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ABSTRACT
The experiment of Venturi Scrubber is one of a separation process that was carried out to study
the relationship between pressure drop across the throat (DPT02) and across the venturi
chamber (DPT01) with air flow rate. To run this experiment, firstly, water was filled in the tank
and free surrounding air was supplied to the system. Then, 4m/s of air velocity must be
converting to the differential air pressure (DPT03) first by using the derivation from a Bernoulli’s
equation. After that, the value of (DPT03) in inch H20 had been set on a control panel by
adjusting the speed regulator. Then, water was let to flow to the throat until it reaches 5 LPM as
shown at water flow meter (FT1). To analyse the result, data obtained from DPT01, DPT02,
DPT03 and blower speed was recorded. Next, repeat the steps by changing the air velocity to 6,
8, 10, 12, 14 m/s within 3 minutes time interval. After the experiment was done, venturi scrubber
was cleaned by using spray nozzle and related valves were opened for draining purpose. In
addition, the graph also was being plotted to see the relationship between pressure drop at
venturi chamber (DPT01) and pressure drop at throat (DPT02) with air flowrate. The result
shows the increasing in a pressure drop for both (DPT01) and (DPT02) which are 0.6, 1.3, 2.3,
4.0, 6.1, 8.5 inch H20 and 0.5, 0.9, 1.4, 2.2, 3.2 4.5 inch H20 respectively even the air velocity is
the same for both of them, 4, 6, 8, 10, 12 and 14 respectively. The blower speed also shows the
increasing order like air flow rate when the data collected are 942, 1296, 1664, 2208, 2722 and
3249 rpm for each air velocity. After analyzing the data and observing the graph plotted, it is
proven that when air velocity change, it would also affect the pressure drop across the venturi
chamber and the throat due to the acceleration loss and breakdown of the water scrubbing
stream.
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2. INTRODUCTION
Venturi scrubber is a device to control air pollution in industries such as coal power plant
by removing particle in the gaseous which already polluted and produce clean air.
Venturi scrubber is an example of wet scrubber. It also used widely for removing
particles from gases because of having many attractive features. For instance, it remove
submicron particle efficiently, it is also compact and simple to build. In directly, initial
investment costs are small compare to other types of particles collection devices. In
and when sticky particles must be collected (Rudnlck, Koehler, Martln, Lelth, Cooper,
1986).
Venturi scrubbers are primarily used to control particulate matter (PM), including PM
some incidental control of volatile organic compounds (VOC), generally venturi scrubbers
are limited to control PM and high solubility gases (EPA, 1992; EPA, 1996).
Venturi scrubbers have been applied to control PM emissions from utility, industrial,
commercial, and institutional boilers fired with coal, oil, wood, and liquid waste. They have
also been applied to control emission sources in the chemical, mineral products, wood,
pulp and paper, rock products, and asphalt manufacturing industries such as lead,
aluminum, iron and steel, and gray iron production industries and to municipal solid
waste incinerators. Usually venture scrubbers are applied where it is necessary to obtain
high collection efficiencies for fine PM . Thus, they are applicable to control emission
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3. OBJECTIVE
• To study the theoretical relationship between pressure drop across the throat
(DPT02) and pressure drop across the venture chamber (DPT01) with air flowrate.
