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The Pharma Innovation Journal 2015; 4(5): 14-20 

ISSN: 2277- 7695


TPI 2015; 4(5): 14-20 Drug-Excipient compatibility studies: First step for
© 2015 TPI
www.thepharmajournal.com
dosage form development
Received: 20-05-2015
Accepted: 22-06-2015 Priyanka Patel, Kajal Ahir, Vandana Patel, Lata Manani, Chirag Patel
Priyanka Patel
Department of Pharmaceutics,
Abstract
SSR College of Pharmacy, Sayli Studies of drug-excipient compatibility represent an important phase in the preformulation stage of the
road, Silvassa, UT of Dadra & development of all dosage forms. The potential physical and chemical interactions between drugs and
Nagar Haveli. 396230. India. excipients can affect the chemical, physical, therapeutical properties and stability of the dosage form. The
present review contains a basic mode of drug degradation, mechanism of drug- excipient interaction like
Kajal Ahir physical, chemical and biopharmaceutical. Different Thermal and Non-thermal method of analysis, Tools
Department of Pharmaceutics, and software for incompatibility is also discussed. Once the type of interaction is determined we can take
SSR College of Pharmacy, Sayli further steps to improve the stability of drug and dosage form. From review, we conclude that consequent
road, Silvassa, UT of Dadra & use of thermal and non-thermal method provide data for drug- excipient interaction which can further
Nagar Haveli. 396230. India. help in selection of excipient for the development of stable dosage form.
Vandana Patel Keywords: Drug-excipient compatibility, thermal method, non-thermal method, interaction,
Department of Pharmacognosy,
incompatibility
SSR College of Pharmacy, Sayli
road, Silvassa, UT of Dadra &
Nagar Haveli. 396230. India. 1. Introduction
A complete characterization and understanding of physicochemical interactions of an active
Lata Manani pharmaceutical ingredient (API) in the dosage forms is an integral part of preformulation stage
Department of Pharmacognosy, of new dosage form development as it is most desirable for consistent efficacy, safety and
SSR College of Pharmacy, Sayli
road, Silvassa, UT of Dadra &
stability of a drug product. In a dosage form, an API comes in direct contact with other
Nagar Haveli. 396230. India. components (excipients) of the formulation that facilitate the administration and release of an
active component as well as protect it from the environment. Although excipients are
Chirag Patel pharmacologically inert, they can interact with drugs in the dosage form to affect drug product
Department of Pharmacology, stability in physical aspects such as organoleptic properties, dissolution slow down or
SSR College of Pharmacy, Sayli
road, Silvassa, UT of Dadra &
chemically by causing drug degradation. Careful selection of the excipients are required for a
Nagar Haveli. 396230. India. robust and effective formulation of dosage forms that make administration easier, improve
patient compliance, promote release and bioavailability of the drug and increase its shelf life.
Thus, compatibility screening of an API with excipients or other active ingredients is
recognized as one of the mandatory factors and is at the fore front of drug product science and
technology research [1, 2].
A complete understanding of the physicochemical interactions in dosage forms is expected
under quality by design prototype of drug development. The analytical methods into the initial
steps of preformulation studies have contributed significantly to early prediction, monitoring
and characterization of the API incompatibility to avoid costly material wastage and
considerably reduce the time required to arrive at an appropriate product formulation.

1.1 Incompatibility [3]


 “Inactivation of drug through either decomposition or loss of drug by its conversion to a
less favourable physical or chemical form.” When we mix two or more API and / or
excipient with each other and if they are antagonistic and affect adversely the safety,
therapeutic efficacy, appearance or elegance then they are said to be incompatible.

