Cms 0004 Protective Concrete Coating Below Ground Rev. A

A 08-March-17 Issued for Review
Reviewed & Approved

Reviewed by Reviewed by Reviewed &
Rev. Date Status Description by
Construction HSE Checked by QC
DOOSAN PMT
CONTRACTOR’s & COMPANY’s APPROVAL STATUS
OWNER:
FADHILI CHP PROJECT – CIVIL & BUILDING WORKS (PACKAGE-1)

DOOSAN JOB No. XXXXXXXX
SUBCONTRACT No. XXXXXXX
MAIN CONTRACTOR:
SUBCONTRACTOR:
Document Title: NAME SIGNATURE DATE
METHOD STATEMENT Prepared by JM. Ando JMA 08 March 2017
FOR A.Kojok (SM)

CONCRETE SURFACE
TOM
PROTECTIVE COATING Checked by
(Below Ground) SAFETY
QA/QC JMA
Approved
M. Hussain (PM)
by
Document No.:
REVISION A
FCHPP/KCS/MS/0004
NUMBER
Document Status:
□ FOR INFORMATION ■ FOR APPROVAL ■ FOR REVIEW
□ FOR CONSTRUCTION □ AS BUILT
Document No. Revision No. Date: Page No.

FCHPP/KCS/MS/0004 A 8 March 2017 1 of 11
FADHILI CHP PROJECT
Civil & Building Works (Package-1)
METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

FCHPP/KCS/MS/0004
CONTENT
1. GENERAL INFORMATION
Introduction
Purpose
Scope of Work
Location
Definitions
2. QA / QC
Reference Standard
Documentation
Inspection, Test and Measurement
3. EXECUTION
Materials
Tools & Equipments
Required Manpower
Procedure of Work
Responsibilities
4. SAFETY
Safety / Highlight of Potential Risk

Hazard Analysis
5. APPENDICES
Appendix 1: Job Safety Analysis

Appendix 2: Risk Assessment

FADHILI CHP PROJECT

FCHPP/KCS/MS/0004
1. GENERAL INFORMATION
1.1 Introduction
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION, the Contractor of FADHILI CHP Project has awarded the Civil &
Building Works (package-1) Contract to Kettaneh Construction S. A. Ltd (KCS).
Surface treatments play an important role in the protection of structural concrete from the ingress of water and
other deleterious substances. Also, it improves the durability of concrete by bridging porous surfaces, which is the
reason why water cannot penetrate into it. With these practical reasons KCS is committed to undertake the activity
according to Project Specifications to attain the best possible results in protecting concrete surface using
appropriate and approved coating materials.
1.2 Purpose
The purpose of this method statement is to: describe the method for applying a Concrete Surface Protective
Coating and to ensure the compliance of this activity with the contract specifications and with HSE
requirements. The main objectives of concrete coatings area as follows:
o Protection from chemicals;

o Protection from wear, abrasion and impact;
o Mitigation of steel reinforcement corrosion;
o Mitigation of fouling.
This method statement shall be communicated and be understood by all personnel associated with the task
before commencing the activity.
1.3 Scope of Work
This method statement deals with the activities for surface preparation, coatings application and coatings
materials for the underground concrete surfaces to KCS scope encompassing the construction of Civil &
Building Structures of FADHILI CHP Project. Required permits and clearances as per CONTRACTOR/OE HSE
regulations shall be provided.
1.4 Location
Fadhili CHP Project, Fadhili Gas Plant, Kingdom of Saudi Arabia
1.5 Definitions
Contractor : Doosan Heavy Industries & Construction

Sub Contractor : Kettaneh Construction S. A. Ltd. (KCS)
OE : Owner’s Engineer
CMS : Construction Method Statement
ITP : Inspection & Test Plan
QA / QC : Quality Assurance / Quality Control

