejector outlet shall be adjusted by maintainer.
6.12.3.6 Check and make sure that oil flow of oil return peephole of all bearings are normal.
6.12.3.7 Check whether the bearing lubricating oil temperature is normal. If the oil temperature is too low,
check the oil heater of main oil tank.
6.12.4 Shutdown of lubricating oil system
6.12.4.1 Barring shall operate continuously till the peak temperature of steam turbine cylinder is lower than
150℃; only when the peak temperature of cylinder is lower than 120℃ can the lubricating oil system of main
engine be stopped. Pay attention that sealing oil system shall operate normally.
6.12.4.2 After the shutdown of main engine barring, relieve the interlocking of main engine DC oil pump
and stop the jacking oil pump according to the cylinder temperature. Pay attention to check the oil level rising
of main oil tank. If the oil level is too high, it shall overflow to the storage oil tank outside main plant and it’s
prevented from flowing out of main oil tank.
6.12.4.3 Close the inlet and outlet valve of cooling water of oil cooler.
6.12.4.4 If needed, stop the main engine lubricating oil purification plant.
6.12.4.5 When the lubricating oil system and sealing oil system have been stopped for 2 hours, the smoke
exhaust fan of main oil tank can be stopped.
6.12.5 Stipulation of main engine barring
6.12.5.1 Continuous barring must be put into operation four hours before impulse starting of steam turbine;
during continuous barring, if main shaft is still for operational needs or due to barring fault, continuous
barring shall be operated for another four hours before the engine is started again.

Page 167 of 197
6.12.5.2 When barring is operating, make sure that lubricating oil, jacking oil and sealing oil shall not be
broken off and oil pressure shall be sufficient. Rotor eccentricity shall not exceed 0.076mm.
6.12.5.3 After the shutdown of steam turbine, barring and lubricating oil circulation shall operate
continuously for at least 48 hours till the rotor is cooled below 150℃. Monitor the relevant parameter change
of main engine.
6.12.5.4 Continuous barring can be stopped only after the first-stage metal temperature of cylinder is lower
than 150℃; after barring is stopped, lubricating oil system shall operate continuously.
6.12.5.5 If continuous barring fails to operate due to the stuck of dynamic-static part caused by thermal
shock and thermal deformation, then operate the barring manually; if it fails, then try it again after an hour; if
it fails again, try it again after another hour. If it still does not work, it perhaps is the cause of dynamic-static
deformation. Under this situation, preserve the heat for one to two days, then operate the barring to eliminate
the dynamic-static stuck. Note: It’s absolutely prohibited to steam the turbine or move rotor by crane.
6.12.5.6 Under the condition that jacking oil pump cannot be put into operation, barring must continue for
steam turbine. “Stuck-slip” phenomenon may take place during barring, take the following measures for
handling until the jacking oil pump restores normal operation.
(1) Start DC accident oil pump to increase lubricating oil quantity and try to reduce oil temperature as
much as possible, but shall not be lower than 27℃.
(2) Wait for one min. If “Stuck-slip” phenomenon still exists, stop barring for 15 min, and then start
barring.
(3) If “Stuck-slip” phenomenon still exists, then stop barring again and rotate rotor 180°every 10 min to
straighten rotor. Repeat the above process till the “Stuck-slip” phenomenon disappears and barring device is
put into operation.
6.12.5.7 During barring period after shutdown, all systems relevant to steam turbine ontology are prohibited
for overhaul. Cool steam and water are prohibited to enter into steam turbine. Pay attention to monitor the
change trend of cylinder metal temperature: pay attention to the upper and lower cylinder temperature
difference, main and reheat steam system, upper and lower temperature difference of all steam extraction
pipes as well as the change of container water level and pressure and temperature. If the upper and lower
temperature difference enlarges acutely, find out the reason for water or cool steam inflow immediately, cut
off water, steam source and drain ponding.
6.12.5.8 During continuous barring, if continuous barring must be stopped for operational needs or due to
fault, it shall be approved by chief engineer and the following principles must be followed:
(1) For overhaul due to barring device fault or other operational needs, after the barring is broken off,
mark on corresponding positions of rotor and record the time of barring shutdown.
(2) After the shutdown of barring, move the rotor 180°before continuous barring is restored. At this

Page 168 of 197
moment, pay special attention to the rotor eccentricity and make sure that barring current does not rise or
fluctuate overly.
6.12.5.9 During continuous barring period, under special situations, shaft-jacking device can be stopped,
but the barring current must be monitored. When the increment value of barring current is not 120% larger
than the normal value, shaft-jacking device can be stopped for continuous barring. Otherwise, shaft-jacking
device must be put into production for barring.
6.12.5.10 During continuous barring period, if there is obvious metal friction sound in the cylinder and the
barring current fluctuates with large margin (not the fault of barring device), stop the continuous barring
immediately and change it to manual barring for straight shaft according to the above regulation until the
barring device can be restored and used.
6.13 Putting into operation and shutdown of main engine oil cooler
6.13.1 Standby application of oil cooler
6.13.1.1 During operation, standby oil cooler shall be filled with oil and the oil cooler after overhaul must
be charged oil before it is used as standby: open the oil inlet and outlet; stop using cooling water.
6.13.1.2 Check and make sure that main engine oil level is above 0, otherwise, charge oil to main oil tank.
6.13.1.3 When one oil cooler is operating and another is filling oil after overhaul, open the oil feeding valve
of oil cooler and pay attention to watch the change of lubricating oil pressure. After the air of oil cooler is
discharged, close the oil feeding valve.
6.13.2 Putting into operation of water-side of oil cooler
6.13.2.1 Close the water-side drain valve at the bottom of oil cooler and close the outlet valve of oil cooler.
6.13.2.2 Open the water-side air vent valve of oil cooler.
6.13.2.3 Confirm that isolating valves in front of and at rear of cooling water regulating valve of oil cooler
are opened and the bypass valves are closed.
6.13.2.4 Open the inlet valve of oil cooler slight to fill water and discharge air to oil cooler; close it when
vent valve shows water.
6.13.2.5 Open the outlet valve of oil cooler.
6.13.2.6 Confirm that the cooling water regulating valve of oil cooler controls the air source and regulating
is normal.
6.13.3 Switchover of oil cooler
6.13.3.1 For switchover of oil cooler during operating, pay attention to the change of oil level of main oil
tank, lubricating oil pressure and temperature.
6.13.3.2 Confirm the operating state of A, B oil coolers.
6.13.3.3 After standby oil cooler is filled with oil, put the cooling water of oil cooler into operation.
6.13.3.4 Slowly rotate the hand wheel of switch-over valve and when it rotates for 90°,check and make sure

