Professional Documents
Culture Documents
0002/2002
TECHNICAL INSTRUCTIONS FOR 9990.0002
TECHNICAL DATAS:
FUNCTION:
The direction of the rotation from the motor is up to down, i. e. the hose is pushed against
HOSE - CUT- AND BRUSH MACHINE the carving board during the cutting. To cut the hose you use the lever with as a push
device and blade protection. Because of the arrangement of the brush on the left side of the
machine the turning direction will be reached, in which the wire coiling shows, therefore
A fully developed machine for the cutting of hoses with and without steel wire braidings a sprouting of the wire braidings inside is prevented. The removal of the outer rubber layer
as well as removal from outer rubber layer at hydraulic hoses. is depending on the assemply instructions. The outer rubber layer can be removed accurate
up to the braiding or coiling. As well it is possible to remove the outer rubber layer partly,
A powerful special motor undertakes the drive. apart from a rest layer.
The specially finished blade cuts effortless all hoses up to c. 75 mm Ø. PUTTING INTO OPERATION:
Fix the machine
The grinding brush is bound in synthetic material and removes the outer rubber layer without Fix the blade and the brush and control it (if need be tighten up)
any difficulties. The mandrels are adjustable in 2 levels through shifting support tacks. Mains connection with CEE-type plug connector 16 Amps.
Out from that bending of the hose guarantees the longer life of the blade. Observe motor sense of rotation (if necessary, change phase wiring)
Before restart, observe again knife and brush.
TECHNICAL DATAS:
CUT- AND BRUSH PROCESS:
Operatingrange: from DN 4 (3/16") up to DN 50 (DN 32 4 SP) (DN = inside diameter) Cutting hose ware.
Dimensions: length 650 mm, width 420 mm, height 750 (300) mm Position hose on the cutting support so that the inner hose bending radius points toward the
blade, then push forward toward the holding pins.The distance of the holding pins depends on
Weight: c. 65 kg the hose ware diameter. small ø - small distance
Electro motor: 380 V 50 Hz 3 KW, 3000 Upm with protective switch large ø - large distance
Blade: special steel Ø 275 x 3 x Ø 30 mm HSS Guide hose in one go against the blade. When separating, the cut should go apart, so that the
blade will not jam on the sides - otherwise friction and heating of the blade.
Grindingbrush: round brush with synthetic layer Ø 0,3, 70 ° Shore, Ø 200 x 24 x 43,5 mm With heavy hose, reduce cutting pressure and observe motor speed.
extraction piece: Ø 80 mm (extraction unit 9990.0009 is available)
ATTENTION Improper working causes the blade to draw temper.
ACCESSOIRIES: Re-sharpen the blade with a rubstone in regular intervals or
send us your blade to re-sharpen or order a new one
1 mandrel: size 4 (ø 4,5 mm)
size 6 (ø 6,0 mm) REMOVAL OF OUTER RUBBER LAYER:
size 8 (ø 8,0 mm) For top rubber removal put hose on the brush mandrels provided. The brush mandrels are held in
size 10 (ø 9,5 mm) a clamping device. The brush length is determined by movement in axial direction. Material
size 13 (ø 12,7 mm) abrasion is continously adjustable with the star-handle tangential to the brush. Clamping lever
size 16 (ø 15,8 mm) sligthlyfastened, otherwise no tangentialadjustment possible.Afteradjustment, tightenclamping
size 20 (ø 19,0 mm) lever.
size 25 (ø 25,5 mm)
size 32 (ø 31,0 mm) MAINTENANCE:
Remove mains plug !!
SPECIAL ACCESSOIRIES: Check blade and brush for defective parts.
1 mandrel: size 3 (ø 3,0 mm) Remove protective hoods,clean machine.
size 40 (ø 37,0 mm) order - no.: 9990.0002 WEARING PARTS:
(UK)LTD Your supplier for COHLINE PRODUCTS Blade Ø 275 x 3 x ø 30,0 mm
Automotive Fluid Handling Technologies Grinding brush Ø 200 x 24 x ø 43,5 mm
The Loop, Kent Int. Business Park
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24
PB 9990.0003/07
D Operating instructions
Putting into operation:
Fix the machine onto a stable device. Make sure the voltage of the power supply system and
the machine are the same.
The engine is protected by built in thermal contact against overheating. If overheating switch off the
engine and restart. The restart protection prevent a unintentional start. Putting into operation is only
CUTTING MACHINE possible to use again the start button.
Cutting :
Our single-phase and heavy pulling cutting machine reaches such a high turning point, that With the retainer lock you have to adjust the correct guiding distance. If there is a big hose
you can cut high pressure hoses up to DN 32 with the standard slit blade. inside diametre resp. a big bend radius you have to adjust a big distance and if there is a small
Due to its lightweight of 20 kg this machine is also usable for the mobile use, under the hose inside diametre resp. a small bend radius you have to adjust a small distance. The cutting
condition that an electric power supply is available. of the hose without this preparation is dangerous and forbidden. You reduce friction and
heating. The chart speed have to corresponding to the thickness of the material. Pull resp. push
In coordination with our skiving unit 9990.0004 you will be in the position to use the most the hose regular in direction to the blade.Please avoid pushing and cut carefully. If you are
popular hoses without contamination but with mobility. cutting very big hoses, reduce the pressure on the hand lever and cut slowly.