4. THEORY
Gas inlet
Convergence section
Throat section
Divergence section
Water contains
particulate gas
narrowest part of the venture tube and a divergence section (diffuser). A venturi scrubber
accelerates the waste gas stream to atomize the scrubbing liquid and to improve gas-
liquid contact. In a venturi scrubber, a throat section is built into the duct that forces the gas
stream to accelerate as the duct narrows and then expands. As the gas enters the venturi
throat, both gas velocity and turbulence increase. Depending upon the scrubber design, the
scrubbing liquid is sprayed into the gas stream before the gas encounters the venturi
throat, or in the throat, or upwards against the gas flow in the throat. The scrubbing
liquid is then atomized into small droplets by the turbulence in the throat and droplet-
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particle interaction is increased. Some designs use supplemental hydraulically or
pneumatically atomized sprays to augment droplet creation. After the throat section, the
mixture decelerates, and further impacts occur causing the droplets to agglomerate. Once
the particles have been captured by the liquid, the wetted PM and excess liquid droplets
are separated from the gas stream by an entrainment section which usually consists of a
According to the contact-power theory developed for scrubbers, collection efficiency for
well-designed wet collectors of all types is a function of the energy consumed in the air
to water contact process. The energy consumed is directly proportional to the pressure
drop, and comparable performance can be expected from all well-designed wet collectors
operating at or near pressure drop. Venturi scrubber can be expected more efficient
when applying the contact-power theory. The term pressure drop refers to the difference
in static pressure between the gas at the inlet to the venturi scrubber and the gas at
the discharge from the venturi scrubber .Generally, the collectors operating at very low
pressure drop will remove only medium to coarse size particles, while collectors
operating at high pressure drop which need more energy will be highly efficient to
remove fine particle. In addition, higher efficiency in collection of particle in the smaller
size range need more energy to expend in air-water contact and also need high
Theoretical calculation was conducted to determine the effect of pressure drop across the
throat and venturi chamber with air flow rate by using Bernoulli’s equation :
2ΔP
𝑉=√ 2 ……………………..equation 1
𝜌[(A1
A2) −1]
4
Rearrange equation 1
2
𝑉 2 𝜌[(A1 ) −1]
ΔP = A2
2 …………………..equation 2
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5. APPARATUS
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NO MAJOR COMPONENT DESCRIPTION
pressure gauge.
PVC.
speed.
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Figure 3: Process and Instrumentation Diagram(P&ID) of venturi scrubber
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6. EXPERIMENTAL PROCEDURE
General Startup-Procedures
2. The water tank was filled by clean water by connecting the hose to inlet valve of the tank,
V6.
Experimental Procedure
1. The blower was switched on and the blower speed was adjusted to 4 m/s.
3. The water pump was switched on. Gate valve V3 and by-pass valve V5 were adjusted
4. The blower speed was adjusted again according to the raw data table in increasing
speed.
5. The reading of DPT01, DPT02, blower speed and DPT03 all were recorded.
6. Steps 4 to 6 were repeated by increasing air flow rate to 6,8,10,12 and 14 m/s.
General Shutdown-Procedures
1. The venturi scrubber and be cleaned by using the spray nozzle by using the spray nozzle
2. Valve V2, V5, V7, V4 and V11 were opened. The flow rate was adjusted to clean the
venturi scrubber.
4. The control panel and main power supply were switched off.
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7. RESULTS
Results obtained from this experiment were shown in the table 2 and figure 3 as following:
Table 2:Table of Air Velocity (m/s), DPT03 (Pa), DPT03 (inch H2O), DPT01 (inch H2O), DPT02
(inch H2O) and Blower Speed (rpm).