1.2 Importance of drug excipient compatibility [5, 6]


 Stability of the dosage form can be maximized. Any physical or chemical interaction
Correspondence: between drug and excipient can affect bioavailability and stability of drug.
Priyanka Patel  It helps to avoid the surprise problems. By performing drug excipient compatibility
Department of Pharmaceutics, studies (DECS) we can know the possible reaction before formulating final dosage form.
SSR College of Pharmacy, Sayli  DECS data is essential for IND (investigational new drug) submission. Now, USFDA has
road, Silvassa, UT of Dadra &
Nagar Haveli. 396230. India. made it compulsory to submit DECS data for any new coming formulation before its
approval.
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 Determine a list of excipient that can be used in final medicinal agents and ubiquitous nature of water. Water can
dosage form. also act as a vehicle for interactions or facilitates microbial
 To reduce associated side effect of drug due to DECS in growth.
dosage form.
 To overcome problems associated with incorporation of 2.1.2. Oxidation
multiple excipients. Oxidative degradation is second only to hydrolysis as a mode
of decomposition. In contrast to hydrolysis, oxidative
1.3 Excipients [7, 8] mechanisms are complex, involving removal of an
“Pharmaceutical excipients are substance other than electropositive atom, radical or electron or, conversely,
pharmacologically active drug or prodrug in finished dosage addition of an electronegative moiety. Oxidation reactions can
form as to impart specific qualities to them.” be catalyzed by oxygen, heavy metal ions and light, leading to
free radical formation. Free radicals react with oxygen to form
peroxy radicals which in turn react with oxidizable compound
Role of excipient
to generate additional free radicals to fuel further reactions.
 Protect, support or enhance stability of the Formulation.
Aldehydes, alcohols, phenols, alkaloids and unsaturated fats
 Bulk up the formulation in case of potent drug for and oils are all susceptible to oxidation.
assisting in formulation of an accurate dosage form.
 Improve patient acceptance. 2.1.3. Isomerization
 Help improve bioavailability of active drug. Isomerization involves conversion of a chemical into its
 Enhance overall safety and effectiveness of the optical or geometric isomer. Isomers may have different
formulation during its storage and use. pharmacological or toxicological properties. For example, the
activity of levo (L) form of adrenaline is 15-20 times greater
2. Mode of drug decomposition [9, 10, 11] than for the dextro (D) form.
Medicinal agents invariably have structural features that
interact with receptors or facilitate metabolic handling. These 2.1.4. Photolysis
predictably confer some degree of liability, making them Reactions such as oxidation-reduction, ring alteration and
vulnerable to degradation (and interaction with other polymerization can be catalyzed or accelerated by exposure to
materials). They are hydrolysis/dehydration, sunlight or artificial light. Energy absorption is greater at
isomerisation/epimerization decarboxylation, rearrangement lower wavelengths and, as many as drugs absorb UV light;
and some kinds of polymerization reactions can be generalized degradation by low wavelength radiation is common.
into a condition that has been called “thermolytic”. These Exposure to light almost invariably leads to discoloration even
reactions are generally sensitive to temperature and can be when chemical transformation is modest or even undetectable.
accelerated by elevating the temperature under various
conditions in the solid state (low and high humidity). 2.1.5. Polymerization
Hydrolytic reactions, can be accelerated both by exposure to Intermolecular reactions can lead to dimeric and higher
elevated temperature as and by exposure to different pH values molecular weight species. Concentrated solutions of
in a broad pH range. Oxidative degradation of pharmaceuticals ampicillin, an aminopenicillin, progressively form dimer,
is generally the result of autoxidation. It is driven by the trimer and ultimately polymeric degradation products.
formation of radicals (via initiators such as transition metals, Table 1 lists examples of medicinal agents susceptible to such
low levels of peroxides, or molecular oxygen). Photolytic modes of degradation. Degradation may reflect vulnerability to
reactions are initiated by the absorption of photons from environmental stresses such as heat, humidity, light or drug–
exposure to various sources of light. drug interactions. Degradation may also be facilitated or
promoted by excipients possessing the requisite functional
2.1. Common modes of degradation are described below- groups for interaction, or containing residues that
2.1.1 Hydrolysis-Drugs with functional groups such as esters, catalyze/participate in degradation processes. If excipients are
amides, lactones may be susceptible to hydrolytic degradation. also susceptible to change, this provides additional
It is probably the most commonly encountered mode of drug possibilities for the generation of species that participate in
degradation because of the occurrence of such groups in break down processes.