Attention! The blade can be glowing and breaking if you handling malpractices.
A glowed out and deformed blade has to exchange immediately.
DESCRIPTION After marking the cutting length the machine has to start by adjust the main switch on I.
Fix the hose and push down the hand lever simultaneously without interruption.
working range: high pressure hoses up to DN 32, type 4 SH up to DN 25
Maintenance:
Size / measurements: 400 x 510 x 540 mm Before maintenance switch off the main switch and clean the machine from oil, fuel and/or other
weight: 20 Kg
maintenance means. Please use fiber free clothes, but not aggressive detergent. Screwing
connections please check and tighten. Against unchanged switch on during the maintenance
Drive: 2,2 kW guard with a warning sign. No welding or grinding on the machine without permission. Fire and
explosion risk.
Blade: 200 x 1,6 x 30 mm
Cleaning the machine daily with clothes and detergent (sprit). The blade is to control if there
extraction connection: Ø 40 mm
are breaches or other damages, the shell and the cables are to control if there are defects, also
max. outside: Ø 52 mm to control is if there are any unusual noise and vibrations and the machine is to keep dry.
Noise Level: 65 dBA Weekly control the blade sharpness, if possible resharp resp. if need be exchange. The safety
function of the blade protection pleae check. Attention ! The machine is to switch off.
The blade protection should be carefully moving with minimal effort and with wering a chain
glove in direction to the blade. The movement has to be constant and not to be jerky. If not you
have to control the spring mechanism of the blade protection.
The dismounting of the blade is to occur with the enclosed hook, to safe guard the blade
against torsion. Always use a chain glove while working on the blade. The blade is extremely
sharp! Loosen the screw/fastening srew with a spanner/hexagon socket in direction to the
blade, remove the flanged wheel and take out the blade.. The mounting occur reserve. Attend
on the concurring sense of rotation from the engine and the blade. If not concurring there is the
danger of destroying of the blade during cutting.
ORDER-NO.: 9990.0003
Description:
working range: from DN 06 up to DN 50
Hose Assembly Test Bench proof pressure:
actuation:
to 1300 bar
pneumatical pressure intensifier
Environmental requirements, product liability and upward wishes to quality from displaced volume: 1,1 l/min
your customers lead more and more to higher demands by manufacture. accessory drive: 0,38 kW 400 V-50 Hz-3 Ph
A hose line, which ist not resistant to high pressure load, could be very expensive connected load: air pressure 7 bar, ca. 20NI/min.
often even more expensive than the cost-value of a hose assembly test bench. pressure balance: automatically
test medium: water-oil-emulsion
Therefore, why risk some unnecessary? tank: 100 litre
By checking your quality, certainly you avoid the lowest risk in future. flood pump: 4,5 l/min.
dimensions test chamber: 1590 x 795 x 370 mm
Safe and efficient end control from hose lines will be a problem-free and quick matter. dimensions test bench: 2210 x 950 x 1325 mm
Take note particularly of the entire closed environmental space chamber, the safety valve weight: 210 kg (without filling)
- By opening the covering cap automatic pressure suppression within 1/10 seconds noise level: 72 dBA
took place, rapid filling and automatic ventilation of the test pieces, weight relieving
covering cap with safety washers, ecologically friendly water-oil-emulsion as test medium
and the easy, problem-free operation. accessories:
Also possible is the static pressure test from other hydraulic fittings, like i.e. valves, plug-O adaptor set, metric
hydraulic cylinders, cases, couplings and further components. plug-O adaptor set, english size
water-oil-emulsion
vacuum filter 100 µm
air pressure maintenance unit
PART-NO.: 9990.0006
PB 9990.0011/2002
Removingdies
Prerequisites: the pressing tool has to be open, the machine has to be switched off.
Use delivered die key to press pin A backwards into base die C, remove the dies from base die C
and release pin A.
workingrange: all Cohline hose qualities from 2 TE, 3 TE, 1 SN, 2 SN, The press die sets are marked with the minimum swaging diameter, see drawing left.