Page 169 of 197
that the indicator screw on hand wheel points to the center and oil cooler is operating in parallel.
6.13.3.5 Continue rotating the hand wheel to oil cooler direction for 90°, check and make sure that the
indicator screw on hand wheel point to standby oil cooler, switch over the standby oil cooler for operation.
Pay attention to the moving condition of cooling water regulating valve and confirm that the oil outlet flow
temperature of oil cooler is between 40±2℃ and lubricating oil pressure is normal.
6.13.3.6 After the switchover is normal, stop the cooling water of originally operating oil cooler and the
which shall be switched to standby state.
6.13.4 Shutdown of oil cooler
6.13.4.1 Check and confirm the operating state of A, B oil coolers.
6.13.4.2 Switch over the switch-over valve of oil cooler to the operating position of another oil cooler; cut
off the oil circuit of shutdown oil cooler.
6.13.4.3 If the shutdown oil cooler needs overhauling, open the oil outlet valve at the bottom of, and the
vent valve at oil side of oil cooler to discharge the oil of the oil cooler.
6.13.4.4 Close the inlet and outlet valve of oil cooler, open the water drain valve at the bottom and vent
valve at water side of oil cooler to discharge the water.
6.14 Putting into operation and shutdown of EH oil system
The main functions of EH oil system oil supply device are to supply hydraulic power for main engine
steam turbine, main throttle valve of steam pump small steam turbine, actuator of governing valve and
maintain the normal physical and chemical property of hydraulic oil. EH oil system is composed of oil tank,
two sets of EH oil pump-motor components, control module, filter, magnetic filter, overflow valve, energy
accumulator, self-circulating cooling system, control fluid regenerative filter system, EH oil tank heater, ER
terminal box and some standard equipment for alarming and indicating and controlling to oil pressure, oil
temperature and oil level.
6.14.1 Check before EH oil system is put into operation
6.14.1.1 Confirm that the oil level of EH oil tank is slightly higher than normal oil level and oil quality is
purified.
6.14.1.2 Confirm that all tests of EH oil system are qualifies and all interlocking protection is put into
operation.
6.14.1.3 Open the first and secondary valves of all pressure switches and close all the oil drain valves and
outlet valves.
6.14.1.4 Control power is put into operation and signal is normal.
6.14.1.5 Start isolating valve and put one set of EH oil cooler into operation.
6.14.1.6 Confirm that closed cooling water system is put into operation and air is discharged.
6.14.2 Leakage check of system

Page 170 of 197
6.14.2.1 EH oil pump, cooling oil pump and filter pump motors have been delivered power.
6.14.2.2 Start cooling oil pump and the operation steps are as follows:
(1) Start the oil inlet valve of cooling oil pump;
(2) Open the inlet valve of cooler;
(3) Start cooling oil pump; check and confirm that vibration and sound are normal;
(4) Check and confirm that cooling oil pump pipeline system is free of oil leakage;
6.14.2.3 Start and stop of control fluid regenerative pump
(1) Start oil inlet valve of regeneration pump;
(2) Start the bypass valve of kieselguhr filter;
(3) Start regeneration pump; check and confirm that vibration and sound are normal;
(4) Slowly open the oil inlet valve of kieselguhr strainer;
(5) Close the bypass valve of kieselguhr strainer gradually;
(6) Confirm that the differential pressure of kieselguhr strainer is normal and less than 0.24Mpa;
(7) Confirm that control fluid regenerative system is free of oil leakage without abnormal conditions;
(8) Stop control fluid regenerative pump.
6.14.2.4 Start and stop of EH oil pump
(1) Confirm that oil temperature of oil tank is between 21℃~37℃;
(2) Open the oil inlet valve of EH oil pump to take oil in and discharge air;
(3) Confirm that the following valves are fully open:
a. Outlet valve of EH oil pump;
b. Manual valve of main engine EH oil protopipe;
(4) Start EH oil pump A or B; check and confirm that vibration, sound and pressure are normal and
system is free of oil leakage;
(5) Check and confirm that the oil level of oil tank is normal; or refuel;
(6) Check and confirm that EH oil piping system is free of oil leakage;
(7) Stop EH oil pump;
(8) Start and stop another EH oil pump by the same operating steps.
6.14.3 Check of nitrogen energy accumulator
6.14.3.1 Confirm that inlet valves of energy accumulator are full closed and oil drain valves are full open.
6.14.3.2 Check and confirm that nitrogen has been filled to the set pressure. If the pressure is lower than set
value, aerate again.
6.14.3.3 After check is finished, close oil drain valve and open inlet valve of energy accumulator.
6.14.4 Putting into operation of EH oil system
6.14.4.1 Confirm that closed cooling water system has been put into operation.

Page 171 of 197
6.14.4.2 Confirm that cooling pump is at “automatic” position. If the EH oil temperature is lower than 21℃,
then heater will start automatically.
6.14.4.3 Start a set of EH oil pump and put another pump on DCS into “standby” after comprehensive
inspection check is normal.
6.14.4.4 Check and confirm that all the pressure meters on EH oil system device panels indicate normally.
6.14.5 Shutdown of EH oil system
6.14.5.1 This system shall not be stopped unless EH oil system has to operate.
6.14.5.2 Relieve the “standby” of standby EH oil pump on DCS and stop the operating EH oil pump.
6.14.5.3 Close the cooling water inlet valve of oil cooler.
6.14.6 Switchover of EH oil pump
6.14.6.1 Check and confirm that system is operating steadily and standby pump is in good condition.
6.14.6.2 Start standby pump; check and confirm that everything is normal.
6.14.6.3 Stop the original operating pump. Confirm that this pump has stopped operating and outlet
protopipe pressure is normal.
6.14.6.4 Put the shutdown EH oil pump on DCS into “standby”.
6.14.6.5 Check and confirm that EH oil system is operating normally.
6.14.7 Operating maintenance of oil system
6.14.7.1 Ambient lighting of equipment is sufficient; oil level of oil tank is normal and all pressure
indicators are normal.
6.14.7.2 Leakage condition of EH oil system.
6.14.7.3 Oil tank temperature is normal.
6.14.7.4 Vibration and sound of oil pump and system pipeline are normal.
6.15 Putting into operation and shutdown of generator sealing oil system
This sealing oil system is auxiliary system set up for steam turbine generator, which can provide
continuous sealing oil for generator sealing pad, seal the hydrogen in the sealing generator and prevent from
outward leakage. The system is cartridge type, which corresponds to the double ring sealing pad of generator.
Two oil supply tanks are set in the sealing pad to form independent hydrogen-side and air-side sealing oil
system. It is composed of two sets of air-side sealing oil pumps (screw-type constant flow pump), two sets of
hydrogen-side AC sealing oil pumps (screw-type constant flow pump), two sets of air-side, hydrogen-side
coolers and filters, one air-side oil return tank, one set of hydrogen-side oil return tank, differential valve,
balance valve and other components.
6.15.1 Check before generator sealing oil system is put into operation
6.15.1.1 Put all control power supply and signal power source into operation; all kinds of
thermo-technical instruments are complete and put into operation;

Page 172 of 197
6.15.1.2 Test insulation to equipment motor and deliver power after mechanical part is ready;
6.15.1.3 Closed cooling water system is put into operation.
6.15.1.4 Open the valves of all pressure meters, differential pressure gauge and regulator gauge; open the
isolating valve for oil level inspection; all the strainers rotate flexibly.
6.15.1.5 Open the inlet valve of hydrogen-side sealing oil pump.
6.15.1.6 Appropriately open the outlet recirculation valve of air-side, hydrogen-side sealing oil pump (Lock
after adjustment).
6.15.1.7 Open the inlet valve, outlet cooling water valve of air-side, hydrogen-side sealing oil cooler
prepared for putting into operation; close the inlet valve and open the outlet valve of standby cooler; open the
outlet valve of air-side strainer.
6.15.1.8 Open the inlet valve of air-side, hydrogen-side sealing oil strainer and close the bypass valve.
6.15.1.9 Close the rear manual valve of hydrogen-side sealing oil#1 pressure-balanced valve; close the
pressure gauge of air-side, hydrogen-side sealing oil;
6.15.1.10 Close the rear manual valve of hydrogen-side sealing oil#2 pressure-balanced valve; close the
pressure gauge of air-side, hydrogen-side sealing oil;
6.15.1.11 Drop the hand screw of oil level regulation float valve of hydrogen-side oil return tank to make
two float valves in free state;
6.15.1.12 Close the hydrogen-side pressure gauge oil release valve of main differential pressure regulator.
6.15.1.13 Close the hydrogen-side pressure gauge oil release valve of standby differential pressure
regulator.
6.15.1.14 Open the inlet valve of air-side sealing oil pump.
6.15.1.15 Open the manual valve of outlet protopipe of air-side sealing oil pump.
6.15.1.16 Place the oil return stop valve from hydrogen side to air side and the oil drain valve from
hydrogen-oil separator to sealing oil tank in automatic regulating state; appropriately open the oil filling
valve of hydrogen-side oil tank and close the hydrogen-side constraint oil release valve.
6.15.1.17 The following valves shall be regulated to conform to regulations before sealing oil system is put
into operation:
(1) Hydrogen-side sealing oil two-end pressure-balanced valve.
(2) Air-side sealing oil main differential pressure regulating valve and standby oil pressure difference
regulating valve.
(3) Steam turbine main oil pump oil supply reducing valve and the safety gate behind it.
(4) Outlet recirculation valve of air-side sealing oil pump.
(5) Outlet recirculation valve of hydrogen-side sealing oil pump.
6.15.2 Operating provisions of sealing oil system

