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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product
All Rights Reserved identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR7610-01
July 2017
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
A Steering Right Cylinder C-6
B Steering Left Cylinder C-6
C Steering Pump Discharge C-6
D Steering Pilot Supply C-6
E Brake Pump Discharge C-6
F Rear Brake Accumulator C-6
G Front Brake Accumulator C-6
H Front Service Brake Pressure C-6
I Rear Service Brake Pressure C-6
J Implement Relief - Lift E-3
K Implement Relief - Tilt E-3
N Axle Motor Supply C-3
O Rear Pump Discharge C-3
P Front Pump Discharge C-3
8 7 6 5 4 3 2 1
(26) MANIFOLD GP (96) VALVE GP
PILOT SOLENOID AND PRESSURE REDUCING (PROPORTIONAL REDUCING)
332-1115 111-9916
IMPLEMENT SYSTEM
T2 T1
(95) VALVE GP
SOLENOID (PILOT ACCUMULATOR)
233-7126 L1
L2
F (50) SENSOR GP F
DTV PRESSURE (PILOT MANIFOLD)
344-7389
TPA
(2) ACCUMULATOR GP (75) VALVE GP
PILOT OIL CHECK (PILOT MANIFOLD)
245-2975 (84) VALVE GP 177-3868
PRESSURE REDUCING
(PILOT) DIAGNOSTIC PLATE
K (99) VALVE GP
(3) BRAKE GP
PARKING
J (39) SCREEN GP TILT CONTROL (DUAL)
(80) VALVE GP HIGH PRESSURE (RH) 225-2321
294-7730
MAIN CONTROL 390-8618
(53) SENSOR GP (94) VALVE GP
(61) SWITCH AS 351-9905
TEMPERATURE (AXLE OIL) (FRONT) SOLENOID (DUAL TILT)
PRESSURE SINGLE TILT DUAL TILT
288-8390 TILT LEFT TILT RIGHT
3E-9205
(PARKING BRAKE OIL) TIP BACK TIP FORWARD
NO (57) SWITCH AS
BRAKE CONTROL (PARKING)
E (72) VALVE GP LIMIT (PARKING BRAKE)
106-1774
E
NC BRAKE CONTROL (SERVICE) 171-7085
C C
269-3289 HOLD
RAISE LOWER FLOAT
(14) CYLINDER GP
(4) CONTROL GP (70) VALVE AS TILT (RH)
FOOT BRAKE CHECK (SERVICE BRAKE) 517-3767
305-5531 9T-1013 L1 L2 (92) VALVE GP
SHUTTLE
BRAKE MANIFOLD (PILOT LINES) (28) PLUNGER
TO CYLINDERS 249-7805 LIFT CYLINDERS
HE 9J-0520
(82) VALVE GP
(10) CYLINDER GP
MANUAL (9) CYLINDER GP
LIFT (RH) RE
112-1817 LIFT (LH)
153-9938
153-9939
(15) FILTER GP
(49) SENSOR GP
(74) VALVE GP OIL
PRESSURE
(73) VALVE GP CHECK (HYDRAULIC FAN LINES) 295-6259
PILOT SUPPLY (IMPLEMENT PUMP)
CHECK (AIR PURGE) 353-2313
(48) SENSOR GP 344-7391
3G-8607
PRESSURE (BRAKE MANIFOLD) TANK
(7) CORE AS (81) VALVE GP
344-7389 (60) SWITCH AS MAKEUP (HYDRAULIC FAN MOTOR)
HYDRAULIC OIL COOLER
PRESSURE (IMPLEMENT 101-9012
(54) SENSOR GP (34) PUMP GP 261-3853
(88) VALVE GP PUMP CASE DRAIN
TEMPERATURE (AXLE OIL) (REAR) IMPLEMENT
RIPPER CONTROL FILTER) (58) SWITCH AS
288-8390 227-9383
380-0368 339-4361 PRESSURE (HYDRAULIC
FAN FILTER) AUTOLUBE SUPPLY
339-4361
D (27) MOTOR GP D
PUMP HYDRAULIC FAN
159-7166
LS LS PILOT
(41) SCREEN GP E1 (78) VALVE GP
PORT DRAIN
HYDRAULIC FAN DEMAND FAN
REAR AXLE (19) FILTER GP PUMP, MOTOR 191-8735
(18) FILTER GP
(20) FILTER GP OIL (HYDRAULIC FAN) 288-5769
OIL (HYDRAULIC FAN
OIL (IMPLEMENT 280-3444
MOTOR CASE DRAIN)
PUMP CASE DRAIN)
166-4647
(31) PUMP 393-0755
(67) VALVE
RIPPER
BREAKER
261-5630
RELIEF
358-9475
PUMP CASE
AIR BLEED
(12) CYLINDER GP
STEERING
H A
I
AUTOLUBE RETURN
157-1352 RIGHT (33) PUMP GP
TURN
DIAGNOSTIC PLATE
B HYDRAULIC FAN
379-9740
BEHIND THE CAB
C (11) CYLINDER GP (44) SENSOR GP (45) SENSOR GP (65) TANK GP (55) SENSOR GP (59) SWITCH AS
RIPPER LIQUID LEVEL LIQUID LEVEL HYDRAULIC TEMPERATURE (HYDRAULIC OIL) PRESSURE (HYDRAULIC FAN MOTOR CASE DRAIN OIL FILTER)
(87) VALVE GP 132-5123 (HYDRAULIC TANK) (FULL) (HYDRAULIC TANK) (LOW) 348-9701 256-6453 339-4361
RELIEF
C
(STEERING CYLINDER CROSSOVER)
(89) VALVE GP
D 306-6875 306-6875
C
6E-3985 (42) SCREW
PURGE (STEERING CYLINDERS)
9F-2167
SECONDARY STEERING
