ANSI/ASME B40.

HIGHLIGHTS of ANSI/ASME B40.1

I NSTAL L ATION:
GAUGE SHOULD BE INSTALLED BY TIGHTENING THE PRESSURE CONNECTION USING THE
WRENCH FLATS PROVIDED. FAILURE TO DO SO MAY RESULT IN LOSS OF ACCURACY
AND/OR MECHANICAL DAMAGE

OP E R ATING PRESSURE:
THE OPERATING PRESSURE SHOULD OCCUR IN THE MIDDLE HALF (25%-75%), OF THE
FULL SCALE PRESSURE OF THE GAUGE SELECTED. THE OPERATING PRESSURE SHOULD
BE HALF OF THE FULL PRESSURE OF THE GAUGE

OV E R P RESSURE F A IL URE:
WHEN VALVES OPEN OR CLOSE, SHORT DURATION PRESSURE IMPULSES MAY BE MANY
TIMES THE NORMAL OPERATING PRESSURE AND MAY NOT BE INDICATED BY THE GAUGE.
THE RESULT COULD BE IMMEDIATE FAILURE OR LOSS OF ACCURACY. OPERATING PRES-
SURE SHOULD NEVER EXCEED 75% OF FULL SCALE.

V I BRATION F AIL URE:

VIBRATION OR HIGH CYCLIC LOADING WILL CAUSE GRADUAL LOSS OF ACCURACY AND
FAILURE OF THE POINTER. IT MAY ALSO CAUSE CRACKS IN THE ELEMENT OR JOINTS
WHICH COULD RESULT IN A FAILURE SIMILAR TO AN EXPLOSIVE FAILURE. PRESSURE
SNUBBERS AND GLYCERINE FILLED GAUGES ARE RECOMMENDED IN THESE APPLICATI-
IONS.
WA RNING:
MISUSE OF PRODUCT MAY CAUSE EXPLOSION AND PERSONAL INJURY. READ ANSI-B40.1
AND APPARATUS INSTALLATION/OPERATION MANUALS BEFORE USING.

2% 3%

3% 3% 4% 4%

ANSI GRADE B ANSI GRADE C

G78
 How To Order

GAUGE ORDER NUMBER MATRIX

SSG 25 0 2 - 1.5K

10 = 1” 0 = B ac k
15 = 1 - 1 /2 ” 1 = B ott om V = 30 H G- 0
20 = 2” C = 30 H G- 0- 30
25 = 2 - 1 /2 ” 15 = 0-15
35 = 3 - 1 /2 ” 1 = 1/8” NPT 30 = 0-30
40 = 4” 2 = 1/4” NPT 60 = 0-60
45 = 4 - 1 /2 ” 4 = 1/2” NPT 100 = 0-10 0
( only available in 200 = 0-20 0
4” & 4.5” Dial
300 = 0-30 0
Diameter )
400 = 0-40 0
500 = 0-50 0
600 = 0-60 0
PAD = P LASTIC C ASE A C RYLIC LENS DRY 1K = 0-10 00
SA D = STEEL C AS E AC RYLIC LENS D RY 1.5K = 0-15 00
SG D = STEEL C AS E G LASS LENS DRY 2K = 0-20 00
SSG = STA IN LESS STEEL CASE G LY CERINE FILLED 3K = 0-30 00
SP M = STEEL CAS E PA N EL MOUNT DRY 5K = 0-50 00
LSS = L IQU ID FILLED A LL STAINLESS S TEEL 6K = 0-60 00
SSA D = A LL STA IN LESS S TEEL ACRY LIC LENS D RY 10K = 0-10 000
DP G = DRY PROC ESS G AU GE (FILLABLE) 15K = 0-15 000

G79
 Dry Gauges

Features:
• Utility Gauges for Commercial and Industrial
Markets

• Black Steel Case with Chrome Bezel

Center-Back
• Copper Alloy Internals
Mount • Available with Stainless Steel Case

• Certificate of Accuracy, NIST Traceable C/F

Bottom
Mount • Temperature Range -50°F to 160°F

C B M = Center B ac k Mount D
B LM = Lower Mount

C Dimensions
Fa c e
S ize Connection A (CBM Only) B (LM Only) C D
1” 1 / 8 ” NP T n/a .64/16mm (n/a) .99/25mm (n/a)

