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Construction and Building Materials 149 (2017) 837–848

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Optimization of mechanical properties in concrete reinforced with fibers


from solid urban wastes (PET bottles) for the production of ecological
concrete
Erlon Lopes Pereira a,⇑, André Luis de Oliveira Junior b, Adonai Gomes Fineza b
a
Department of Chemistry, Chemistry Engineering Division, Federal University of Viçosa (Brazil), Peter Henry Rolfs Avenue, s/n, University Campus, Viçosa, Minas Gerais, Brazil
b
Department of Civil Engineering, Union of Higher Education of Viçosa (Univiçosa), Maria de Paula Santana Avenue, 3815, University Campus, Viçosa, Minas Gerais, Brazil

h i g h l i g h t s

 The volume of fibers in the concrete affects its compression resistance while the fiber length does not affect this property.
 The fiber volume factor and the fiber length can modify the concrete resistance to traction.
 The ecological concrete load capacity is higher than the conventional concrete load capacity.
 The ecological concrete produced with PET bottle fibers collected from urban solid waste is an alternative for waste management and it could reduce the
costs of constructions utilizing asbestos cement.

a r t i c l e i n f o a b s t r a c t

Article history: To solve structural problems such as cracks caused by plastic or hydraulic retraction and drying, the mod-
Received 17 January 2017 ification of concrete properties has been studied through the addition of polymer fibers. The objective of
Received in revised form 14 May 2017 this study was to evaluate the use of fibers from PET bottles on the process of manufacturing ecological
Accepted 17 May 2017
concrete, seeking to optimize the mechanical properties of compression and tension. Standardized mold-
Available online 1 June 2017
ing of specimens was performed according to the norms established by the Brazilian Association of
Technical Standards (Associação Brasileira de Normas Técnicas – ABNT) for conventional concrete. The
Keywords:
results obtained showed that the percent volume of fiber added to the concrete has a direct influence
Concrete compression
Concrete tension
on both the compressive and tensile strength of ecological concrete and that the fiber length has a direct
Concrete bending influence on the tensile strength of ecological concrete. The mathematical models generated in this work
Central composite design can be used to predict efficiency values as a function of the operating parameters: PET fiber length and
Recycling percent volume of PET fiber.
Ó 2017 Elsevier Ltd. All rights reserved.

1. Introduction hydraulic retraction and drying, which can make the its use unvi-
able for some purposes.
Aggregates, water and Portland cement are the main compo- To resolve the structural problems mentioned the modification
nents of concrete production and can be considered relatively of concrete properties has been studied through the addition of
cheap and readily encountered anywhere in the world. The ease suitable materials such as nylon fibers [24], polypropylene fibers
of acquiring these raw materials stimulates the use of concrete in [29], PVC fibers [20], glass fibers [1], coconut fibers [23] and rubber
construction sectors [19]. Although concrete presents diverse eco- fibers [22]. In the present work, the use of a high-density
nomic, social and constructive advantages, Mehta and Monteiro polypropylene (PVC) fiber has been proposed for this purpose. In
[25] mentioned that concrete mixtures with Portland cement pre- this context, fibers are highlighted as material for incorporation
sent structural problems such as cracking caused by plastic or into the concrete, indicated as a potential solution to solve the
problems of cracking, in addition to improvement of the structural
aggregation conditions between concrete components. According
to Mehta and Monteiro [25], the properties of fiber-reinforced con-
⇑ Corresponding author. crete depend on the type of fiber, its quantity and its dimensions,
E-mail addresses: erlonlopes@gmail.com (E.L. Pereira), oliveiraandre66@yahoo. so there is still no ideal fiber concept in literature or standards
com.br (A.L. de Oliveira Junior), engcivil@univicosa.com.br (A.G. Fineza).

http://dx.doi.org/10.1016/j.conbuildmat.2017.05.148
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
838 E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848

