Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes

Tunnel Loading Machine

Model ITC 120N F4

Edition 01

01.2014
• Valid for serial n° •

120N / 0516
ITC SA.- Inter Techno Commerce S.A. – 122, rue de la Fusion – CH 1920 – Martigny
Switzerland – Tf +41 277 222 191 – Fx +41 277 222 185 – e-mail : info@itcsa.com

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

Initial Inspection

Transfer Inspection
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..

Work to be completed by Trained Service Personnel

checked √

1 Check whether Operating Manual for the machine is at the machine

The Operating Manual must be gone over page for page and explained in detail
with practical exercises on the machine.
Determine and explain maintenance intervals and points on the machine accord-
ing to the maintenance and inspection schedule
Deliver the diesel engine Operating Manual, pointing out the instructions for run-
ning in diesel engines
Explain warranty provisions
2 Check hydraulic oil level
3 Check engine oil level
4 Check cooler agent level
5 Check fuel level
6 Check transmission oil levels
7 Check chain tension
8 Check battery fluid level and charge status
9 Check functionality of diesel/electric drive selector switch, including indicator
10 Check electrical control and warning elements as well as lighting for functionality
11 Check functionality of cable reel
12 Lubricate machine (all lubrication points)
Discuss lubrication intervals and lubrication points according to lubrication point
overview on the machine
13 Test run, hydraulic function check and test work
14 Visual inspection for good seals in all lines, hoses, cylinders, etc.
15 Fill out Delivery Report and send back to ITC
1) See Deutz operating manual model TCD 2012 for maintenance description for diesel engine

We here with confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

Regular check after

10h or Daily
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..

checked √

1 Keep clean all gauges, meters, stickers, etc O

2 Check oil cooler temperature gauge O
3 Check hydraulic oil temperature gauge O
4 Check horn and light switch O
5 Check emergency switch-off O
6 Check yellow warning light O
7 Check armrest switch O
8 Check machine for oil leakage O
9 Check Emergency switch-off rear left and right O
10 Check hydraulic oil level O
11 Check and clean if necessary oil cooler and cooler motor O
12 Check electrical motor for clean cooler grating and cooling fins O
13 Check tension of conveyor chain O
14 Check chain covering screws O
15 Check conveyor chain, flights and rubber pads O
16 Visual inspection of boom equipment for possible cracks O
17 Check hoses for leakage, wear or scouring O
18 Check cylinders for wear and leakage O
19 Check Hammer screw O
20 Check teeth and retaining elements O
21 Check nut locking on bucket tilt levers O
22 Check hammer slip plate and chisel bush O
23 Grease the boom acc. to greasing plan O
24 With Diesel operation: check oil and fuel level O

We here with confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

regular check after

50 h or 1 Week
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..

checked √

1 Check locks, hinges, gas compression springs, etc. for proper functionality and O
replace if necessary
2 Clean cooling fins of hydraulic oil cooler O
3 Clean cooling fins of water cooler O
4 Clean dust discharge valve on the air filter O
5 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
6 Check rack roller and supporting rollers for mobility and wear O
7 Check functionality of parking brake O
8 Greasing the running shaft of conveyor O
9 Greasing the drive sprocket of conveyor drive O
10 Visual inspection of boom equipment for possible cracks O
11 Check transfer belt conveyor drive motor fastening and chain tension O
12 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
13 Maschine nach Schmierstellenübersicht abschmieren. O
14 Lubricate machine according to lubrication overview O
15 Check rack roller and supporting rollers for mobility and wear O
16 Check condition and fastening of base plates on the travel gear steel chain O
17 Check diesel engine air filter and fuel filter O

We here with confirm that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

100 h or 2 Week
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..

checked √

1 Check whether machine operating manual is at the machine O

2 Keep clean all gauges, meters, stickers, etc O
3 Clean cooling fins of hydraulic oil cooler O
4 Clean cooling fins of water cooler O
5 Clean dust discharge valve on the air filter O
6 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
7 Check condition and fastening of base plates on the travel gear steel chain O
8 Check functionality of parking brake O
9 Greasing the running shaft of conveyor O
10 Greasing the drive sprocket of conveyor drive O
11 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
12 Check transfer belt conveyor drive motor fastening and chain tension O
13 Hydraulic function check with pressure check of functions O
14 Lubricate machine according to lubrication overview O
15 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
16 Check condition and fastening of base plates on the travel gear steel chain O
17 Check rack roller and supporting rollers for mobility and wear
18 Check diesel engine mounting and pump fastening O