1-1/2” 1 / 8 ” NP T 1.54/ 39m m 2.26 /57mm .93/24mm 1.64/42mm

2” 1 / 8 ” o r 1 / 4” NP T 1.90/ 48m m 2.83 /72mm 1.03/26mm (1.06/27mm) 2.07/53mm

2-1/2” 1 / 4 ” NP T 1.97/ 50m m 3.31 /84mm 1.17/30mm (1.13/29mm) 2.50/63mm

3-1/2” 1 / 4 ” NP T 2.02/ 51m m 4.49/114mm 1.22/31mm (1.12/28mm) 3.49/89mm (3.53/90 m m )

4-1/2” 1 / 4 ” o r 1 / 2” NP T 2.18/ 55m m 5.80/147mm 1.31/33mm (1.12/29mm) 4.50/114mm (4.79/12 2 m m )

3
Bill of Materials
1
No. Part Material
2
1 Internals Copper Alloy
2 Case Black, Steel
5 3 Bezel Chrome Plated Steel
4 4 Lens Plastic
5 Pointer Black, Aluminum
G80
 Glycerin Filled Gauges

Center-Back
Features:
Mount
• Glycerin Filled for added Durability and
Vibration

• Stainless Steel Case and Bezel

• Copper Alloy Internals

Bottom • Certificate of Accuracy, NIST Traceable C/F

Mount
• Temperature Range 30°F to 160°F

C B M = Center B ac k Mount D
B LM = Lower Mount

C
Dimensions
Fac e A (CBM Only) B (LM Only)
S ize Connection C D
1-1/2” 1 / 8” NP T 1.74/ 44m m 2.28/58mm 1.02/26mm (1.00/25mm) 1.85/47mm

2” 1 / 8 ” o r 1/ 4” NP T 2.08/ 53m m 2.95/75mm 1.18/30mm (1.20/31mm) 2.28/58mm

2-1/2” 1 / 4” NP T 2.28/ 58m m 3.55/90mm 1.34/34mm (1.40/36mm) 2.80/71mm

4” 1 / 4 ” o r 1/ 2” NP T 3.15/ 80m m 5 .21/132mm 1.16/29mm (1.75/45mm) 4.29/109mm

3
Bill of Materials 1
No. Part Material 2
1 Internals Copper Alloy
2 Case Stainless Steel 5
3 Bezel Stainless Steel
4 Lens Polycarbonate
4
5 Pointer Black, Aluminum
G81
 Panel Mount Gauges

Features:
• Utility Gauges for Commercial and Industrial
Markets

• Chrome Plated Steel Case and Bezel

• Copper Alloy Internals

• Certificate of Accuracy, NIST Traceable C/F

• Temperature Range -50°F to 160°F

A
Case O/D

C
Dimensions
Size Connection A B C Case O/D
1-1/2” 1 / 8 ” NP T 1.61/ 41m m 1.84 /47mm 1.03/26mm 1.61/41mm
2” 1 / 8 ” o r 1/ 4” NP T 1.84/ 47m m 2.31 /59mm 1.18/30mm 2.04/52mm
2-1/2” 1 / 4 ” NP T 1.87/ 48m m 2.68 /68mm 1.12/28mm 2.44/62mm

3-1/2” 1 / 4 ” NP T 2.02/ 51m m 3.98/101mm 1.23/31mm 3.59/91mm

3 Bill of Materials
1 No. Part Material
2 1 Internals Copper Alloy
2 Case Chrome Plated Steel
5 3 Bezel Chrome Plated Steel
4 Lens Plastic
4
5 Pointer Black, Aluminum

G82
DPG Process Gauges

Features:
• Solid Front Blow-Out Back Safety Case

• Field Liquid Fill-able

• 316 Stainless Steel Internals

• Certificate of Accuracy, NIST Traceable C/F

• Temperature Dry -30°F to 160°F

• Temperature Glycerine Filled 30°F to 160°F

C B
D

A 120°

F
E G 0.24
G 3 holes
on 5.39” Circle
Dimensions
Connection Face A B C D E F G NPT
Back 4-1/2” 5.08 5 .8 4 3 .4 4 1 .1 0 - 2 .5 4 4 .2 7 1/ 2”

Bottom 4-1/2” 5.07 5 .9 1 3 .0 3 0 .9 1 1 .3 8 2 .5 6 1 .3 8 1/ 4”

2
1
Bill of Materials
No. Part Material
1 Internals Stainless Steel
2 Case Phenolic Case 4
3 Lens Polycarbonate 3
4 Pointer Black, Aluminum

G83