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FCHPP/KCS/MS/0004
2. QA/QC
2.1 Standard Reference
o FADHILI Project Specifications, Standards & Procedures

o Contract Specification (Civil & Building Works Package-1)
o GEMSS-C-20, SEC Concrete Specification
o Company Construction Safety Manual
o Approved Project Quality Plan
o Approved Project Safety Plan
2.2 Documentation
The following documents are needed in order to comply with this Method
Statement:
Input document:
o IFC drawings
o Materials Approval for Concrete Repair
o Work Permit, as applicable
Output document:
o RFI
o Inspection records
2.3 Inspection
o Request of Inspection (RFI) shall be submitted to Contractor QA/QC in advance as per ITP for
approval;
o The QA/QC Inspector has to make sure that all required Test & Measurement has been carried out as
per required procedure & standard.
3. EXECUTION
a. Materials
 Coating Materials
o Bituminous Epoxy Coating or Coal Tar Epoxy Coating;
o Patching or Repair Material.
 Materials, Handling, Storage & Protection

o Coating materials shall be delivered to the jobsite in original containers and packages bearing
the manufacturer’s labels and Material Safety Data Sheet;
o Each separate sealed container shall be marked with the date of manufacture, shelf life or
expiry date for a maximum storage temperature of 35°C and the batch number;
o All sealed containers shall be leak tight. Any signs of leakage shall be cause for rejection;
o Coatings & thinners shall be stored in well ventilated buildings at a storage temperature as
recommended in the manufacturer’s data sheet;

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FCHPP/KCS/MS/0004
o These labels shall indicate the type, brand, contents by volume, color and other important
related information;
o Materials and tools shall be stored in a designated storage space on the site;
o Storage Room shall be kept neat, clean and accessible at all time;
o Paints, solvent soaked rags, waste or other materials which might constitute a fire hazard shall
be put in metal containers and shall be removed from the premises at the close of each day’s
work.
b. Tools & Equipments
o Air Compressor
o Water Jet
o Generator
o Fire Extinguisher (Type A, B & C)
o Transport Vehicle
o Electric Grinder & other hand tools for surface preparation of concrete surface
o Hand tools for painting & application of protective coating
o The following PPE’s for workers are mandatory;
 Safety goggles / Face shield
 Hard hat
 Painting mask
 Hand Gloves
 Safety Shoes / Rubber boots
 Cover all / Disposable cover all
c. Required Manpower
Discipline
o Safety Officer
o QA/QC Engineer or QC Inspector
o Site Engineer
o Supervisor / Foreman
o Coating Crew
3.1 General Procedure
a. Concrete Surface Preparation
 General Requirements
o The purpose of surface preparation is to remove laitance, contaminants and others adhered
compounds on the concrete like the curing agents, and to create an anchoring for coatings to
be well adhered with the concrete structures;
o Concrete surfaces shall be prepared for coating after they are adequately cured. Concrete
surface preparation prior to coating shall include but not limited to:
 Repair of cracks, spalls, pop outs & other irregularities;

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FCHPP/KCS/MS/0004
 Removal of surface contaminants that inhibit coating adhesion or induce early coating
deterioration;
 Roughen the smooth surface to improve coating adhesion;
 Eliminate any weak surface layers to establish the strong base required for many
coating system.
o All concrete surfaces that will received concrete coating shall be prepared in accordance with
this Method Statement;
o Concrete defects such as voids, bug holes shall be repaired prior to coating application. The
concrete joints shall be filled with approved materials;
o Detailed procedure for concrete repair can be found in separate document, “Method Statement
for Structural Concrete Repair”.
 Surface Preparation Process

o The surface shall be scoured to remove any protrusion and sharp edges by using an abrasive
brick (carborundum), power grinding or power brushing;
o If the concrete surface is quite smooth such as “formed” surfaces, use dry and light sweep
blasting to roughen the surface. The surface of a new concrete shall be roughened to the
texture of medium grit sandpaper;
o After cleaning is completed ensure that surfaces are free of voids which may be exposed or
enlarged during cleaning process. Repair voids if necessary;
NOTE: Surfaces with a “broom finish" and free from laitance, oil, grease and other contaminants
normally do not require additional surface preparation prior to coating.
b. Concrete Coating Application

 General Requirements
o Underground coating shall be done up to 300 mm above the grade level or according to IFC
drawing;
o A sealer/primer coat shall be applied directly after the concrete surface preparation. The
sealer/primer shall be compatible with the coating systems;
o Sealer/primer shall be use in accordance with the manufacturer’s data sheet;
o Coating shall commence once concrete curing is concluded;
o KCS shall provide the correct application equipment for the specified coating materials in
accordance with the coating manufacturer’s recommendations.