We here with confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

300 h or 2 month
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..
checks to be carried out at operating temperature checked √

1 Check whether machine operating manual is at the machine O

2 Check electrical control and warning elements and the lighting system O
3 Check operating elements for mobility and adjust if necessary O
4 Check locks, hinges, gas compression springs, etc. for proper functionality O
and replace if necessary
5 Check diesel engine mounting and pump fastening O
6 Check electrical motor mounting and pump fastening O
7 Check apron condition and functionality O
8 Check safety equipment for functionality, condition and completeness O
9 Check condition and fastening of base plates on the travel gear steel chain O
10 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
11 Check rack roller and supporting rollers for mobility and wear O
12 Transmission oil check O
13 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
14 Check the screw of king post bearing O
15 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
16 Hydraulic oil check O
17 Hydraulic oil – replace return filter insert O
18 Hydraulic function check with pressure check of functions O
19 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
20 Check transfer belt conveyor drive motor fastening and chain tension O
21 Check electric motor start condition and function O
22 Check the slip plate and wear plate and change if necessary O
23 Check cable reel condition and functionality O
24 Lubricate machine according to lubrication overview O

We here with confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

600 h or 4 month
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..
checks to be carried out at operating temperature checked √

1 Check whether machine operating manual is at the machine O

2 Check electrical control and warning elements and the lighting system O
3 Check operating elements for mobility and adjust if necessary O
4 Check locks, hinges, gas compression springs, etc. for proper functionality O
and replace if necessary
5 Check diesel engine mounting and pump fastening O
6 Check electrical motor mounting and pump fastening O
7 Check apron condition and functionality O
8 Check safety equipment for functionality, condition and completeness O
9 Check condition and fastening of base plates on the travel gear steel chain O
10 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
11 Check rack roller and supporting rollers for mobility and wear O
12 Transmission oil check O
13 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
14 Check the screw of king post bearing O
15 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
16 Hydraulic oil check O
17 Hydraulic oil – replace return filter insert O
18 Change breather filter O
19 Hydraulic function check with pressure check of functions O
20 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
21 Check transfer belt conveyor drive motor fastening and chain tension O
22 Check electric motor start condition and function O
23 Check the slip plate and wear plate and change if necessary O
24 Check cable reel condition and functionality O
25 Lubricate machine according to lubrication overview O

We here with confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

900 h or 6 month
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..
checks to be carried out at operating temperature checked √

1 Check whether machine operating manual is at the machine O

2 Check electrical control and warning elements and the lighting system
3 Check operating elements for mobility and adjust if necessary O
4 Check locks, hinges, gas compression springs, etc. for proper functionality O
and replace if necessary
5 Check diesel engine mounting and pump fastening O
6 Check electrical motor mounting and pump fastening O
7 Check apron condition and functionality O
8 Check safety equipment for functionality, condition and completeness O
9 Check condition and fastening of base plates on the travel gear steel chain O
10 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
11 Check rack roller and supporting rollers for mobility and wear O
12 Transmission oil check O
13 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
14 Check the screw of king post bearing O
15 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
16 Hydraulic oil check O
17 Hydraulic oil – replace return filter insert O
18 Hydraulic function check with pressure check of functions O
19 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
20 Check transfer belt conveyor drive motor fastening and chain tension O
21 Check electric motor start condition and function O
22 Check the slip plate and wear plate and change if necessary O
23 Check cable reel condition and functionality O
24 Lubricate machine according to lubrication overview O

We here with confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

1200 h or 8 month
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..
checks to be carried out at operating temperature checked √