Table 1: Modes of degradation of medicinal agents


Hydrolysis Oxidation Isomerization Photolysis Polymerization
Methyldopa Calcitonin Tetracycline Riboflavin Ceftazidime
Procaine Ascorbic acid Vitamin A Folic acid Ampicillin
Penicillins isoprenaline Adrenaline Nifedipine

3. Mechanism of drug excipient interaction 3. Biopharmaceutical interactions


Exact mechanism of drug excipients interaction is not clear. 3.1 Physical interactions: Physical interactions are very
However, there are several well documented mechanisms in common in dosage form and also difficult to detect. Physical
the literature. Drug excipients interaction occurs more interactions may or may not involve chemical changes thus
frequently than excipient-excipient interaction. Drug- permitting the components in the formulation to retain their
excipients interaction can either be beneficial or detrimental, molecular structure. Physical interactions involve change in a
which can be simply classified as- dissolution, solubility, sedimentation rate etc. Physical
1. Physical interactions interactions can be either beneficial or detrimental to the
product performance which is dependent on its application.
2. Chemical interactions Different physical interactions are as follows:
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Table 2: Physical Interaction
Interaction Beneficial effect examples Detrimental effect examples
Complexation:-
Complexing agent binds reversibly with drugs to form
Cyclodextrin is often used to improve Tetracycline formed insoluble
complex. Sometimes insoluble complexes are formed
bioavailability of poorly water soluble complex with calcium carbonate
which lead to slower dissolution and decreased
drugs. This increases bioavailability and leading to slower dissolution and
absorption of drug which is detrimental.
increases rate and extent of drug decreased absorption.
Complexing agents can also be used to increase
dissolution.
bioavailability of poorly water soluble drugs which is
beneficial
Cetyl Pyridinium chloride cations get
Adsorption:-
adsorbed on the surface of
Adsorption of drug by excipient can lead to reduced Formulation of Indomethacin (NSAID)
magnesium stearate which acts as a
bioavailability as the drug is not available for dissolution. using kaolin as adsorbent increased its
lubricant in tablet containing Cetyl
Adsorption of drug on excipient surface can assist in dissolution rate which leads to increase in
Pyridinium chloride.
increasing surface area of drug available for dissolution bioavailability of drug.
This leads to marked reduction in the
which eventually increases bioavailability.
antibacterial activity of the drug.
Solid dispersion:- Improved dissolution rates of drugs like
Solid dispersion product formed due
This kind of interactions improves the dissolution and Piroxicam, Norfloxacin, Nifedipine and
to interaction between Povidone and
bioavailability of hydrophobic drugs. Ibuprofen were observed when these drugs
Stearic acid in a capsule showed
Sometimes solid dispersion interactions can result in were formulated into solid dispersions
slow dissolution of drugs.
slow dissolution of drugs. using Polyethylene glycol of different
molecular weights.