Page 173 of 197
6.15.2.1 Sealing oil system shall be put into operation 60 hours before impulse starting of steam turbine and
generator is filled with hydrogen.
6.15.2.2 Sealing oil pressure must be kept when generator is full of hydrogen or during steam turbine
barring.
6.15.2.3 When generator is full of hydrogen, the smoke ventilator of air-side hydrogen-oil separator shall
operate continuously.
6.15.2.4 Before sealing oil system is put into operation, put into the main engine lubricating oil system.
6.15.2.5 The hydrogen in the generator must be emptied before lubricating oil main oil tank is draining oil.
6.15.3 Putting into operation of system
6.15.3.1 Confirm that the start condition of air-side sealing oil pump is satisfied; start air-side sealing oil
pump, check and make sure that it is in good operation.
6.15.3.2 Adjust the pump outlet recirculation valve to keep the rear oil pressure of oil filter in 0.8Mpa and
oil temperature between 27~50℃.
6.15.3.3 Smoke ventilator shall start jointly automatically; after the operation is normal, interlock the
standby smoke ventilator.
6.15.3.4 Start the hydrogen-side, oil-side balance gate of pressure regulator to put differential pressure
valve into operation. If the differential pressure valve is out of order, keep the oil pressure in normal
operation by outlet recirculation valve.
6.15.3.5 Charge oil to hydrogen-side oil return tank to the normal.
6.15.3.6 Start the air-side, hydrogen-side sealing oil valve of two-side balance valves of sealing oil and put
balance valve into operation.
6.15.3.7 Put the hydrogen-side AC sealing oil pump into operation and keep the rear oil pressure of pump
outlet recirculation valve in 0.8Mpa; pay attention that the oil pressure difference before air-side and
hydrogen-side sealing oil shall not be over 0.49Kpa.
6.15.3.8 Conduct sealing oil system protection and oil pump linkage tests according to provisions.
6.15.3.9 If balance valve and pressure difference regulator cannot guarantee the required oil pressure during
operation, the oil pressure shall be kept by bypass valve and put into operation again after the reason is found
out.
6.15.4 Operating maintenance of system
6.15.4.1 Monitoring of normal operation
(1) Keep the hydrogen pressure in 0.4Mpa for unit’s normal operation.
(2) Keep the hydrogen-oil pressure difference between 0.085±0.01Mpa.
(3) Keep the oil supply pressure difference of hydrogen-side and air-side sealing oil between 0.49Kpa.
(4) Outlet oil temperature of sealing oil cooler shall be kept between 27~49℃.

Page 174 of 197
(5) Oil return temperature of air-side sealing oil shall be <56℃.

(6) Oil return temperature of hydrogen-side sealing oil shall be <64℃.
(7) Bearing oil level, temperature and vibration of oil pump and motor.
(8) Oil level of hydrogen-side and air-side oil tank.
(9) Vacuum degree of air-side oil return tank shall be kept between -250~-500Pa.
(10) Oil supply pressure of steam turbine main oil source.
(11) Smoke ventilator operates in good condition.
Note: Air-side sealing oil system can operate alone (hydrogen-side sealing oil pump is shut down for
overhaul), but the monitoring on hydrogen pressure and purity shall be strengthened. Keep the hydrogen
purity higher than 90%.
6.15.4.2 Oil source of air-side and hydrogen-side sealing oil
(1) Oil source for air-side sealing oil
a. Main working oil source: air-side sealing oil normal working oil source is provided by AC sealing oil
pump with outlet pressure 0.8Mpa.
b. First standby oil source: it is the high pressure oil from steam turbine oil pump and hydrogen sealing
standby oil pump. When the main working oil source occurs fault and hydrogen oil pressure lowers to
0.056Mpa, this oil source will be put into operation automatically by standby pressure difference regulator.
c. Second standby oil source: it is provided by high pressure sealing oil standby pump on steam turbine
main oil tank. When the rotating speed of steam turbine is lower than 2850rpm or when steam turbine occurs
fault and hydrogen oil pressure lowers to 0.056Mpa, the sealing oil will be provided by high pressure sealing
oil standby pump.
d. Third standby oil source: it is provided by DC sealing oil pump. When hydrogen oil pressure lowers
to 0.035Mpa, start DC sealing oil pump and this oil pump is only allowed to operate for about 1 hour.
e. Fourth standby oil source: it is provided by main engine lubricating oil pump. The oil pressure it
provides is low and the normal is 0.035~0.105Mpa.
(2) Oil source for hydrogen-side sealing oil
Hydrogen-side sealing oil normal working oil source is provided by two sets of AC sealing oil pumps
and they alternate.
6.15.5 Shutdown of system
6.15.5.1 Conditions of shutdown
(1) Hydrogen in the turbine has been all replaced by air; air purity is 100% and the pressure in the
turbine is above 50kPa;
(2) Steam turbine barring has been stopped. When rotor is rotating, sealing oil system shall not stop, or it
will damage the sealing pad.

Page 175 of 197
6.15.5.2 Shutdown of sealing oil system

(1) Relieve the interlock of standby sealing oil pump;
(2) Stop the AC sealing oil pump.
(3) After sealing oil system is stopped for 2 hours, stop the operation of smoke ventilator.
6.16 Putting into operation and shutdown of generator hydrogen cooling system
Generator adopts water-hydrogen cooling way: stator winding is water cooling, rotor winding is
hydrogen inner cooling and iron core is hydrogen outer cooling. Hydrogen system is mainly composed of
high pressure hydrogen storage tank, standby hydrogen cylinder, CO2 steel cylinder for replacement,
hydrogen dryer, hydrogen decompressor, hydrogen filter, purity analyzer, liquid detector and hydrogen
dew-point instrument. It mainly provides appropriate pressure, high-purity cooling hydrogen for generator
rotor winding and stator iron core; meanwhile, it will finish the cooling, drying and detecting to hydrogen.
6.16.1 Check before gas replacement of generator and precautions for replacement
6.16.1.1 Sealing oil system shall operate reliably, oil-hydrogen pressure difference shall be kept within
0.08~0.085Mpa and generator rotor shall be in static or barring state.
6.16.1.2 Relevant meters and alarming devices shall be verified and tested with qualification.
6.16.1.3 Generator shall be sealed completely and generator gas leak test is qualified.
6.16.1.4 All the flame operations in the machine room have been completed.
6.16.1.5 There is certain pressure in the generator.
6.16.1.6 Confirm that sealing oil pressure difference regulating valve characteristic test is qualified; keep
the gas pressure in turbine at 50Kpa during gas replacement process.
6.16.1.7 Notify the hydrogen generation station to prepare sufficient hydrogen before filling hydrogen and
confirm that hydrogen supply is stopped before hydrogen is drained. There shall be sufficient CO2 on the site
for gas replacement and the purity shall be tested qualified.
6.16.1.8 Generator gas leak test shall be qualified.
6.16.1.9 When operating hydrogen system valve, open and close it slowly. Try to operate by hand as much
as possible. For special condition, use copper wrench. During operation, it shall prevent hydrogen from
bursting out from valve and causing fire.
6.16.1.10 Press H2 system valve checking card (before gas replacement by CO2) to check whether system
valve switch state is correct.
6.16.2 CO2 Replace the air in generator by CO2
6.16.2.1 Close the compressed air isolating valve to generator.
6.16.2.2 Close the main valve from hydrogen generation station to hydrogen protopipe.
6.16.2.3 Close the main steam supply valve of hydrogen cylinder.
6.16.2.4 Close the front stop valve of hydrogen pressure regulating valve, rear stop valve of hydrogen

