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Construction and Building Materials 25 (2011) 303–307

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

The effect of scale on the structural behaviour of masonry under compression


A. Mohammed a,*, T.G. Hughes b,1, A. Mustapha c
a
Civil Engineering Programme, Abubakar Tafawa Balewa University Bauchi, PMB 0248, Bauchi, Bauchi State, Nigeria
b
Civil Engineering Department, Cardiff School of Engineering, Cardiff CF24 0YF, UK
c
Civil Engineering Department, University of Maiduguri, PMB 1069, Maiduguri 600001, Borno State, Nigeria

a r t i c l e i n f o a b s t r a c t

Article history: This paper discusses the effect of scale or size effect on the structural behaviour of masonry under com-
Received 3 September 2008 pression. Small scale modelling has been employed as a means to understanding masonry structural
Received in revised form 9 April 2010 behaviour over the years, because testing prototype masonry structures is both costly and difficult to
Accepted 7 June 2010
control in terms of instrumentation. An experimental programme involving tests at four scales namely
Available online 2 July 2010
prototype, half, fourth and sixth scale were undertaken under compression with a view to understanding
how compressive action affects masonry structural behaviour over the range of scales under consider-
Keywords:
ation. The results show that masonry compressive strength is increased as the scale is reduced but the
Masonry
Model scale
stiffness is not significantly affected.
Compressive strength Ó 2010 Elsevier Ltd. All rights reserved.
Stiffness
Size effect

1. Introduction full size masonry tests, coupled with the danger of instrumentation
destruction at failure, repeatability and difficult boundary condi-
Small scale masonry model testing has been carried out for tions it has become increasingly necessary to carry out such tests
many decades. Early researchers in this area include [1–3]. Tests at reduced scales.
by these authors has established that it is possible to model ma- One aspect of this study is reported in this paper, looking at ma-
sonry behaviour at reduced scales but not the strength and stiff- sonry behaviour under compressive loading at prototype, 1/2, 1/4
ness, this has also been reported by Refs. [4,5]. Recent interest in and 1/6 model scales. This paper primarily aims to compare ma-
masonry modelling has arisen because of the need to assess and sonry structural behaviour at prototype and small scales.
maybe strengthen existing historic masonry structures like bridges
and buildings. For instance there are over 40,000 masonry arch
bridges in the UK. Most of these bridges are over 100 years old, 2. Experimental design
while some are as old as 500 years. Increasing traffic speeds and
weights have made assessing both the ultimate and serviceability The aim of this research as it has been stated is to compare
requirements of these bridges necessary. experimentally brickwork structural behaviour at prototype and
Furthermore there is also the need to understand the structural model scales. However a reference scale was needed that provides
behaviour of masonry structures under extreme natural events like significant opportunities for modelling overall structural behaviour
windstorms, floods, earthquakes etc., since some of these events, of, for example arch bridges, whole buildings, retaining walls etc.,
like flooding have become recurrent actions posing danger to thou- as well as for undertaking the parametric study. Ref. [8] has sug-
sands of people inhabiting or working in masonry structures. For gested twelfth scale as a limiting scale in small scale masonry
example in January 2005, up to £250 m worth of damage was modelling while other authors [2,4,9] have reported reasonable
caused by flooding due to very heavy rainfall in Carlisle, England model to prototype scale correspondence using half, third, fourth
[6]. In Iran an earthquake in Bam killed about 35,000 people and and sixth scale model masonry. An examination of the different
flattened about 90% percent of the city’s mainly masonry houses factors led to the choice of the sixth scale as the limiting scale
[7]. Because of the issues associated with the cost implications of for this research, because it is most suitable for modelling whole
masonry structures and components in a controlled laboratory
environment. Two further scales of half and fourth scale were also
* Corresponding author. Tel.: +234 80 35145747.
E-mail addresses: abba_gm@yahoo.com (A. Mohammed), Hughestg@cardiff.
investigated for the first programme of tests in order to get a com-
ac.uk (T.G. Hughes). plete picture of masonry behaviour across the range of scales. It
1
Tel.: +44 2920 875716. was intended that material tests would be first carried out to