1 Check whether machine operating manual is at the machine O

2 Check electrical control and warning elements and the lighting system O
3 Check operating elements for mobility and adjust if necessary O
4 Check locks, hinges, gas compression springs, etc. for proper functionality O
and replace if necessary
5 Check diesel engine mounting and pump fastening O
6 Check electrical motor mounting and pump fastening O
7 Check apron condition and functionality O
8 Check safety equipment for functionality, condition and completeness O
9 Check condition and fastening of base plates on the travel gear steel chain O
10 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
11 Check rack roller and supporting rollers for mobility and wear O
12 Transmission oil check O
13 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
14 Check the screw of king post bearing O
15 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
16 Hydraulic oil check O
17 Hydraulic oil – replace return filter insert O
18 Change breather filter O
19 Hydraulic function check with pressure check of functions O
20 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
21 Check transfer belt conveyor drive motor fastening and chain tension O
22 Check electric motor start condition and function O
23 Check the slip plate and wear plate and change if necessary O
24 Check cable reel condition and functionality O
25 Lubricate machine according to lubrication overview O

We here with confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

1500 h or 10 month
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..
checks to be carried out at operating temperature checked √

1 Check whether machine operating manual is at the machine O

2 Check electrical control and warning elements and the lighting system O
3 Check operating elements for mobility and adjust if necessary O
4 Check locks, hinges, gas compression springs, etc. for proper functionality O
and replace if necessary
5 Check diesel engine mounting and pump fastening O
6 Check electrical motor mounting and pump fastening O
7 Check apron condition and functionality O
8 Check safety equipment for functionality, condition and completeness O
9 Check condition and fastening of base plates on the travel gear steel chain O
10 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
11 Check rack roller and supporting rollers for mobility and wear O
12 Transmission oil check O
13 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
14 Check the screw of king post bearing O
15 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
16 Hydraulic oil check O
17 Hydraulic oil – replace return filter insert O
18 Hydraulic function check with pressure check of functions O
19 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
20 Check transfer belt conveyor drive motor fastening and chain tension O
21 Check electric motor start condition and function O
22 Check the slip plate and wear plate and change if necessary O
23 Check cable reel condition and functionality O
24 Lubricate machine according to lubrication overview O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

1800 h or 12 month
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..
checks to be carried out at operating temperature checked √

1 Check whether machine operating manual is at the machine O

2 Check electrical control and warning elements and the lighting system
3 Check operating elements for mobility and adjust if necessary O
4 Check locks, hinges, gas compression springs, etc. for proper functionality O
and replace if necessary
5 Check diesel engine mounting and pump fastening O
6 Check electrical motor mounting and pump fastening O
7 Check apron condition and functionality O
8 Check safety equipment for functionality, condition and completeness O
9 Check condition and fastening of base plates on the travel gear steel chain O
10 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
11 Check rack roller and supporting rollers for mobility and wear O
12 Transmission oil check O
13 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
14 Check the screw of king post bearing O
15 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
16 Hydraulic oil check O
17 Hydraulic oil – replace return filter insert O
18 Change breather filter O
19 Check electrical control and warning elements and the lighting system O
20 Hydraulic function check with pressure check of functions O
21 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
22 Check transfer belt conveyor drive motor fastening and chain tension O
23 Check electric motor start condition and function O
24 Check the slip plate and wear plate and change if necessary O
25 Check cable reel condition and functionality O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

2100 h or 14 month
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..
checks to be carried out at operating temperature checked √

1 Check whether machine operating manual is at the machine O

2 Check electrical control and warning elements and the lighting system O
3 Check operating elements for mobility and adjust if necessary O
4 Check locks, hinges, gas compression springs, etc. for proper functionality O
and replace if necessary
5 Check diesel engine mounting and pump fastening O
6 Check electrical motor mounting and pump fastening O
7 Check apron condition and functionality O
8 Check safety equipment for functionality, condition and completeness O
9 Check condition and fastening of base plates on the travel gear steel chain O
10 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
11 Check rack roller and supporting rollers for mobility and wear O
12 Transmission oil check O
13 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
14 Check the screw of king post bearing O
15 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
16 Hydraulic oil check O
17 Hydraulic oil – replace return filter insert O
18 Hydraulic function check with pressure check of functions O
19 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
20 Check transfer belt conveyor drive motor fastening and chain tension O
21 Check electric motor start condition and function O
22 Check the slip plate and wear plate and change if necessary O
23 Check cable reel condition and functionality O
24 Lubricate machine according to lubrication overview O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after

