INTERACTIVE SCHEMATIC

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 KENR8245-03
December 2010

12K, 120K, 140K, and 160K

Motor Grader
Hydraulic System
12K: 120K: 140K: 160K:
JJA1-UP SZN1-UP JPA1-UP SZM1-UP
SZP1-UP JAP1-UP SZL1-UP JBP1-UP
SZS1-UP SZW1-UP

Volume 1 of 2: Standard Implement Control Valve Configuration

Volume 2 of 2: Alternate Implement Control Valve Configurations

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - STANDARD IMPLEMENT
CONTROL VALVE CONFIGURATION

Part Machine Schematic

Description Number Location Location
Accumulator - Blade Cushion LH 162-7450 1 D-7
Accumulator - Blade Cushion RH 162-7450 2 D-2
Cylinder - Articulation LH 6E-1560 3 D-4
Cylinder - Articulation RH 9T-8784 4 D-3
Cylinder - Blade Lift (LH) 132-4929 5 D-6
Cylinder - Blade Lift (RH) 132-4929 6 D-1
Cylinder - Center Shift 6E-1343 7 D-3
Cylinder - Steering LH 130-9041 8 E-5
Cylinder - Steering RH 130-9042 9 E-4
Cylinder - Wheel Lean 121-9242 10 D-2
Motor - Circle Drive 105-3196 11 D-7
Pump - Implement/Steering 6E-3136 12 B-4
Tank - Hydraulic 214-1984 13 B-7
Unit - Hand Metering 222-3769 14 D-5
Valve - Blade Cushion Accumulator LH 188-9390 15 D-6
Valve - Blade Cushion Accumulator RH 188-9390 16 D-1
Valve - Combination 9T-5957 17 B-5
Valve - Implement Control LH 104-8672 18 C-7
Valve - Implement Control RH 124-3325 19 C-2
COMPONENT LOCATION
Volume 2 of 2 - ALTERNATE IMPLEMENT
CONTROL VALVE CONFIGURATION

Part Machine Schematic

Description Number Location Location
Cylinder - Blade Tip 131-7191 20 F-7, F-4, F-2, E-6, E-2
Cylinder - Plow/Dozer 314-9338 21 C-6, C-2
Cylinder - Ripper 113-7754 22 F-3
Cylinder - Scarifier 165-2510 23 F-6, E-3
Cylinder - Side Shift 314-9338 24 F-8, F-5, F-2, E-6, E-2
Swivel 260-6502 25 F-8, F-5, F-2, E-6, E-2
Valve - Implement Control LH Config. 1 6E-3038 26 F-7
Valve - Implement Control LH Config. 2 104-8646 27 F-4
Valve - Implement Control LH Config. 3 104-8645 28 F-1
Valve - Implement Control LH Config. 4 104-8648 29 D-5
Valve - Implement Control LH Config. 5 104-8647 30 D-1
Valve - Implement Control RH Config. 1 104-8671 31 C-5
Valve - Implement Control RH Config. 2 115-1008 32 C-1
Valve - Implement Control RH Config. 3 6E-3032 33 A-4
TAP LOCATION

Tap Schematic
Description
Number Location
A Implement/Steering Pump - Combination Valve Pressure B-5
B Combination Valve Pressure B-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(8) CYLINDER (9) CYLINDER

STEERING LH STEERING RH
130-9041 130-9042
E E

(16) VALVE
BLADE CUSHION ACCUMULATOR RH
188-9390
(15) VALVE
(1) ACCUMULATOR BLADE CUSHION ACCUMULATOR LH (4) CYLINDER (2) ACCUMULATOR (6) CYLINDER
BLADE CUSHION LH 188-9390 ARTICULATION RH BLADE CUSHION RH BLADE LIFT RH
162-7450 9T-8785 (120K) 162-7450 132-4929 (12K/140K/160K)
(5) CYLINDER 9T-8784 (12K/140K) 132-4926 (120K)
BLADE LIFT LH 137-6790 (160K)
(3) CYLINDER
132-4926 (120K)
(11) MOTOR ARTICULATION LH (7) CYLINDER
132-4929 (12K/140K/160K)
CIRCLE DRIVE 6E-1554 (120K) CENTER SHIFT
6E-1560 (12K/140K) (10) CYLINDER
105-3196 6E-1343 (12K/140K/160K) WHEEL LEAN
137-6792 (160K) 6E-1754 (120K) 121-9242

