FUNCTIONAL DESCRIPTION

CONTAINER SERIES
GAS POWER MODUL
For Type MTU Series 4000

VPOWER/MTU NATURAL GAS

PPU1500NG 1.56MW

Edition 2015-06
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©2015 VPOWER HOLDINGS LTD.

Original document was created in China.

This publication including all its parts is protected by copyright. Each instance of use requires the prior written consent of
VPOWER HOLDINGS LTD. This applies in particular to duplication, dissemination, editing, translation, microfilming, and
storage and/or processing in electronic systems, including databases and online services.

Subject to technical alterations in the interest of further development.

2 Edition 2015-06
 Table of Contents

Table of Contents
Table of Contents ....................................................................................................................................................... 3
1 General description ............................................................................................................................... 4
1 Container ................................................................................................................................................ 5
2 Series Powercontainer .......................................................................................................................... 6
3 Container enclosure .............................................................................................................................. 6
4 Generator power control panel ............................................................................................................. 7
5 Gas system ............................................................................................................................................. 8
6 Ventilation system ................................................................................................................................. 9
7 Cooling system for engine cooling water and mixture cooling ...................................................... 10
8 Heat extraction ..................................................................................................................................... 11
9 Exhaust system .................................................................................................................................... 12
10 Lube oil system .................................................................................................................................... 13
11 Genset ................................................................................................................................................... 14
12 MMC / MIP ............................................................................................................................................. 15

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Edition 2015-06 3
 General description
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1 General description
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The container unit is made up of the following main groups:

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 Steel construction container enclosure-International standards container

SA- Aggregat Seri e 4000- 10N-A @ 23\mod_1363171414675_433021.docx @ 596824 @ @ 1

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 MTU Series 4000 (gas engine with generator mounted onto base frame)
SA-MMC (z ur Steuerung, Regelung, Di agnose)-10N- A @ 23\mod_ 1363171599341_433021.doc x @ 596853 @ @ 1

Pos : 4.4 /Gr üne Wi es e/02-

 MMC (for system control, control, diagnosis)

SA-MI P (MTU I nterf ace Panel) zur M otorsteuerung-10N-A @ 2 3\mod_1363171765507_433021.doc x @ 596882 @ @ 1

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 MIP (MTU Interface Panel) for engine control, regulating, and diagnosis
WO- Gen eratorleistungsfel d- 10N- A @ 23\mod_1363171929381_433021.docx @ 5 96941 @ @ 1

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 Generator power control panel

WO- Gas sys tem- 10N- A @ 23\mo d_1363172020110_433021.doc x @ 596970 @ @ 1

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 Gas system (incl. controlled gas system)

WO- Lüftungss ys tem- 10N- A @ 23\mo d_1363172087742_433021.doc x @ 596999 @ @ 1

Pos : 4.8 /Gr üne Wi es e/02-

 Ventilation system
SA- Kühls ys tem für Motokühlwass er-10N- A @ 23\mo d_1363172267443_433021.d ocx @ 597028 @ @ 1

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 Cooling system for engine cooling water and mixture cooling

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 Heat extraction HP circuit (optional)

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: 4.11 /Gr üne Wi

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 Exhaust system
ese/02- WO- Schmieröls ystem-10N-A @ 23\mod_1363176773689_433021.doc x @ 597465 @ @ 1

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 Lube oil system

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Pos

NOTICE
The delivery object of VPOWER satisfies the requirement specified in the IEC
Machinery Directive and in the China directives and standards.

e/04-H

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NOTICE
When using the unit supplied in a foreign country or special regions, VPOWER GROUP is
not responsible for adherence to the legal or other regulations / standards at the place of use.

Pos
e/04-H

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NOTICE
The images may not be identical to the actual design since some available customer options
may be hidden or omitted on purpose. Furthermore, any tailor-made designs are not shown in
these images.