0950-0618/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2010.06.025
304 A. Mohammed et al. / Construction and Building Materials 25 (2011) 303–307

determine the properties of the constituent materials that make up mechanics of brickwork in compression for both prototypes and
the masonry; the bricks and mortar e.g. compressive strength and models. In addition to the compressive strength, the stiffness of
flexural strength etc. Knowing the individual material properties the masonry under compression would also be investigated in or-
will aid in understanding the composite behaviour of the masonry der to compare the stiffness behaviour of prototype and model
assembly; by determining how properties of the components con- scale masonry.
tribute to overall brickwork behaviour under various conditions of
loading.
3. Materials and methods
In order to fully understand the composite behaviour of the ma-
sonry specimens, consideration was made of how best to capture 3.1. Materials
the structural behaviour of a masonry structure, because in any
masonry structure, its various elements are under the influence The bricks used in the research were solid burnt clay bricks and some of its
important mechanical properties are given in Table 2. Normal building sand was
of a variety of actions. For instance a masonry wall could at any used for making the mortar in the prototype tests while HST 95 Congleton sand,
point be under a vertical compressive load, out-of-plane and or a very fine sand with an average grain size of 120 lm was used for making the mor-
in-plane lateral forces, etc. Even though most of these forces act to- tar in the model tests, the gradings of the two sands is shown in Fig. 1 in relation to
gether, it is better to isolate each one to understand the mechanics the grading limits set by BS13139, it shows that the normal building sand is within
the grading limits and the model sand is within the sixth scale grading limit (set by
of its action. Therefore to understand the fundamental behaviour
simply diving the sieve sizes for the main grading limits by a factor of 6). Some of
of masonry, each of the actions was taking separately and consid- the important material properties of the mortars are summarised in Table 3. Other
ered for each of the chosen scales. Consequently in order to under- constituents used for making the mortar are ordinary Portland cement (OPC) and
stand the behaviour of masonry under some of the most common hydrated lime.
actions to which it is subjected to, the following tests were chosen;
compressive strength, flexural strength, shear strength and bond 3.2. Construction procedure
strength tests. Only the effects of scale on the structural behaviour
of masonry in compression is reported here since that is the pri- The bricks were first pre-wetted by totally immersing in a water tank for 20 min
before laying them on their sides in a horizontal position as is usually done in pre-
mary aim of the paper, in depth discussion on the other effects
fabricated masonry panels. Pre-wetting of the units was necessary so as to condi-
are discussed in [10]. tion the suction properties of the units in order to achieve a good bond between
the units and mortar bed. The horizontal method of construction was employed
for both the prototype and models, in order to achieve a repeatable and controllable
2.1. Choice of bricks and mortar way of making the specimens since the traditional laying method is amenable to
significant workmanship variations that could mask the structural behaviour of
brickwork. Another benefit of this method of construction is cancelling of the differ-
Refs. [8,10] have reported some issues regarding the firing of re- ential compaction of the mortar beds during curing because of the different weights
duced scale model clay bricks. These issues included the fired mod- of the units across the four scales. Otherwise some form of simulating gravity stres-
el bricks being irregular in shape as well as some bricks more burnt ses would have to be resorted to; for example by undertaking the tests in a centri-