3.2 Chemical interactions: - Active pharmaceutical excipients for the dosage forms to minimize or mitigate the
ingredients and excipients react with each other to form untoward reactions (stability issues) which arise from drug–
unstable compounds. Several chemical drugs excipient excipient incompatibility. Till date no universally accepted
interactions have been reported in literature which is protocol is available for evaluating the compatibility of drug
mentioned in literature under heading 2. Generally chemical with other components. However, a flurry of reports have
interactions have a deleterious effect on the formulation hence appeared in the last decade that highlight the use of analytical
such kind of interactions must be usually avoided. tools used in the compatibility screening of APIs in search of
suitable excipients. Frequently used analytical techniques for
3.3. Biopharmaceutical interactions: These are the prospective compatibility screening studies include thermal
interactions which are observed after administration of the methods such as differential scanning calorimetry, thermo
medication. Interaction of medicine with body fluid influences gravimetric analysis, differential thermal analysis, isothermal
the rate of absorption. All excipients interact in physiological micro calorimetry, hot stage microscopy and other analytical
way when they are administered along with active methods namely powder X-ray diffraction, Fourier transform-
pharmaceutical ingredients, various examples of infrared spectroscopy, scanning electron microscopy and high
biopharmaceutical interactions are stated as follows:- performance liquid chromatography. Relatively newer
spectroscopic techniques like solid state Nuclear Magnetic
3.3.1. Premature breakdown of enteric coat Resonance spectroscopy and near Infrared spectroscopy
The enteric coating polymers like cellulose acetate phthalate having potential applications in the analysis of pharmaceutical
and hydroxylpropyl cellulose acetate phthalate, are soluble solids, have been extended to study the drug–excipient or drug
more at basic pH, but antacids raise pH of stomach resulting in moisture interactions that may lead to instability of the active
breakdown of the enteric coat in stomach and release of active principles. These techniques vary in their working principles,
pharmaceutical ingredient in stomach itself, which results in mechanical and thermal stress that is applied to the sample,
degradation of drug in stomach. In case of NSAID’s premature time of analysis and amount of sample required, sensitivity of
breakdown of enteric coat may cause side effects like gastric the technique to minute changes, and the necessity of internal
bleeding. or external standards. Moreover, some of the reported methods
for the assessment of compatibility have poor predictive value
while a few of them possess time consuming exercise in the
3.3.2. Interactions due to adjunct therapy pharmaceutical product development. Therefore, combinations
Tetracycline antibiotics form complexes with calcium and of thermal and non-thermal methods are successful in proper
magnesium ions which are quite common excipients in various identification of incompatibility.
formulations which may be administered along with Analytical tools for compatibility assessment of APIs
tetracycline as adjunct therapy the complex so formed is not
absorbed from the G.I.T. 4.1. Thermal methods of analyses
1. Differential scanning calorimetry (DSC)
3.3.3. Increase in gastrointestinal motility 2. Isothermal microcalorimetry
Many of the excipients like sorbitol, xylitol, have tendency to 3. Hot stage microscopy (HSM)
increase the gastrointestinal motility thus reducing the time
available for absorption of drugs like metoprolol. 4.2. Spectroscopic techniques
1. Vibrational spectroscopy
4. Methods of estimation of drug excipient compatibility [1, 13] 2. Powder X-ray diffraction (PXRD).
Formulation scientists have explored various thermal and non- 3. Solid state nuclear magnetic resonance spectroscopy
thermal analytical techniques for early prediction of suitable (ss NMR)
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4.3. Microscopic technique taking place in sample. The thermal activity of API and
1. Scanning electron microscopy (SEM) excipient are measured individually, and then the output of the
blend is compared to the “non-interaction” curve constructed
4.4. Chromatographic technique from the individual components. If an experimentally
1. High performance liquid chromatography significant difference is observed, the excipient is considered
4.1 Thermal methods of analyses [2] to be potentially incompatible with the API. Because the signal
Thermal analysis plays a critical role in compatibility may be the sum of numerous chemical and physical processes,
screening studies and has been frequently employed for quick one should exercise proper caution before attempting to
assessment of physicochemical incompatibility. Conventional correlate the signal with rate of degradation. Instead, the
compatibility testing methods require both multiple sample method should be used as an indicator of potential
preparation and long storage times in order to obtain incompatibility. Applying these simple testing criteria reduces
meaningful results. However, the thermal methods offer the number of samples that must be screened using time
potential advantages over the conventional isothermal stress consuming HPLC, X-ray and other methods, thus saving