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FCHPP/KCS/MS/0004
 Coating Application Process

o Thin coat of sealer/primer shall be applied in accordance with the manufacturer’s data sheet
and recommendations. Avoid application of thick film sealer coat;
o The primed surface shall be coated with coal tar epoxy or bituminous epoxy which shall be
levelled with Finish Grade Line in accordance with applicable coating system schedule;
o The time interval of coating shall be based on the manufacturer’s recommendation and
procedure;
o DFT requirement shall be as per manufacturer’s technical data sheet;
o Detailed mixing, application and curing procedure and requirements shall be according to
manufacturer’s written instruction.
 Coating Repair Method

o Coating shall be repaired in the cases of defects or physical damages;
o KCS QC Inspector, Engineer, Supervisor and CONTRACTOR/OE may identify defects / damages;
o Any defect/damage shall be identified, and marked;
o Remove the coating at the defect/damage up to the extent of well, firmed coating boundary;
o Remove defected coating in a square shape;
o The surface shall be smooth, clean, free from any coating material;
o Removal of coating shall be done by Sanding, Grinding or any other methods that are acceptable to
the CONTRACTOR/OE;
o Surface preparation and Recoating shall be done as described in section 3.1a of this method
statement.
 Coating Work Limitation

o Protective coating works shall not be done with the following weather conditions:
 During sand storm,
 Rainy day,
 When the Relative Humidity is high enough that could produce visible/sense of
dampness,
 During extremely hot conditions which may delay the drying process of coatings,
 Other limitations shall be in accordance with manufacturer’s written recommendations.

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FCHPP/KCS/MS/0004
3.2 Responsibilities
Site Manager
 He shall establish and ensure effective implementation of this Construction Method Statement.
Site Engineer / Section Manager

 Site Engineer shall organize and manage all activities related to concrete coating activities including preparation of
Safe Working Plan, Work Permit, planning & scheduling equipment arrangements. He shall be in the helm in
overall supervision & ensure that site safety plan is in place and implemented; after confirming that all
prerequisites are followed according to the IFC drawings, he shall coordinate with QC Inspector to arrange
necessary inspection as applicable.
General Foreman – Coating/Painting

 General Foreman shall supervise the workforce so as to achieve the proper and safe execution of work as per
Project Quality & Safety Plans.
 Is responsible for site daily implementation and execution of this procedure. He shall organize and manage all
activities for the implementation of this procedure. Protective measures and day-to-day activities.
QA/QC Manager
 He shall review this CMS for quality compliance and be responsible for its implementation;
 He shall issue approved CMS to Site Manager / Engineer for implementation, and shall be responsible for
monitoring of effective implementation of this procedure,
 He shall ensure necessary inspections/monitoring are being done.
QA/QC Engineer
QA/QC Engineer shall make sure that:
 All works are carried out as per the latest revision of the IFC drawings;
 All materials to be used are approved;
 Area to be repaired is clean and free from dirt and any other foreign objects;
 He prepared and submitted RFI to Contractor/Company, 24 hours during working days & 48 hours during weekend
in advance before the inspection schedule;
Safety officer
 Safety Inspector in conjunction with the supervisor shall physically check and conform that all approved safety
procedures in this Method Statement & FADHILI HSE requirements have been, and will continue to be adhered
to;
 The Safety Inspector shall confirm that all access to the working area is clear of hazards and debris that may
hinder access and egress of the work platform. He shall confirm this to the activity supervisor before work
begins. The Safety Inspector shall ensure that vehicles, machinery and equipment involved in the activity are
controlled by a banks-man;
 The Safety Inspector shall observe the operation of critical junctures i.e. start of concrete repair work.