fuge, which could bring about complexities into testing programme. The bricks
than the others. Because of these problems a cutting procedure
were separated by wooden spacers cut to the desired mortar bed joint thickness
developed and used successfully by Refs. [5,8] was employed for of 10 mm in the prototype tests, while tile spacers of 5 mm, 2.5 mm and 1.6 mm
the manufacture of the model clay bricks from a standard solid pro- were used for the 1/2, 1/4 and 1/6 model scales, respectively. Mortar was then
totype clay burnt brick of approximately 215  102.3  65 mm. placed into the bed spaces defined by the spacers whilst the units were laid on their
Cutting dimensions of the model bricks are shown in Table 1. The sides in specially made moulds placed on top of a vibrating table. The whole assem-
bly was vibrated gradually as the mortar was placed to fill up the bed spaces de-
table shows that the dimension for a ‘‘half” scale brick is 0.45 times
fined by the spacers used. This method of construction ensured uniformity in the
that of a prototype brick. This is because obtaining the ideal 0.45 bed joints of the specimens. A picture of the triplet specimens in the four scales
scale factor will result in getting only one half scale brick from a is shown in Fig. 2.
prototype brick, which implies a lot of wastage. Thus the 0.45 factor
was used which resulted in getting eight half scale bricks from a 3.3. Test procedure
prototype brick. The selection of the prototype brick was made
based on consideration of its suitability for cutting considering fac- Three brick high triplet specimens were tested in the in load controlled testing
tors like lack of manufactured voids, strength, internal structure machine at a loading rate of 0.18 kN/s, 0.04 kN/s and 0.02 kN/s in the prototype, 1/2
and 1/4 scales, respectively. In the 1/6 scale the test was undertaken at a displace-
(whether full of cracks or not) and ease of cutting. A mortar of des- ment control of 0.006 mm/s, this was because testing in load control was not
ignation (iii) equivalent to M4 was selected as a suitable mortar be- achievable in that particular testing machine which was most suitable for testing
cause of its medium compressive strength. Two types of sands were the 1/6 scale specimens. The chosen displacement rate was arrived at by first con-
used in making the mortars; normal builder’s sand for the proto- ducting trial tests to determine the time taken to achieve failure in the 1/6 scale
tests, and then adjusting the rate of displacement in order to achieve failure in a
type mortar and finer sand, Congleton HST 95 with an average grain
comparable time to the load controlled tests.
size of 130 lm for the model scale mortar. This sand was chosen be- Linear variable displacement transducers (LVDTs) were attached to both faces
cause of the very small joints in the 1/6 scale (1.6 mm) and 1/4 scale of the specimens in the prototype, 1/2 and 1/4 scale specimens for the determina-
(2.5 mm). Further considerations on the experimental design are tion of their stiffness properties, while specially made model masonry clip gauges
provided in [10]. (MMCGs) were used in the 1/6 scales because of the small size of the specimens.
Details of the clip gauges are given elsewhere [5]. The stiffness of the masonry
The compressive strength test was chosen because masonry is was calculated as the secant modulus at a third of the maximum stress reached.
loaded in compression in the majority of the situations under
which it is used. Therefore it is necessary to understand the
Table 2
Mechanical properties of prototype and model bricks.
Table 1
Average dimensions of prototype and model bricks. Test Prototype Half Fourth Sixth
Compressive strength (N/mm2) 29.2 30.6 41.9 47.4
Scale Length (mm) Width (mm) Depth (mm)
COV (%) 14.3 8.4 9.7 32.7
Prototype 215.0 102.5 65.0 Modulus of elasticity (N/mm2) 11,500 – – –
Half 96.8 46.1 29.3 COV (%) 31 – – –
Fourth 53.8 25.6 16.3 Poisson’s ratio 0.06 – – –
Sixth 35.8 17.1 10.8 COV (%) 48.1 – – –
A. Mohammed et al. / Construction and Building Materials 25 (2011) 303–307 305