Where,
12
14
12
Pressure Drop (inch H20)
10
8
DPT02 (inch H20)
6 DPT01 (inch H20)
0
4 6 8 10 12 14 Air Velocity (m/s)
Figure 4: Graph of Pressure Drop across a Venturi Chamber & across a Throat (inch H20)
versus Air Velocity (m/s)
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8. SAMPLE CALCULATIONS
Since the value of air velocity cannot be directly setting up in the control panel, therefore the
pressure drop at the blower (DPT03 inch H2O) can be used by only adjusting the speed
regulator in the control panel to represent the air velocity (m/s). To calculate differential air
pressure or called as pressure drop, derivation must be done from the Bernoulli’s equation as
following:
Derivation
2∆𝑃
𝑉 =√ 𝐴1 2
𝜌[( ) −1]
𝐴2
(Bernoulli’s Equation)
2∆𝑃
𝑉2 = 𝐴1 2
𝜌[( ) −1]
𝐴2
𝐴1 2
2∆𝑃 = 𝑉 2 𝜌 [(𝐴2) − 1]
𝐴1 2
𝑉 2 𝜌 [( ) −1]
𝐴2
∆𝑃 = 2
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Sample calculation
Data provided:
A1 = 0.001810 m2
A2 = 0.000452 m2
ρ =1.2 kg⁄m3
at V = 4 m/s,
𝑚 2 𝑘𝑔 0.001810 𝑚 2
(4 ) 1.2 [( ) −1]
𝑠 𝑚3 0.000452 𝑚
∆𝑃 =
2
∆𝑃 = 144.3400 𝑘𝑔⁄𝑚. 𝑠 2
∆𝑃 = 144.3400 𝑃𝑎
*𝑘𝑔⁄𝑚. 𝑠 2 = 𝑃𝑎
The unit of Pa in pressure drop must be converting to the (inch H20) to easily setting up the
*1 𝑃𝑎 = 0.004015 𝑖𝑛𝑐ℎ 𝐻2 0
0.004015 𝑖𝑛𝑐ℎ 𝐻2 0
∆𝑃 = 144.3400 𝑃𝑎 × 1 𝑃𝑎
∆𝑃 = 0.6 𝑖𝑛𝑐ℎ 𝐻2 0
The entire step shown in the above sample calculation must be followed one by one to convert
the other value of air velocity (m/s) to differential of air pressure (DPT03).
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9. DISCUSSION
Venturi Scrubber is a part of the group of air pollution controllers collectively referred to as
“wet scrubbers (Environmental Protection Agency, EPA, 2015).” Wet scrubbers rely on a liquid
spray to remove dust particles from a gas stream. They are primarily used to remove gaseous
emissions, with particulate control a secondary function (WORLD BANK GROUP, 1998). Venturi
scrubbers are primarily used to control particulate matter (PM), including PM less than or equal
to 10 micrometers (PM10), and PM less than or equal to 2.5 micrometers (PM2.5). Generally,
venturi scrubbers are limited to control PM and high solubility gases. Venturi scrubbers PM
collection efficiencies range from 70 to greater than 99 percent, depending upon the application.
Increasing the venturi scrubber efficiency requires increasing the pressure drop which in turn,
increases the energy consumption (Environmental Protection Agency, EPA, 2015). Regarding to
this experiment, the source of the particulate is the surrounding air free exists in the chemical
engineering laboratory since it was a location this experiment had been carried out.
For basic principle, when a venturi meter is placed in a pipe carrying the fluid whose flow
rate is to be measured, a pressure drop occurs between the entrance and throat of the venturi
meter. This pressure drop is measured using a differential pressure sensor and when calibrated
this pressure drop becomes a measure of flow rate. Firstly, the fluid whose flow rate is to be
measured enters the entry section of the venturi meter with a pressure P1. As the fluid from the
entry section of venturi meter flows into the converging section, its pressure keeps on reducing
and attains a minimum value P2 when it enters the throat. That is, in the throat, the fluid
pressure P2 will be minimum. The differential pressure sensor attached between the entry and
throat section of the venturi meter records the pressure difference (P1-P2) which becomes an
indication of the flow rate of the fluid through the pipe when calibrated. The diverging section has
been provided to enable the fluid to regain its pressure and hence its kinetic energy. Lesser the
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For this experiment, venturi scrubber accelerates the waste gas stream to atomize the
scrubbing liquid and to improve gas-liquid contact. In a venturi scrubber, a “throat” section is built
into the duct that forces the gas stream to accelerate as the duct narrows and then expands
which known as converging and diverging part respectively. As the gas enters the venturi throat,
both gas velocity and turbulence is the greatest because the area of the throat is smaller than
area of venturi chamber (Environmental Protection Agency, EPA, 2015). The designed area of
venturi chamber and throat are 0.001810 m2 and 0.000452 m2 respectively. In the throat, the
waste gas shears the scrubbing liquid into a high density distribution of fine droplets. These
droplets collect PM primarily through impaction. The waste gas and scrubbing liquid then pass
into the diverging section where the velocity decreases, causing more impaction and liquid
agglomeration. Some of the energy imparted to the liquid-gas system is recovered in the
diverging section as gas pressure. However, the overall energy of the system decreases due to
friction and other mechanical losses. This loss is measured as the decrease in pressure across
the venturi converging-diverging section, referred to as the pressure drop, ΔP (Paula, 2002).