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FCHPP/KCS/MS/0004
4.0 SAFETY
4.1 Safety, Access and Temporary Support
4.1.1 Safety
o KCS shall follow Contractor/OE HSE procedures;

o Safety inspector shall organize and monitor all safety requirement of the project.
o Safety inspector shall be solely responsible for safety activities only. He shall not be
assigned any other activities like production, manpower management or quality control
work;
o All the safety gears, equipment and other safety requirements shall be procured and made
available by KCS at site during execution of work;
o General safety orientation and awareness program shall be conducted for manpower prior
to mobilization for the project site;
o Morning toolbox meeting, with due emphasis on the hazard of the current day activities;
o Safety inspector and Contractor/OE representative shall conduct a joint safety tour, on a
daily basis. All non-conformances shall be rectified by KCS immediately;
o KCS shall train and orient all the workers regarding confined space entry procedures
prior to proceeding for any confined space work;
o The confined space entry and work procedure shall be in accordance with Contractor/OE
procedures;
o The workers shall be familiar with emergency sirens and designated evacuation area;
o In case of emergency, the workers shall assemble in the designated area, or they shall
follow the instructions being paged;
o KCS shall provide garbage container at the designated area near the job site;
o Daily housekeeping shall be carried out to collect and dispose the garbage/debris
generated each day into the container;
o KCS shall ensure that the garbage container is not overflowing, and is being disposed on a
regular basis;
o The tools and equipment intended for the work shall be in sound condition.
4.1.2 Access
o Protection of surrounding plant facilities, and cordoning of the working space with all safety
measures, shall be made to the satisfaction of Contractor/OE;
o KCS shall provide means of access to all areas to be poured for inspections;
o Scaffolding, platforms and cradles shall be designed, erected, operated, and maintained by
KCS, to ensure that safe working conditions are provided for site personnel;
o The erection, alteration and dismantling of scaffold, platforms and cradles shall only be
undertaken by skilled personnel.

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FCHPP/KCS/MS/0004
4.2 Safety / Highlight of Potential Risks
o Proper PPE’s shall be observed;

o Hand tools shall be in good conditions at all times;
o Air compressor, Water jet and Vacuum Cleaner shall be operated only by trained and
approved operators;
o Materials and equipment shall be stored in a designated storage space on the site.
Storage Room shall be keep neat, clean and accessible at all time;
o Paints, solvent soaked rags, waste or other materials which might constitute a fire
hazard shall be put in metal containers and shall be removed from the premises at the
close of each day’s work;
o All barricades, signs, lights, and other protective devices shall be installed and maintained.
Information and warning signs should be cleared and visible to the vehicles and
pedestrians;
o Signs, signals and barricades shall be removed when the hazard no longer exists.
4.3 Highlight of Potential Risk
JSA/ HAZARD ANALYSIS

DESCRIPTION OF WORK : CONCRETE COATING WORKS – BELOW GROUND
MANAGING CONTRACTOR : KETTANEH CONSTRUCTION SAUDI ARABIA, Ltd.
LOCATION : FADHILI CHP PROJECT
Please refer to attached JSA sheet
FOLLOWING CONSIDERATIONS
ITEM DESCRIPTION ACTION ITEM DESCRIPTION ACTION

Permit to Work Y Training required * Y
Adjacent Operation Y Temporary Access/Platforms Y
Hazardous Material Y Personnel Protective Equipment Y
Waste Disposal Y Safe Access Y
Material Storage Y Emergency Contingency Plan Y
Communications Y Weather Limitations Y
Underground Utilities N/A Process Areas N
Overhead Power Lines N/A Lighting (No night work) Y
Noise Y Electrical Equipment Y
Radiation N
Where: Y = Yes
N = No
N/A = Not applicable

