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COST ESTIMATE

Proyek : Modification Line Open Drain Existing at DEG, GEG & Fuel Day Tank at GEG Shelter
Lokasi : Utility GEG Shelter Area
Area : Extraction Plant Prabumulih
Date : 30 Januari 2018

No Scope of Work Bore/inch BQ Unit Unit Price


1 2 3 4 5 6
I Preparation
1 Survey Lokasi 1.00 Lot 2,500,000
Mob-Demobilisasi (Steel Plate Box Manifold, Spool Pipe, Man Power &
2 1.00 Lot 12,000,000
Equipment)
3 HSE Aspect & Dokumentasi (Foto, Report & Personal HSE) 1.00 Lot 15,000,000

I Material
A Material for LINE 01 -2"TO4 - VA-AO1B-5424
1 Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL @ 6m 2" 13.00 EA 1,200,000
2 Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL @ 6m 4" 5.00 EA 2,400,000
3 90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16.9 2" 14.00 EA 400,000
4 45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.16.9 2" 4.00 EA 400,000
5 TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9 2" 4.00 EA 400,000
6 RED TEE 4"X 2" SMLS SCH 40 CS A234 WPB BE ASME B.16.9 4" x 2" 4.00 EA 400,000
7 CAP 2'' BW SCH 40 CS A234 WPB SMLS 2" 1.00 EA 400,000
8 WN FLANGE 4" #150 RF SCH 40 CS, A 105 ASME B.16.5 4" 1.00 EA 400,000
9 Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2H, Cadmium Plated 5/8" 4.00 EA 50,000

B Material for LINE 01 -2" TO 4'' - DO-AO1B-5424


1 Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL @ 6m 2" 13.00 EA 1,200,000
2 90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16.9 2" 4.00 EA 400,000
3 45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.16.9 2" 4.00 EA 400,000
4 TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9 2" 4.00 EA 400,000
5 WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5 2" 1.00 EA 400,000
6 Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2H, Cadmium Plated 5/8" 8.00 EA 50,000

C Material for LINE 01 -2"- DO-AO1B-5323


1 Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL @ 6m 2" 13.00 EA 1,200,000
2 90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16.9 2" 4.00 EA 400,000
3 45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.16.9 2" 4.00 EA 400,000
4 TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9 2" 4.00 EA 400,000
5 WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5 2" 1.00 EA 400,000
6 Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2H, Cadmium Plated 5/8" 8.00 EA 50,000

D Material for Steel Box Manifold & Oily Cacth Basin


1 Steel Plate #10mm A285 Gr C ASTM @1,22 x 2,44 m 9.00 EA 3,500,000
2 Gate 2" #150 RF SCH 40 CS, A105 ASME B16.5 1.00 EA 700,000
3 WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5 5.00 EA 200,000
4 WN FLANGE 4" #150 RF SCH 40 CS, A 105 ASME B.16.5 1.00 EA 400,000
5 WN FLANGE 16" #150 RF SCH 40 CS, A 105 ASME B.16.5 1.00 EA 2,400,000
Gasket SPWD 2'' Rating 150 RF, Graphite Filled 4.4 mm, SS304 Inner & Outer Ring,
6 7.00 EA 145,000
B16.20/B16.15
7 Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2H, Cadmium Plated 32.00 EA 50,000

II Biaya Upah & Rental Tools & Equipment


Fabrikasi Line Pipe DO & VA (Include 1 Set Cutting Torch, 1 Set Welding Machine &
1 1.00 Lot 19,800,000
Genset )
Fabrikasi Steel Plate Box Manifold & Oily Catch Basin (Include 1 Set Cutting
2 1.00 Lot 29,700,000
Torch,1 Set Welding Machine & Genset)
3 Install/Setting Line Pipe & Steel Plate Box Oily & Catch Basin 1.00 Lot 9,900,000
4 Excavation & Pouring Concrete 1.00 Lot 5,000,000
III House Keeping,Painting,Touch up Line Pipe & Steel Box Manifold/Oily Catch Basin 1.00 Lot 15,000,000

Grand Total (IDR)


Prepare by:
Maintenance Team

Dandy Wahyu
Maintenance Supt.
Total Price Remark
7 8

2,500,000

12,000,000

15,000,000
29,500,000

15,600,000
12,000,000
5,600,000
1,600,000
1,600,000
1,600,000
400,000
400,000
200,000
39,000,000

15,600,000
1,600,000
1,600,000
1,600,000
400,000
400,000
21,200,000

15,600,000
1,600,000
1,600,000
1,600,000
400,000
400,000
21,200,000

31,500,000
700,000
1,000,000
400,000
2,400,000

1,015,000

1,600,000
38,615,000

19,800,000

29,700,000

9,900,000
5,000,000
64,400,000

15,000,000

15,000,000

228,915,000
MODIFICATION LINE &

Temperature (Defg F)
Pressure (Psig)