D (14) UNIT D
HAND METERING
222-3769

C C
LS
PUMP

TANK PUMP

CIRCLE DRIVE BLADE LIFT ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT
TANK
LS

(18) VALVE (19) VALVE

IMPLEMENT CONTROL LH (13) TANK IMPLEMENT CONTROL RH
104-8672 124-3325
HYDRAULIC
214-1984
B

(17) VALVE
COMBINATION
9T-5957
A (12) PUMP
B IMPLEMENT/STEERING B
6E-3136

LINE PATTERNS
IMPLEMENT/STEERING HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pressure Line
MAIN PUMP OUTPUT
BLADE TIP CIRCUIT Pilot / Load Sensing Pressure
PLOW AND WING CIRCUIT
SCARIFIER CIRCUIT Drain / Return Lines
STEERING CIRCUIT
SUPPLY LINE Component Group
ARTICULATION CIRCUIT
SIDE SHIFT CIRCUIT
IMPLEMENT AND STEERING LOAD SENSE CIRCUIT
CALLOUTS

STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION DRAIN / RETURN LINE

BLADE CIRCUIT
RIPPER CIRCUIT
YY

Callout Number
Taps (Pressure, Sampling, Sensor - by letter)
Component

(SEE VOL 2 FOR ADDITIONAL CONFIGURATIONS)

CENTER SHIFT CIRCUIT (52) VALVE GP - CONTROL
A A
(Machine Location from Name
WHEEL LEAN CIRCUIT Component LocationsTable)
138-1234 Part Number
CIRCLE DRIVE CIRCUIT

THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER
VOL 1 OF 2: STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION
(12K/140K/160K) PART NUMBER: 304-5315, CHANGE: 00, VERSION: -
(120K) PART NUMBER: 304-5313, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
(15) VALVE (24) CYLINDER (20) CYLINDER (1) ACCUMULATOR (15) VALVE (24) CYLINDER (20) CYLINDER (1) ACCUMULATOR (15) VALVE (24) CYLINDER
(20) CYLINDER
BLADE CUSHION ACCUMULATOR LH SIDE SHIFT BLADE TIP BLADE CUSHION LH BLADE CUSHION ACCUMULATOR LH SIDE SHIFT BLADE TIP BLADE CUSHION LH BLADE CUSHION ACCUMULATOR LH SIDE SHIFT
BLADE TIP
188-9390 112-5575 6E-1549 (120K) 162-7450 188-9390 112-5575 6E-1549 (120K) 162-7450 188-9390 112-5575
(5) CYLINDER 6E-1549 (120K)
(5) CYLINDER
BLADE LIFT LH 131-7191 (12K/140K/160) 131-7191 (12K/140K/160) 131-7191 (12K/140K/160)
BLADE LIFT LH
132-4926 (120K) (23) CYLINDER (22) CYLINDER (11) MOTOR
132-4926 (120K)
132-4929 (12K/140K/160K) SCARIFIER (5) CYLINDER (11) MOTOR RIPPER CIRCLE DRIVE
132-4929 (12K/140K/160K)
(11) MOTOR 165-2510 BLADE LIFT LH CIRCLE DRIVE 113-7754 105-3196
(26) VALVE 132-4926 (120K) (27) VALVE (28) VALVE
CIRCLE DRIVE 105-3196
(25) SWIVEL IMPLEMENT CONTROL LH CONFIG. 1 132-4929 (12K/140K/160K) IMPLEMENT CONTROL LH CONFIG. 2 IMPLEMENT CONTROL LH CONFIG. 3
F 105-3196 (25) SWIVEL F
(1) ACCUMULATOR 260-6502 6E-3038 104-8646 104-8645
260-6502
BLADE CUSHION LH (25) SWIVEL
162-7450 260-6502

LS LS LS

PUMP PUMP PUMP

BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP TANK SCARIFIER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP TANK RIPPER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP TANK