Page 176 of 197
pressure regulating valve and bypass valve of hydrogen pressure regulating valve.
6.16.2.5 Close the main valve of hydrogen supply pipe.
6.16.2.6 Open hydrogen replacement valve.
6.16.2.7 Close CO2 replacement valve.
6.16.2.8 Open the main door of CO2 supply.
6.16.2.9 Open the main valve of CO2 tank supply CO2 pipe.
6.16.2.10 Open and regulate the main air vent valve of gas replacement and keep the inner pressure
between 40~50kPa; meanwhile, pay attention that the sealing oil pressure shall be higher than inner pressure
80kPa.
6.16.2.11 When the generator’s inner CO2 purity is higher than 90%; open the leakage detector valve(1).
6.16.2.12 Open the leakage detector drain valve 138 and close leakage detector valve and drain valve after
sampling is tested qualified.
6.16.2.13 Open the leakage detector valve (2).
6.16.2.14 Open the leakage detector drain valve and close leakage detector valve and drain valve after
6.16.2.17 Open the monitor rack valve of generator working conditions.
6.16.2.18 Open drain valve of generator, close the generator working condition monitoring rack valve and
generator drain valve after CO2 purity is qualified.
6.16.2.27 Open hydrogen-to-hydrogen purity instrument valve and close it after CO2 purity is qualified.

Page 177 of 197
6.16.2.28 Open hydrogen-to-hydrogen hygrograph valve. Open hydrogen hygrograph valve inlet hand
valve and hydrogen hygrograph valve drain hand valve.
6.16.2.29 Open hydrogen drain valve. Close hydrogen hygrograph valve inlet and drain hand valve after
CO2 purity is qualified.
6.16.2.30 Open hydrogen–to- hydrogen dryer valve. Close hydrogen hygrograph valve inlet and drain hand
valve after CO2 purity is qualified.
6.16.2.31 Close hydrogen-to-hydrogen hygrograph valve.
6.16.2.32 When the CO2 purity in the generator reaches 95% and above, close the main valve of CO2 tank
supply CO2 pipe and main CO2 supply gate.
6.16.3 Replace CO2 in generator by H2
6.16.3.1 Check and close the inlet valve and air return valve of hydrogen purity instrument.
6.16.3.2 Disconnect the H2 purity meter, and deliver power when the H2 purity in generator reaches 90%
and above.
6.16.3.3 Confirm that house-use compressed air to hydrogen pipe hand valve is closed tightly.
6.16.3.4 Confirm that the CO2 purity in generator reaches 95% and above and the inner pressure is about
40kPa.
6.16.3.5 Contact hydrogen generation station to supply hydrogen.
6.16.3.6 Open the main gate of hydrogen generation station to hydrogen protopipe.
6.16.3.7 Open the front stop valve and rear stop valve of hydrogen pressure regulating valve.
6.16.3.8 Open the main valve of hydrogen supply pipe.
6.16.3.9 Check and confirm that hydrogen replacement valve is closed tightly.
6.16.3.10 Regulate the hydrogen pressure regulating valve to make hydrogen supply protopipe pressure
higher than 50Pa.
6.16.3.11 Open CO2 replacement valve.
6.16.3.12 Open and regulate gas replacement exhaust main valve to keep the inner pressure of generation to
50kPa; pay attention to sealing oil.
6.16.3.13 Differential pressure regulating valve is in normal operation and make sealing oil pressure higher
than inner pressure 80kPa.
6.16.3.14 When the H2 purity in generator is above 90%, open leakage detector valve (1).

Page 178 of 197

6.16.3.29 Open generator exhaust valve and close it when H2 purity is qualified.
6.16.3.30 After H2 purity is qualified, open the hydrogen-to-hydrogen purity instrument valve.
6.16.3.31 Open hydrogen-to-hydrogen hygrograph valve. Open hydrogen hygrograph valve inlet and
exhaust hand valve.
6.16.3.32 Open hydrogen exhaust valve and close it after H2 purity is qualified.
6.16.3.33 Open hydrogen–to- hydrogen dryer valve. Close hydrogen hygrograph valve inlet and exhaust
hand valve after CO2 purity is qualified.
6.16.3.34 When the H2 purity in generator reaches 96% and above, close CO2 replacement valve and gas
replacement exhaust main valve. Replacement is over.
6.16.4 Putting into operation of hydrogen cooler
6.16.4.1 Water discharge valve of inlet and outlet pipe of cooler;
6.16.4.2 Slowly open the inlet valve of hydrogen cooler and close the air relief when water is seen in the air
discharging pipe.
6.16.4.3 Open the outlet valve of hydrogen cooler;
6.16.4.4 Open the front and rear isolating valve of hydrogen temperature regulating valve and close bypass
valve to put the hydrogen cooler temperature regulating valve into “automatic”.
6.16.5 Hydrogen cooling system monitoring during generator operation
6.16.5.1 When generator is operating normally, the hydrogen pressure in the generator shall be kept at

Page 179 of 197
500kPa (local control panel indicator). It will give an alarm when it is higher than 520kPa or lower than 480
kPa. When the hydrogen pressure is too high, open the exhaust valve to exhaust some hydrogen and reduce
the pressure to normal value. Inner hydrogen pressure of generator must be higher than stator cooling water
pressure. When hydrogen pressure is lower than 480 kPa (DCS indicator), charge hydrogen to generator and
the maximum hydrogen charge quantity is 19m /day. Conduct leakage test if it exceeds this limit value.
6.16.5.2 When generator is operating, the minimum value of H2 purity shall be 95% and dew point
temperature shall be 0℃. If purity or humidity is not qualified, drain the dirt and charge hydrogen to
generator so as to improve purity and reduce humidity.
6.16.5.3 During generator’s normal operation, H2 moisture removal device shall be put into operation.
6.16.5.4 During generator’s normal operation, to make hydrogen cooling system operate in good condition,
the sealing oil system must be kept operating normally.
6.16.5.5 For generator’s normal operation, all the hydrogen coolers shall be put into operation. If one set of
hydrogen cooler quits operating, generator load shall be limited to 80% of rated load.
6.16.5.6 During normal operation, the generator hydrogen inlet temperature must be lower than stator
cooling water inlet temperature. All the four temperature measuring points of hydrogen cooler outlet shall be
lower than generator stator cooling water inlet temperature.
6.16.5.7 When one of the four measuring points of hydrogen cooler outlet temperature has big deviation
from the average value of the other three points, contact service for handling timely.
6.16.5.8 If any measuring point of generator hydrogen cooler outlet temperature is higher tha generator
stator cooling water inlet temperature, check and regulate hydrogen temperature or stator cooling water
temperature to normal range. If it is caused by incorrect measuring indication, contact service for handling
timely.
6.16.6 Replace H2 in generator by CO2
6.16.6.1 Close the compressed air isolating valve to generator.
6.16.6.2 Close the main valve from hydrogen generation station to hydrogen protopipe.
6.16.6.3 Close the main steam supply valve of hydrogen cylinder.
6.16.6.4 Close the front stop valve of hydrogen pressure regulating valve, rear stop valve of hydrogen
pressure regulating valve and bypass valve of hydrogen pressure regulating valve.
6.16.6.5 Close the main valve of hydrogen supply pipe.
6.16.6.7 Close CO2 replacement valve.
6.16.6.8 Open the main door of CO2 supply.
6.16.6.9 Open the main valve of CO2 tank supply CO2 pipe.
6.16.6.10 Open and regulate the main air vent valve of gas replacement and keep the inner pressure