Pipe service

Design code
Piping material
Fitting material
Valve trim
Flange class
Corr Allow

No Pipe
1 Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL
2 Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL
fitting
3 90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16
4 45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.1
5 TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9
6 RED TEE 4"X 2" SMLS SCH 40 CS A234 WPB BE ASME B
7 CAP BW SCH 40 CS A234 WPB SMLS
8 WN FLANGE 4" #150 RF SCH 40 CS, A 105 ASME B.16.5
Bolt & Nuts
7 Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2
BILL OF MA

MODIFICATION LINE & DO, GEG,DE


Class De
Temperature (Defg F)
Pressure (Psig)

Pipe service

Design code
Piping material
Fitting material
Valve trim
Flange class
Corr Allow
Bill of M
Pipe
Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL
Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL
fitting
90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16.9
45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.16.9
TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9
RED TEE 4"X 2" SMLS SCH 40 CS A234 WPB BE ASME B.16.9
CAP BW SCH 40 CS A234 WPB SMLS
WN FLANGE 4" #150 RF SCH 40 CS, A 105 ASME B.16.5
Bolt & Nuts
Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2H, Cadmium Pl
L OF MATERIAL

GEG,DEG & FUEL DAY TANK ( DO & VA)


Class Description
: 170 F
: 240

LINE 01 -2"TO4 - VA-AO1B-5424 (VENTING ATMOSPHERIC)

: ASME B31.3
: Carboon steel
: Carboon steel
: CS +ENP 3MILS, 13% Cr
: 150 RF
: 3 mm
Bill of Material
Bore/inch Qty Units Part symbol Remark
2" 78 M PIP LINE 01 -2"TO4 - VA-A
4" 27 M PIP LINE 01 -2"TO4 - VA-A

2" 14 EA E90L LINE 01 -2"TO4 - VA-A


2" 4 EA E45L LINE 01 -2"TO4 - VA-A
2" 4 EA TEE LINE 01 -2"TO4 - VA-A
4" x 2" 4 EA RET LINE 01 -2"TO4 - VA-A
2" 1 EA CAP LINE 01 -2"TO4 - VA-A
4" 1 EA WNF LINE 01 -2"TO4 - VA-A
5/8" 4 EA CS STD LINE 01 -2"TO4 - VA-A
A)

G ATMOSPHERIC)

Remark
LINE 01 -2"TO4 - VA-AO1B-5424
LINE 01 -2"TO4 - VA-AO1B-5424

LINE 01 -2"TO4 - VA-AO1B-5424


LINE 01 -2"TO4 - VA-AO1B-5424
LINE 01 -2"TO4 - VA-AO1B-5424
LINE 01 -2"TO4 - VA-AO1B-5424
LINE 01 -2"TO4 - VA-AO1B-5424
LINE 01 -2"TO4 - VA-AO1B-5424
LINE 01 -2"TO4 - VA-AO1B-5424
MODIFICATION LINE &

Temperature (Defg F)
Pressure (Psig)

Pipe service

Design code
Piping material
Fitting material
Valve trim
Flange class
Corr Allow

No Pipe
1 Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL
Fitting
3 90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16
4 45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.1
5 TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9
8 WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5
Bolt & Nuts
7 Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2
BILL OF MA

MODIFICATION LINE & DO, GEG,DE


Class De
Temperature (Defg F)
Pressure (Psig)

Pipe service

Design code
Piping material
Fitting material
Valve trim
Flange class
Corr Allow
Bill of M
Pipe
Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL
Fitting
90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16.9
45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.16.9
TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9
WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5
Bolt & Nuts
Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2H, Cadmium Pl
L OF MATERIAL

GEG,DEG & FUEL DAY TANK ( DO & VA)


Class Description
: 170 F
: 240

LINE 01 -2"TO4 - DO-AO1B-5424 (OPEN DRAIN)

: ASME B31.3
: Carboon steel
: Carboon steel
: CS +ENP 3MILS, 13% Cr
: 150 RF
: 3 mm
Bill of Material
Bore/inch Qty Units Part symbol Remark
2" 78 M PIP LINE 01 -2"TO4 - DO-A

2" 20 EA E90L LINE 01 -2"TO4 - DO-A


2" 4 EA E45L LINE 01 -2"TO4 - DO-A
2" 4 EA TEE LINE 01 -2"TO4 - DO-A
2" 1 EA WNF LINE 01 -2"TO4 - DO-A

5/8" 8 EA CS STD `
A)

RAIN)

Remark
LINE 01 -2"TO4 - DO-AO1B-5424

LINE 01 -2"TO4 - DO-AO1B-5424


LINE 01 -2"TO4 - DO-AO1B-5424
LINE 01 -2"TO4 - DO-AO1B-5424
LINE 01 -2"TO4 - DO-AO1B-5424

`
MODIFICATION LINE &

Temperature (Defg F)
Pressure (Psig)