the triplet compressive strength across the four scales, it is seen


Cummlative % passing

100
from the fitted trend line in the figure that generally there is an in-
80 crease in the compressive strength as the scale is reduced as re-
60 ported by various authors. There is also evidence of strength
40 anisotropy, because it is seen that the masonry strength in the half
20 and prototype scales are somewhat similar on one hand and in the
0 fourth and sixth scales on the other. This supports findings by Ref.
0.01 0.1 1 10 [10] on the possible anisotropy of masonry unit strength as well as
Sieve size (mm) other authors [12,13]. This behaviour could be due to the manufac-
Fine Limit Coarse Limit 1/6 FineLimit 1/6 Coarse Limit turing process of extruded clay units in which plastic clay is forced
HST 95 HST 60 Sharp sand through a die, thereby possibly bringing about anisotropy in the
unit properties because the extrusion process. The orientation of
Fig. 1. Grading curves for prototype and model sands within the BS limits.
the model units in relation how there were cut from the prototype
is shown in Fig. 4. The figure shows that the fourth and sixth scale
Table 3 models have similar orientation while the half scale model has the
Properties of prototype and model mortar (COV in brackets). same orientation to the prototype. This reinforces the earlier prep-
HST95iii MP
osition that there is a possible effect of anisotropy on the unit
strength because the similarities in the orientation of the units cor-
Mortar designation iii iii
respond with the similarities observed in the unit strength.
Vol. proportions 1:1:6 1:1:6
W/c ratio 1.8 1.55 In order to reduce the effect of the unit strength, the masonry
Water retentivity (%) 86 84 strength in Fig. 3 is re-plotted with the masonry strength norma-
Consistence retentivity (%) 55 55 lised with respect to their respective strength as shown in Fig. 5.
Comp. str. (N/mm2) 4.7(8.5) 5.0(1.8)
This figure shows a reduced rate of increase of masonry strength
Flexural str. (N/mm2) 2.3(5.3) 1.8(11.8)
Modulus of elasticity (N/mm2) 6500(8.7) 6300(17.8) as the scale is reduced. This suggests there is still some additional
Poisson’s ratio 0.10 0.12 factor that is responsible for the high increase in strength, apart
from the effect of unit strength alone.
Studies of the fracture of brittle materials (mostly concrete)
have shown that smaller sized specimens have higher strengths
4. Results and discussion than larger specimens [14]. According to the Griffith theory of brit-
tle fracture, the less the surface area of a material the stronger it is,
4.1. Compressive strength since there is less probability of flaws occurring [15]. Therefore this
size effect seen in testing brittle materials may also be one of the
Typical failure of the specimens across the four scales is by ten- reasons for the strength differences. But curiously there is little
sile splitting cracks in the axial direction. The cracks passed scale effect seen in the half scale results. This suggests a possible
through the unit and mortar bed on both the faces and ends of interplay of two factors at the smallest scales; firstly a possible
the specimens. Failure is sometimes occasioned by spalling off of anisotropy with respect to strength due to the manufacturing pro-
the units prior to failure. The observed failure mechanisms in the cess of clay brick and secondly the size effect phenomena.
four scales were all similar and agree with the known failure mech- The thinness of the mortar joint at the smallest scales; that is
anisms for masonry in compression. fourth and sixth scales, could also contribute to the higher masonry
Most small scale masonry model tests to date have shown that strength in the smallest scales. Because as stated by many authors
the models are stronger than the prototypes, as seen in [4]. But cur- the tensile stresses that cause failure in the brick are due to the
rent masonry theory assumes that if the mechanical properties of stresses induced by the mortar joint. Again using the Griffith con-
the brick and mortar are similar then there should not be a signif- cept that smaller sized elements are stronger than larger ones, it
icant strength difference between models and prototype [4,11]. would be expected that a thinner joint should be able to withstand
From Table 4, which shows a summary of the triplet compres- higher stresses than thicker ones; consequently the brick would be
sive strength test result and Fig. 3, which shows the variation of able to carry higher tensile forces in masonry with a thinner joint.

Fig. 2. Triplet specimens in the four scales.


306 A. Mohammed et al. / Construction and Building Materials 25 (2011) 303–307

Table 4
Summary of triplet masonry compression test results in the four scales.