. After passing through the throat section, the mixture decelerates, and further impacts occur
causing the droplets to agglomerate and settling down. A portion of the droplets settle via gravity
to the bottom of the chamber (Environmental Protection Agency, EPA, 2015). In a settler, the
particulate will float upwards due to the characteristics of particulate which is less dense than
water. As a result, it will form two different layers where the particulate would be on the top while
the water remains at the bottom. Once the particles have been captured by the liquid, the wetted
PM and excess liquid droplets are separated from the gas stream by an entrainment section
which usually consists of a cyclonic separator that ultimately would release a clean gas on the
top of the separation chamber while the liquid will flow downward to an outlet which located at
the bottom of the separation chamber to drain the liquid-PM waste from the chamber for draining
purpose. Cyclone designs enhance the removal of liquid and PM from the waste gas stream
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Before running the experiment, differential pressure at the blower (DPT03) should be
calculated first by using the derivation from Bernoulli’s equation. This is because to represent the
air velocity since that is the only way that can be manipulated. Differential pressure work on the
principle of partially obstructing the flow in a pipe. This creates a difference in the static pressure
between the upstream and downstream side of the device. This difference in the static pressure
referred to as the differential pressure, is measured and used to determine the flowrate (National
Measurement System, 2014). The unit value of differential pressure must be in a unit inch 𝐻2𝑂,
following the venturi’s system. The manipulated variable in this experiment would be (DPT03)
since it required studying the relationship between pressure drop across the venturi chamber
(DPT01) and pressure drop across the throat (DPT02) with air flow rate. The Bernoulli principle
states that a region of fast flowing fluid exerts lower pressure on its surroundings than a region
of slow flowing fluid (Agrawal, 2013). Based on the result obtained, high velocity causes a high
pressure drop. After regulating (DPT03), the water pump and the gate valve V3 and by-pass
Then, the reading of pressure drops across the venturi chamber (DPT01) and pressure
drop across the throat (DPT02) and blower speed had been recorded. The data obtained from
the experiment for (DPT01) inch H20 are 0.6, 1.3, 2.3, 4.0, 6.1 and 8.5. Meanwhile, for (DPT02)
inch H20, the data recorded are 0.5, 0.9, 1.4, 2.2, 3.2 and 4.5. Both data shows an increases
pressure drop for air velocity 4, 6, 8, 10, 12 and 14 m/s respectively. This is because of the
higher the velocity of air then the pressure drop also would be higher at both across the venturi
chamber and across the throat. However, the graph in figure 1 had clearly reveal that there is a
slightly decrease in pressure drop for (DPT02) even though at the same air velocity (m/s).
Different in pressure drop for both were influenced by different area designed across the venturi
chamber and across the throat where the area at across the venture chamber are larger than
across the throat. Designed area did have become one of a factor in the difference of pressure
drop. Smaller areas contribute to cause the fluid to flow in high velocity than the larger one.