Pipe service

Design code
Piping material
Fitting material
Valve trim
Flange class
Corr Allow

No Pipe
1 Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL
Fitting
3 90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16
4 45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.1
5 TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9
8 WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5
Bolt & Nuts
7 Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2
BILL OF MA

MODIFICATION LINE & DO, GEG,DE


Class De
Temperature (Defg F)
Pressure (Psig)

Pipe service

Design code
Piping material
Fitting material
Valve trim
Flange class
Corr Allow
Bill of M
Pipe
Pipe SMLS SCH 40 CS,BE A 106 - B ASME B 36.10 SRL
Fitting
90 Deg Elbow SMLS SCH 40 CS, A234 WPB BE ASME B.16.9
45 Deg Elbow SMLS SCH 40 CS, A 234 WPB BE ASME B.16.9
TEE SMLS SCH 40 CS A234 WPB BE ASME B.16.9
WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5
Bolt & Nuts
Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2H, Cadmium Pl
L OF MATERIAL

GEG,DEG & FUEL DAY TANK ( DO & VA)


Class Description
: 170 F
: 240

OPEN DRAIN (DO)

: ASME B31.3
: Carboon steel
: Carboon steel
: CS +ENP 3MILS, 13% Cr
: 150 RF
: 3 mm
Bill of Material
Bore/inch Qty Units Part symbol Remark
2" 78 M PIP LINE 01 -2"- DO-AO1

2" 20 EA E90L LINE 01 -2"- DO-AO1


2" 4 EA E45L LINE 01 -2"- DO-AO1
2" 4 EA TEE LINE 01 -2"- DO-AO1
2" 1 EA WNF LINE 01 -2"- DO-AO1

5/8" 8 EA CS STD LINE 01 -2"- DO-AO1


A)

Remark
LINE 01 -2"- DO-AO1B-5323

LINE 01 -2"- DO-AO1B-5323


LINE 01 -2"- DO-AO1B-5323
LINE 01 -2"- DO-AO1B-5323
LINE 01 -2"- DO-AO1B-5323

LINE 01 -2"- DO-AO1B-5323


MODIFICATION L

Temperature (Defg F)
Pressure (Psig)

Pipe service

Design code
Piping material
Fitting material
Valve trim
Flange class
Corr Allow

No Plate
1 Stell plate #10mm A285 Gr C ASTM
Valve trim
2 Gate 2" #150 RF SCH 40 CS, A105 ASME B16.5
Fitting
3 WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5
4 WN FLANGE 4" #150 RF SCH 40 CS, A 105 ASME B.16.5
5 WN FLANGE 16" #150 RF SCH 40 CS, A 105 ASME B.16.5
Bolt & Nuts
6 Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2
BILL O

MODIFICATION LINE & DO, G


C
Temperature (Defg F)
Pressure (Psig)

Pipe service

Design code
Piping material
Fitting material
Valve trim
Flange class
Corr Allow

Plate
Stell plate #10mm A285 Gr C ASTM
Valve trim
Gate 2" #150 RF SCH 40 CS, A105 ASME B16.5
Fitting
WN FLANGE 2" #150 RF SCH 40 CS, A 105 ASME B.16.5
WN FLANGE 4" #150 RF SCH 40 CS, A 105 ASME B.16.5
WN FLANGE 16" #150 RF SCH 40 CS, A 105 ASME B.16.5
Bolt & Nuts
Stud Bolt A 193 Gr B7 C/W 2 HEAVY HEX NUTS A 194 Gr2H, Cadmium Pl
BILL OF MATERIAL

& DO, GEG,DEG & FUEL DAY TANK ( DO & VA)


Class Description
: 170 F
: 240

STEEL BOX MANIFOLD & OILY CATCH BASIN

: ASME B31.3
: Carboon steel
: Carboon steel
: CS +ENP 3MILS, 13% Cr
: 150 RF
: 3 mm
Bill of Material
Thickness Qty Units Part symbol Re
10 mm 26 M PLT STEEL BOX MANIFOL

2" 1 EA GTV STEEL BOX MANIFOL

2" 5 EA WNF STEEL BOX MANIFOL


4" 1 EA WNF STEEL BOX MANIFOL
16" 1 EA WNF

5/8" 32 EA CS STD STEEL BOX MANIFOL


O & VA)

BASIN

Remark
STEEL BOX MANIFOLD & OILY CATCH BASIN

STEEL BOX MANIFOLD & OILY CATCH BASIN

STEEL BOX MANIFOLD & OILY CATCH BASIN


STEEL BOX MANIFOLD & OILY CATCH BASIN

STEEL BOX MANIFOLD & OILY CATCH BASIN

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