for use. Therefore, the properties of the cement matrix and the beaker (1 L) and the volume of water required to complete it. The procedure was
performed 10 times (with 10 PET bottles) and the PET material density was calcu-
fiber-matrix interface should be studied for each individual case.
lated from the relationship between the m and V vales, obtaining an average abso-
As a result of the drastic increase in beverage consumption, the lute density (or specific mass) of 1.3 g cm3.
production of polyethylene terephthalate (PET) bottles has For the assays described in Table 1, other PET bottles were transformed into
increased exponentially due to the favorable properties of this fibers with lengths of 7.9, 10, 15, 20 and 22 mm and with standard width of
plastic, including: low density, high resistance:weight ratio, high 3 mm. Transformation of the PET bottle into fibers was performed with the aid of
an electric PET bottle shredder with metering adjustment to allow for obtaining
durability, ease of conception/fabrication and low cost. The Brazil-
the desired length.
ian PET Industry Association (Associação Brasileira da Indústria do The mechanical tests of the concrete described in this item were carried out at
PET – ABIPET) estimates a production of 840 thousand tons of this the Civil Construction Materials Laboratory of the University Center for Higher Edu-
plastic in 2016, 17% greater than production in 2015. In contrast, cation of Viçosa, located in the city of Viçosa (Latitude: 20° 450 1400 S, Longitude: 42°
520 5500 W, Elevation: 648 m), Minas Gerais state, Brazil. The research laboratory is
Brazil currently recycles 60% of discarded PET bottles, being con-
certified by the Ministry of Education in Brazil.
sidered one of the countries with the highest rate of PET recycling
in the world [2]. 2.2. Experimental procedure
Although PET recycling in Brazil is a reality, approximately 40%
of this product is destined for landfills and dumps after consump- The concrete was dosed at a ratio of cement: sand: gravel of 1:2:2, and the Bau-
tion. In the context of using fiber as an aggregate in concrete, PET chemie Brazil curing retardant additive was used at the volumetric concentration of
0.6% in relation to the cement weight. Use of the additive was to increase the work-
bottle fibers present themselves as readily available material for
ing time of the concrete, taking into account that 66 test pieces were molded (11
this use and of low cost, where this options provides benefits for assays with 3 replicates for each test and 2 response variables, as described in item
the elimination of these residues and reduction of environmental 2.2) and the curing time of conventional concrete is 3 h.
damages. Preparation of the binder was conducted according to NBR 12655 [3], which
specifies the procedures that must be adopted with concrete in its fresh state. For
According to Gu and Ozbakkaloglu [17], due to the fragile nat-
mixing the concrete a three-phase electric 600 L concrete mixer of the company
ure of concrete and facilitated availability of PET waste, several CSM was used whose drum rotated at 27 rpm. For molding the test pieces the slump
researchers around the world have been producing ecological con- test set was used and Ø 10  20 cm cylindrical forms of the SOLOTEST were used. To
crete using fibers from discarded PET bottles as concrete aggre- perform the compression and tension tests the Electro-hydraulic Press was used
gates to potentially neutralize or reduce their negative attributes. with Graphic Digital Indicator, from SOLOTEST, with capacity of 100–200 ton force
and electro-hydraulic pump that allows for manual control of the test speed
However, the authors report the need for studies that correlate
increase.
characteristics and properties of fibers from PET residues (length, After preparation of the concrete, six reference samples (Assay 11) were molded
volume, fraction or percentage of fiber inserted in the concrete) for the compression and tension assays by diametral compression (Table 1). There-
with the mechanical properties of the concrete. after, specific amounts of concrete were separated for each fiber reinforced speci-
Considering the above, this work sought to evaluate the use of men as described in Table 2. Specific amounts of fibers were introduced into each
specimen, requiring that they were molded individually. Fiber incorporation was
fibers from PET bottle waste in the production of ecological con- done on a smooth and flat surface, and after homogenization the concrete was
crete and to study the synergistic effect between length and per- molded in three layers, as established by the NBR 5738 [4]. In each layer the cement
centage of these fibers on the tensile and compressive was penetrated 12 times with a metal rod. The same procedure was repeated for the
mechanical properties of the ecological concrete in relation to tra- specimens with regards to tension, not altering the molding procedure. Soon after
molding, the specimens were identified and left on a flat surface for hardening of
ditional concrete (concrete mixture with Portland cement).
the concrete and this procedure took 48 h. For storage of the hardened concrete
after 48 h, the method of immersion in lime-saturated water was used. The speci-
2. Material and methods mens remained immersed for 28 days to be ruptured as necessary (tension and
compression).
2.1. Experimental apparatus After the 28 days the 66 specimens were removed from the water and measure-
ments were obtained of length and diameter prior to placement in the Electrohy-
The aggregates (gravel and sand) and binder (Portland cement) used in the con- draulic Press to determine the values of compressive strength and tensile
crete were tested in the laboratory in order to obtain the ideal parameters for use in strength of each specimen. With the average of each triplicate of the 11 assays,
concrete. the increases in compressive strength (R1) and the increases in tensile strength
As a binder Type II Portland Cement was used, composed of slag with resistance by diametral compression of each specimen (R2) of the ecological concrete (assays
class of 32 MPa at 28 days (CP II E 32), specific mass of 3 g cm3 and average unit 1–10) were calculated in relation to the reference concrete consisting only of sand,
mass of 0.961 kg dm3. Specific mass and unit mass assays were performed accord- gravel and Portland cement (Assay 11). The values of R1 and R2 were calculated
ing to NBR NM 23 [7] and NBR NM 45 [8], respectively. using Eqs. (1) and (2), respectively.
The sand used was natural quartz sand and according to the granulometric  
Cn  C11
composition test described in NBR NM 248 [11], the maximum characteristic size R1 ¼  100 ð1Þ
C11
of 4.8 mm and modulus of fineness of 2.66 were obtained. In the assay performed
according to the NBR NM 46 [9] which addresses the volume of fine material, a  
Tn  T11
result of 0.6% fine material was obtained. Using the NBR NM 45 [8], which addresses R2 ¼  100 ð2Þ
T11
the unit mass, a unit mass of 1.432 kg dm3 was obtained.
The bulk material used was Arkose gravel classified according to the NBR NM 52
[10] in terms of absorption and specific mass of saturated surface dry. The large
aggregate showed absorption of 0.4% and specific mass of saturated surface dry
Table 1
of 2714 kg m3. To determine the unit mass and granulometric composition, the
Experimental matrix used in the CDD with values of the central, factorial and axial
gravel was submitted to the assays described in NBR NM 45 [8] and NBR NM 248
points.
[11], resulting in 1.36 kg dm3 for the unit mass and the granulometric composition
showed a maximum characteristic size of 19 mm and fineness modulus of 6.91. Assay F1 (mm) F2 (%)
Polyethylene terephthalate (PET) fibers were obtained from PET bottles found in
1 10 0.1
trash prior to being sent to landfills and dumps after consumption of the product.
2 10 0.3
For determination of the mean absolute density (or specific mass) of the material,
3 20 0.1
the mass (m) and volume (V) of the material were quantified. To determine the
4 20 0.3
value of ‘‘m” an entire PET bottle with dimensions of 22.5 cm tall by 9.2 cm in diam-
5 7.9 0.2
eter was cut into smaller square pieces using stainless steel scissors. Each square of
6 22 0.2
the PET bottle had sides measuring 2 cm which was confirmed using a steel ruler
7 15 0.05
graduated in millimeters with precision of 0.01 mm. All the pieces were assembled
8 15 0.34
and weighed on a MARTE class II scale with precision of 0.01 g. To determine the
9 15 0.2
volume, the pieces were inserted into a glass beaker with working volume of 1 L,
10 15 0.2
settled and the remaining volume of the beaker was filled with distilled water.
11 0 0
The value of V was calculated by the difference between the total volume of the
E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848 839

