Tetra Victenso™ continuous line

Best-practice line for prepared food production

Application Enables exceptional quality,

Our best-practice line for efficient continuous production of efficiency and flexibility
smooth to small particulate prepared food products including Our highly efficient and flexible continuous production solution
soups, sauces, desserts, baby food purées, fruit preparations enables you to meet consumer demands for a greater variety
and tomato preparations. of safe, high quality products – with greater convenience and
low environmental impact. Our unique system combines sev-
Highlights eral processing technologies provided by a Tetra Almix® batch
• Unique, efficient mixing technology unit combined with horizontal tank, a Tetra Therm® Aseptic
Visco unit with Tetra Spiraflo® and a Tetra Alsafe® unit.
• Efficient heat transfer in tubular heat exchanger
• Process controlled temperature and holding time
• Continuous processing enables high throughput
and long running times
• Closed system ensures microbiological safety
• Ensures sufficient heat load for sterilization
• Unique floating protection system ensures food safety
• Direct heat recovery by product/water regenerative
minimizes energy consumption and impact
• Available with aseptic energy hibernation
 Tetra Therm
Aseptic Visco Hot filling

Line overview Homogenization

Tetra Alsafe
Combining several processing technologies
Intermediate
Pre-heating storage
Tetra Almix Storage

Emulsification Intermediate Dearation

storage

Powder
dissolving Final heating Aseptic filling

Pre-heating Cooling

Ingredient Homogenization
blending

Process description Suitable products Tetra Navigato™

Efficient preparation in Tetra Almix batch Precise heat treatment Examples of suitable products include: customized service solutions
in Tetra Therm Aseptic Visco with tubes We provide customized service solutions maximize your op-
• Emulsification – variable mechanical sheer to achieve • Tomato sauce
desired texture of ingredients such as milk, cream, • Pre-heating – indirect heating of product erational excellence, minimize your cost and environmental
• Ketchup impact, and ensure the right product quality every time,
stabilizers, water, vegetable oil
• Deaeration to reduce air content in the product throughout the lifecycle of your operation a complete range of
• Tomato salsa
• Powder dissolving – design of rotor/stator, agitator services including:
• Upstream homogenization (mainly for baby food)
and vacuum system enable fast dissolving of powder, • Hollandaise sauce
starch, emulsifier, sugar and flavour, etc. • Efficient indirect final heating with heat recovery • Automation services
• Béarnaise sauce
to required sterilization temperature • Environmental services
• Pre-heating – to optimize dissolving/blending
temperature • Velouté sauce
• Holding before cooling • Improvement services
• Ingredient blending – of other raw materials such • Custards
• Pre-cooling • Installation services
as sugar and particulates (up to ø 9 mm) including • Fruit and caramel sauces
fruit, meat, fish, etc. • Downstream homogenization (mainly for desserts) • Maintenance services
• Baby purées
• Ensures excellent particle integrity up to ø 9 mm • Final cooling to required filling temperature • Parts and logistics services
• Gazpacho soup
• Quality management services

Intermediate storage in horizontal tanks Safe storage in Tetra Alsafe • Remote services

• Gentle agitation to keep product homogenous • Intermediate storage under aseptic conditions Automation solutions • Training services
• Gentle agitation to keep product homogenous for total control and top performance
Best-practice unit automation solutions Guaranteed performance
on parameters that matter
Filling • Maximize efficiency and enable future-proof flexibility
We guarantee the performance we promise, with key perfor-
• Aseptic filling at ambient temperature • Enable complete control with full traceability mance indicators based on your production scenario and pre-
• Cut human error to a minimum and streamline defined in a contractual agreement, covering for example:
• Hot filling at 95°C to 100°C
your entire operation • Product losses
• Product changeover time
Tetra PlantMaster solutions
™
• CIP cycle time
enable even greater control
• Production time
• Overview of process flowcharts
• Temperature stability
• Product routing and selections
• Capacity stability
• Advanced data logging
• Automated production reports
• Full traceability
• Easy preventive maintenance
 © 2013 Tetra Pak Processing Systems, pd39494en, 2013-09

We reserve the right to introduce design modifications.

Tetra Pak, , PROTECTS WHAT´S GOOD, Tetra Almix, Tetra Alsafe, Tetra Navigato,
Tetra PlantMaster, Tetra Spiraflo and Tetra Therm are trademarks belonging to the Tetra Pak Group.

www.tetrapak.com