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FCHPP/KCS/MS/0004
Evaluation Table for Dangerousness
Section Dangerous Factor Measure

Human factor
*Accidents without wearing safe * Workers and supervisor should wear

equipment’s safe equipment’s.
Work Method *inversion of an equipment by *Execute inspection before work,
non-following safe procedure. follow safe procedure during work.
*inversion by proceeding *arrange a supervisor to prevent
excessive works of unskilled workers from excessive works.
worker.
Machine *Falling and inversion of an *Check the connection part of
equipment accessories, disconnecting the equipment’s and machine before
connection part when carrying work.
equipment’s
*Collapse of equipment’s by an *Install an incline securely to prevent
incline fallen from a truck. disconnecting.
5.0 APPENDICES
o Appendix 1: JOB SAFETY ANALYSIS

o Appendix 2: RISK ASSESSMENT

Doc. No KCS/SMS/3/7/7C
Company Health, Safety & Environmental
Management Manual (SMS) Issue 2
BS OHSAS 18001:2007 & ISO 14001: 2004 Date 30th June 2010
Job Safety Analysis - Concrete Surface Protective Concrete Coating

Job
Name of organisation completing the work: KETTANEH FCHPP CIVIL & BUILDING WORKS
name:
Task: Concrete Coating – BELOW GROUND JSA Number:
Principal contractor: DOOSAN HEAVY INDUSTRIES & CONST. Job location: FADHILI CHP PROJECT
Date the JSA was prepared: 06 MARCH 2017 Number of pages in this JSA: 05 Pages: 1 of 5
This JSA prepared by: JMA New:  Revised:
Normal Approvals: Name: Signature: Date: Team Members
Project Manager: MALIK HUSSAIN
Site Manager: AHMAD KOJOK
Site Engineer: FLOR
Job Supervisor:
Fire: Clinic: Emergency:
Additional Approvals (Determined by Senior HSE Manager and Project Manager)
Pre-Start Tool Box Talk and Task Briefing including Emergency Procedures.
General Job Requirements Prior Inspection of tools and equipment by team.
Supervisors familiar with EHS Procedures
COMMON PPE HARD HAT- OVERALLS – HI-VIS – GLOVES – GLASSES/GOGGLES/SHIELDS* – SAFETY FOOTWEAR
NB:* Eye Protection Clear/Dark dependant on time of day. Type = Task
CHANGING CONDITIONS & EMERGENCY PROCEDURES: Stop Work, Switch Off Equipment, Supervisor Directs Personnel to Nearest & Safest Muster Point Considering Wind Direction.
Supervisor accounts for ALL Workers.
Consequence
Risk Rating
Risk Rating
Consequence
Probability
Probability
Work activity Hazard Control Measures
Persons
Break the job down into steps What could harm someone? What can be done to make the job safe Responsible
Document No. Revision No. Date: Attachment 5.1 - Page No.

FCHPP/KCS/MS/0004 A 08 MARCH 2017 1 of 5
Transportation of materials Being struck by or run by vehicles. Obtain valid work permit.
Transportation vehicles shall be used only by a person
with valid SAG license. Manoeuvres within the site
perimeters shall be performed smoothly and with
prior warning with the help of a banks man.
Implement defensive driving program.
Engineer, Supervisor,
3 B M Implement dust control. Use additional PPE (Dust 3 A L Foreman
Exposure to dusty atmospheres. mask)
Hard Hat to provide protection from knocks or impact,

Impact against stationary/ moving Safety shoes or boots with steel toe and safety glasses
objects. Object falling during handling. with side shields.
Training on manual handling.
100 % supervision.
Surface preparation
Use of power tool (Grinder, Projected fragments or particles Training on use of power tools to be provided
Chipping machine etc.) (Eye/head injury, Hand injury) Proper inspection of power tools by a competent
Exposure to dusty atmospheres. person (electrician), machine guards must be in place.
Use proper PPE (Hard Hat, Face Shield, Safety glasses
with side shields, Safety leather hand gloves). Use
additional PPE (Dust mask).
All electrical connection shall be weatherproof and Supervisor, Foreman,

M
Electrocution 2 B provided with GFCI. All power tools being used must 2 A L Safety
be equipped with dead man switch. All electrically
operated tools shall be rated and used at a voltage not
exceeding 125 volts.
Training on use of hand tools to be provided.