where, Cn: Compressive strength of the concrete obtained for assays 1–10 reinforced Tulsa, OK, USA). The variable conversion procedure (factors) for application in the
with fiber (MPa). C11: Compressive strength of the reference concrete represented in models and process simulations were performed directly in the STATISTICA 10.0Ò
assay 11 (MPa). Tn: Tensile strength of the concrete obtained for assays 1–10 rein- program, and for simulation the desirability tool was used.
forced with fibers (MPa). T11: Tensile strength of the reference concrete represented
in assay 11 (MPa). n: number of assays performed for compression and tension
(assays 1–10). R1: compression efficiency obtained for the ecological concrete in
3. Results and discussion
relation to the reference concrete (%). R2: tensile efficiency obtained for the ecolog-
ical concrete in relation to the reference concrete (%). 3.1. Results of the compression and tension assays
The 11 assays presented in Table 1 were used to obtain an ordered pair, i.e., PET
fiber length and percent volume of PET fiber that gave the ecological concrete the
Table 3 presents the resistance values that characterize the
highest values of R1 and R2, where this condition was denominated the optimized
condition. In order to verify the optimized conditions, the experiment was repeated compressive and tensile strength of the ecological and reference
using the optimal values of F1 and F2. In this experiment, in addition to analyzing concretes used in assays 1–11.
the response variables R1 and R2 the flexural strength was also evaluated, where in By analyzing the results of Cn and Tn presented in Table 3, it can
this test 6 prismatic specimens were used (3 composed only of sand, gravel and be noticed that the insertion of fibers from PET bottles into the con-
Portland cement and 3 with PET fibers and optimized F1 and F2 values). The value
crete increased the capacity of the concrete to withstand compres-
of the increase in flexural strength (R3) was calculated using Eq. (3).
 
sion (Cn) and tensile (Tn) forces. According to Song et al. [29],
Fr  F11 Khaloo et al. [19], Herki et al. [18], Silva et al. [28] and Lima
R3 ¼  100 ð3Þ
F11 et al. [21] the insertion of fibers from various raw materials
where, FR: Flexural strength of the concrete obtained for the experiment reinforced denominated urban and industrial solid wastes positively or nega-
with fibers (MPa). F11: flexural strength of the concrete obtained for the reference tively modify the mechanical properties of concrete. Table 4 shows
concrete (MPa). R3: flexural efficiency obtained for the ecological concrete in rela- a summary of the studies performed by each author.
tion to the reference concrete (%). As shown in Table 4, the studies conducted by Khaloo et al. [19],
Herki et al. [18] and Silva et al. [28] indicate that the insertion of
2.3. Experimental design fibers from tire rubber waste, expanded polystyrene/fly ash and
coconut fiber in concrete and mortars decreased their compressive
For process optimization the orthogonal and rotational central composite
design (CCD) statistical method was used, with two factors denominated PET fiber strength, attributing negative aspects to the quality of the ecolog-
length (F1) and fiber percentage in relation to the total concrete volume (F2). In ical mixtures produced, which makes use of the mentioned resi-
relation to the F1 factor, the PET fiber lengths of 10 mm, 15 mm and 20 mm were dues infeasible. In this context, the values found regarding the
adopted, respectively. In relation to factor F2 low, central and high percentages of use of fibers from PET bottles presented in Table 5 are promising
fibers were adopted in relation to the total concrete volume of 0.1%, 0.2% and
0.3%, respectively. The values adopted for factors F1 and F2 were based on the stud-
when compared to other solid wastes.
ies carried out by Pelisser et al. [26]. The CCD experimental matrix used for process To discuss the results found in the experiment, the authors pre-
optimization is presented in Table 1. sented in Table 4 used values referring to the efficiency obtained
The optimization experiment (Table 1) was performed to evaluate the synergis- by concrete and mortar with addition of fibers. The values of com-
tic effects of factors F1 and F2 on two response variables (compression and tension),
pressive (R1) and tensile (R2) efficiency were defined as the
so for each assay presented in Table 1 six samples were molded, three for each
response variable of the experiment. The triplicate is a procedure requested by marked degree of positive or negative difference between the
the ABNT NBR 7222/94 [6] and ABNT NBR 5739/94 [5], where the results of the mechanical strength values of the ecological concrete assays
response variables are given by the arithmetic mean obtained in each assay. Deter- (Assays 1–10) and the reference concrete (Assay 11). In order to
mination of the reference values for the response variables was performed on the compare the results obtained in the assays with addition of PET
28th day of molding, considering the date on which the concrete reaches its
designed resistance. At the end of the 28 days, the specimens were broken by com-
fibers (1–10) to the results presented in Table 4 and to other refer-
pression and tension via diametrical compression, obtaining resistance values for ences in literature, Eqs. (1) and (2) were used to determine the val-
each assay. ues of R1 and R2 for the ecological concrete (Table 5).
The specimen (SP) used had dimensions of 10 cm in diameter by 20 cm in From the values presented in Table 5 it is possible to observe
length, for a total volume of 1570.8 cm3. Thus, for the 0.1% content of PET fibers
that the ecological concrete produced in this experiment was able
in the total volume of a SP in terms of concrete, the PET volume in each specimen
with this respective content was 1.57 cm3. Therefore, using the premise that the to withstand compressive (R1) and tensile forces (R2) higher than
material density was 1.3 g cm3, the weight of PET for the specimen with 0.1% con- those applied to the reference concrete, with maximum values of
tent was 2 grams. The same calculation was performed for the 0.2% and 0.3% vol- 14.3% and 16.6%, respectively. This proved that the loading capac-
umes and can be described by Table 2. ity of unreinforced concrete decreases faster than that of the fiber
Descriptive statistics analyses were performed using the SISVAR program,
developed at the Department of Exact Sciences of the Federal University of Lavras
reinforced concrete. Moreover, fiber-reinforced concretes exhibit
[15]. The analysis of variance (ANOVA) of the effects, mathematical models and sur- considerable post-cracking resistance and tenacity, since the fibers
face response graphs were conducted using the STATISTICA 8.0Ò program (StatSoft, ‘‘sew” the cracks [25]. According to Song et al. [29], load transfer

Table 2
Quantity of PET fibers per assay.