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4 Edition 2015-06
 Container
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1 Container
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This container is a complete enclosure and comprises all necessary component necessary for the safe operation of
the generators contained therein. This container unit has been thoroughly tested and is ready to use after
connecting the necessary media at the client's site (fuel gas, power connections, third-party supply auxiliary drives,
heat provided by the customer (if applicable). The tasks performed are limited to the installation of the roof
structures (if applicable), connecting interfaces as described above, as well as those operating fluids available
(cooling water, lubricants, etc.).
The container enclosure provides the necessary protection from the environment. The containment enclosure
ensures that the noise created by the gas generators are kept to a predefined residual volume.
Access and maintenance doors are provided. Furthermore, certain structural elements are installed that make it
possible to move components in and out of the container.

Depending on the series or their application, the technical data of the containers may change.

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Edition 2015-06 5
 Series Powercontainer
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2 Series Power Container

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3 Container enclosure
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A modified version of the ISO 20ft High Cube Container is the basis for this structure that will be used for special
applications.
When dismantling auxiliary equipment, The container is stackable and easy to transport (CSC certified).

Basically, The power module is compose by the container and an extend auxiliary equipment module.
The container is the machine room contains the generator, the control system, and the auxiliary drives. The water
Module is mount on the extend part.The radiator is mount on the roof of the container.

The generator is placed on the support rails that are anchored into the floor. All other components that are
necessary for the operation of the generator, e.g., gas, lubrication oil, or cooling system as well as the control units
and the generator's power control panel are located here.

The extend partitioned area of the container monut the necessary water pump and valve for cooling the engine and
mixture. Installation of the exhaust muffler and exhaust pipe of the gen-set.
The connections provided by the customer include gas, power supply, and auxiliary drives and are located along
the side wall.

6 Edition 2015-06
 Generator power control panel
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4 Generator power control panel

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The generator's power control panel is completely wired and mounted onto the side wall of the container.
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It comprises the following main components

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 Generator circuit breaker

WO- Kunde nanschlusss ys tem- 10N- A @ 23\mod_ 1363185147167_433021.doc x @ 598831 @ @ 1

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 Connections provided by the customer

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 Power supply for auxiliary drives

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 Terminals and interfaces for customer communication

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Pos

The generator power control panel is the interface to the customer's network.
This sub-assembly will also be used when disconnecting the system from the main power supply.
All necessary external feed-in lines for the most important axillary drives – which are necessary for the safe
operation – are supplied via a separate feed-in point.
Accessibility/operation of the above-mentioned components from the outside.
Place of installation is along the side wall of the container.
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NOTICE
Please refer to wire diagram or operating instructions.

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Edition 2015-06 7
 Gas system
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5 Gas system
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Fully assembly ready – gas control system

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It comprises the following components:

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 Gas filter
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 Two solenoid valves (or a double solenoid valve)

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 Low pressure regulator

WO- Ventildic htheit s kontrolle-10N-A @ 23\mod_1363254357702_433021.doc x @ 599216 @ @ 1

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 Valve tightness check

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 Flexible stainless steel hose assembly

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 Shut-off devices
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 A safety shutoff valve is included for the installation into the gas line outside of the container.
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A welded DIN-compliant flange in the container wall is used to provide an interface to the customer.
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NOTICE
Please refer to operating instructions and manufacturer's documentation.

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INFORMATION
Compliance with the currently valid specifications for fluids and lubricants is mandatory!

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8 Edition 2015-06
 Ventilation system
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6 Ventilation system
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A ventilation system is mounted onto the container and ensures the following features.

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 It ensures the proper amount of compressed air is supplied to the machine base (cp. safety concept).
der ung der Verbr ennungsluft des M otors-10N-A @ 23\mod_1363333564916_433021.doc x @ 599799 @ @ 1

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 Transporting the engine's combustion air.

der ung-der-Kühl- Luft-für-das-Aggregat- 10N- A @ 23\mo d_1363333752571_433021.doc x @ 599828 @ @ 1

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 Transporting the cooling air for the generator and other components installed in the system.
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Two or Four fans are used to carry the necessary amount the air.
The operating mode of the fans as well as their activation may be indifferent, depending on the series of the
container.
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Powercontainer Exhaust air fan

CHP Container Supply air fan
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The supply as well as the exhaust air protection cover :

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It comprises the following components:

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 Protection cover and a partition