testing (IST) techniques. Thermal analysis eliminate the valuable time and effort during the formulation process.
lengthy storage conditions and method development for all the
active compounds required during IST and allow for a large 4.1.3 Hot stage microscopy [17, 18]
number of excipient screening experiments to be performed in Hot stage microscopy (HSM) or thermo microscopy is an
a short duration of time. The results obtained from thermal analytical technique which combines the best properties of
techniques are direct indicators of that excipient which are thermal analysis and microscopy. Thus, it is a complementary
likely to be compatible, cutting down the conventional thermal analysis technique useful for visualizing thermal
compatibility samples to prepare and thus saving the valuable events recorded by DSC and TGA as well as a versatile tool
time. for solid state screening. Although DSC and isothermal
microcalorimetry are considered efficient methods, several
4.1.1 Differential scanning calorimetry (DSC) [14, 15] studies have demonstrated that the concomitant use of HSM
DSC represents a leading thermal analysis technique that has aids in the proper identification of incompatibilities. Being a
been increasingly used for active pharmaceutical ingredient visual thermal analysis technique, HSM allows efficient
screening of incompatibilities for over 50 years. In this monitoring of solid state interactions like possible dissolution
technique, the DSC curves of pure components are compared of one component into another that could be erroneously
to the curves obtained from 1:1 physical mixtures. It is interpreted as incompatibility by DSC. Secondly, the
assumed that the thermal properties (melting point, change in degradation of one component is not masked by another
enthalpy, etc.) of blends are the sum of the individual thermal event. Thus, the visual system enables possible
components if the components are compatible with each other. differentiation between solid state interactions and
An absence, a significant shift in the melting of the incompatibilities. Requirement of very small quantity of
components or appearance of a new exo/endothermic peak sample for visual observation is of great advantage when
and/or variation in the corresponding enthalpies of reaction in performing compatibility studies.
the physical mixture indicates incompatibility. However, slight
changes in peak shape height and width are expected due to 4.2. Spectroscopic techniques [19, 20]
possible differences in the mixture geometry. DSC stands to 4.2.1. Vibrational spectroscopy
benefit over other conventional techniques in requirement of Fourier Transform Infrared, Raman and near Infrared
short time of analysis and low sample consumption. It also spectroscopy are sensitive to the structure and the environment
provides useful indications of the potential problems, so that of organic compounds. These techniques are not only focused
an excipient can be rejected at an initial stage of product on solid state behavior of APIs and their formulations, but are
development. If the excipient under consideration is also used as compatibility screening tool as the vibrational
indispensable, the nature of interactions with the active API changes serve as probe of potential intermolecular interactions
can be studied in depth. In spite of all the merits, the among the components. Thus, pharmaceutical interactions that
conclusions based on DSC results alone may be misleading result in desalting, hydrate formation, dehydration,
and have to be interpreted carefully. polymorphic changes or transformation of crystalline to
amorphous forms and vice versa during processing can easily
4.1.2. Isothermal microcalorimetry [16] be detected with the aid of these spectroscopic techniques.
Isothermal microcalorimetry has proved to be an invaluable However, the presence of overlapping peaks in the spectra
tool in the realm of solid state pharmaceutics with its may hinder the analysis.
important application in compatibility determination. It works Thus, FT-IR helped in the choice of suitable excipients for a
on the principle that all physical and chemical processes are stable formulation. DRIFT (diffuse reflectance infrared Fourier
accompanied by a heat exchange within their surroundings. It transform infrared spectroscopy) is the most suitable technique
allows determination of minute amounts of evolved or of the nondestructive spectroscopic methods and has attracted
absorbed heat and heat flow signals in the range of µW are interest, as the materials are not subjected to thermal or
easily detectable. Further, micro reaction calorimeter gives mechanical energy during sample preparation, thereby
meaningful results without requirement of multiple sample preventing solid state transformations.
preparations and long storage times. In a typical compatibility
experiment, a solution, suspension, or solid mixture of API 4.2.2. Powder X-ray diffraction (PXRD) [21, 22]
and excipient is placed in the calorimeter and the thermal It is a direct measure of the crystal form of a material with
activity (heat flow) at a constant temperature is monitored. atypical output being a plot of intensity vs the diffraction angle
The basic assumption is that the rate of heat production is (2θ). A crystalline material exhibits unique set of diffraction
proportional to the rate of chemical and/or physical processes peaks and the lack of crystalline API peaks when a dosage