Assay F1 F2 V W TW
1 10 0.1 1.57 2 12
2 10 0.3 4.71 6.1 36.6
3 20 0.1 1.57 2 12
4 20 0.3 4.71 6.1 36.6
5 7.9 0.2 3.14 4.1 24.6
6 22 0.2 3.14 4.1 24.6
7 15 0.05 0.78 1 6
8 15 0.34 5.34 6.9 41.4
9 15 0.2 3.14 4.1 24.6
10 15 0.2 3.14 4.1 24.6
11 0 0 0 0 0
Total 243 g

F1: Fiber length (mm). F2: Fiber percent volume (%). V: volume of fibers in each specimen (cm3). W: weight of fibers in each specimen (g). TW: total weight of fibers,
considering the construction of three specimens due to variable response (g).
840 E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848

occurs continuously between the fiber-matrix so the capacity to 5% (p > 0.05), since only the factor F2 interfered on the results with
withstand higher values of compression and tensile stresses is respect to the response variable R1.
improved, and therefore concretes reinforced with PET fibers are For the response variable R2, via the analysis of variance
more efficient than conventional concretes, justifying the men- (Table 6), it can be inferred that the linear factor of PET fiber length
tioned values of R1 and R2. (F1) and the linear factor of percent volume of PET fibers (F2) were
Although in this study fibers from PET bottles showed to be effi- statistically significant at the level of 5% (p < 0.05). Therefore, the
cient in increasing concrete compression and tensile strength, increase or decrease in fiber length and percent volume of fiber
some studies have also reported reductions in the compressive influenced the optimization and the process of obtaining tensile-
strength of fiber-reinforced concrete. Pelisser et al. [26] reported resistant ecological concretes (R2). Although both factors F1 and
that with a percentage volume of PET fiber up to 0.30%, the com- F2 showed influence on R2 values when analyzed in linear condi-
pressive strength is reduced by 10%. Fraternali et al. [16] reported tion, F1 (L) and F2 (L), the interaction between the factors fiber
that the compressive strength of concrete containing 13.4 kg m3 length and percent volume of fiber (F1  F2) in this condition
of PET fiber was reduced by 8.2% compared to the strength of con- was not statistically significant at 5% (p > 0.05).
ventional concrete. To analyze the effect of the factor PET fiber length (F1) and per-
Gu and Ozbakkaloglu [17] stated that the increase or decrease cent volume of PET fibers (F2) in quadratic and linear conditions on
of concrete strength is related to the modulus of elasticity of the increase in compressive efficiency of the ecological concrete (R1),
fiber (MEF). The use of plastic fibers with a low modulus of elastic- the results were expressed by means of a Pareto plot and illus-
ity results in a more significant reduction and plastic fibers with a trated by the surface response graph (Fig. 1).
high modulus of elasticity result in a concrete with superior Fig. 1a not only highlights the factors that showed to be influen-
strength. In addition to the MEF analysis, the use of PET for the pro- tial on the compressive efficiency of the ecological concrete (R1),
duction of ecological concrete must be done under controlled and but also indicates the tendency of each factor for its optimization.
optimized conditions, through protocols or mathematical models As was described in Table 6, only the effect of fiber volume (F2)
for the determination of fibers in the concrete and prediction of crossed the Pareto frontier. The positive value for the quadratic
results. The results of these studies are presented in items 3.2 effect of F2 (Q) shows that as these values are increased, the com-
and 3.3. pressive efficiency of the ecological concrete is also increased on a
quadratic scale. The negative value for the linear effect of the factor
F2 (L) shows that the compressive efficiency of the ecological con-
3.2. Effect of fiber length (F1) and percent volume of fibers (F2) on the
crete increased linearly as the value of F2 is reduced. In addition,
compressive (R1) and tensile (R2) efficiencies of the ecological concrete
the values of F2 (Q) and F2 (L) suggest that the quadratic model
has more influence on the prediction of data than the linear model,
To investigate the synergistic influence of factors F1 and F2
indicating that the graph describing the effect of F1 and F2 on the
(Table 1) on the increase in capacity of the ecological concrete to
values of R1 is a Parabola with decreasing concavity (Fig. 1b). Ana-
withstand compressive (R1) and tensile (R2) forces, the efficiency
lyzing Fig. 1b, because only the factor F2 was statistically signifi-
values obtained in assays 1–10 (Table 5) were submitted to analy-
cant, it can be inferred that the ecological concrete achieves
sis of variance and the results are presented in Table 6.
efficiency >25% when the F2 values are less than 0.06%.
The analysis of variance for the response variables R1 and R2 of
In order to analyze the effect of the factors PET fiber length (F1)
the ecological concrete (Table 6) shows which factor presented a
and percent volume of PET fiber (F2) in quadratic and linear condi-
statistically significant difference at 5% (p < 0.05).
tions on the increase of tensile efficiency of ecological concrete
For the response variable R1, the analysis of variance shows that
(R2), the results were expressed on a Pareto plot and illustrated
the length of PET fibers (F1) does not have a statistically significant
by the surface response graph (Fig. 2).
influence at the level of 5% (p > 0.05) on this variable response. This
Fig. 2a, in addition to highlighting the factors that proved to be
indicates that the F1 factor does not influence optimization and the
influential in the tensile efficiency of the ecological concrete (R2),
process of obtaining ecological concretes resistant to compression
indicates the tendency of each factor for its optimization. As was
(R1). The percent volume of PET fibers (F2) has a statistically signif-
described in Table 6, only the linear effect values of F1 (L) and F2
icant influence at the level of 5% (p < 0.05) on the response variable
(L) crossed the Pareto frontier. The positive value for F1 (L) demon-
R1, for both linear and quadratic interaction. This shows that factor
strates that as the F2 values are increased, the tensile efficiency of
F2 must be taken into account in optimization and in the process of
the ecological concrete also increased linearly. The negative value
obtaining compression-resistant ecological concretes (R1). The lin-
for F2 (L) shows that as the F1 values are decreased, the tensile effi-
ear interaction between the factors PET fiber length and percent
ciency of the ecological concrete is increased linearly. Furthermore,
volume of PET fiber (F1  F2) was not statistically significant at

Table 3
Strength values encountered as response to the assays of compression (Cn) and tension (Tn).