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Pos

 Weather protection and screens to keep out small animals

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Outlet Exhaust via Top Side

Inlet Supply air through the front door (alternator side)
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NOTICE
Refer to operating instructions

Edition 2015-06 9
 Cooling system for engine cooling water and mixture cooling
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7 Cooling system for engine cooling water and mixture

cooling
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For removal, the waste heat of the gas engine complete cooling systems are mounted.
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The cooling system consists of two separate circuits:

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 Mixture cooling circuit (LT)

This removes the heat generated from the 2nd stage of the mixture cooler.
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 Engine cooling water circuit (HT)

This removes the heat generated from the engine (engine block, oil cooler, etc.) and from the 1st
stage of the mixture cooler.
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The cooling system must be filled with a mixture of water and antifreeze/corrosion protection agent in accordance
with the fluids and lubricants specifications of MTU gas egine operational manual.
An electrical pump is used to deliver the cooling media. Mechanically or electrically operated mixing valves are
used to control the necessary temperatures in the cooling system.
Radiators with electric fans are mounted onto the container roof and ensure the heat exchange to the surroundings.
The design of the radiators (Flat Type/cu-cu、cu-almg core etc.) can vary.
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NOTICE
Refer to operating instructions

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10 Edition 2015-06
 Heat extraction
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8 Heat extraction-Optional
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The heat extraction (optional) of the HT circuits is realized by using plate heat exchangers and can be used by the
customer for subsequent applications (heat circuit, process heat, etc.). These plate heat exchangers are the
hydraulic separation of the systems.
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NOTICE
Refer to operating instructions

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 Exhaust system
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9 Exhaust system
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In the container is equipped with a complete exhaust gas system.

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It comprises the following components:

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 Expansion joints
Abgasleitung-10N- A @ 23\mod_1363856792376_433021.docx @ 6 00798 @ @ 1

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 Exhaust gas pipe

Abgassc hall dämpfer-10N-A @ 23\mod_1363856843170_433021.doc x @ 600827 @ @ 1

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 Exhaust gas silencers

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 Oxidation catalytic converter (optional)

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 Exhaust gas heat exchanger (optional)

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In the following features are provided with the installed exhaust gas system:
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 Reducing/damping exhaust gas noises to predefined residual values.

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 Compliance with the necessary emission rules (when utilizing the option of oxidation catalytic
converter)
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 Safe removal the combustion gases

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The design or installation location of the exhaust gas system may vary depending on the requirements, scope, etc.
of the system.
Utilization of the exhaust gases (optional) can be achieved with the help of a waste-gas heat exchanger. In this
case, it will be installed outside of the container.
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NOTICE
Refer to operating instructions

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12 Edition 2015-06
 Lube oil system
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10 Lube oil system

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Completely installed lubricating oil system for the necessary supply of lubricants for the installed engines.
Pos: 63.1 /Grüne Wiese/0 2-SA-Bestehe nd- aus- Komponenten- 10F @ 2 3\mod_1363253767216_433021.docx @ 5 99100 @ @ 1

It comprises the following components:

Pos: 63.2 /Gr üne Wi ese/02-SA-Sc hmi eröls ys tem-Öl pumpe- Vors chmi erung-10N- A @ 23\mo d_1363860604747_433021.d oc x @ 601202 @ @ 1

 Oil pump (mounted to the base frame of the generator) for pre-lubrication/emptying the oil sump
agnetventil e-Abs perrung-10N-A @ 23\mod_1363860768210_433021.docx @ 601231 @ @ 1

Pos: 63.3 /Gr üne Wi ese/02-SA-Sc hmi eröls ys tem-M

 Solenoid valves/shut-off devices

achfüllt ank-10N-A @ 2 3\mod_1363860881784_433021.doc x @ 601260 @ @ 1

Pos: 63.4 /Gr üne Wi ese/02-SA-Sc hmi eröls ys tem-N

 Tank with min/max level monitoring feature

tem- Steuerung-Öls ys tem-MMC-10N-A @ 2 3\mod_1363860980327_433021.doc x @ 601289 @ @ 1

