REPLACEMENT PARTS MANUAL COWL AND ROLLER CHAIN HOOK AND LUG SUSPENSIONS PUSH BUTTON OR PULL CORD CONTROL GAPACITIES: 1/8 THRU 2 TONS. BUDGIT. ELECTRIC HOISTS COVERS MODELS WITH CATALOG NUMBERS HAVING 4 DIGITS [MARKETING DIVISION [aligaysmrr=—ay TOOL GROI oad DRESSER INDUSTRIES, INC. HOIST PLANT 414 W. BROADWAY, MUSKEGON, MICHIGAN 49443, June, 1972 ITED INU.S.AFOREWORD This book contains complete replacement parts information for your new BUDGIT Electric Hoist, The parts are grouped and illustrated in exploded view photos to permit easy iden- tification, Each part in an illustration is keyed by reference number to a corresponding parts tablo, In the table will bo ound the BH part number, description and quantity required. ‘This manual also contains parts information pertaining to “Extra Heavy Duty’ hoiste (suitable and equipped for plating hoist service), Figures and parts lists indicate parts applicable to ‘Extra Heavy Duty’ Models. These models are identified by a number suffix (4, -5) after the hoist catalog number, stampedon the nameplate located on mator. Dash 4 indicates hook suspension, Dash 8 indicates lug suspension, ‘When ordering replacement parts it will be necessary that you include, with your order, the BH part number of parts re- ‘quited, plus, hoist catalog number and model number, which will be found on the hoist nameplate attached to motor, | will likely be a long time before this parts information is required, therefore, we suggest that this parts book be care- fully filed, for future, reference, along with the separate “Operation and Service” manual which is also furnished with the hoist Complete inspection, maintenange and overhaul service is svallable for BUDGIT Electric Hoists at any of the Author- ized Repair Stations listed on the back cover. All are staffed by qualified factory-trained service men; have autharized testing equipment; and. stock a complete inventory of gen: tine BUDGIT replacement parts, NOTICE: Information contained in this book is subject to change without notice, WARNING ) EQUIPMENT COVERED HEREIN IS NOT DESIGNED OR SUITABLE AS A POWER SOURCE FOR LIFTING OR LOWERING PERSONS, INDEX OF EXPLODED VIEW PARTS ILLUSTRATIONS Figure No, Title Page 1 Frame and External Parts : 3 2, Upper Suspension, Load Chsin and Lower Block Parts (2 Ton Capacity Hoists] 6 3 Upper Suspension, Load Chain and Lower Block Parts (3 Tan Capacity Hoists) 6 4 Gearing and Load Broke Parts (1/8, 1/4 & 1/2 Ton Capacity Hoists) 7 6. Gearing and Load Brake Parts (1, 2 & 3 Ton Capacity Hoists) 8 6 Manuel Motor Brake and Electrical Contro! Parts (Pull Cord Model Hoists) 10 7 ‘Magnetic Motor Brake Parts (3 Phase, Push Button Modal and Extra Heavy Duty Hoists) un 8, ‘Magnetic Motor Brake Parts (1 Phase, Push Button Model Hoists—Prior Model No. 325919-1) 12 9 Magnetic Motor Brake Parts (1 Phaso, Push Button Model Hoists Model No, 325919-1 and up) 13. 