Assay (n) Cn CV Tn CV
1 46 ± 1 2.95 3.8 ± 0.2 4.01
2 44 ± 2 3.55 3.7 ± 0.4 9.77
3 44 ± 1 1.4 4.1 ± 0.2 3.59
4 43.3 ± 0.2 0.46 3.9 ± 0.2 4.46
5 43 ± 1 2.24 3.8 ± 0.2 5.57
6 42 ± 1 1.79 3.9 ± 0.1 3.55
7 45.5 ± 0.4 0.94 4.1 ± 0.3 6.25
8 44 ± 1 1.83 3.9 ± 0.1 1.5
9 42 ± 5 10.9 3.9 ± 0.2 6.2
10 43 ± 2 5.26 4.0 ± 0.3 7.43
11 40 ± 1 3.17 3.5 ± 0.3 8.83

Cn: Compression strength of the concrete obtained for assays 1–11. Tn: tensile strength of the concrete obtained for assays 1–11. CV: coefficient of variation between the
repetitions of each assay (%).
E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848 841

Table 4 the values of F1 (L) and F2 (L) suggest that the fiber length has a
Experiments performed using recycled fiber to reinforce concretes and mortars. greater influence than fiber volume on increasing the tensile effi-
Author Experimental procedure Results ciency of ecological concrete. Analyzing Fig. 2b, it can be inferred
Song The properties of reinforced A 14.6% increase was observed that the ecological concrete achieves efficiency >22% when using
et al. concrete were investigated in the compressive strength of percent volumes of fiber 0.06% and fiber lengths >24 mm. There-
[29] using coarse polypropylene the concrete for coarse fore, these are the values that provide ecological concrete with
monofilaments and monofilaments and a 17.31% greatest tensile efficiencies.
polypropylene in staples. The increase in the compressive
dosages used for the coarse strength for polypropylene in
According to Pelisser et al. [26], PET fiber volumes greater than
monofilaments were 3 kg m3, staples. Also observed were an 0.30% of the total concrete volume present problems of homogene-
6 kg m3 and 9 kg m3, and the 8.88% increase in the tensile ity and workability. As expected, a greater loss of slump and effi-
dosage for the polypropylene strength for coarse ciency occurred when the fiber content increased, reducing its
staples was 0.6 kg m3 monofilaments and a 13.35%
tensile strength. Gu and Ozbakkaloglu [17] argued that both non-
increase in strength for
polypropylene staples in fiber reinforced concrete and fiber reinforced concrete tend to
relation to the reference respond almost linearly up until the first crack point. After the first
concrete crack, the PET fibers absorb the additional loads caused by the
Khaloo The substitution of mineral A reduction of 78.81% in crack, showing higher tensile strength than the reference concrete
et al. aggregates for rubber fibers compressive strength was
due to the increased length of PET fibers, since the fibers ‘‘sew” the
[19] from tires was investigated, observed for the volume of
replacing 12.5%; 25%; 37.5% 12.5%; a reduction in the cracks. For the effect of factor F2 (L), the negative value demon-
and 50% of the aggregate compressive strength of strates that as the fiber percent volume values are decreased, the
mineral volume of the concrete 95.15% for the volume of 25%; tensile efficiency of the ecological concrete (R2) increases linearly.
reduction of 97.88% in the
compressive strength for the
volume of 37.5% and reduction
of 98.8% in the compressive 3.3. Mathematical model for the compression (R1) and tensile (R2)
strength for the content of 50% efficiency data of the ecological concrete: generation, calibration and
Herki The study sought to replace The reference concrete showed
analysis of the residues
et al. the small aggregate by a compressive strength of
[18] expanded polystyrene at 16 MPa. The other experiments
volumes of 0, 60 and 100%, that used the combination of 3.3.1. Mathematical modeling and calibration of the obtained results
together with the addition of expanded polystyrene and fly Results of the concrete compressive efficiency (R1) obtained for
fly ash at 0, 20 and 40% by ash obtained mean reductions
each assay (Table 6) were correlated with the factors F1 and F2 to
weight in Portland cement. of 50% in compressive
Nine experiments were carried strength. The experiment that
determine the mathematical model that describes the behavior of
out to combine these factors used maximum concentrations R1 as a function of each factor (Table 7).
of polystyrene and fly ash Respecting the significance of each evaluated factor and using
(100% substitution of the small the efficiency results for ecological concrete obtained for each
substrate by expanded
assay (Table 5) as the only response variable for R1, Eq. (4) was
polystyrene and addition of
40% fly ash in the Portland generated.
cement) showed the greatest
reduction in the compressive
strength of 84%
R1 ð%Þ ¼ 35:4  1:3F1 þ 0:03F12  168:4F2 þ 334:4F22
Silva This study investigated the The addition of coconut fibers þ 1:3F1F2 ð4Þ
et al. influence of coconut fiber to the mortar matrices resulted
[28] length on the compressive in average reductions of 40% in Eq. (4) correlates the factors F1 and F2 with the compressive
strength of mortars. The compressive strength when
efficiency of the ecological concrete. The model presented after cal-
lengths of 12.5, 25.0, 37.5, 50.0, compared to the reference
62.5 and 75.0 mm and volume mortar ibration and validation can be used to predict efficiency values as a
of 0.3% in relation to the total function of operational parameters (factors F1 and F2). Calibration
volume of the mixture were of the model is shown in Fig. 3.
used Fig. 3 shows that the results of R1 obtained experimentally are
Lima The incorporation of sisal fiber Addition of untreated sisal
et al. residues for use in cement – fiber, scrap or field bush
similar to the results of R1 estimated by Eq. (4), with mean residual
[21] based composites was increased the flexural strength squared value of 2.153 and R2 = 0.9113. Therefore, Eq. (4) is able to
investigated. Compatibility by about 24%, 65% and 16%, predict the compressive efficiency results of ecological concrete
with the cement based matrix compared to the reference based on PET fiber length (F1) and percent volume of PET fiber
was evaluated by a fiber concrete, respectively
(F2) considering linear (L) and quadratic interactions (Q).
pullout test and flexural test in
reinforced composites with 2% The tensile efficiency (R2) results obtained for each assay
of residues (Table 5) were correlated with the factors simultaneously for
determination of the mathematical model that describe the effi-
ciency behavior of the concrete as a function of each factor
(Table 8).

Table 5
Compressive (R1) and tensile efficiency (R2) values of the ecological concrete in relation to the reference concrete (Assay 11).

Assay R1 (%) R2 (%) Assay R1 (%) R2 (%)


1 14.3 8.9 7 13.4 16.6
2 9.9 6.2 8 9.2 12.1
3 9.7 16.5 9 5 10.4
4 7.9 9.8 10 6.1 12.6
5 7.2 7.4 11 – –
6 4.5 11.7
842 E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848

Table 6
Analysis of variance (ANOVA) performed with the results of Table 5.