2400 h or 16 month
Diesel: ….
Electro: …
Total hours: ………… Date: …………. Visa: …………………..
checks to be carried out at operating temperature checked √

1 Check whether machine operating manual is at the machine O

2 Check electrical control and warning elements and the lighting system O
3 Check operating elements for mobility and adjust if necessary O
4 Check locks, hinges, gas compression springs, etc. for proper functionality O
and replace if necessary
5 Check diesel engine mounting and pump fastening O
6 Check electrical motor mounting and pump fastening O
7 Check apron condition and functionality O
8 Check safety equipment for functionality, condition and completeness O
9 Check condition and fastening of base plates on the travel gear steel chain O
10 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
11 Check rack roller and supporting rollers for mobility and wear O
12 Transmission oil check O
13 Check bearing bushings, bolts, pivoting bearings and stop of boom equipment O
and replace if necessary
14 Check the screw of king post bearing O
15 Seal check of all lines, hoses, control valves, hydraulic pumps, cylinders, etc. O
16 Hydraulic oil check O
17 Hydraulic oil – replace return filter insert O
18 Change breather filter O
19 Check electrical control and warning elements and the lighting system O
20 Hydraulic function check with pressure check of functions O
21 Chain drive-Check tumbler, transmission and hydro motor for fixed seating O
22 Check transfer belt conveyor drive motor fastening and chain tension V
23 Check electric motor start condition and function O
24 Check the slip plate and wear plate and change if necessary O
25 Check cable reel condition and functionality O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

Diesel engine routine maintenance after

10 h or Daily

Diesel hours: ………… Date: …………. Visa: …………………..

checked √

1 Lube oil level, if necessary re-fill O

2 Intake air filter (if available, maintenance as per maintenance display) O
3 Engine tightness (visual inspection for leaks) O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine

50 h or 1 month

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Engine speed activation; check upper and lower idle speed O

2 Dewatering fuel tank O
3 Check air inlet O
4 Air filter – replace main cartridge (according to service indicator) O
5 Air filter – replace safety cartridge (according to service indicator) O
6 Check battery acid level and connections O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We herewith confirm that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine
125 h or 3 month

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Clean the cooling agents of the water cooler. O

2 Check V-belt tension O
3 Engine speed activation; check upper and lower idle speed O
4 Dewatering fuel tank O
5 Check air inlet O
6 Air filter – replace main cartridge (according to service indicator) O
7 Air filter – replace safety cartridge (according to service indicator) O
8 Check battery acid level and connections O
9 Cleaning intervals with intensified dusty condition are to be shortened. O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine
250 h or 6 month

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Engine speed activation; check upper and lower idle speed O

2 Dewatering fuel tank O
3 Check air inlet O
4 Air filter – replace main cartridge (according to service indicator) O
5 Air filter – replace safety cartridge (according to service indicator) O
6 Check battery acid level and connections O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine

375 h or 9 month

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Change engine oil O

2 Change engine oil filter O
3 Clean cooling system O
4 Check V-belt tension O
5 Engine speed activation; check upper and lower idle speed O
6 Check valve play on engine and adjust if necessary O
7 Dewater fuel tank O
8 Change fuel filter O
9 Change fuel pre-filter O
10 Check air inlet O
11 Air filter – replace main cartridge (according to service indicator) O
12 Air filter – replace safety cartridge (according to service indicator) O
13 Check battery acid level and connections O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine
500 h or 1 Year

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Engine speed activation; check upper and lower idle speed O

2 Dewater fuel tank O
3 Check air inlet O
4 Air filter – replace main cartridge (according to service indicator) O
5 Air filter – replace safety cartridge (according to service indicator) O
6 Check battery acid level and connections O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We herewith confirm, that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine

625 h or 15 month

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Check whether operating manual for diesel engine is at the machine O

2 Engine speed activation; check upper and lower idle speed O
3 Dewater fuel tank O
4 Check air inlet O
5 Check battery acid level and connections O
6 Air filter – replace main cartridge (according to service indicator) O
7 Air filter – replace safety cartridge (according to service indicator) O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We here with confirm that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine