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Furthermore, the data that had been collected from Blower speed (rpm) are 942, 1296, 1664,
2208, 2722 and 3249 respectively. Thus, the speed of blower had shown increases due to the
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10. CONCLUSION
As a conclusion, from the results obtained from this experiment, the relationship between
pressure drop across the venturi chamber (DPT01) and pressure drop across the throat (DPT02)
with air flow rate are fully analyzed. In a simple word, when the air velocity changes, it would
also affects the pressure drop across the venturi chamber and the throat due to the acceleration
loss and breakdown of the water scrubbing stream. Besides that, the blower speed, the pressure
drop across the venturi chamber (DPT01) and pressure drop across the throat (DPT02) were
recorded. While, (DPT01) and (DPT02) versus air flow rate also were plotted to study the
relationship between of them. Therefore, from the data recorded and graph observed, it clearly
shows that the pressure drop across the venturi chamber and throat increase when air velocity
increases. Thus, this shows that the operating parameter of pressure drop is directly proportional
to the velocity of air flow rate. So, it is ultimately proving that the operating parameter would
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11. RECOMMENDATIONS
Here, there are some recommendations that had been listed as below to improve the efficiency
of this experiment to ensure the data is obtained accurately and to avoid an error occur during
1. Make sure that all tubing connection is connected properly during the start-up
experiment. This precaution is very important to make sure that there is no leaking and
the entire residue can be collected inside of the tank after the experiment was done.
2. In start-up procedure, connect the hose to inlet valve of water tank partition with water
level switch (V6) when to fill it with clean water and connect another hose to drain valve
water tank partition without level switch for draining purpose. By doing that, it will help
3. During the adjustment of the blower speed (V1), make sure that the speed regulator is
stable and maintained at the desired blower speed within 5 minutes interval so that the
4. In order to maintain the flow meter (FT101), switch on the water pump by adjusting gate
valve (V3) and bypass valve (V5) until the flow meter (FT101) shows 5 LPM. The flow
meter must be kept in a constant value to avoid the existence of an error due to the
5. Venturi scrubber can be run with the minimum value 4 m/s of air velocity and the
maximum value is 14 m/s air velocity because only on this range data can be collected. If
it had been set lower than 4 m/s air velocity, the blower cannot do suction on the
surrounding air because the pressure drop is too low. While if it been set more than 14
m/s of air velocity, the pressure regulator can only be adjusted to the value lower than
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6. Last but not least, check the systematic error of the meter reading of pressure drop
system (DPT) before run the experiment in order to minimize the error of the collected
data.
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12. REFERENCES
EPA, 1996. U.S. EPA, Office of Air Quality Planning and Standards, “OAQPS Control Cost
EPA, 1998. U.S. EPA, Office of Air Quality Planning and Standards, “Stationary Source Control
Techniques Document for Fine Particulate Matter,” EPA-452/R-97-001, Research Triangle Park.
EPA, 1992. U.S. EPA, Office of Air Quality Planning and Standards, “Control Technologies for
Volatile Organic Compound Emissions from Stationary Sources,” EPA 453/R-92-018, Research
Triangle Park.
http://www.ijerd.com/paper/vol7-issue11/G07115369.pdf
Environmental Protection Agency, EPA. (2015). Air Pollution Control Technology Fact Sheet.
United State: EPA-CICA Fact Sheet. Retrieved on 21st March 2018 from
https://www3.epa.gov/ttnchie1/mkb/documents/fventuri.pdf
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National Measurement System. (2014). Introductory guide to differential-pressure flow meters.
http://www.tuvnel.com/_x90lbm/An_Introduction_to_DifferentialPressure_Flow_Meter s.pdf
Paula, M. D. (2002). Wet Scrubbers for Particulate Matter. In Particulate Matter Control. EPA,
https://www3.epa.gov/ttncatc1/dir1/cs6ch2.pdf
R.Mishra. (2012, JULY 21). Venturi Meter: Theory, Operations & Working. Retrieved on 21st
operations-working/
WORLD BANK GROUP. (1998). Airborne Particulate Matter: Pollution Prevention and Control.
https://www.ifc.org/wps/wcm/connect/ab848080488557a8bd44ff6a6515bb18/HandbookAirborne
ParticulateMatterPollutionPreventionAndControl.pdf?MOD=AJPERES
Sanders, D. (2016, December 9). Processing Solution for the Process Industries. Retrieved from
scrubbers-big-bang-theory/
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12. APPENDICES
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