10, Electrical Control Units (Push Button Model Hoists) 4 un Limit Lever and Switch Parts (Push Button Model Hoists) 5 2, Push Button Station and Conductor Cable Assembly (Standard Models} 16 13, Push Button Station and Conductor Cable Assembly (Extra Heavy Duty Models) 16 14 Controller Assombly (Pull Cord Model Hoiets) i ” 16 Contactor Assembly (Push Button Model Hoists) . 18 16. 2and 3 Ton Lower Block Assembly (Coll Chain Models Hoists) 20 17, 2 Ton Lower Block Assembly (Roller Chain Models Hoists) a4 18. Single Phase Motor Assemblies see 22 19, ‘Three Phase Motor Assemblies (Standard Push Button ané Pull Gord Model Hoists), er 20, ‘Three Phase Motor Assemblies (Extra Heavy Duty Model Hoists) 28 a Replacement Motor Chart (Extra Heavy Duty Model Hoists} 8 22, Replacement Motor Chart (Standard Model Hoists} 6 COPYRIGHT, 1971, DRESSER INDUSTRIES, INC. Page 2Used on Models prior to $25070-1; For Replacement seo Rel. No. 87 Figure 1. FRAME AND EXTERNAL PARTS — EXPLODED VIEW Sianclard & Extra Heavy Duty Hoists (Seo Pg. 2, Para, 2) {Exeapt 2 & 3 Ton Model Upper Suspension, Load Chain & Lower Block) Ref. Part ory, No. Number Description Rec. 7 BH-1607 | Hook Assembly ~ Upper with Latch (includes ltems 21, 22, 23 & 61), ‘s 2 BH-1002 | Pin — Stop, upper hook 1 3 BH-1003 | Frame Assembly (For Hoists with Cat, No. profix letters ‘A.C, £, F, G,H & i. Includes 2 bushings, 1 needle bearing, 1 oit saat, 1 il filter, 2 pipe plugs, and 2 dowel pins.) 1 8H-1004 | Frame Assembly (For Hoists with Cat. No. prefix letters D, KL. P,M,S, & T, Includes 2 bushings, 2 needle bearings, 1 oil seal, 1 it filer, 2 pipe plugs, and 2 dowel pins.) 1 BH-1081 | Frame Assembly (For % 8% ton capacity Extra Heavy Duty with ‘suffix 4,6). Includes sealed frame, 2 bushings, 1 needle bearing, 2oil seals, 1 ol filler, 2 pipe plugs, and 2 dowel pins 1 BH.1094 | Frame Assembly (For 1 & 2 ton Capacity Extra Heavy Duty with suffix 4, -5). Includes sealed frame, 2 bushings, 2 needle bearings, 2oil seas, oil fll, 2 pipe plugs, and 2 domel pins 1 4 BH.1005 | Pin ~ Support, chain quide 3 5 BH 1008 | Gacket ~ "0" Ring 3 6 BH-1007 | Gasket ~ Gearcase 1 {Continued on following page.) Page 3Figure 1, FRAME AND EXTERNAL PARTS — Continued Page Ref, Part ayy, No, Number Description Read 7 8H-1008 | Cover Assembly ~ Gearcase (For Hoists with Cat. No. prefix letters 4, C, €, F, G,H & J. Includes 1 needle bearing, 1 cup and 2 groove pins), 1 8H-1009 | Cover Assembly’ ~ Gearease (For Hoists with Cat. No. prefix letters D. K.L, P.M,S & T. includes 2 needle bearings and 2 groove pins) 1 BH-1082 | Cover Assembly ~ Gearcase (For & & % Ton Capacity Extra Heavy Duty Hoists with suttix (-4 -5). Sealed and includes 1 needle bearing assembly and 2 groove pins. 1 8H-1095 | Cover Assembly -. Goarcase (For 1 & 2 ton Capacity Extra Heavy Outy Hoists with suffix (4, 6). Sealed and includes 2 needle bearing assemblies and 2 groove pins 1 8 Cable Assembly ~ Flexible, 5 (Inel, Items 