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F4-F
F4-F
D BETRIEBSANLEITUNG Steuerteil
GB INSTRUCTION MANUAL Control Circuit
0F.F4.01B-K120
STOP
Read Instruction manual part 1 first! ANTRIEBSTECHNIK
02/98
D Seite D 3……D 44
GB Page GB 3……GB 44
Table of Contents
ANTRIEBSTECHNIK
2. Connection ............................................................................. GB 8
2.1 Summary ....................................................................................... GB 8
2.2 Terminal X2 ................................................................................... GB 9
2.3 Parameter Interface .................................................................... GB 11
2.4 Connection X4 Incremental Encoder ........................................ GB 12
2.5 Connection X5 Option ................................................................ GB 13
5. Drive-Mode ............................................................................ GB 36
5.1 Adjustment Possibilities ............................................................ GB 36
5.2 Condition ..................................................................................... GB 36
5.3 Display and Keyboard ................................................................ GB 36
5.4 Set Value Display / Set Value Presetting ................................... GB 36
5.5 Rotation Presetting ..................................................................... GB 37
5.6 Start / Stop / RUN ........................................................................ GB 37
7. Start-up ................................................................................. GB 40
9. Password .............................................................................. GB 43
GB 3
1. Operating Specifications
This manual
– is valid for the frequency inverter KEB COMBIVERT F4-F
– must be made available to every user
Before working with this unit you must familiarize yourself with
it. Pay special attention to the safety and warning guides. Make
sure to read ‘Technical Documentation Part 1’!
GB
Danger
Warning Used when the life or health of the user is exposed to danger or when
considerable damage to property can occur.
Caution
Must be observed!
Attention Special instructions for a safe and trouble-free operation.
GB 4
1. Operating Specifications
ANTRIEBSTECHNIK
1.1 Application The frequency inverter KEB COMBIVERT F4-F is a drive component,
which is intended for installation in electrical systems or machines.
The frequency inverter is exclusively for stepless speed control/
regulation of three-phase asynchronous motors. The operation of
other electrical consumers is not permitted and can lead to the
destruction of the unit.
1.4 Connection Instructions A trouble-free and safe operation of the frequency inverter is only
guaranteed when the following connection instructions are observed.
When deviated from, malfunctions and damages may occur in
isolated cases.
GB 5
1. Operating Specifications
GB 6
1. Operating Specifications
ANTRIEBSTECHNIK
1.6 Interference Protection The frequency inverter KEB COMBIVERT transmits waves of high
of Electric Systems frequency. To reduce arising interference pulses, that may effect
electric systems in the vicinity of the frequency inverter, do the
following:
1.7 Interference Protection of The control and power inputs of the frequency inverter
the Frequency Inverter are protected against interferences.
For more operational reliability and additional
protection against malfunctions following these
measures:
GB 7
2. Connection
2.1 Summary
Housing Sizes
D-E
Optional Operator
EN /R
TE
R
F
ST
AR
T
ST
with 9-pole Sub-D Socket
O
P
FU ED
N
SP
C
.
E
Parameter Interface
see page GB 11
X2
Terminal
connection
Control Terminal
X5
9-pole Sub-D Socket
OPTION
X4
15-pole Sub-D Socket
connection
Incremental Encoder
EN /R
Optional Operator
TE
R
Housing Sizes
F
ST
AR
T
ST
O
FU ED
N
SP
C
.
E
X5
9-pole Sub-D Socket
OPTION
X4
15-pole Sub-D Socket
connection
Incremental Encoder
X2
Terminal
connection
Control Terminals
GB 8
2. Connection
ANTRIEBSTECHNIK
2.2. Terminal X2
1 2 3 4 5 6 7 8 9 10 11 23
ST RST F R I1 I2 I3 D1 D2 Uout 0V
........ Ext. GB
Volt.
10 Uout + 18 V Voltage output Voltage supply supplied from the inverter for digital
inputs and outputs
Uout: 14...30V (depending on power circuit and load)
11 0V Mass for Uout und digital I/Os Iout: max. 60 mA
23 Ext. Volt. External power supply of control card + 24 (+/- 25%) external voltage input
Ground: 0V (terminal X2.11)
(dependent on power circuit /
refer to Instruction Manual Part 2)
GB 9
2. Connection
2.2. Terminal X2
12 13 14 15 16 17 18 19
CRF COM REF1 REF1 REF2 REF2 A1 A2
+ – + –
1) 20 21 22
RLA RLB RLC
GB
-10V…+10V -10V…+10V
setpoint programm-
source able analog
input
e.g.: PLC (CP.36 !) Isolation between terminals for digital signals (X2.1
- X2.11, X2.23) and terminals for analog signals
Ri = 40 kΩ (REF1 / REF2) (X2.12 - X2.19).
real differential input
GB 10
2. Connection
ANTRIEBSTECHNIK
2.3. Parameter Interface An operator is a necessary accessory for local operation of the
Operator inverter COMBIVERT F4. To prevent maloperation, the inverter
only optional must be brought into the nOp status (control release terminal X2.1)
before it is connected/disconnected.