Factors SS DOF MS F p
Analysis of variance performed with the results for the response variable R1
F1 (L) 13.56782 1 13.56782 6.30190 0.066032
F1 (Q) 1.75018 1 1.75018 0.81291 0.418242
F2 (L) 18.42153 1 18.42153 8.55632 0.043023*
F2 (Q) 51.11161 1 51.11161 23.74000 0.008206*
F1 (L)  F2 (L) 1.69000 1 1.69000 0.78496 0.425680
Error 8.61190 4 2.15297
STS 97.11600 9
Analysis of variance performed with the results for the response variable R2
F1 (L) 37.1786 1 37.17861 12.75217 0.023354*
F1 (Q) 8.8510 1 8.85097 3.03586 0.156404
F2 (L) 31.6755 1 31.67554 10.86463 0.030042*
F2 (Q) 4.6740 1 4.67403 1.60318 0.274170
F1(L)  F2(L) 4.1330 1 4.13302 1.41761 0.299624
Error 11.6619 4 2.91547
STS 107.9707 9

F1: factor referring to the length of the fibers (mm). F2: factor referring to the percentage volume of fiber (cm3). (L): condition of linear interaction for each factor. (Q):
condition of quadratic interaction for each factor. SS: sum of squares; DOF: degrees of freedom; MS: mean square; F: calculated f; STS: sum of total squares. * Statistically
significant at 5% (p < 0.05).

Respecting the significance of each factor evaluated and using around 0, without any behavior or tendency, there is an indication
the tensile efficiency results of the ecological concrete obtained that the variance of the residuals is homoscedastic. However, the
for each assay (Table 5) as the only response variable for R2, Eq. presence of a ‘‘funnel” is an indication of the presence of
(5) was generated. heteroskedasticity [14,12].
Analyzing Fig. 5a and e, it is observed that the points are ran-
R2 ð%Þ ¼ 5:6 þ 2:5F1  0:06F12  29:9F2 þ 101:1F22 domly distributed around 0, without any tendency or linear rela-
 2F1F2 ð5Þ tionship, indicating that the variance of the residuals is
homoscedastic. According to Calado and Montgomery [14], in this
Eq. (5) correlates the factors analyzed with the tensile efficiency case the standard errors of estimates obtained by the least squares
of the ecological concrete (R2). The model presented (Eq. (5)) after method are correct and therefore the statistical inference is valid. It
calibration and validation can be used to predict efficiency values is also possible to affirm that the coefficients of the models (Tables
as a function of the operating parameters: PET fiber length (F1) 7 and 8) are the best estimators of minimum variance because they
and percent volume of PET fiber (F2). Calibration of Eq. (5) can are not biased.
be verified in Fig. 4. After the homoscedasticity test the values of studentized resi-
Fig. 4 shows that the experimentally obtained R2 results are dues were used to evaluate if there were outliers (Fig. 5b and f).
similar to the R2 results estimated by Eq. (5), with the mean resid- Studentized residuals have constant variances, which makes it very
ual squared value of 2.915 and R2 = 0.892. Therefore, Eq. (5) is able practical to search for outliers. According to Calado and Mont-
to predict the tensile efficiency results of the ecological concrete gomery [14], outliers of the residues are atypical points, i.e., pre-
based on the factors PET fiber length (F1) and percent volume of senting behavior different from the others. The authors
PET fiber (F2), considering the linear (L) and quadratic interactions mentioned that this analysis is of great importance because if an
(Q). outlier is influential, it interferes on the adjusted regression func-
tion (the inclusion or not of the point substantially modifies the
adjusted values). But a single observation, even if considered an
3.3.2. Residual analysis of the models
Calado and Montgomery [14] stated that in addition to the pre- outlier, does not mean that consequently it is an influential point.
Therefore, a point may be outlier with respect to Y or X and may or
dictive capacity provided by the model calibration (Figs. 3 and 4),
the adequacy of the regression model (Eqs. (4) and (5)) should be may not be an influential point.
According to Box et al. [13], any observation outside the range
synergistically investigated using the residual analysis of the mod-
of 3 to 3 can be considered an outlier and the impact of this dis-
els generated for the compressive and tensile efficiencies (Fig. 5).
turbance should be evaluated on estimates of the response variable
Calado and Montgomery [14] noted that in analysis of the resi-
by the model. If there are no influential points, one can rely more
dues it is necessary to initially evaluate the homoscedasticity of the
on the proposed model. Based on Fig. 5b and f, it can be observed
residues in addition to the outliers with studentized values.
that none of the 10 analyzed data points were outside the men-
The diagnostic results of the homoscedasticity analysis for the
tioned range, so there were no outliers for R1 and R2.
residual values are shown in Fig. 5a and e. Homoscedasticity is
In addition to the diagnosis of homoscedasticity and residual
the hypothesis that the errors between the efficiency values of
outliers, Rodrigues and Iemma [27] stated that the models
the ecological concrete observed experimentally (Table 5) and the-
described by Eqs. (4) and (5) must meet the statistical conditions
oretical values predicted for R1 and R2 by Eqs. (4) and (5), respec-
in which the adjustment errors are normally distributed (Fig. 5c
tively, have zero mean and constant variance when constructing a
and g) and independent (Fig. 5d and h).
statistical model. If this requirement is met, calibration of the
The third analysis conducted was the diagnosis of normality of
model which predicts the values of R1 and R2 is considered statis-
the residuals (Fig. 5c and g). According to Calado and Montgomery
tically valid (Figs. 3 and 4). If the homoscedasticity assumption is
[14] and Barros Neto et al. [12], the models described in Eqs. (4)
not valid, the models described by Eqs. (4) and (5) fit into the
and (5) can only be used if the data related to the residuals meets
heteroscedasticity condition. For the diagnosis of heteroscedastic-
the normality condition, so if the test indicates that this premise is
ity, it is attempted to find some trend in the homoscedasticity diag-
invalid the regression results (Tables 7 and 8) and the models
nosis graphs of the residuals for R1 and R2 (Fig. 5a and e,
described by Eqs. (4) and (5) for estimates of the R1 and R2 values,
respectively). Therefore, if the points are randomly distributed
E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848 843