LH IMPLEMENT CONTROL VALVE CONFIGURATION 1 LH IMPLEMENT CONTROL VALVE CONFIGURATION 2 LH IMPLEMENT CONTROL VALVE CONFIGURATION 3
(24) CYLINDER (1) ACCUMULATOR (15) VALVE (24) CYLINDER
E (1) ACCUMULATOR (15) VALVE E
SIDE SHIFT BLADE CUSHION LH BLADE CUSHION ACCUMULATOR LH SIDE SHIFT
BLADE CUSHION LH BLADE CUSHION ACCUMULATOR LH (20) CYLINDER
112-5575 162-7450 188-9390 112-5575
162-7450 188-9390 BLADE TIP
6E-1549 (120K) (20) CYLINDER
(5) CYLINDER (5) CYLINDER
131-7191 (12K/140K/160) BLADE TIP
BLADE LIFT LH (23) CYLINDER BLADE LIFT LH
6E-1549 (120K)
132-4926 (120K) SCARIFIER 132-4926 (120K)
131-7191 (12K/140K/160)
132-4929 (12K/140K/160K) (11) MOTOR 165-2510 132-4929 (12K/140K/160K)
CIRCLE DRIVE
105-3196 (29) VALVE (11) MOTOR
IMPLEMENT CONTROL LH CONFIG. 4 (25) SWIVEL CIRCLE DRIVE
(25) SWIVEL (30) VALVE
104-8648 260-6502 105-3196
260-6502 IMPLEMENT CONTROL LH CONFIG. 5
104-8647

D D
LS LS

PUMP PUMP

WING LIFT WING TILT BLADE LIFT SIDE LIFT CIRCLE DRIVE BLADE TIP TANK WING LIFT WING TILT SCARIFIER BLADE LIFT SIDE LIFT CIRCLE DRIVE BLADE TIP TANK

LH IMPLEMENT CONTROL VALVE CONFIGURATION 4 LH IMPLEMENT CONTROL VALVE CONFIGURATION 5

(16) VALVE
BLADE CUSHION ACCUMULATOR RH
188-9390 (16) VALVE
(2) ACCUMULATOR BLADE CUSHION ACCUMULATOR RH
(4) CYLINDER (4) CYLINDER
BLADE CUSHION RH 188-9390
(3) CYLINDER ARTICULATION RH (7) CYLINDER ARTICULATION RH
162-7450 (6) CYLINDER
(3) CYLINDER (7) CYLINDER
ARTICULATION LH 9T-8785 (120K) CENTER SHIFT BLADE LIFT RH 9T-8785 (120K) (6) CYLINDER
ARTICULATION LH 9T-8784 (12K/140K) CENTER SHIFT (2) ACCUMULATOR BLADE LIFT RH
6E-1554 (120K) 9T-8784 (12K/140K) 6E-1343 (12K/140K/160K) 132-4929 (12K/140K/160K) BLADE CUSHION RH
(21) CYLINDER 6E-1554 (120K) 6E-1343 (12K/140K/160K) 132-4929 (12K/140K/160K)
6E-1560 (12K/140K) 137-6790 (160K) 6E-1754 (120K) 132-4926 (120K) 137-6790 (160K)
6E-1560 (12K/140K) 6E-1754 (120K) 162-7450 132-4926 (120K) (21) CYLINDER
137-6792 (160K) PLOW/DOZER
314-9338 137-6792 (160K) PLOW/DOZER
(10) CYLINDER (10) CYLINDER 314-9338
WHEEL LEAN (32) VALVE
(31) VALVE WHEEL LEAN IMPLEMENT CONTROL RH CONFIG. 2
C 121-9242 121-9242 C
IMPLEMENT CONTROL RH CONFIG. 1 115-1008
104-8671

LS LS

PUMP PUMP

TANK ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW/DOZER TANK ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW/DOZER PLOW ANGLE