750 h or 18 month

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Engine speed activation; check upper and lower idle speed O

2 Dewater fuel tank O
3 Check air inlet O
4 Air filter – replace main cartridge (according to service indicator) O
5 Air filter – replace safety cartridge (according to service indicator) O
6 Check battery acid level and connections O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We here with confirm that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

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Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine

875 h or 21 month

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Check whether operating manual for diesel engine is at the machine O

2 Engine speed activation; check upper and lower idle speed O
3 Dewater fuel tank O
4 Check air inlet O
5 Check battery acid level and connections O
6 Air filter – replace main cartridge (according to service indicator) O
7 Air filter – replace safety cartridge (according to service indicator) O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We here with confirm that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

D:\Machines\Machine_Gerabronn\120N_0516_F4\Cat\CAT_516_01_AN_Check minutes.doc Seite 22

Tunnel loading machine ITC 120N #0516 Check minutes

Check minutes for the machine

routine maintenance after
Diesel engine

1000 h or 2 Years

Diesel hours: ………… Date: …………. Visa: …………………..

checks to be carried out at operating temperature checked √

1 Check whether operating manual for diesel engine is at the machine O

2 Change engine oil O
3 Change engine oil filter O
4 Check valve play on engine and adjust if necessary O
5 Check V-belt tension O
6 Change fuel filter O
7 Change dewatering fuel filter O
8 Air filter – replace main cartridge (according to service indicator) O
9 Air filter – replace safety cartridge (according to service indicator) O
10 Clean cooling system O
11 Change air filter main cartridge O
12 Change air filter safety cartridge O

From winter season:

1 Check the freeze protection of the cooling agent O

2 Change cooling agent, as required O

We here with confirm that above mentioned maintenance works were carried out.
Date: __ / __ / 201_
Place:: ………………………………. Signature and stamp: …………………………………..

D:\Machines\Machine_Gerabronn\120N_0516_F4\Cat\CAT_516_01_AN_Check minutes.doc Seite 23

Tunnel loading machine ITC 120N #0516 Check minutes

Tunnel Loading Machine

PRESSURE MEASUREMENT TABLE
..............................................................................................................................................................................
Date .
Ambient Temperature °C Machine Type ITC 120N F4
Oil Temperature °C Year of Manufacture 2014
Operating Hours, Electric hr Serial Number 120N /0516
Operating Hours, Diesel hr
Operating Hours, Hammer hr

[ bar ]
Group A (5606.660.444) ---- ---- ----
Main Pressure Control Valve 350
Dipper stick up 380 ---- ---- ----
down 380 ---- ---- ----
Bucket up 380 ---- ---- ----
down 380 ---- ---- ----
Option (Hammer) on 200 ---- ---- ----
Option TCU on 220 ---- ---- ----
Jib up 380 ---- ---- ----
down 270 ---- ---- ----
Travel drive left for. 280 ---- ---- ----
Rev. 280 ---- ---- ----
Travel drive right for. 280 ---- ---- ----
Rev. 280 ---- ---- ----

Group B (5606.660.446)
King post for. 380 ---- ---- ----
rev. 270 ---- ---- ----
Option (free) for. 250 ---- ---- ----
rev. 250 ---- ---- ----
Option (Swivel console) left 250 ---- ---- ----
right 250 ---- ---- ----
Option (Tilting console) on 380 ---- ---- ----
off 270 ---- ---- ----

Group C (5606.660.448)
Main Pressure Control Valve 230
Pony truck up. 250 ---- ---- ----
down 250 ---- ---- ----
Cable reel on 200 ---- ---- ----
off 200 ---- ---- ----
Apron right on 250 ---- ---- ----
off 250 ---- ---- ----
Apron left on 250 ---- ---- ----
off 250 ---- ---- ----
Conveyor up/down for. 250 ---- ---- ----
Rev. 250 ---- ---- ----
Conveyor drive up 250 ---- ---- ----
down 250 ---- ---- ----
Option (Hammer stroke) for 150 ---- ---- ----
Rev. 75 ---- ---- ----

Control Pressure 35 ---- ---- ----

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