GB
5-digit LED display
Operator Panel
Interface-Operator
Part No. 00.F4.010-1009
An isolated interface RS232/RS485 is additionally integrated into
the Interface Operator.
PE-Connection RS232/RS485
GB 11
2. Connection
2.4 Connection X4 The incremental encoder of the motor is connected onto the 15-pole
Incremental Encoder sub-D-socket.
Signal PIN-No.
1)
+14...+18 V 11
5 4 3 2 1
10 9 8 7 6 ~ +5,2 V 12
15 14 13 12 11
GND 13
A+ 8
GB
The 14...18 V supply voltage (PIN 11) at A- 3
X4 can be loaded with maximal 85 mA. B+ 9
Alternatively the +5,2 V supply voltage B- 4
can be loaded with 250 mA.
N+ 15
N- 14
shield housing
1)
dependent on power circuit
Input Wiring
A+
B+
ca.
150 Ω
A-
B-
3- Output signals:
3.1- Rectangular Two square-wave pulses that are electrically by 90°
Signal out of phase and their inverse signals (TTL-push-
pull signals / RS422-conform)
2...5 V
A+ 0V
A- GB
B+
B-
U0 + 0,5 V (+/-20 %)
A+ U0 ⇒ ca. 2,5 V
U0 - 0,5 V (+/-20 %)
A-
B+
B-
GB 13
3. Operation
3.1 Keyboard When KEB COMBIVERT F4 is started, the value of parameter CP.1
is displayed (actual speed display).
Use the function-key FUNC.
to change between
SPEED
parameter value and
parameter number. STOP
START
GB
With UP ( ) and
DOWN ( ) the •
parameter number, •
or with changeable •
parameters, the FUNC.
value is increased/ SPEED
decreased.
STOP
START
Error
ENTER
F/R
Use the ENTER key to reset the error message in the actual display.
In the status display (CP.2) the error will still be shown.
To reset the error yourself, remove the cause of the error and do a
reset on terminal X2.2, or a power-on-reset.
GB 14
3. Operation
ANTRIEBSTECHNIK
Due to the calculation / measuring accuracies, tolerances with the current and torque displays as well as with
the switching levels and limitations, must be taken into consideration. The given tolerances (see parameter
description) refer to the respective maximum values with the dimensioning KEB COMBIVERT: Motor = 1:1.
Dependent on the data from the motor manufacturer, larger tolerances at the torque displays are
possible, due to the usual variations in the machine parameters and temperature drifts.
GB 15
4. Parameter Description
GB Locking CP-Parameters
Parameter
enabled
FUNC.
SPEED START
START
1)
ENTER
Password
F/R
Parameter
locked
STOP
1) Wrong password !
Repeat entry.
Enabling CP-Parameters
Parameter
locked
FUNC.
SPEED START
START
1)
ENTER
F/R
Password
Parameter
enabled
STOP
1) Wrong password !
Repeat entry.
GB 16
4. Parameter Description
ANTRIEBSTECHNIK
Example:
Status Display
GB 17
4. Parameter Description
GB 18
4. Parameter Description
ANTRIEBSTECHNIK
n
[rpm] Analog Setpoint Input GB
d
p ee
d
t S ye
Se spla
di
t [s]
acceleration time
n [rpm]
1000
800 ∆n speed change
∆t acceleration time for ∆ n
∆n
300
∆t
∆t CP.7 = x 1000 rpm
∆n
0 t [s]
0,5 1 1,5 2
CP.7
Example:
The drive should accelerate from 300 rpm to 800 rpm in 1 s.
∆ n = 800 rpm - 300 rpm = 500 rpm
∆t =1s
∆t 1s
CP.7 = x 1000 rpm = x 1000 rpm = 2 s
∆n 500 rpm
GB 19
4. Parameter Description
n [rpm]
GB
1000 ∆t
800 ∆n speed change
∆t deceleration for ∆ n
∆n
300
∆t
CP.8 = x 1000 rpm
∆n
0 t [s]
0,5 1 1,5 2
CP.8
Example:
The drive should decelerate from 800 rpm to 300 rpm in 1 s.