Page 180 of 197
between 40~50kPa; meanwhile, pay attention that the sealing oil pressure shall be higher than inner pressure
80kPa.
6.16.6.11 When generator’s inner CO2 purity is higher than 90%, open the leakage detector valve(1).
6.16.6.18 Open exhaust valve of generator and close the monitor rack valve of generator working
conditions and exhaust valve of generator after sampling is tested qualified.
6.16.6.27 Open hydrogen-to-hydrogen purity instrument valve and close it after CO2 purity is qualified.
CO2 purity is qualified.
valve after CO2 purity is qualified.

Page 181 of 197
6.16.6.32 When the CO2 purity in the generator reaches 95% and above, close the main valve of CO2 tank
supply CO2 pipe and main CO2 supply gate.
6.16.7 CO2 Replacement of generator CO2 by compressed air
6.16.7.1 Check and close the main door of hydrogen production station to hydrogen protopipe, main door
of hydrogen cylinder steam supply and front and rear stop valve of hydrogen pressure regulating valve as
well as bypass valve of hydrogen pressure regulating valve.
6.16.7.2 Open the drain valve of plant-use compressed air to generator replacement-use protopipe and close
it after water is drained.
6.16.7.3 Check and close hydrogen replacement valve, main CO2 supply gate and main valve of CO2 tank
supply CO2 pipe.
6.16.7.4 Open CO2 replacement valve.
6.16.7.5 Open the main valve of hydrogen supply pipe.
6.16.7.6 Open and regulate the main air vent valve of gas replacement and keep the inner pressure between
40~50kPa; meanwhile, pay attention that the sealing oil pressure shall be higher than the inner pressure
80kPa.
6.16.7.7 Open the isolating valve to generator compressed air.

Page 182 of 197

6.16.7.23 Open exhaust valve of generator and close the monitor rack valve of generator working
conditions and exhaust valve of generator.
6.16.7.24 Open hydrogen-to-hydrogen purity instrument valve and close it after sampling is tested
qualified.
valve after sampling is tested qualified.
6.16.7.29 When the CO2 purity in the generator is less than 5%, close the main valve of hydrogen supply
pipe, CO2 replacement valve and isolating valve to generator compressed air.
6.16.7.30 Close the main exhaust valve of gas replacement.
6.16.8 Emergent hydrogen discharging operation
6.16.8.1 Close the front, rear stop valve and bypass valve of hydrogen pressure regulating valve.
6.16.8.3 Open the main exhaust valve of gas replacement.
6.16.8.4 Reduce the H2 pressure in generator to 50kPa. Pay attention that the sealing oil differential
pressure regulating valve is in normal operation; keep the sealing oil pressure higher than inner pressure
80Kpa.
6.16.8.5 Open main CO2 supply valve and main valve of CO2 supply by CO2 tank.
6.16.8.6 Open all branch valves of CO2 cylinder and charge CO2 to inner generator to replace H2 till it is
qualified.
6.17 Putting into operation and shutdown of generator stator cooling water system
6.17.1 Check before stator cooling water system is put into operation
6.17.1.1 System interlock test is qualified and stator water system valve position is correct.
6.17.1.2 After the stator cooling water tank water filling is tested qualified, open the water filling valve
water tank to fill water.
6.17.1.3 Closed cooling water system has been put into operation.

Page 183 of 197
6.17.1.4 Control power supply , dynamic power has been delivered; instrument and alarming device have
been put into operation.
6.17.1.5 Confirm that generator hydrogen system and sealing oil system are operating normally.
6.17.1.6 Confirm that hydrogen pressure in inner generator has reached 0.2Mpa.
6.17.2 Water injection to stator water system
6.17.2.1 The water in the system shall be drained before stator water system is injected with water.
(1) Stator water system is injected and flows through ionizer normally with flow 25~40L /min.
(2) Confirm that front pipeline water circulation of ionizer has been washed cleanly and the water
quality in the pipeline is qualified; open the front hand valve of solenoid valve.
(3) Prepare the replacement of ionizer and fill water to stator water tank; start condensate pump.
(4) Open inlet hand valve of ionizer.
(5) Close the stator water return valve and inject water to stator water system by water feeding solenoid
valve.
(6) The inlet pressure of water feeding shall be 0.36Mpa and the allowed maximum water inlet
temperature shall be 50℃.
(7) When the water level in water tank is fed to normal level, solenoid valve will close automatically.
(8) Open the air gate on stator water tank, cooler and pipeline, exhaust the air and then close it.
6.17.3 Start of stator cooling water pump
6.17.3.1 Chemical stator cooling water quality shall be qualified and water level in cooling water tank shall
be normal.
6.17.3.2 Open stator cooling water pump and slowly open the outlet valve; check whether vibration, sound
and all bearing temperature are normal.
6.17.3.3 Check and confirm that outlet pressure is normal. Close vent valve when water is seen in ion
exchanger vent valve; regulate the recirculation valve to make generator stator inlet pressure about 320kPa
(onsite indication). Regulate water tank water feeding valve to make water level normal and regulate ion
exchanger flow to 25~40L /min.
6.17.3.4 After system is operating normally, put another stator cooling water pump into standby operation.
6.17.3.5 Put stator water cooler cooling water into operation.
6.17.4 Shutdown of stator cooling water pump
6.17.4.1 Relieve the interlocking of standby stator water cooling water pump.
6.17.4.2 Stop operating stator water cooling water pump.
6.17.4.3 If stator water cooling pump is stopped for overhaul, disconnect the dynamic power, close inlet and
outlet valve of pump to eliminate pressure and drain water.
6.17.5 Switchover of stator cooling water pump

Page 184 of 197
6.17.5.1 Check and confirm that the oil level of standby stator cooling water pump bearing oil cup is
normal and oil quality is good.
6.17.5.2 Start standby pump and make full inspection to pump.
6.17.5.3 Check and confirm that stator cooling water protopipe pressure is normal.
6.17.5.4 Stop the originally operating stator cooling water pump.
6.17.5.5 Put the originally operating pump into standby.
6.17.6 Monitoring items of stator water system operation:
6.17.6.1 Water level and temperature of stator water tank.
6.17.6.2 Inlet and outlet pressure, current of stator water pump.
6.17.6.3 Stator water pump motor and pump bearing oil level, bearing temperature, vibration and sound,
etc.
6.17.6.4 Inlet and outlet pressure of stator water cooler outlet strainer and pressure difference.
6.17.6.5 Inlet and outlet pressure difference of generator stator cooling water.
6.17.6.6 Inlet flow of stator cooling water.
6.17.6.7 Electrical conductivity of stator cooling water is 0.5-1.5 S/cm.
6.17.6.8 Electrical conductivity of ionizer outlet stator is 0.1-0.4 S/cm.
6.17.6.9 Inlet and outlet pressure of ionizer.
6.18 Putting into operation and shutdown of circulating water system
6.18.1 Check and preparation before putting into operation
6.18.1.1 Check and confirm that all equipment, pipelines of circulating water system are in good condition;
overhaul is finished; manhole valve is closed and work ticket has been terminated.
6.18.1.2 Check and confirm that circulating water system valve has been in normal state before start
according to the valve checking card.
6.18.1.3 Confirm that circulating water system protection and interlocking test are in good condition with
normal alarm; all thermal meters are in good indication; current meter and butterfly valve indicator light is
correct.
6.18.1.4 Open the inlet and outlet valve of condenser circulating water and air vent valve of water chamber.
6.18.1.5 Confirm that the main water supply valve from industrial water to circulating pump, front and rear
isolating valve of water supply reducing valve, isolating valve from industrial water to circulating cooling/
lubricating water are opened; the isolating valve from industrial water to bearing cooler cooling water on
circulating pump motor is opened.
6.18.1.6 Confirm that the circulating pump bearing cooling/lubricating water solenoid valve is opened;
check and confirm that circulating pump bearing cooling/lubricating water pressure is 0.35MPa; confirm that
bearing cooler cooling water solenoid valve on circulating pump motor is opened and motor bearing cooling

Page 185 of 197
water pressure is normal.