9 & 10) eH-1010 (175 volt, 1 phase, GO hertz hoists) 1 BH-1011 (230 volt, 1 phase, GO nertz hoists] 1 BH-1012 (208/230/460/575 volt, 3 phase, 60 hertz hoists) 1 9 BH-1013 | Grommet — Flexible Cable ~ 3 phase 1 BH-1093 | Grommet ~ Flexible Cable ~ 1 phase 1 10 BH-1014 | Clamp — Flexible Cable 1 " Cover ~ Electrical Compartment BH-1015, (178 ton) 1 BH-1016 (1/4 ton 1 BH-1017 (172 tom 1 BH.1018 (1 ton) 1 BH-1019, (2 ton) 1 BH-1085 (3 ton} i 2 BH.1020 | Screw ~ Fillister Head Machine 3 13 BH.1021 | Locswasher ~ Spring Type 3 “4 BH.1022 | Ring ~ Retaining 3 15 BH-1023 | Lockwasher ~ Spring Type 8 6 81-1024 | Screw ~ Hex Sacket Head 8 W BH-1028 | Pin ~ Groove 2 iB 81-1026 | Grammet (Pull Cord and Motor Driven Trolley Models} 1 9 BH-1027 | Pin ~ Dowel, gearcase cover 2 20 BH-1028 | Plug Pipe, hex socket, 1/8” 2 21 BH-1029 | Washer ~ Thrust, upper hook i 22 BH.1030 | Pin ~ Drive i 3 o Nut = Upper Hook 1 24 Guide Assembly ~ Coil Load Chain BH-1031 (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH 1032 (1, 2&3 ton Capacity Hoists) 1 2B an Chain Assembly ~ Cail, load BH-1033 (1/4 Dia, ~ 1/8, 1/4 8 1/2 ton Capacity Hoists) 1 BH-1034 (5116" Dia. ~ 1 ton Capacity Hoists) 1 8H 1080 (1/4 Dia. ~ 1/4 & 1/2 ton Extes Heavy Duty Hoists ~ Cad, Plate) 1 BH. 1086 (G/16” Dis, ~ 1 ton Extra Heavy Outy Hoist ~ Cad, Platel 1 26 Chain Assembly — Roller, toad BH-1039 (618" Pitch - For 1/8, 1/4, and 1/2 ton capacity hoists) 1 BH-1040, (3/4" Pitch — For 1 ton capacity hoists) v BH-1075 | Repair Link — 5/8" Pitch Roller Chain (aot shown) 1 BH-1076 | Repair Link ~ 3/4* Pitch Roller Chain (at shown) 1 Pa BHATTT | Pin— Roll 1 28 ‘Adapter »- Rotlor Load Chain (Incl. Hems 27 and 29), BHAI72 (6/8" Pitch for 1/8, 1/4 and 1/2 ton capacity hoists} 1 BHA1173 (3/4 Pitch for 1 ton capacity hoists) " 29 BH-1043 | Pin Adapter, roller load chain (5/8" Pitch) i BH-1044 | Pin — Adapter, rofler load chain (3/4" Pitch} r 30 it Block Assembly ~ Lower, complete (Roller chain) eH-104 (For 1/8, 1/4 and 1/2 ton capacity hoists and ineludes Ttems'27, 28, 29, 40 and 41) 1 BH-1042 (For 1 ton capacity'hoists and includes Items 27, 28, 29, 4D and 41) ” 31 it Block Assembly — Lower, complete (Coil chain) BH-1035 (For 1/8, 1/4 and 1/2 ton capacity hoists and includes Items'40 and 41) 1 BH-1036 (For 1 ton capacity hoists and inteudes ttems 40 and 41) " Body ~ Lower Block, coil and roller chain {Continued on following page.)Figure 1, FRAME AND EXTERNAL PARTS ~ Continued Ref. Part ayy. No. Number Description Roa'd BHIT74 (118, 1/4 and 1/2 ton capacity hoists) 1 BHAI75 {1 ton capacity hoists) v 33 Hook, Nut and Latch Assembly ~ Lower Block BHI76 (1/8, 1/4 and 1/2 ton capacity hoists) 1 BHAT? (1 ton capacity hoists) " 3a Latch Kit ~ Hook, lower BH-1182 (1/8, 1/4, and 1/2 ton capacity hoists) 1 BH-1183, {1 ton capacity hoists) r 36 BH-1178 Washer ~ Theust, noadle bearing 2 38 BHAI79 Bearing Assembly ~ Needle, thrust 1 a BH-1180 Shield — Bearing 1 38 BH.ATat Pin ~ Roll } 39 af Nut — Hooke 1 40 Pin ~ Connecting, lower block BH-1037 (1/8, 1/4 and 1/2 ton capacity hoists) 1 BH-1038 [ton capacity hoists) a BH-1045 | Pin Roll 42 Stripper ~ Roller Chain H-1006 (1/8, 1/4 & 112 ton Capacity Hoists) 1 BH-1007 (1&2 ton Capacity Hoists) 1 43 Guide Assembly ~ Roller Chain aH-1018 (1/8, 1/4 & 1/2 ton Capacity Hoists] 1 BH-1029 (1.82 ton Capacity Hoists) 1 4a Link Assembly — Roller Chain (For connecting tail end of chain ‘only ~ Must not be used to join chain.) BH-1050 (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1051 (1.8 2 ton Cepacity Hoists) 1 48, BH-1052 | Screw ~ Fillister Head (Nylock) 1 46 ‘Anchor — Link, roller load chain BH-1053 (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1058 {1 & 2 ton Capacity Hoists) 1 a BH-1055 | Screw & Integral Lockwasher ~ Round Head 2 48 BH-1056 | Cover ~ Brake Opening [Push Bution Models Only) i 49 81-1057 | Bushing ~ Oilite, control shaft 2 50, BH-1058 | Filler Assembly “- Oil 1 Bt fe Nut ~ Suspension Bolt 1 52 BH-1089 | Serew ~ Hex Socket Head Cap 1 53 BH-1080 | Lockwasher » Spring Type 1 8a BH-1061 | Plate — Lock, lug suspension 1 55 + Bracket Assembly {1/8, 1/4, 1/2 & 1 ton Capacity Hoists) r 56 2H-1063 | Bumper — Lower Block (For afl hoists having a 64 f.p.m lifting speed and Push Button Models with single phase motors and 32 f.p.m. lifting speeds) 1 87 905421 kit ~ Suspension Lug (Includes Items 58, 69 & 60) i 58 BH-1087 | Bracket ~ Suspension 1 bo BH-1088 | Stud Susponsion, nut and pin (Includes iter 62) 1 60 BH-1088 | Pin ~ roll 2 8i BH-1183 | Latch Kit ~ Hook (upper) 1/8 thru 1 ton 1 2 BH-1092 | Washor (.0747 Thk.) i BH-1097 | Weshor (145 Thc) As Recta. Refer to Figure 2 for 2 Ton Model Upper Suspension, Load Chain and Lower Block Parts. Refer to Figure 3 for 3 Ton Model Upper Suspension, Load Chain and Lower Block Parts. °** Load Chain Assemblies listed are for hoists with Type Chain 50! Lengths, standard 10 ft, lifts, Bulk chain isavailable in 1 ft, gy Roller (5/8 Pivch) ‘BH-1084 Tifts, Bulk chain is available in 111 increments and Roller (9/4 Pitch) BH-1087 50 fe, lengths as follows Goil (1/4” Dia.) Not Available Coil (5/16" Dia) Not Available 4 For suspension bracket assembly replacement use Coil (1/4 Dia. cad plate) Not Available of, No. 57. Coil (5/16" Dia, cad plate) Not Available 1 Improved lower block design iustrated went into production in April, 1973 and will be furnished as roplacoment for older style lower blocks. Hook and suspension bole nuts are not serviced separstaly. They are available only with hook or bolt as assomblios Bulle BH-1065 BH-1088, BH-1066 BH-1089, BH-1083, BH-1093, Page 5NoTiGe — Always insist on genuine BUDGIT Hoist replacement ports when servicing this equipment. Parts are available from your local Authorized Repait Station or the factory at Muskegon, Page 6Figure 4. GEARING AND LOAD BRAKE PARTS — EXPLODED VIEW 118, 1/4 & 1/2 