∆ n = 800 rpm - 300 rpm = 500 rpm
∆t =1s
∆t 1s
CP.8 = x 1000 rpm = x 1000 rpm = 2 s
∆n 500 rpm
M [Nm]
CP.9
Analog Limiting
Terminals X2.16 / X2.17
! only when CP.36 = 5 !
U [V]
(REF 2)
0 +10
GB 20
4. Parameter Description
ANTRIEBSTECHNIK
Torque
[Nm]
maximum torque
torque limit
(CP.9)
Speed
n1 n2 [rpm]
Urated Urated
n1 = 0,6 x nfn x n2 = 0,86 x nfn x
CP.30 CP.30
GB 21
4. Parameter Description
Analog setpoint
[rpm]
GB CP.10
Analoge setpoint presetting: REF 1
terminals X2.14 + X2.15
Function:
• I1 or I2 active ⇒ The drive runs with an adjusted jogging speed.
- The original direction of rotation, speed, acceleration and
decleration times do not have a function!
- ACC and DEC times only have limited functions (see the
following table)!
- If the jogging speed entered is too high, the adjusted value is
internally limited onto the maximum permissible motor speed!
- The software limit switches (see CP.35) remain active!
• I1 and I2 not active ⇒ The drive runs with the analog reference
speed.
GB 22
4. Parameter Description
ANTRIEBSTECHNIK
GB 23
4. Parameter Description
GB
Value Error / Status Response of the drive
massage
0 E.EF modulation immediately switched off
! To restart remove error and activate
Reset !
1 A.EF quick stop / modulation switched off
after speed 0 is reached
! To restart remove error and activate
Reset !
2 A.EF quick stop / holding tourqe at speed 0
! To restart remove error and activate
Reset !
3 A.EF modulation immediately switched off
! Automatic restart, when error is no
longer present !
4 A.EF quick stop / modulation switched off after
speed 0 is reached
! Automatic restart, when error is no
longer present !
5 A.EF quick stop / holding tourqe at speed 0
! Automatic restart, when error is no
longer present !
6 none no effect on the drive
! Fault is ignored !
GB 24
4. Parameter Description
ANTRIEBSTECHNIK
2) 1)
nmax
"forward" GB
40 % 3)
-4 V +7 V
-10 V +10 V
70 %
nmax
"reverse"
Examples:
GB 25
4. Parameter Description
Analog Signal
Preset
Analog Setpoint
CP.17
0,5 x CP.17
Analog Signal
Effective
Analog Setpoint
CP.17
0,5 x CP.17
GB 26
4. Parameter Description
ANTRIEBSTECHNIK
GB
2 Actual torque -2 • MN … +2 • MN ^
= -10V … +10V
(speed controller)
6 Set torque -2 • MN … +2 • MN ^
= -10V … +10V
GB 27
4. Parameter Description
The parameter CP.19 speicifies the gain of the analog output signal
on output A1 (terminal X2.18).
CP.19 = 2
Gain Output A1 Adjustment Range: -20…+20 +10 V CP.19 = 1
Resolution: 0,01
Factory setting: 1 CP.19 = 0,5
GB - n,I,M +n,I,U,M
-10 V
Calculation example:
for gain 1
-n +n
the following is valid:
±(2 • n ) ^= ±10 V
fn
GB 28
4. Parameter Description
ANTRIEBSTECHNIK
Hysteresis
of the torque level : 5% of MN motor adjusted in the factory
(see page GB 35)
of the speed level : 10 rpm
GB 29
4. Parameter Description
The basic settings of the inverter correspond to the size of the unit
and the respective motor (see table on page GB 35). If the motor
data in CP.25...30 are changed, then CP.31 must be activated
Load motor dependent once. This re-adjusts the current controller, torque curve and torque
parameter limit. With this the torque limit is set at the value, that is maximally
possible in the speed range (dependent on inverter rated current).
GB 31
4. Parameter Description
The voltage increase for the lower speed range is adjusted with the
boost, which results in a higher torque in the lower range. During
closed-loop operation this parameter does not have a function!
Boost
Adjustment Range: 0…25 %
Resolution: 0,1 %
Factory setting: 2 %
UA [%]
100
CP.33
f [Hz]
CP.28
GB 32
4. Parameter Description
ANTRIEBSTECHNIK
GB
In CP.36 you can adjust on which parameter the 2nd analog input
REF2 should work (X2.16 / X2.17). During open-loop operation
values 2; 3; 4 and 5 do not have a function !