Scale Mortar type Bed thickness (mm) Compressive COV (%) Stiffness (N/mm2) COV (%) Mortar cube
strength (N/mm2) strength (N/mm2)
Prototype MP-iii 10.0 9.2 10.8 5500 22.6 4.6
Half M95-iii 5.0 11.0 9.1 5200 26.9 4.9
00
Fourth 2.5 23.0 9.1 5400 6.6 4.7
00
Sixth 1.6 20.3 11.6 6000 20.1 4.7
Compressive Strength N/mm 2

30 8000

24
6000

Stiffness, N/mm2
18
4000
12

6 2000

0
0 0.2 0.4 0.6 0.8 1 1.2 0
0 0.2 0.4 0.6 0.8 1 1.2
Scale
Scale
Fig. 3. Triplet compressive strength in the four scales.
Fig. 6. Stiffness of masonry triplets in the four scales.

masonry could show a stronger compressive strength due to the


thinness of their joints alone. However this may be applicable to
only the very small scales like the sixth and fourth scales in this
study, because as we see from the results, the half scale strength
is similar to the prototype strength.
From Table 4, it can be seen that the mortar cube strengths for
the tests are similar to each other. The highest cube strength of
4.9 N/mm2 was in the half scale test. This is marginally higher than
the mortar cube strength in the prototype test by about 6% and
fourth and sixth scale tests by about 4%. Therefore since the mortar
strengths are comparable to each other in the four scales under
consideration, the difference in masonry strengths seen could be
principally due to the unit properties and the size of the joints at
the smallest scales.

4.2. Stiffness

The variation of masonry stiffness across the four scales are


Fig. 4. Orientation of model units in a prototype brick. shown in Fig. 5 and Table 4, they show that all the stiffness results
are similar; the half and fourth scales stiffness were 6% and 2%
more than the prototype stiffness, while the sixth scale stiffness
0.6 was 9% more than the prototype stiffness. Even though we have
seen substantial variations with regards to their strength proper-
Normalised Strength

0.5 ties their deformation properties are very similar. This is further
illustrated in Fig. 7, a combined plot of stress/strain curves for
0.4
the four scales. It is seen from Fig. 6 that the slope of their elastic
0.3 region are markedly similar.
However results from other researchers [2,4,5] show a different
0.2
trend. Their results show that reduced scale masonry models are
0.1 softer than prototype by a factor approximately equal to the scale
factor. This may be due to the manner in which the models were
0
constructed in this experimental programme which is different
0 0.2 0.4 0.6 0.8 1 1.2
to the way the other researchers made their specimens, that is,
Scale
they all used conventional brick laying while the bricks were laid
Fig. 5. Normalised triplet compressive strength across the four scales. on their sides in this research. Because in conventional brick laying
the light weight of model bricks subject the mortar bed to a lower
bedding stress than the heavier prototype bricks, as a result the
This has been corroborated by Ref. [16] who found that prototype bed joints in the model scales are compacted to a lower degree
masonry with thin layer joints (1.3 mm) were 20% stronger in com- during curing than the bed joints in the prototype. Consequently
pression than those with 12 mm joints. This suggests that model the bed joints in scaled masonry models are less compacted which
A. Mohammed et al. / Construction and Building Materials 25 (2011) 303–307 307

25 properties of masonry. This finding is very significant bearing in


Compressive Stress, N/mm2

mind that model tests by other researchers showed a much softer


20 model response to the prototype under axial compression.
The findings here are important for testing the properties and
15 understanding the structural behaviour of prefabricated masonry
Prototype panels under compression. Because the results show that the stiff-
10 Half ness of prototype and model scale masonry are similar for masonry
Fourth
Sixth constructed while the units are laid on their sides as in prefabri-
5
cated masonry panels. Therefore using the conventional formulae
for calculating masonry stiffness from the unit and mortar strength
0
0 0.005 0.01 0.015 0.02 0.025
stiffness might lead to over estimating the masonry stiffness for
such prefabricated masonry panels.
Average Axial Strain

Fig. 7. Stress/strain curves for selected triplet tests across the four scales. References

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