Ton Capacity Standard Hoists and 114 & 1/2 Ton Capacity Extra Heavy Duty Hoists (See Pg, 2, Para, 2) fet Pon ow, No | Number Destiption re 7 | eiti201 | S0ai— Ol, motor ett 1 2 | Brctz02 | Georg Assembly Bal, motor shat i 3 | Brctz03 | Rina Retaina, nto ' {| BHRs7 | Bering Ansmbiy= Nol, 11/16" 0, (36 rollers, geawe retain ' $ | eectz0s | Bearing thrust oronse i | & | br1308 | Wasnel—tnust 11/10°1.0, (Used with 14 tooth Pinion Load Brake | Shett_—BHT307 below 1 Shalt Jagat Pilon fad bak, witi207 toh 1 piii208 | 23 eet | pian | Sb teat Vea 8 | Btetz10 | Key” Woodut b 8 | Btctztt | Retainer Spring, load brake ; 10 | eltzta | Springs oad bake Pann ctor coe 1 Baata | Serng loud brke Vllow colo eode) 1 | | piazta | Pn Groove 2 12 | Btetate | Key Woodrut i 13 | BHIZte | Gam tear bro Wea ia 2716 | Sear Comer = toad brake ' 1s | ererzr7 | Ger Cert Assumbly~ fad brake ' 18 | Bilazt9 | Die Frcuon, ow bake b 17 | BHetZt0 | Plngo toad brake ; 18 | Brt1320 | BuarngAtsmbly Needle 8/8" 1.0 ' ts | piazar | Wear tse sig" | 25 | eretzaa | Ring Snap brake tong i Bii235 | Paul Ratchet Asami ~ oad broke i 2 v Mate Sie a 2 “ Rateet i “ Bashing ~ Ratebet (Not Shown d 23 : Rivet Speco i a ” Spring Pow | 2 “ Poa ' 38 | ervtaxe | nina Snap, sprocket gee ' Fy Gent Sprocket enazas | OTe cet 1 steizas | Gb teh | shetgor Ba teath | (Continued on following page.) Page 7Figie 4, GEARING AND LOAD BRAKE PARTS ~ Continued Ref, Part ary. No. Number Deseription Rod’a, 28 BH1228 | Screw — Fllister Head Machine 4 29 BH-1229 | Lockwasher — Spring Type 4 30 BH-1230 | Plate ~ Retainer, soracket bearing 1 3 BH.1231 ‘Gasket — Ring, sprocket bearing 1 32 BH-1282 | Bearing Assombly — Ball, sprocket 1 33 BH-1283 | Sprocket ~ Coil chain (1/4 Dia. Wire) 1 34 BH-1234 | Sprocket ~ Roller chain (6/8" Pitch) 1 35 BH-1235 | Bearing Assembly ~ Ball, sprocket 1 36 BH 1236 Koy ~ Woodruff 1 * Not available as an individual part, Order Gear and Center Assembly, * Not available as individual parts, Order Pal and Ratchet Assembly. Figure 5. GEARING AND LOAD BRAKE PARTS ~ EXPLODED VIEW (1, 28:3 Ton Capacity Hoists) (7 & 2 Ton Capacity Extra Heavy Duty Hoists) (See Pg. 2, Pare. 2) Rel. Part ary, Re. Nuniber Description Req 1 BH-1201 | Seat — Oil, motor shaft 1 2 BH-1202 | Bearing Assembly ~ Bail, motor shaft 1 3 BH-1203 | Ring — Retaining, Intornat 1 4 BH-1220 | Bearing Assembly — Needle, 5/8" 1.0. 2 5 BH-1221 | Washer ~ Thrust, 6/8"°1.D, 2 6 BH-1222 | Ring ~ Snap, brace flange i ? BH-1219 | Flange ~ Load Brake 1 8 BH-1218 | Disc ~ Friction, load brake 2 BH-1223 | Pawl & Ratchet Assembly ~ Load Brake 1 9 : Plate ~ Side 2 10 Spring — Pave 1 u : Pawi 1 2 ; Ratchec 1 : Bushing — Ratchet (Not Shown) 1 13 i Rivet = Spacer 2 ‘ontinued on following page, pore (Contioued on Following page.)Figure 5. GEARING AND LOAD BRAKE PARTS ~ Continued Ref. Part ay, No. Numbor Description Rea’, 14 GH1217 | Goar & Conter Assembly — Load Brake 7 8 tu Gear Center — Load Brake 1 16 BH1216 | Cam ~ Load Brake 1 ” BH-1212 | Spring — Load Brake (Plain ~ no color code) 1 18 BH-1211 | Retainer ~ Spring, Load Brake 1 19 BHAZI0 | Key ~ Woodruff 2 20 shaft & Intagral Pinion ~ Load Broke BH-1207 1 teeth 1 BH-1208 23 teeth 1 21 BH-1206 | Wesher ~ Thrust, 11/16 LO. 2 22 BH-1205 | Bearing — Thrust, bronze 4 23 BH-1204 | Bearing Assambiy — Needle, 11/16" 1.0. 