Professional Documents
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Table of Contents
1. Training..................................................................................................................2
2. Hazardous Area Classification Drawings..............................................................2
3. Hazardous Area Equipment Register (HAER)......................................................2
3.1 HAER Structure..............................................................................................2
3.2 Equipment to be recorded on the HAER.......................................................3
3.3 Equipment Identification.................................................................................3
3.4 Equipment Tagging........................................................................................3
4. Equipment Inspection............................................................................................4
4.1 Maintenance Programme...............................................................................4
4.2 Visual Inspection............................................................................................4
4.3 Detailed Inspection.........................................................................................4
5. Management of Defects........................................................................................4
5.1 Prioritising Defects.........................................................................................4
5.2 Defects Register.............................................................................................5
5.3 Remedial Work Plan......................................................................................5
6. Appendix................................................................................................................5
6.1 Hazardous Area Equipment Register (HAER) Template...............................5
6.2 Hazardous Area Equipment Defects Register Template...............................5
6.3 Listing of Safety Critical Equipment...............................................................5
6.4 Categorisation of EX Equipment Defects......................................................5
6.5 Common Hazardous Area Acronyms.............................................................6
6.6 Guidance for the use of 3rd Party Contractors................................................6
6.7 Daily Progress Report Template....................................................................6
6.8 PM Task Descriptions.....................................................................................6
6.9 Hazardous Area Equipment Replacement Register Template………………6
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1. Training
All Maintenance Supervisors, Electrical Supervisors, Chief Electricians, Electricians, Electronic
Supervisors, Chief Electronic Technicians, and Electronic Technicians carrying out the Installation,
Inspection and Maintenance of Electrical Equipment In Hazardous Areas, hereafter referred to as EX
Equipment, must have attended and satisfactorily completed a Transocean approved EX Equipment
Training Course, as per the Training Matrix.
Where used in this document, the term ‘skilled personnel’ is defined as a Maintenance
Supervisor, Electrical Supervisor, Chief Electrician, Electrician, Electronic Supervisor , Chief
Electronic Technician, or Electronic Technician who has satisfactorily completed both of these
requirements.
The Rig’s Hazardous Area Classification Drawings must be reviewed to confirm that they are
accurate, and that they have been approved by the Classification Society. (ABS, DNV, Lloyds etc)
If found to be inaccurate, the Drawings are to be marked up accordingly, and sent as a Request for
Engineering Assistance (REA) to Aberdeen Field Support (AFS), so that they can be revised by the
Engineering Department.
If the Drawings have not been approved by the Classification Society, the Drawings are to be sent as
an REA to AFS. AFS will then assist with submitting these Drawings to the Classification Society for
approval.
A copy of the accurate, approved Drawings are to be posted in the Maintenance Office and in
the Electrical Workshop.
The HAER should be used to record all relevant EX Equipment details, and to record the date and
type of the last inspection for each item of Equipment.
A Visual Inspection should be performed while obtaining information for the HAER. See
Section 4.2.
Note: If there are an insufficient number of skilled Rig Personnel onboard to ensure that a
HAER is implemented in a timely manner, then consideration should be given to using a
Transocean approved 3rd Party Contractor for this work. Information on a 3 rd Party Contractor
suitable for this type of work, and an estimate of the costs involved, can be established by
contacting Aberdeen Field Support by e-mail afs@aberdeen.deepwater.com (See Appendix 6.6)
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The HAER template, in Appendix 6.1, contains worksheets for the most common areas.
Rename these worksheets, and/or add additional worksheets to the HAER template, as required
for your Rig.
It is important that, where possible, all columns of the HAER are completed for each item
of EX Equipment.
Note that on some of our Rigs, items of EX Equipment have been installed in non Hazardous
Areas, either because of the superior construction of this type of Equipment, or because the
Equipment Manufacturer has supplied Equipment suitable for a Hazardous Area as standard.
The identification number should be formed by using an acronym of the Area in which the
Equipment is installed as a prefix, followed by sequential numbers.
For example:
Equipment installed in the Drill Floor should be labelled DF-001, DF-002, DF-003 etc, and
Equipment in the Shale Shaker House should be labelled SS-001, SS-002, SS-003 etc
http://www.critchley.com/cat.html
A product catalogue and order codes, for these Tags, is available on the following web site:
http://www.critchley.com.au/pdf/STAINBET.PDF
Alternatively the very similar product from Band-it “Easy Read” Stainless Steel I.D. tagging system
could be used. Information on this product can be found at this web site.
http://www.hosexpress.com/bandit/easyreadtaggingsystempg27.htm
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4. Equipment Inspection
Appendix 6.8 contains a copy of the PM Tasks from Corporate Asset 00694-EX. PROOF
EQUIPMENT-CORP
A record of Visual Inspections must be recorded on the HAER and in the PM Programme
Note: If there are an insufficient number of skilled Rig Personnel onboard to ensure that
Visual Inspections of EX Equipment are implemented in a timely manner, then
consideration should be given to using a Transocean approved 3 rd Party Contractor for this
work. Information on a 3rd Party Contractor suitable for this type of work, and an estimate
of the costs involved, can be established by contacting Aberdeen Field Support by e-mail
afs@aberdeen.deepwater.com (See Appendix 6.6)
Appendix 6.8 contains a copy of the PM Tasks from Corporate Asset 00694-EX. PROOF
EQUIPMENT-CORP
A record of Detailed Inspections must be recorded on the HAER and in the PM Programme.
Note: If there are an insufficient number of skilled Rig Personnel onboard to ensure that
Detailed Inspections are implemented in a timely manner, then consideration should be
given to using a Transocean approved 3 rd Party Contractor for this work. Information on a
3rd Party Contractor suitable for this type of work, and an estimate of the costs involved,
can be established by contacting Aberdeen Field Support by e-mail
afs@aberdeen.deepwater.com (See Appendix 6.6)
5. Management of Defects
Appendix 6.3, which has been extracted from Appendix A of the Maintenance Manual, contains a
listing of Safety Critical Equipment.
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Category A – defects that require immediate attention, and must be rectified as soon as possible
Category B – defects that affect the integrity of the Equipment
Category C – defects that do not affect the integrity of the Equipment
Appendix 6.2 contains a template for a Hazardous Area Equipment Defects Register
A Hazardous Area Equipment Replacement Register that lists all of the Equipment to be
replaced which details; if the Equipment is an SCE, the classification of the Area where the
Equipment is fitted i.e. Zone 1 or 2, and the category of the defect i.e. Category A, B or C
The estimated costs for Equipment replacement, including all consumables and sundry items
such as cable glands etc
The estimated man hours for Equipment replacement
Requirements for 3rd Party assistance, as applicable
Appendix 6.9 contains a template for a Hazardous Area Equipment Replacement Register
Notes:
The Defects and Replacement Registers should be used as a basis for the Remedial Work
Plan
Once approved by the Rig Manager, the Remedial Work Plan should be incorporated
into the FOCUS section of the Global Reporting System (GRS) for review and tracking
purposes.
6. Appendix
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