6.18.1.7 Confirm that front and rear isolating valves from industrial water to circulating pump bearing
cooling/lubricating strainer and bearing cooler cooling water strainer on motor are opened on the site.
6.18.1.8 Confirm that bypass valve from industrial water to circulating pump bearing cooling/lubricating
strainer and bearing cooler cooling water strainer on motor are opened on the site.
6.18.1.9 Check and confirm that oil level of motor bearing is normal.
6.18.1.10 Open the front and rear pressure meter gate of circulating pump cooling/ lubricating water strain.
6.18.1.11 Dynamic power and control power supply of circulating water pump outlet butterfly valve have
been delivered.
6.18.1.12 Check and confirm that the oil level of circulating water pump outlet butterfly valve is normal.
6.18.1.13 Set the butterfly control mode switch of local butterfly valve control panel to “linkage”.
6.18.1.14 Check the “local/remote” changeover switch of circulating pump local control cabinet and turn it
to “remote” position; confirm that all indicators shall indicate correctly.
6.18.1.15 Check and confirm that DCS picture circulating pump control power supply is normal without
alarm signal; all equipment’s state indication is correct.
6.18.2 Water filling start of circulating water pump:
6.18.2.1 Check and confirm that circulating water pump cooling water/ lubricating water, motor cooling
water flow, motor bearing oil lever are normal.
6.18.2.2 Check and confirm that the oil level and oil pressure of circulating water pump butterfly valve oil
pump station are normal.
6.18.2.3 Check and confirm that the manual isolating valve of circulating water pump packing automatic
air-relief is opened; after the circulating water pump is started for operation, check and confirm that the
automatic air relief of packing shall exhaust air normally.
6.18.2.4 Relieve the interlocking of standby circulating water pump outlet butterfly valve.
6.18.2.5 Open the circulating water pump outlet liquid control butterfly valve on DCS; when the light
“open 20°”is on, press the “stop” button and circulating water system will fill water.
6.18.2.6 Press the “start” button of circulating water pump on DCS picture; check and confirm that
circulating water pump current is normal; confirm that circulating motor vibration, bearing temperature and
motor winding temperature are normal; Keep butterfly valve opening and fill water to system.
6.18.2.7 After the air in condenser water chamber is exhausted, close the water-side air vent valve of
condenser.
6.18.2.8 Open the circulating pump outlet liquid control butterfly valve fully and put the outlet butterfly
valve into interlocking.
6.18.2.9 Check and confirm that the circulating pump lubricating water booster pump is started normally;

Page 186 of 197
lubricating water has been turn to circulating water supply and pressure and flow are normal.
6.18.2.10 Open the isolating valve from circulating water pump to motor cooler and confirm that cooling
water pressure is normal.
6.18.2.11 After confirming that circulating water protopipe pressure is normal, turn the standby pump
switch to “standby” position.
6.18.3 Normal start of circulating water pump:
6.18.3.1 Check and confirm that circulating water pump cooling water/ lubricating water, motor cooling
water flow, motor bearing oil lever are normal.
6.18.3.2 Check and confirm that the oil level of circulating water pump outlet butterfly valve oil pump
station is normal.
6.18.3.3 Turn control mode changeover switch on circulating pump outlet butterfly valve local control
cabinet to “remote” position to put outlet butterfly valve into interlocking.
6.18.3.4 Start circulating pump on DCS; check and confirm that circulating pump outlet butterfly valve
linkage is full open.
6.18.3.5 Check and confirm that current, outlet pressure and vibration of circulating water pump are
normal.
6.18.3.6 Check and confirm that circulating pump lubricating water booster pump is started normally;
lubricating water has been turn to circulating water supply and pressure and flow are normal.
6.18.3.7 Open the isolating valve from circulating water pump to motor cooler.
6.18.3.8 Check and confirm that circulating water pump bearing cooling/lubricating water, motor cooling
water pressure are normal.
6.18.4 Normal shutdown of circulating water pump
6.18.4.1 Change the motor cooler cooling water of circulating pump that needs to be stopped and pump
bearing lubricating water to external industrial water supply from pump outlet; confirm that motor cooler
cooling water and pump bearing lubricating water pressure and flow are normal.
6.18.4.2 Relieve the interlocking of standby pump and the outlet butterfly valve that needs to be stopped.
6.18.4.3 Press the “Close” button of circulating pump outlet butterfly valve that needs to be stopped and
confirm that outlet butterfly valve has started closing.
6.18.4.4 When the outlet butterfly valve is closed to 70°, the circulating pump will trip automatically.
6.18.4.5 Confirm that outlet butterfly valve is closed continuously to full close.
6.18.4.6 Press the “Stop” button of the circulating pump that has been stopped to reset.
6.18.4.7 Confirm that the state indication of pump and valve is correct.
6.18.5 Emergent stop of circulating water pump
6.18.5.1 Press the circulating pump accident button.

Page 187 of 197
6.18.5.2 Circulating pump trips, red light is off and green light will is on.
6.18.5.3 Simultaneously, outlet butterfly valve of circulating pump is closed rapidly and automatically.
6.18.5.4 Close the isolating valve from circulating water pump to motor cooler cooling water.
6.18.6 Check and maintenance and precautions during circulating water pump operation:
6.18.6.1 Under the condition that water filling is started, the outlet butterfly valve of circulating pump shall
be started prior that water pump; when butterfly valve is opened to 15%~20%, circulating pump shall start;
under normal start, water pump and butterfly valve are allowed to start at the same time, but it’s required that
butterfly valve shall be full open in 20s. If the outlet butterfly valve is not opened 30s after water pump is
started, circulating pump will trip in linkage.
6.18.6.2 Monitor the circulating pump motor current and confirm that it is normal.
6.18.6.3 During water filling start-up process, pay attention to monitor the vibration and opening of
circulating pump outlet butterfly valve.
6.18.6.4 Check and confirm that circulating pump is in correct rotating direction without friction and
vibration is normal.
6.18.6.5 Check and confirm that circulating pump packing shall have little leakage.
6.18.6.6 Check the circulating pump cooling/lubricating water pressure and confirm that motor cooling
water pressure shall be normal with low alarm when there is no flow; or else, open the bypass valve, close the
inlet and outlet valve of strainer and contact service to clean strainer.
6.18.6.7 Monitor the switching time and stroke of circulating pump outlet butterfly valve.
6.18.6.8 Monitor and confirm that the outlet pressure of operating circulating water pump shall be larger
than 0.2MPa (single pump).
6.18.6.9 Check and confirm that the system is free of leakage.
6.18.6.10 Check and confirm that all bearing temperature and motor winding temperature of circulating
pump are normal.
6.18.6.11 If it has been shut down for a long time, it shall be injected with lubricating water for 10 min once
every week.
6.18.6.12 Check and confirm that the oil pressure of butterfly valve station is normal. Oil level shall be 1/2
above oil level gauge and oil temperature shall be <60℃.
6.18.6.13 The upper bearing oil level of circulating water pump motor shall be on the middle position of
visual window; fill oil from top petrol tank when oil level is low.
6.18.6.14 For initial start, rubber guide bearing shall be washed by water for over 20min.
6.18.6.15 When stopping the pump, close the outlet butterfly valve first and then stop the pump; meanwhile
pay close attention to the butterfly valve events to prevent circulating water pump from reversing.
6.18.6.16 After accident pump shutdown occurs, close the outlet valve immediately to prevent circulating

Page 188 of 197
water system from impacting.