Fig. 1. Analysis of the effect of PET fiber length (F1) and percent volume of PET fiber (F2) on the increase in compressive efficiency (R1). a – Pareto plot constructed with the
results of compressive efficiency (R1) for the factors F1 and F2 presented in Table 1. b – Response surface graph describing the effect of the volume of PET fibers (F2) of the
fiber-reinforced concrete on the compressiven efficiency (R1). Experiment performed with 2 factors, 1 block, 10 runs, residual MS = 2.152975.

respectively, cannot be used. In this case, the experiment to gener- points, i.e., there is no indication of dependence of the residuals,
ate the model must be modified introducing other explanatory allowing use of the models presented in Eqs. (4) and (5).
variables, or changing the type of model or planning) so that the Based on the results presented in Fig. 5 it can be inferred that
errors behave as a normal variable. Calado and Montgomery [14] the residuals of the models reported in Eq. (4) for prediction of
and Rodrigues and Iemma [27] showed that when points follow the R1 values and in Eq. (5) to predict the values of R2 meet the
the behavior of the line (they are not distant from it) it is an indi- conditions of normality, homoscedasticity and independence. Fur-
cation that errors are normally distributed. Based on this, when thermore, the outliers of the residuals with studentized values did
observing the behavior shown in Fig. 5c and g it is possible to infer not influence the predictive capacity or indicate perturbation in the
that data referring to the residuals of the models (Eqs. (4) and (5)) estimates of the parameters, indicating reliability of the proposed
follow the normality behavior required for their use to predict and model.
simulate the results.
The fourth analysis performed was the diagnosis of residue 3.4. Validation of the proposed models, mathematical simulation and
independence (Fig. 5d and h). According to Rodrigues and Iemma optimum point evaluation
[27], to verify the residual independence hypothesis the relation-
ship of residuals versus the order of data collection for the 10 To understand the robustness of the models described in Eqs.
experiments or number of cases should be used. When evaluating (4) and (5), the mathematical validation of these models was per-
Fig. 5d and h it was not possible to perceive a tendency of the 10 formed using four different tests as described in Table 1. The levels
844 E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848

Fig. 2. Analysis of the effect of fiber length (F1) and percent volume of fiber (F2) on the increase in tensile efficiency (R2). a – Pareto plot elaborated with the results of tensile
efficiency (R2) for the factors F1 and F2 presented in Table 1. b – Surface response graph that describes the effect of length (F1) and volume (F2) of concrete reinforced with
fibers on the tensile efficiency (R2). Experiment performed with 2 factors, 1 block, 10 runs, residual MS = 2.915474.

Table 7
Regression coefficient values for the model that describes the increase in compressive strength (R1) as a function of factors F1 and F2.

Factor Regression coefficient Standard error t4 p Lower limit of the CI95% Upper limit of the CI95%
Mean/Interc. 35.336 8.37696 4.21818 0.013497 12.077 58.5937
F1 (L) 1.263 0.88038 1.43456 0.224728 3.707 1.1814
F1 (Q) 0.025 0.02745 0.90162 0.418242 0.051 0.1010
F2 (L) 168.425 35.56505 4.73568 0.009066 267.169 69.6802
F2 (Q) 334.375 68.62676 4.87237 0.008206 143.837 524.9134
F1  F2 1.300 1.46730 0.88598 0.425680 2.774 5.3739

F1: factor referring to the fiber length (mm). F2: factor referring to the percent volume of fibers (cm3). (L): condition of linear interaction for each factor. (Q): condition of
quadratic interaction for each factor.

of the factors used in the validation tests and the results obtained the theoretical values predicted by the models (Eqs. (4) and (5))
are presented in Table 9. when given the same input variables used in the assay (factor
As shown in Table 9, the results of R1 and R2 obtained experi- levels). The values of R1 and R2 obtained experimentally are within
mentally in the validation assays A, B, C and D were compared with the confidence intervals (CI95%) predicted by the models, confirm-
E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848 845

16

15

14

13

12
Predicted Values
11

10

4
3 4 5 6 7 8 9 10 11 12 13 14 15 16
Observed Values

Fig. 3. Results of R1 observed experimentally vs results of R1 estimated by the model of Eq. (4).

Table 8
Regression coefficient values for the model that describes the increase in tensile strength (R2) as a function of factors F1 and F2.

Factor Regression coefficient Standard error t4 p Lower limit of the CI95% Upper limit of the CI95%
Mean/Interc. 5.5495 9.74814 0.56929 0.599603 32.615 21.5156
F1 (L) 2.5075 1.02449 2.44757 0.070630 0.337 5.3519
F1 (Q) 0.0557 0.03194 1.74237 0.156404 0.144 0.0330
F2 (L) 29.8500 41.38648 0.72125 0.510660 144.757 85.0573
F2 (Q) 101.1160 79.85987 1.26617 0.274170 120.611 322.8426
F1  F2 2.0330 1.70748 1.19064 0.299624 6.774 2.7077

F1: factor referring to the fiber length (mm). F2: factor referring to the percent volume of fibers (cm3). (L): condition of linear interaction for each factor. (Q): condition of
quadratic interaction for each factor.

18

16

14
Predicted Values

12

10

4
4 6 8 10 12 14 16 18
Observed Values

Fig. 4. Tensile efficiency of the ecological concrete (R2) observed experimentally vs efficiency results of R2 estimated by the model of Eq. (5).
846 E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848

Predicted vs. Residual Values Predicted vs. Residual Values


2 factors, 1 Blocks, 10 Runs; MS Residual=2,152975 2 factors, 1 Blocks, 10 Runs; MS Residual=2,915474
DV: R2
DV: R1
2,5
2,0

2,0
1,5
1,5

Raw Residuals
Raw Residuals 1,0
1,0

0,5
0,5

0,0 0,0

-0,5
-0,5

-1,0
-1,0
-1,5
-1,5
-2,0

-2,0
-2,5
4 5 6 7 8 9 10 11 12 13 14 15 16
4 6 8 10 12 14 16 18
Predicted Values Predicted Values

(a) (e)
Predicted vs. Residual Values Predicted vs. Residual Values
2 factors, 1 Blocks, 10 Runs; MS Residual=2,152975 2 factors, 1 Blocks, 10 Runs; MS Residual=2,915474
DV: R2
DV: R1
3
2,5