RH IMPLEMENT CONTROL VALVE CONFIGURATION 1 RH IMPLEMENT CONTROL VALVE CONFIGURATION 2

B (16) VALVE B
(4) CYLINDER BLADE CUSHION ACCUMULATOR RH
ARTICULATION RH 188-9390
(2) ACCUMULATOR
9T-8785 (120K)
BLADE CUSHION RH (6) CYLINDER
(3) CYLINDER 9T-8784 (12K/140K)
(7) CYLINDER 162-7450 BLADE LIFT RH
ARTICULATION LH 137-6790 (160K) 132-4929 (12K/140K/160K)
CENTER SHIFT
6E-1554 (120K) 6E-1343 (12K/140K/160K) 132-4926 (120K)
6E-1560 (12K/140K) 6E-1754 (120K)
137-6792 (160K)
(10) CYLINDER
WHEEL LEAN (33) VALVE
LINE PATTERNS
121-9242 IMPLEMENT CONTROL RH CONFIG. 3 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
6E-3032 Pressure Line
MAIN PUMP OUTPUT
BLADE TIP CIRCUIT Pilot / Load Sensing Pressure
PLOW AND WING CIRCUIT
SCARIFIER CIRCUIT Drain / Return Lines
STEERING CIRCUIT
SUPPLY LINE Component Group
ARTICULATION CIRCUIT
SIDE SHIFT CIRCUIT
IMPLEMENT AND STEERING LOAD SENSE CIRCUIT
CALLOUTS
DRAIN / RETURN LINE
BLADE CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
RIPPER CIRCUIT

A CENTER SHIFT CIRCUIT

WHEEL LEAN CIRCUIT
A
CIRCLE DRIVE CIRCUIT

LS

PUMP THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER
VOL 2 OF 2: ALTERNATE IMPLEMENT CONTROL VALVE CONFIGURATIONS
TANK ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT (12K/140K/160K) PART NUMBER: 304-5315, CHANGE: 00, VERSION: -
(120K) PART NUMBER: 304-5313, CHANGE: 00, VERSION: -

RH IMPLEMENT CONTROL VALVE CONFIGURATION 3 Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1
CENTRAL MACHINE COMPONENTS

VIEW ALL CALLOUTS

13

14

19
4 3
12

18

A
17 B
FORWARD MACHINE COMPONENTS

VIEW ALL CALLOUTS

5 6

1
2

15
10 16

11
9
8
LH IMPLEMENT CONTROL VALVE CONFIG1

SIDE SHIFT

CIRCLE DRIVE
BLADE LIFT
BLADE TIP

26
LH IMPLEMENT CONTROL VALVE CONFIG 2

BLADE LIFT
SIDE SHIFT

CIRCLE DRIVE

BLADE TIP SCARIFIER

27
LH IMPLEMENT CONTROL VALVE CONFIG 3

SIDE SHIFT BLADE LIFT

CIRCLE DRIVE
RIPPER
BLADE TIP

28
LH IMPLEMENT CONTROL VALVE CONFIG 4

BLADE LIFT
SIDE SHIFT
CIRCLE DRIVE
WING LIFT
BLADE TIP

WING TILT

29
LH IMPLEMENT CONTROL VALVE CONFIG 5

SCARIFIER
WING LIFT
BLADE LIFT
SIDE SHIFT

CIRCLE DRIVE
WING TILT
BLADE TIP

30
PLOW/DOZER ATTACHMENT

PLOW/DOZER CYLINDER 21
RH IMPLEMENT CONTROL VALVE CONFIG 1

CENTER SHIFT

WHEEL LEAN

BLADE LIFT ARTICULATION

PLOW/DOZER

31
RH IMPLEMENT CONTROL VALVE CONFIG 2

WHEEL LEAN

BLADE LIFT
ARTICULATION
PLOW/DOZER

PLOW ANGLE
CENTER SHIFT

32
RH IMPLEMENT CONTROL VALVE CONFIG 3

CENTER SHIFT

WHEEL LEAN
ARTICULATION
BLADE LIFT

33
SCARIFIER AND RIPPER ATTACHMENTS

VIEW ALL CALLOUTS

SCARIFIER CYLINDER
23

22
RIPPER CYLINDER
SWIVEL, BLADE TIP, AND SIDE SHIFT CYLINDERS

VIEW ALL CALLOUTS

SWIVEL
25

BLADE TIP CYLINDER

20
24
SIDE SHIFT CYLINDER