301-4616
E AXLE OIL COOLING RETURN
AXLE OIL COOLING SYSTEM
O P
G N
(Dimensions: 39 inches x 28 inches)
F
(8) CORE AS (68) VALVE
STEERING OIL COOLER (76) VALVE GP BYPASS (AXLE OIL COOLER) (LH)
(86) VALVE GP
190-7625 CHECK 260-3789
RELIEF (PUMP BACKUP)
100-4335 (STEERING PILOT RELIEF VALVE)
353-2313
(5) CORE AS
30 Page,
SOLENOID
B (6) CORE AS
B
RELIEF VALVE
PRESSURE
(AXLE OIL COOLER ACTIVATE, DEACTIVATE) (30) PUMP AND MOTOR GP AXLE OIL COOLER (RH)
(35 ) PUMP GP (STEERING PILOT
329-5064 AXLE OIL COOLER (17) FILTER GP 115-4831
(52) SENSOR GP SECONDARY RELIEF VALVE)
(77) VALVE GP FRONT (1) ACCUMULATOR GP 340-2113 OIL (AXLE OIL COOLER) (RH)
PRESSURE STEERING 344-7389
CHECK (STEERING) BRAKE 230-3633
(90) VALVE GP (STEERING PUMP) 101-4007
111-7775 STD: 220-2718
SELECTOR AND 344-7391 (63) SWITCH AS ATCH: 350-5572
PRESSURE CONTROL PRESSURE (STEERING
(SECONDARY STEERING) OIL COOLER
(98) VALVE GP FRONT
6E-3078 FILTER BYPASS)
STEERING NEUTRALIZER (RH) REAR
296-5662 (62) SWITCH AS 339-4361
(97) VALVE GP PRESSURE PS (80) VALVE GP
STEERING NEUTRALIZER (LH) (SECONDARY HS DIVERTER
296-5662 STEERING OIL) (AXLE COOLER
BRAKE LOW PRESSURE WARN SWITCH
313-5104 MOTOR PILOT OIL) (24) MANIFOLD GP
(22) FILTER GP
166-8497 LINE PATTERNS
OIL (STEERING OIL COOLER) CONTROL (AXLE OIL COOLER)
115-2129 (21) FILTER GP 257-5613 Pressure Line
(40) SCREEN GP
OIL (SERVICE BRAKE) (25) MANIFOLD GP
HIGH PRESSURE
348-9235 CONTROL (BRAKE ACCUMULATOR CHARGE) (91) VALVE GP Pilot / Load Sensing Pressure
(STEERING) (23) FILTER GP
273-8751 SEQUENCE (AXLE OIL COOLER)
419-0859 OIL (STEERING PUMP CASE DRAIN) Drain / Return Lines
287-0426
393-0755
(36) PUMP GP
Air Line
STEERING
STEERING PUMP CASE
Component Group
216-4826 AIR BLEED
AXLE OIL COOLING SUPPLY
CALLOUTS
(56) SENSOR GP
TEMPERATURE (85) VALVE GP
YY Taps (Pressure, Sampling, Sensor - by letter)
STIC STEERING
A (46) SENSOR GP
LIQUID LEVEL
(STEERING OIL)
288-8390
PUMP CASE
AIR BLEED
RELIEF (BRAKE ACCUMULATOR)
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS DL DL D Connectors (By letter) A
(83) VALVE GP STD: 360-0193
PILOT (STIC STEERING) (STEERING, BRAKE TANK) (FULL) PILOT PUMP OUTPUT
ATCH: 234-0351 Callout Number Component
249-5615 306-6875 MAIN PUMP OUTPUT (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
AXLE OIL COOLING MOTOR CASE DRAIN
AXLE OIL COOLING OUTPUT 138-1234 Part Number
STEERING CIRCUIT
(47) SENSOR GP SUPPLY LINE
LIQUID LEVEL (32) PUMP GP SECONDARY STEERING OUTPUT
(STEERING, BRAKE TANK) (LOW) BRAKE BRAKE PUMP OUTPUT THIS SCHEMATIC IS FOR THE 854K WHEEL DOZER HYDRAULIC SYSTEM
164-5486 DRAIN / RETURN LINE
306-6875
TILT CIRCUIT
MEDIA NUMBER: UENR7610-01
(64) SWITCH AS (37) PUMP GP LIFT CIRCUIT SCHEMATIC PART NUMBER: 347-4208, CHANGE: 04, VERSION: -
(66) TANK GP IMPLEMENT CYLINDER CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
PRESSURE (STEERING PUMP CASE DRAIN FILTER) STEERING OIL COOLER, PILOT
BRAKE CIRCUIT
339-4361 STEERING, BRAKE 136-3965 in neutral and with parking brake set.
ELECTRICAL CIRCUITS
282-3057 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
REAR AXLE - LEFT SIDE VIEW
VIEW ALL CALLOUTS
15
22
88
60 20 73 23 64 49 78 33 63
18 59 34 32
8 39
81
27
6
83
70 38
68
A
11
58 74
72
48
98
97
77
41
17 16 5
40 69
51 36
76 31 37 91 24 79 93 52 19
90 54
VIEW OF AREA “A” 21
62
30
86 25
35 42 89 N O P
REAR AXLE - FRONT VIEW
VIEW ALL CALLOUTS
67
61
65
71 66
46
56
44 45 85 47
55 57
4 3
FRONT AXLE - REAR VIEW
VIEW ALL CALLOUTS
28 10
9
14
99
43 94
96
75
92
29 2
13
84
95
80
82
50
26
53
12
CAB - REAR VIEW
VIEW ALL CALLOUTS
F K J
B A E H