2,0
2

Studentized Del. Residuals


Studentized Del. Residuals

1,5

1,0 1

0,5
0
0,0

-0,5
-1
-1,0

-1,5 -2

-2,0
-3
-2,5

-3,0
-4
4 5 6 7 8 9 10 11 12 13 14 15 16
4 6 8 10 12 14 16 18
Predicted Values Predicted Values
(b) (f)

Normal Prob. Plot; Studentized Del. Residuals Normal Prob. Plot; Studentized Del. Residuals
2 factors, 1 Blocks, 10 Runs; MS Residual=2,152975 2 factors, 1 Blocks, 10 Runs; MS Residual=2,915474
DV: R2
DV: R1
3,0
3,0

2,5 2,5
,99 ,99
2,0 2,0
Expected Normal Value
Expected Normal Value

,95 ,95
1,5 1,5

1,0 1,0
,75 ,75
0,5 0,5
,55 ,55
0,0 0,0

-0,5 ,35 ,35


-0,5

-1,0 ,15 -1,0 ,15


-1,5 -1,5
,05 ,05
-2,0 -2,0
,01 ,01
-2,5 -2,5
-3,0
-3,0
-3,0 -2,5 -2,0 -1,5 -1,0 -0,5 0,0 0,5 1,0 1,5 2,0 2,5
-4 -3 -2 -1 0 1 2 3
Residual Residual

(c) (g)
Residuals vs. Case Numbers Residuals vs. Case Numbers
2 factors, 1 Blocks, 10 Runs; MS Residual=2,152975 2 factors, 1 Blocks, 10 Runs; MS Residual=2,915474
DV: R1 DV: R2
2,0 2,5

2,0
1,5
1,5
1,0
Raw Residuals

Raw Residuals

1,0
0,5
0,5

0,0 0,0

-0,5
-0,5
-1,0
-1,0
-1,5
-1,5
-2,0

-2,0 -2,5
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11
Case Number Case Number

(d) (h)
Fig. 5. Residual analysis of the model presented in Eqs. (4) and (5). Homoscedasticity diagnosis of residuals for R1 and R2. a;e – Homoscedasticity diagnosis of the residuals. b;
f – Diagnosis of residual outliers. c;g – Normality of data referring to the residual of the statistical model. d;h – Independence diagnosis of the residuals.
E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848 847

Table 9
Data for the comparison between compressive (R1) and tensile efficiency values (R2) obtained for each validation assay and values predicted by the model.

Validation assay Factor levels Value obtained Value predicted by the model (CI95%)
experimentally
F1 F2 R1 R2 R1 R2
A 10 0.2 6.7 7.8 7.4 (3–12.2) 8 (2.5–13.5)
B 20 0.2 4.7 8.6 4.9 (0.1–9.6) 12.3 (6.8–17.8)
C 15 0.1 7.5 13.5 10.4 (5.7–15.1) 14.5 (9.0–20)
D 12 0.15 13.0 10.7 8.4 (4–13.1) 10.7 (5.2–16.2)

F1 F2 Desirability
20,0

1,

14,3
,5

R1
9,4
5,6 0,

4,5
0,0
22,0

6,2 11,4 16,6


1,

11,5

R2
,5

0,
0,0

Desirability
0,23

7,93 15,0 22,01 0,06 0,2 0,34

Fig. 6. Mathematical simulation of the behavior of the R1 and R2 results in function of the F1 and F2 values, using the desirability tool in the software StatisticÒ 8.0.

Table 10
Theoretical values for R1 and R2 and experimental values for R1, R2 and R3 obtained using assays with ecological concrete at the optimized condition with F1 of 22 mm and F2 of
0.06%.

Specification Obtaining resistance (MPa) Experimental values for R1 and Value predicted by the model (%)
R2 (%)
Cn Tn Fn R1 R2 R3 R1 R2
Ecological concrete 47 ± 1 4.3 ± 0.2 4.4 ± 0.3 17.5 22.86 4.76 13.4 (5.4–21.3) 19.2 (10–28.4)
Conventional concrete 40 ± 1 3.5 ± 0.3 4.2 ± 0.1

ing that there is no significant statistical difference at the level of The curve profiles of R1 and R2 presented in Fig. 6 indicate that the
5% (p > 0.05) between data predicted by the model and that values of F1 and F2 leading to the value of 1 on the desirability axis
obtained experimentally. Therefore the models described by Eqs. (to the right in the figure) are the optimal points. As can be
(4) and (5) present robustness, predictability and can be used for observed in Fig. 6, using the models presented in this work (Eqs.
simulation in compressive and tensile tests when using concrete (4) and (5)) the maximum values of the predicted R1 and R2 are
containing fibers from PET bottles. For optimization of the R1 14.3 and 16.6, respectively.
and R2 values, Eqs. (4) and (5) were used to simulate different val- For the response variable R1, when analyzing the factor F1 it can
ues of F1 and F2, until obtaining maximum values of R1 and R2 as be observed that all the values tested resulted in responses within
shown in Fig. 6. the same range of significance (blue band), indicating that the fiber
Mathematical simulation for the prediction of R1 and R2 was size does not influence the increase in compressive efficiency of the
conducted as a function of the F1 and F2 values present in Table 1. ecological concrete, as previously explained in Table 6. However,
848 E.L. Pereira et al. / Construction and Building Materials 149 (2017) 837–848

when analyzing factor F2 it can be observed that the value of R1 is The mathematical models generated in this work can be used to
maximized when the value of factor F2 is 0.06% and decreases as predict values of compressive and tensile efficiency in function of
the value of F2 increases; this describes the linear effect shown the operational parameters of length and volume of PET fibers,
in Fig. 1a, where the smaller the value of F2 (L) the greater the which can stimulate the use of ecological concrete by construction
value of R1. After reaching the inflection point with a value of 0.2 companies and contractors, since the results can be estimated and
for F2, it is noted that the increase in factor F2 promotes an the economic viability determined before the work.
increase in the value of R1 which describes the quadratic interac-
tion shown in Fig. 1a, where the larger the value of F2 (Q) the References
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[7] Associação Brasileira de Normas Técnicas, NBR NM 23/01: Portland cement
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