6.18.6.17 Keep close water over the outlet pressure of circulating water pump, inlet and outlet pressure of
condenser circulating water to avoid the insufficient output of circulating water pump, which will cause the
rise of turbine-exit temperature of condenser and dropping of vacuum.
6.18.6.18 Before circulating water pump is started, first start the trash remover for operation and it shall not
be stopped until circulating water pump is operating normally.
6.18.6.19 Pay attention to the front and rear water level of circulating water pump trash remover; when the
difference is major, start the trash remover timely to clean sundries.
6.18.6.20 After the circulating water pump motor is changed from high speed to low speed, confirm that
motor differential protection has been removed before it is started; after the circulating water pump motor is
changed from low speed to high speed, confirm that motor differential protection has been put into operation
before it is started.
6.19 Operating instruction on rubber ball washing
6.19.1 This rubber ball system has three working modes: 1. manual, 2. automatic, 3, timing.
6.19.2 Preparation before operation:
(1) Rubber ball shall absorb water fully; when necessary, pinch the rubber ball to exhaust the air in the
rubber ball; the rubber ball shall be pinched under water and then loosen gently.
(2) Put the water -absorbed rubber ball into ball collector, open the manual ball valve of ball screen to
exhaust air.
6.19.3 Putting into operation and shutdown of rubber ball
(1) Under manual mode, all the operations are completed by the toggle switch on control panel:
Close the power switches of “main switch” of control cabinet, “ball screen”, “rubber ball recirculating
pump”, “runner of ball collector” and “electrically operated valve”.
Turn the “ball screen” toggle switch on control panel to “off”, and indicator light of “ball screen is off”
will start flickering; after ball collector is closed in place, the indicator light of “ball screen is off” will be
normally on.
Turn the “rubber ball recirculating pump” toggle switch on control panel to “start” (or “2” at the right
side), check and confirm that rubber ball recirculating pump is starting normally.
Turn the “electrically operated valve” toggle switch on control panel to “on”, and indicator light of
“electrically operated valve is on” will start flickering; after electrically operated valve is opened in place, the
indicator light of “electrically operated valve is on” will be normally on.
Open the air vent valve on ball collector to exhaust the air. Operate it for about 10 min to let rubber ball
absorb water fully.
Turn the “runner” toggle switch on control panel to “on”, and indicator light of “runner is on” will start

Page 189 of 197
flickering; after runner is opened in place, the indicator light of “runner is on” will be normally on and
cleaning will start.
Cleaning time is generally 3-4hours and then balls are collected.
Turn the “runner” toggle switch on control panel to “off”, and indicator light of “runner is off” will start
flickering; after runner is closed in place, the indicator light of “runner is off” will be normally on, then turn
the “runner” toggle switch to “stop” to collect balls. The ball collecting time is generally 2-4 hours.
When it’s time for collecting balls, turn the “electrically operated valve” toggle switch on control panel
to “off”, and indicator light of “electrically operated valve is off” will start flickering; after electrically
operated valve is closed in place, the indicator light of “electrically operated valve is off” will be normally on,
after that, turn the “electrically operated valve” toggle switch on control panel to “stop”.
Turn the “rubber ball recirculating pump” toggle switch on control panel to “stop” or (“1” at the left
side), check and confirm that rubber ball recirculating pump has stopped operating.
Turn the “ball screen” toggle switch on control panel to “on” and indicator light of “ball screen is on”
normally on.
Open the power switches of “main switch” of control cabinet, “ball screen”, “rubber ball recirculating
pump”, “ball collector” and “electrically operated valve”.
(2) Automatic mode:
Under automatic mode, turn the start resetting button on control panel to “start” to give a start signal to
DLC, the system will start automatic operation for one cycle. After that, the system will wait for next start
signal.
Return it to original state (ball screen is opened in place, electrically operated valve and ball collector
runner are closed in place).
Turn the “ball screen” toggle switch on control panel to “off”, and indicator light of “ball screen is off”
normally on.
Turn the “rubber ball recirculating pump” toggle switch on control panel to “start” (or “2” at the right
side), check and confirm that rubber ball recirculating pump is starting normally.
Turn the “electrically operated valve” toggle switch on control panel to “on”, and indicator light of
“electrically operated valve is on” will start flickering; after electrically operated valve is opened in place, the
indicator light of “electrically operated valve is on” will be normally on.
Open the air vent valve on ball collector to exhaust the air. Operate it for about 10 min to let rubber ball
absorb water fully.
Turn the “runner” toggle switch on control panel to “on”, and indicator light of “runner is on” will start

Page 190 of 197
flickering; after runner is opened in place, the indicator light of “runner is on” will be normally on and
cleaning will start.
Cleaning time is generally 3-4hours and then balls are collected.
Turn the “runner” toggle switch on control panel to “off”, and indicator light of “runner is off” will start
flickering; after runner is closed in place, the indicator light of “runner is off” will be normally on, then turn
the “runner” toggle switch to “stop” to collect balls. The ball collecting time is generally 2-4 hours.
When it’s time for collecting balls, turn the “electrically operated valve” toggle switch on control panel
to “off”, and indicator light of “electrically operated valve is off” will start flickering; after electrically
operated valve is closed in place, the indicator light of “electrically operated valve is off” will be normally on,
after that, turn the “electrically operated valve” toggle switch on control panel to “stop”.
Turn the “rubber ball recirculating pump” toggle switch on control panel to “stop” or (“1” at the left
side), check and confirm that rubber ball recirculating pump has stopped operating.
Turn the “ball screen” toggle switch on control panel to “on” and indicator light of “ball screen is on”
normally on.
Then wait for next start signal.
(3) Timing mode
When timing mode is started, that is, return to the original state ((ball screen is opened in place,
electrically operated valve and ball collector runner are closed in place) and the operating steps are as
follows:
Turn the mode select switch to “3”→timing relay starts timing→close ball screen when time is up→start
rubber ball recirculating pump→open electrically operated valve→delay for several seconds→open ball
collector runner→cleaning time relay starts timing (start cleaning) →cleaning time is up→close ball collector
runner→ball collecting timing relay starts timing (ball collecting starts) →ball collecting time is up→close
electrically operated valve→stop rubber ball recirculating pump→open ball screen→operation is
finished→timing relay restarts timing→go to next circulating cycle.
6.19.4 Precautions:
(1) Under manual mode, ball screen may collect balls in maximum, but back flushing must be opened
at regular intervals (usually about a week) to prevent ball collecting pipe from blocking by sundries.
(2) During ball collecting and cleaning process, it’s prohibited to open ball screen so as to avoid
misoperation to cause ball running.