Aux Function
Adjustment range: 0…5
Resolution: 1
Factory setting: 0
GB
n [rpm]
Factor 1 or CP.10
(see table)
U [V]
(REF 2)
0 +10
0 no function
GB 34
4. Parameter Description
ANTRIEBSTECHNIK
GB 35
5. Drive-Mode
START
re
et
ENTER FUNC.
as
es
F/R SPEED
es
STOP
eas
et v
Decr
alue
Setvalue input :
ENTER
START
FUNC.
0 – max. 6 000 rpm ENTER
START
FUNC.
F/R SPEED F/R SPEED
STOP STOP
Hold the SPEED-key pressed down Hold the SPEED-key pressed down
and decrease the indicated setvalue and increase the indicated setvalue
with the STOP-key. with the START-key.
GB 36
5. Drive-Mode
ANTRIEBSTECHNIK
START
START START
ENTER FUNC. ENTER FUNC.
F/R SPEED STOP F/R SPEED
STOP STOP
press
1 x "STOP"
press STOP press
START
1x 1x
"START" "STOP"
START
ENTER FUNC.
F/R SPEED
STOP
Status "Run"
The drive runs with a
preset speed
GB 37
6. Fault Diagnosis
Ladeshunt fault Occurs when the input voltage is too low after
startup or the ladeshunt fault didn't switch.
(Monitoring with ladeshunt relais not possible with
all unit sizes).
GB 38
6. Fault Diagnosis
ANTRIEBSTECHNIK
- PTC - triggering (PTC = positive temperature coefficient) - Let motor cool down
- PTC - line defective (PTC = positive temperature coefficient) - Check PTC - line
- external entry fault - Remove external fault and press RESET
! Only when Parameter CP.15 = 0 !
______ - Fault correction only ex works!
- Signal on terminal X2.3 and/or X2.4 missing - Check wiring at the inputs
! Only when Parameter CP.35 = 0 !
GB 39
7. Startup
Start
Is the
dir. of rotation of NO
the motor (forward) Exchange motor phases
correct
?
YES
Is the
sign of the actual NO
speed display Exchange encoder tracks
(Par. CP.1) (Parameter CP.34)
positive
?
YES
Actual
speed (CP.1) = set NO Possible causes: encoder defective, inter-
face defective, EMC-problems, cut-off
speed (CP.6)
frequency of the encoder is too small
minus slip
?
YES
GB 40
7. Startup
ANTRIEBSTECHNIK
After the inital startup do the adjustments for closed-loop operation as follows:
1 . Swtich off control release (terminal X2.1) ⇒ Inverter in status "noP"
2 . Select closed-loop operation ⇒ Parameter CP.32
3. Adjust speed controller ⇒ See adjustment tips below
GB
Problem: Very long transient process Problem: Speed overshoot too high
Problem: Sustained oscillation during constant run Problem: Transient too slow / remaining system
Solution: Decrease P-fraction (CP.12) deviation
Solution: Increase I-fraction (CP.13)
Problem: Overshoot too long Problem: Sustained oscillation with high amplitude
GB 41
8. Short Manual
GB 42
9. Password
ANTRIEBSTECHNIK
1)
ENTER
Password
F/R
GB
Parameter
locked
STOP
1) Password not correct!
Repeat entry,
GB 43
Notes
GB
GB 44
ANTRIEBSTECHNIK
Karl E. Brinkmann GmbH
Försterweg 36 - 38 • D - 32683 Barntrup
Telefon 00 49 / 52 63 / 4 01 - 0 • Fax 00 49 / 52 63 / 4 01 - 1 16
Internet: www.keb.de • E-mail: info@keb.de
KEB Antriebstechnik
Herenveld 2 • B - 9500 Geraadsbergen
Tel.: 0032 / 5443 / 878 • FAX: 0032 / 5443 / 7898
E-mail: info@keb.de
KEB China
Xianxia Road 299 • CHN - 200051 Shanghai
Tel.: 0086 / 21 / 62350922 • FAX: 0086 / 21 / 62350015
E-mail: cn_keb@sina.com
E-mail: kebjs001@d4.dion.ne.jp
KEBCO Inc.
1335 Mendota Heights Road
USA - Mendota Heights, MN 55120
Tel.: 001 / 651 / 4546162 • FAX: 001 / 651 / 4546198
Internet: www.kebco.com • E-mail: info@kebco.com