Pos: 63.5 /Gr üne Wi ese/02-SA-Sc hmi eröls ys

 Control of the oil system via the MMC (included)

ese/02- WO- Schmieröls ystem-Volumen- 10N- A @ 23\mo d_1363861083487_433021.doc x @ 601318 @ @ 1

Pos: 63.6 /Gr üne Wi

 Volume approx. 80 Liters

ese/02-SA-Sc hmi eröls ys tem- Schl auchanschluss- 10N- A @ 23\mo d_1363861232715_433021.d ocx @ 601347 @ @ 1

Pos: 63.7 /Gr üne Wi

 Hose connections fulfilling/emptying

: 64 /Gr üne Wi ese/04-HI- Standz eiten-R eichweite-Öl volumen-007 @ 23\mod_ 1363861707358_433021.doc x @ 60 1429 @ @ 1

Pos

NOTICE
Service life/range of the oil volume depending on the engine variant/operating mode.

Pos: 65 /Grü ne Wiese/0 4-HI-Si ehe-Bedienungsanleitung-005 @ 23\mod_1363343627308_433021.docx @ 6 00142 @ @ 1

NOTICE
Refer to operating instructions

Pos: 66 /O X-Seitenumbr uch @ 0\mo d_1218433559331_0.doc x @ 441052 @ @ 1

Edition 2015-06 13
 Genset
Pos : 67 /Gr üne Wies e/01-Ü S-Aggregat @ 23\mo d_1363861927305_433021.doc x @ 601433 @ 1 @ 1

11 Genset
Pos : 68 /Gr üne Wi es e/02-T X-Aggregat-Ver brennungsmotor-10N @ 23\mod_1363861980272_433021.docx @ 6 01462 @ @ 1

In the internal combustion engine the energy contained in the fuel is converted into mechanical work and heat. The
generator which converts the mechanical work into electrical energy is connected to the engine by means of a
flexible coupling. The generator is mounted on two slide rails, so that it can be moved when the coupling element
needs to be replaced. The engine and the generator are connected to the base frame via flexible, vibration-
dampening elements.
Pos : 69 /Gr üne Wies e/05-F O-0050-008 @ 43\mod_1377865211801_0.doc x @ 77 9765 @ @ 1

Pos : 70 /Grü ne Wiese/0 4-HI-Si ehe-Funktionsbeschr eibung-Aggregat- 008 @ 23\mod_1363862256466_433021.doc x @ 6 01545 @ @ 1

NOTICE
See function description of the genset

Pos

: 71 /Gr üne Wi ese/04-HI-Si ehe-Bedienungs anl eitung-Aggregat- 009 @ 23\mod_1363862352150_433021.doc x @ 6 01574 @ @ 1

NOTICE

See operating instruction of the genset

Pos

: 72 /O X-Seitenumbr uc h @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

PPU1500NG Genset Energy Balance:

14 Edition 2015-06
 MMC / MIP
Pos: 73 /Grü ne Wiese/0 1-ÜS-MMC / MI P @ 23\mod_ 1363862630546_433021.doc x @ 60 1578 @ 1 @ 1

12 MMC / MIP
Pos: 74 /Grü ne Wiese/0 2-TX-MMC-MIP- Steuerung-10N @ 23\mo d_1363862699418_433021.d ocx @ 601636 @ @ 1

All regulators, controllers and monitoring systems, as well as communication to and from outside, are implemented
by means of the hardware and software from inside the control cabinet.
The cabinet is installed inside the machine room. Operation of the control system takes place outside of the
container.
Pos: 75 /Grü ne Wiese/05-FO- 0050- 009 @ 43\mod_1377865267972_0.docx @ 779795 @ @ 1

Pos: 76 /Grü ne Wiese/0 4-HI-Steuer ung-R egelung-Mo dul-Aggrega t-010 @ 23\mod_1363862980407_433021.docx @ 6017 19 @ @ 1

NOTICE
For precise and detailed information concerning the control and regulation of the
module / genset, see the MMC operating manual / function description.

=== Ende der Liste für T extmar ke Inhalt ===

※Subject to alteration due to technological advance.

Edition 2015-06

VPOWER HOLDINGS LTD.

Power Solution Provider

www.vpower.com

Edition 2015-06
15