Page 191 of 197
Attached: Comparison table of saturated vapor pressure temperature (by pressure)

Pressure(MPa) Temperature(℃) Pressure(MPa) Temperature(℃) Pressure(MPa) Temperature(℃)
0.001 6.982 0.040 75.89 2.7 228.06
0.0015 13.034 0.050 81.35 2.8 230.04
0.0020 17.511 0.060 85.95 2.9 231.96
0.0025 21.094 0.070 89.96 3.0 233.84
0.0030 24.098 0.080 93.51 3.1 235.66
0.0035 26.692 0.090 96.71 3.2 235.66
0.0040 28.981 0.10 99.63 3.3 237.44
0.0045 31.034 0.12 104.81 3.4 239.18
0.0050 32.90 0.14 109.32 3.5 240.88
0.0055 34.6 0.16 113.32 3.6 244.16
0.0060 36.18 0.18 116.93 3.7 245.75
0.0065 37.65 0.20 120.23 3.8 247.31
0.0070 39.02 0.25 127.43 3.9 248.84
0.0075 40.32 0.30 133.54 4.0 250.33
0.0080 41.53 0.35 138.88 4.5 257.41
0.0085 42.69 0.40 143.62 5.0 263.92
0.0090 43.79 0.45 147.92 5.5 269.94
0.0095 44.83 0.50 151.85 6.0 275.56
0.010 45.83 0.60 158.84 6.5 280.83
0.011 47.71 0.70 164.96 7.0 285.80
0.012 49.45 0.80 170.42 7.5 290.51
0.013 51.06 0.90 175.35 8.0 294.98
0.014 52.58 1.0 179.88 8.5 299.24
0.015 54.0 1.1 184.06 9.0 303.31
0.016 55.34 1.2 187.96 9.5 307.22
0.017 56.62 1.3 191.6 10 310.96
0.018 57.83 1.4 195.04 11 318.04
0.019 58.98 1.5 198.28 12 324.64
0.020 60.09 1.6 201.37 13 330.81
0.021 61.15 1.7 204.30 14 336.63
0.022 62.16 1.8 207.1 15 342.12
0.023 63.14 1.9 209.79 16 347.32
0.024 64.08 2.0 212.37 17 352.26
0.025 64.99 2.1 214.85 18 356.96
0.026 65.87 2.2 217.24 19 361.44
0.027 66.72 2.3 219.54 20 365.71
0.028 67.55 2.4 221.78 21 369.79
0.029 68.35 2.5 223.94 22 373.68
0.030 69.12 2.6 226.03 Critical 22.115 Critical 374.12

Page 192 of 197
Attached: Comparison table of atmospheric pressure, vacuum and corresponding saturation temperature
ts B
H 666 668 670 672 674 676 678 686 682 684
670 7.9 11.5 13.6 16.3

665 9.1 12.7 15.4 17.2 19.4 21.4
660 7.9 11.5 13.6 16.3 18.6 20.1 22.0 236.8 25.4
655 12.7 15.4 17.2 19.4 21.4 23.2 24.3 25.9 27.3 28.2
650 18.6 20.1 22.0 23.8 25.4 26.4 27.7 29.0 30.2 31.0
645 23.2 24.3 25.9 27.3 28.2 29.4 30.6 31.8 32.6 33.6
640 26.4 27.7 29.0 30.2 31.0 32.2 33.2 33.9 34.8 35.8
635 29.4 30.6 31.8 32.6 33.6 34.5 35.2 36.1 37.0 37.8
630 32.2 33.2 33.9 34.8 35.8 36.7 37.3 38.1 39.0 39.5
625 34.5 35.2 36.1 37.0 37.8 38.4 39.2 40.0 40.5 41.2
620 36.7 37.3 38.1 39.0 39.5 40.2 41.0 41.6 42.1 42.7
615 38.4 39.2 40.0 4.05 41.2 41.9 42.5 43.0 43.6 44.2
610 40.2 41.0 41.6 42.1 42.7 43.4 43.8 44.5 45.1 45.7
605 41.9 42.5 43.0 43.6 44.2 44.9 45.3 45.9 46.4 46.8
600 43.4 43.8 44.5 45.1 45.7 46.0 46.6 47.1 47.5 48.0
595 44.9 45.3 45.9 46.4 46.8 47.3 47.8 48.4 48.7 49.3
590 46.0 46.6 47.1 47.5 48.0 48.6 48.7 49.4 49.9 50.3
585 47.3 47.8 48.4 48.7 49.3 49.7 50.0 50.5 51.0 51.4
580 48.6 48.7 49.4 49.9 50.3 50.8 51.1 51.6 52.0 52.3
575 49.7 50.0 50.5 51.0 51.4 51.7 52.2 52.6 52.9 53.2
570 50.8 51.1 51.6 52.0 52.3 52.7 53.1 53.6 53.8 54.2
565 51.7 52.2 52.6 52.9 53.2 53.7 54.1 54.4 54.8 55.2
560 52.7 53.1 53.6 53.8 54.2 54.6 54.9 55.3 55.7 56.0

Page 193 of 197

Turbine Operation Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Turbine Operation Manual

Uploaded by

Copyright:

Available Formats

A 2013.11.

13 FIRST SUBMISSION FuNing LiWenke ChenJinghai

APPROVED ChenJinghai CHECKED LiWenke

1. Overview on steam turbine main and auxiliary equipments ··························································· 1

4.10 Axial displacement of main engine is normal ······································································· 102

Steam Turbine Operation Manual

6.9 Heater putting into operation and shutdown ·········································································· 155

Steam Turbine Operation Manual

1. Overview on steam turbine main and auxiliary equipments

Steam Turbine Operation Manual

Steam Turbine Operation Manual

No. Item Unit Data

Steam Turbine Operation Manual

Steam turbine performance data

Steam Turbine Operation Manual

Turbine unit bearing pad

Steam Turbine Operation Manual

Rotor journal double-amplitude vibration amplitude (μm)

Closing time of steam turbine valves (s)

Startup mode, working condition and time (min)

Steam Turbine Operation Manual

Time Time for Time

1 Idling time without vacuum breaking min ~65

2 Idling time with vacuum breaking min ~40

3 Maximum load under no overspeed trip at main switch turnoff kW 647064

4 Overspeed tripping speed r/min 3300

5 Maximum running back pressure kPa(a) 18.6

6 Alarming turbine back pressure kPa(a) 18.6

7 Tripping turbine back pressure kPa(a) 20.3

8 Turbine spray water flow t/h 6.48

10 Maximum allowable exhaust pressure (at rated load) kPa(a) 18.6

11 Barring speed r/min 2.38

12 Maximum cylinder temperature allowed for barring stoppage ℃ 150

Note: the coordinate system is defined as follows,

1.3.1.1 HP, LP bypass system

Steam Turbine Operation Manual

1.3.1.2 Hydraulic actuator

Steam Turbine Operation Manual

1.3.1.3 Cylinders of bypass valve and water spray valve

1.3.1.4 Devices at HP bypass oil station

Steam Turbine Operation Manual

No. Device name Item Unit Value

1.3.2 Main engine lubricating oil system

1.3.2.2 AC lubricating oil pump

No. Name Unit Value

1.3.2.3 DC lubricating oil pump

1.3.2.4 Barring device

Steam Turbine Operation Manual

3 Motor voltage V 400

1.3.2.5 Lubricating oil cooler

1.3.2.6 Jacking oil pump

Steam Turbine Operation Manual

No. Name Unit Value

1.3.2.7 Main oil tank exhaust fan

1.3.2.8 Air, hydrogen side seal oil

2 Type Screw pump Screw pump

3 Flow 2*140 L/min 2*25.5 L/min

4 Outlet pressure 1MPa 1MPa

5 Shaft power 22 KW 5.5 KW

HUANGSHAN INDUSTRY HUANGSHAN INDUSTRY PUMP-MAKING

1 Model 3-MOT12-160-4 3-NC12-100L-4

Steam Turbine Operation Manual

No. Seal oil pump

2 Power 22KW 5.5KW

3 Flow 2140 L/min 225.5 L/min