Proper inspection of hand tools. Use proper PPE (Hard
Use of hand tools Projected fragments or particles Hat, Face Shield, Safety glasses with side shields,
(Eye/head injury, Hand injury) Safety leather hand gloves)

Proper work platform or scaffolding/ lifeline shall be

erected if required. Fall arrest system shall be
Working at heights Fall of materials. Fall of personnel implemented and strictly adhered. Conduct toolbox
talk prior to start of work. Ensure 100 % tie off during
working at heights. JSA/Risk Assessment should be
explained to the crews. 100 % supervision.
Carry out gas test before working in hazardous area.

And gas test must be carried out regularly to check
oxygen deficiency and build up of toxic gases. Assign
Working inside confined space Oxygen deficiency, Possibility of toxic / trained confined space watchman to restrict the area
flammable gas and maintain an exit/entry log.
Supplementary fans shall be used if necessary to
ensure adequate air circulation in low spots or dead
spaces.
Provide sufficient fire extinguishers.

Smoking and/or the use of open flames shall be
permitted only in designated safe areas and never
inside confined areas. Any hot works such as welding
Fire and explosion and the use of heating coils are prohibited in areas
where coating is in progress.
Concrete coating application
Solvent Cleaning
Exposure to noxious substances. Benzene, gasoline, carbon tetrachloride, and
Dermatitis caused by contact of the skin chlorinated hydrocarbons with low threshold limit Supervisor, Foreman
2 B M 2 A L
with the concrete, pneumoconiosis values (less than 20) shall not be used Safety
caused by the inhalation of concrete
particles.
Paint Preparation and Equipment
Cleaning Exposure to noxious substances. Coatings shall be mixed outside or in an adequately

Dermatitis caused by contact of the skin ventilated area. Use eye protection (goggles) and
with the concrete, pneumoconiosis protective gloves. Electrically driven power mixers
caused by the inhalation of concrete shall be grounded. Avoid splash or spillage during
particles. mixing. Clean spilled paints immediately using proper
cleaning solvent.
Airless Spray Paint Application Airless spray guns shall never be pointed at anyone or
Exposure to noxious substances. at any part of the body. The tip guard shall always be
Dermatitis caused by contact of the skin in place on the airless gun while spraying. Leather
with the concrete, pneumoconiosis gloves shall be worn by the operator whenever the
caused by the inhalation of concrete airless spray gun is in use. The trigger safety catch
particles. shall be engaged whenever the airless gun is left
unattended. Hoses, pumps, and accessories shall
never be operated at
Pressures exceeding their rated pressure. In no case
shall the working pressure in the paint line exceed
34.5 MPa (5000 psi).
Safety pressure relief valves shall be used on discharge
side of the pressure pump(s).
The pump shall be shut down and the fluid pressure in
the system relieved before servicing or cleaning any
components,
Including clogged spray tips. Hoses shall be grounded,
anti-static type. Airless spray equipment shall not be
operated unless all
Grounds (earths) are in place, connected, and in good
condition. Grounding wire shall be AWG-4 or larger.
Airless spray equipment shall not be operated if any of
the pressure system components is not in good
condition.
Solvents shall not be flushed into containers that are
hotter than 50°C.Emergency medical care shall be
obtained immediately if any
High pressure fluid from the airless equipment
penetrates the skin. (High pressure fluid injection
injuries can be extremely serious, including the need

for amputation)
Provide sufficient fire extinguishers.