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form is analyzed could indicate that the material is amorphous HPLC technique is time consuming. Thus, preliminary search
or that the loading is too low to detect using the parameters of incompatibility using thermal techniques should be
chosen. PXRD analysis is of immense help in case of corroborated with chromatography to finally establish the
incompatibilities which occur during processes like chemical interactions of the API.
compression, wet granulation etc. and bring on change in
crystallinity/amorphicity and polymorphic forms of API in the 5. Predictive softwares (in-silico prediction) [31, 32]
presence of excipients with/without adsorbed moisture. 5.1. CAMEO (Computer-Assisted Mechanistic Evaluation
of Organic reactions): Historical degradation predictions
4.2.3. Solid state nuclear magnetic resonance spectroscopy involved the use of for modeling and predicting organic
(ssNMR) [23, 24] chemical reactivity, software developed by William L.
Solid state NMR has shown immense potential in the Jorgensen. This software was discontinued, since predictions
qualitative and quantitative analysis of pharmaceutical solids often over looked secondary or ternary degradants, and its
(APIs and drug formulations) throws light on the chemical major downfall was the inability to program the software with
bonding and composition of drug products, is highly selective new chemistry reactions.
and offers limited interference from excipients as compared to
other traditional analytical techniques. It has a unique 5.2. DELPHI (Degradation Expert Leading to
advantage for detecting compatibility in crystalline as well as Pharmaceutical Insight): It was another historical expert
amorphous components in a mixture. This technique probes system, capable of predicting reaction products under given
the existence of the drug–excipient interactions in the solid conditions. In contrast to CAMEO, DELPHI was specifically
state through variations in the chemical shift due to change in designed to predict reactivity and degradation of molecules
the electron density at the interacting carbon atoms. Molecular and preceded beyond a primary reactive degradant to
mobility of water in a drug–excipient system that influences subsequent degradants of degradants. Even though described
the chemical reactions can also be directly be measured by in the literature, DELPHI is a proprietary software system at
nuclear magnetic resonance (NMR). Although, it possesses Pfizer that has been discontinued due to its inflexibility.
numerous benefits over other spectroscopic techniques, the
data acquisition is lengthy and can be complicated in many 5.3. Zeneth: This in silico software released in 2010 is the
cases. only commercially available program designed to predict
It is important to mention that weakly adsorbed water on the degradation pathways of pharmaceutical compounds. It was
excipients like starch, lactose, cellulose plays a significant role developed by Lhasa Ltd. in consortium with a group of
in changing the molecular mobility within the system that pharmaceutical companies and based on the framework of
accelerates the chemical reactions. Nuclear magnetic Meteor, a metabolite-prediction software program by Lhasa.
resonance (NMR) can directly measure the molecular mobility Zeneth contains a chemical engine allowing the description
of water and its correlation with the drug stability in a drug– and application of degradation transformations, a reasoning
excipient mixture. engine allowing the description and application of degradant
transformation, a reasoning engine allowing assessment of
4.3. Microscopic technique transformation likelihoods and graphical interface allowing
4.3.1. Scanning electron microscopy (SEM) [25] entry of query structures and display of prediction results.
This technique allows characterization of surface morphology Zeneth predicts degradation under the influence of reaction
of materials and is useful especially when there are distinctive conditions and optionally in the presence of other compounds
differences in their crystal habits. It does not give any the such as excipients.
chemical structure/thermal behaviour of drug materials and Two of the main advantages of Zeneth are, total recall and the
requires sample preparation along with stage condition setup. absence of bias. A further major benefit is the steady
However, the combination of SEM studies with other thermal accumulation of knowledge about degradation chemistry in an
and spectroscopic techniques, such as DSC, HSM and FT-IR accessible form. Wet or bench chemistry is still needed and the
offers some opportunities for the characterization of power of prediction can be harnessed to develop focused stress
incompatibilities of materials. testing protocols and to serve as a tool for the structure
elucidation scientist to match predicted degradant structures
4.4. Chromatographic technique with high performance LC-MS data.
4.1. High performance liquid chromatography [26, 27, 28]
This chromatographic technique is widely employed for 6. Summary
compatibility testing by quantitative estimation of drug Drug-excipient interactions/incompatibilities are major
excipient samples that have been subjected to isothermal stress concerns in formulation development. Selection of the proper
testing (IST)]. IST involves the storage of drug alone and excipient during preformulation studies is of prime
drug–excipient blends with or without moisture at high importance. Many stability problems encountered during
temperature for a specific period of time (about 3–4 weeks) to development and post-commercialization can be ascribed to
accelerate any drug–excipient interaction. The chemical inadequate matching of the ingredients in dosage forms, lack
incompatibility is then evaluated by determination of the drug of awareness of the complexities of chemical and physical
content in the stored samples. HPLC results that exhibit a interactions, or the unheralded presence of a residue in one of
percentage loss similar to the drug considered individually the excipients. Many such issues concern low levels of novel
indicate no interaction between drug and the excipients and entities formed by drug– excipient interactions that pose
vice versa. Sophisticated analytical techniques like liquid questions concerning safety or tolerance.
chromatography mass spectrometry/mass spectrometry (LC– Drug-excipient interactions may take a long time to be
MS/MS) have been used to further characterize the manifested in conventional stability testing programmes, and
incompatibility products. In spite of its optimal applicability, are not always predicted by stress and pre-formulation studies.

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They can complicate and compromise a development 13. Diirig T, Fassihi AR. Identification of stabilizing an
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