4 SP and 4 SH, DN 6 to DN 50 (inclusive even to DN 80) Before switch off the hose press the pressing tool has to be open entire. Use delivered die key
with the opening hole B press pin A backwards into base die C. Insert necessary press die set
measurements: length 750 mm, width 530 mm, hight 670 mm according to the appropriate skive and swage diameter chart, see drawing. Release pin A, now
the press die is firmly mounted on the base die.
weight: approximately 180 kg without oil (with oil approximately 230 kg)
opening distance: 45 mm with press dies
press die set: 8 pieces
max. die length: 110 mm
adjustment range of the Ø32
press micrometer : up to 7 mm
press force: 2400 kN (240 t)
permissible press path: 15 mm diameter
engine: 400 V, 50 Hz, 3 kw (3 Ph) Mark= minimumswaging diameter
by press micrometer-scala 0,0 !
working speed : pressing 2,0 Ø mm/s , closing 3,5 Ø mm/s, opening 20,0 Ø mm/s (lowest swaging diameter)
-5-
-4- 6. Safety/Hazards
4. Pressing of hose lines
To operate the machine is allowed only by an introduced person.
Switch the main key of the machine of "I". Only for pressing hose lines. For other uses please keep consultation.
Inlay the hose line in the open pressing tool for pressing. It is important, that the socket has to be pressed Danger: never reach into the pressing tool with your hands while the electric motor is running!
over the whole length, so that no collar in direction of the fitting arise. It is to be recommended, to inlay the Always make sure that there is an adequate safety distance of at least 120 mm to the pressing tool when you
hose line in the pressing tool, so that the press die set is approximately 1 - 2 mm above the socket. See drawing. insert a hose assembly!
Press left key. Always disconnect the machine from the power supply whenever maintenance work has to be carried out or
Reaching the adjusted swage diameter, the pressing tool stops. adjustments have to be made.
Press right key to open the pressing tool and take out pressed hose line. 7. Maintenance
Importantnotice You have to remove daily any metal rubbed off from the pressed fittings with compressed air.
Change the hydraulic oil annually.
Please press in the middle, because pressing to far from the middle means one-sided more wear and cone
pressing. Pressing tool only small open for the lightly inserting or taking out of the hose line. Oil filling see point 1. start up
To large opening ways means squeeze danger for hands and loss of time. Change the pressing time
(i. e. extend it) to prevent the fitting from springing back. When large fittings are being processed, hold down 8. Adjusting the pressing micrometer
the key a bit longer (manual pressing time) in order to prevent any elastic expansion.
Loosen the screws on the backside of the casing and put them aside.
Attention! the permissible pressing distance of 15 mm must not be exceeded, Loosen the locknut of the contact screw.
otherwise the pressing tool may be damaged. Turn the contact screw out to increase the pressing size, turn the contact screw in to reduce the pressing size.
Tighten the locknut of the contact screw again.
Mount the cover of the pressing micrometer´s housing again.
Switch on the machine and check the pressing size when the pressing micrometer is set to zero.
Repeat the adjusting procedure if there is still a measureable deviation from the pressing size of the pressing die.
Operating Instructions
LOW PRESSURE - PRESS TOOLS
Press tool for single production (9 - 17 mm) LOW PRESSURE - PRESS TOOLS 9990.0017 and 9990.0018
A press tool that is clamped into a vice, and has proven itself for repair work and the manufacture of single
fuel or oil lines. With the 6 press fingers of the tool sleeves from an inside diameter of
9 mm to an inside diameter of 17 mm can be pressed. This tool is not suitable for any larger size sleeves.
After pressing the press fingers have to be manually pushed back into the starting position. Dear customer,
TECHNICALDATA:
Operatingrange: from size 2 to size 10 Congratulations on purchasing a tool that will enable you to
Press tool: 6 press fingers manufacture low-pressure hoses.
Size: length 600 mm
width 160 mm However, the best tool can get damaged if misused, so never use
height 60 mm an extension lever or anything similar.
Weight: c. 4,5 kp
Order-No. 9990.0017 Use only hardened hose sleeves or those that have been heat-
Press tool for series production (9 - 28 mm) treated.
This tool is mounted on a work bench and will allow the manufacture of hose in small quantities. This tool can
press all sleeves from an inside diameter of 9 mm to an inside diameter of 28 mm. This press tool has 6 press
fingers, which after pressing will return into their original position by moving the lever arm back into the starting
If this advice is followed you will be more than satisfied with this
position. Included in the basic equipment are 2 sets of press fingers, which are easy to change by loosening the tool.
nuts and removing the face plate. Size 1 is used for sleeves up to an inside diameter of 17 mm and size 2 up to an
inside diameter of 28 mm. The exenter lever may have to be adjusted at the bottom of the lever arm. Insert the hose line into the press ring in such a way that the press
TECHNICALDATA: fingers lie flat against the middle of or directly below the sight hole
Operatingrange: from size 2 to size 16 of the hose sleeve.
Press tool: 6 press fingers
Accessories: 1 set of press fingers for sleeves
up to an inside diameter of 17 mm
1 set of press fingers for sleeves
up to an inside diameter of 28 mm
in the middle of or
Size: length 350 mm
width 130 mm below sight hole
height 630 mm
Weight: c. 17 kp
PB 9990.0020/0021/0027/2009 P
PB 9990.0021/2007 P
D