1 24 BH-1214 | Pin~Groove 2 25 Bi-1215 | Key ~ Woodruff ; 26 811-1224 | Ring ~ Snap, intermediate gear 1 27 Gear — Intermediate 8H-1225 7A twoth 1 BH-1226 85 teeth 7 28 GH1235 | Key ~ Woodruff i 29 BH-1204 | Shaft & Integral Pinion ~ Intermediate 4 30 BH-1305 | Ring —Snap, sprocket gear i 31 BH-1306 | Gear ~ Sprocket 1 32 BH-1307 | Spacer ~ Sprockot Gear 1 33 BH-1228 | Screw — Fillister Head Machine 4 34 BH-1229 | Lockwasher —Spring Tyne 4 35 8H-1230 | Plate — Retainer, sprocket bearing i 36 BH1231 | Gasket ~ Ring, sorocket bearing 1 37 BH1-1232 | Bearing Assembly ~ Ball, sprocket 1 38 BH1308 | Key ~ Woodruff, sprocker ; 39 BH-1309 | Sprocket ~ Coil Chain 7 40 BH-1310 | Sprocket ~ Roller Chain } a BH-1235 | Bearing Assembly Ball, sprocket 1 42 Bi-1237 | Boaring Assembly — Neodile, 11/16" 1.D. (36 roller, greased retained) 1 * Not available as individual parts, Order Pav and Ratchet Assembly. “© Not available as an individual part. Order Gear and Center Assembly. NOTES Page 9I Figure6. MANUAL MOTOR BRAKE AND ELECTRICAL CONTROL PARTS ~ EXPLODED VIEW (Pull Cord Made! Hoists} Part Oty, Number Description Rega. BH-1401 | Pin — Pivot, brake lever 2 BH-1402 | Lockwasher 2 BH 1403, ver = Compression, brake 1 BH-1404 ~ Friction, brake 2 BH-1405} Disc Assembly ~ Friction, brake 1 BH.1408 | Pin ~ Support, brake plate 2 84.1407 | Ring — Retaining 2 (See Fig. 14) | Controller Assombly (Includes Items 12 and 13} 1 Bit-1408 | Shim — Controller 0209" thk,) Ac Roa'd BH-1409 | Shim — Controller (0149" thi.) ‘As Roar 10 BH-1410 | Lockwasher — Spring Type 3 ul BH.1411_ | Screw Found Head Machine 3 12 (Seo Fig. 14) | Pinion — Controtler 1 13" Br-1413 | Nut —Hex, self locking 1 1a BH-1418 | Washer ~ Spacer 2 18" 84-1415 | Gar Seament — Controller 1 16" BH-1416 | Lover ~ Centering, controller 1 | oa BH-1417 | Spring ~Contering, controller 1 | ae Bi-1418 | Tube ~ Spacer 1 } 19 BH i419 | Screw — Hex Socket Head 2 20 BH-1420 | Lockwasher — Spring Type 2 ai BH-1421 | Retainer ~ Centering Spring 1 22 BH-1422 | Bearing ~ Flanged Sleeve 1 23" BH1423 | Shaft = Control 1 24 BHiaz4 | Koy — Woodrutt 1 25 BH-1425 | Cord Assombly — Contra} 1 BH1426 Handle — Control "UP" 1 Handle — Control “DOWN 1 6 Lever ~ Limit 1 2 BH.1429 | Spring ~ Brake Cam 1 28 81-1430 | Spring ~ Brake 1 29 8H-1431 | Gover — Brake Lever 1 20 BH.1432 | Scrow & Integral Lockwasher ~ Round Head 2 3 BH-1433 | Nut ~ Hox, sof looking 1 22 BH-14a4 | Cam — Brake 1 33 BH-1435 | Spring — Friction Dise 1 * Above parts available as an assombly. Order No, BH-1436, Page 10