Smoking and/or the use of open flames shall be
permitted only in designated safe areas and never
Fire and explosion inside confined areas. Any hot works such as welding
and the use of heating coils are prohibited in areas
where coating is in progress. Solvents and paints shall
not be applied to surfaces warmer than 80°C if
practical alternatives exist. All electrical lighting,
equipment, and connections shall conform to National
Electric Code (NEC), Class I, Division 1, Group D
explosion proof requirements (NEC Article 500)
Consequence: 1,2,3 (From low to high) Probability: A,B,C (From low to high) Risk Rating: L,M,H (From low to high)

Company Health, Safety & Environmental Doc. No KCS-SMS/3/7/7H
BS OHSAS 18001:2007 & ISO 14001: 2004 Date August 2011
RISK ASSESSMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

Name Signature Date
Compiled By: Khaleel Ur Rahman March 7, 2017
Department: Civil
Engineer:
Work Supervisor:
1.HAZARD IDENTIFICATION 2. RISK ASSESSMENT

Residual
Base Risk
Risk
Risk Category
Risk Category
Risk Ranking
Risk Ranking
Significant Additional Control
Sl. Existing Control Measures
Likelihood
Likelihood
Health and Measures
N Activity Sub-Activity Risk
Severity
Severity
Safety
o
Hazard
Driver must have valid SAG

license.
Being struck by or
No passenger shall be carried
run by vehicles.
outside the cab.
Exposure to dusty
PPE Required: Hard Hat to
atmospheres.
provide protection from knocks Secure valid permit If
Impact against
or impact, Safety shoes or any required.
Transportation/ stationary/ moving Injuries,
Site boots with steel toe, protective Area should be
1 delivery of objects. Object damage of 2 4 8 H 1 4 4 L
Preparation clothing for bad weather and barricaded.
materials falling during materials
safety glasses with side shields, 100 % supervision.
handling.
Safety leather gloves, and high
visibility vest.
Maneuvers within the site
perimeters shall be performed
smoothly and with prior
warning with the help of a

flagman.
Vehicle shall travel strictly
through designated routes on
site.
Before the concreting of a given

100 % supervision
Surface Injuries broken surface is begun, a safe
Same level falls 2 4 8 M 1 4 4 L during concrete
Preparation bones/laceration walkway of planks shall be put
pouring.
in place.
During pouring operatives will
wear Wellington Boots/ Rubber
Gloves and Safety
Goggles/Glasses to avoid any
concrete burns.
Awareness of the risk will be
100 % supervision
Exposure to Dermatitis explained in TBT.
2 4 8 M 1 4 4 L during concrete
concrete dust Concrete burns Provide suitable gloves and
pouring
protective clothing and barrier
cream.
Provide suitable washing
facilities with warm water.
Provide eye wash stations close
to the work area.
Dermatitis
Coating shall be
caused by
Safety equipment to be used directed by the
contact of the
during execution of works are supervisor who will
skin with the
Concrete Exposure to Safety shoes or boots with steel check to ensure that
concrete,
Coating noxious 2 3 6 M toe, protective clothing, safety 1 3 3 L all workers are using
pneumoconiosis
Application substances. glasses with side shields, Face necessary PPE’s and
caused by the
shield, Safety leather gloves, no unsafe work is
inhalation of
Face mask. carried out.
concrete
particles.
Serious/fatal All electrically powered tools Only experienced
injuries. shall have the appropriate electrician to install
Use of ground protections and and check all
Electrocution
electrically Equipment 2 4 8 M differential switchgear, all 1 4 4 L electrically powered
powered tools damage. connections and cables shall be machinery,
kept in good condition. switchgear, cables
and all connections
All electrical connection shall be etc.prior to start

weatherproof. work.
To Evaluate the Risk: Likelihood (L) x Severity (S) = Risk ®, Defined as HIGH (11-25), MEDIUM (6-10) or LOW (1-5)
Risk Rating:
L= Likelihood S = Severity
1. Very Unlikely - Never heard of in our industry 1. Minor - No Loss Time, First Aid etc.
2. Unlikely - Heard of in our industry 2. Significant - Equipment Damage < 2000SR, Medical Treatment
3. Likely - Incident has occurred in our Company 3. Major - Loss Time Injury, Equipment Damage >2000SR
4. Very Likely - Has happened several times per year in our company 4. Severe - Single Fatality, Complete Loss of Plant/Equipment
5. Certain - Has happened several times per year in a location 5. Catastrophic - Multiple Fatalities, Explosion, Fire etc.
Name Signature Date

Khaleel Ur March 7, 2017
Completed By: Rahman

Risk Assessment Matrix
CONSEQUENCES INCREASING LIKELIHOOD

1 2 3 4 5
Severity
Never Heard of in Incident has Has Has
Legislation
Reputation
heard of in our occurred in happened happened
our industry our several several
People
Assets
industry Company times per times per
year in our year in a
company location
1 Slight health Slight damage Slight impact Fine
effect/injury < SR10K <SR 10K
2 Minor health Minor damage Limited impact Minor Fine Low Risk
effect/injury < SR 100K < SR 100K
3 Major health Localised Considerable Serious Fine Medium Risk

effect/injury damage< SR 1M impact < SR 1M
including LTI
4 Permanent Major National impact Major Fine
Disability* or 1 damage<SR10M <SR10M
Fatality
5 Multiple Extensive International Extensive Fine
fatalities damage impact >SR10M High Risk
>SR10M
Effective application of Risk Assessment involves four steps: Identify, Assess, Control and Recover. These steps cover identification of the major
hazards to people, assets, reputation and legislation. Assessment of the related risks, as well as implementing measures to control these risks and to
recover in case these measures fail. Use of the Risk Assessment Matrix will enhance appreciation of Health and Safety risk and achieving As Low as
Reasonably Practicable at all levels


Cms 0004 Protective Concrete Coating Below Ground Rev. A

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Cms 0004 Protective Concrete Coating Below Ground Rev. A

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A 08-March-17 Issued for Review

Reviewed & Approved

FADHILI CHP PROJECT – CIVIL & BUILDING WORKS (PACKAGE-1)

Document Title: NAME SIGNATURE DATE

METHOD STATEMENT Prepared by JM. Ando JMA 08 March 2017

FOR A.Kojok (SM)

□ FOR INFORMATION ■ FOR APPROVAL ■ FOR REVIEW

□ FOR CONSTRUCTION □ AS BUILT

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

Safety / Highlight of Potential Risk

Appendix 1: Job Safety Analysis

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

o Protection from chemicals;

1.3 Scope of Work

Fadhili CHP Project, Fadhili Gas Plant, Kingdom of Saudi Arabia

Contractor : Doosan Heavy Industries & Construction

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

2.1 Standard Reference

o FADHILI Project Specifications, Standards & Procedures

o Patching or Repair Material.

 Materials, Handling, Storage & Protection

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

b. Tools & Equipments

3.1 General Procedure

a. Concrete Surface Preparation

 Repair of cracks, spalls, pop outs & other irregularities;

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

 Roughen the smooth surface to improve coating adhesion;

 Surface Preparation Process

b. Concrete Coating Application

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

 Coating Application Process

 Coating Repair Method

o Any defect/damage shall be identified, and marked;

o Remove defected coating in a square shape;

 Coating Work Limitation

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

Site Engineer / Section Manager

General Foreman – Coating/Painting

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

4.1 Safety, Access and Temporary Support

o KCS shall follow Contractor/OE HSE procedures;

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

4.2 Safety / Highlight of Potential Risks

o Proper PPE’s shall be observed;

4.3 Highlight of Potential Risk

JSA/ HAZARD ANALYSIS

ITEM DESCRIPTION ACTION ITEM DESCRIPTION ACTION

Document No. Revision No. Date: Page No.

METHOD STATEMENT FOR CONCRETE SURFACE PROTECTIVE COATING (Below Ground)

Evaluation Table for Dangerousness

Section Dangerous Factor Measure

*Accidents without wearing safe * Workers and supervisor should wear

o Appendix 1: JOB SAFETY ANALYSIS

Document No. Revision No. Date: Page No.

Accidents without wearing safe Workers and supervisor should wear