Professional Documents
Culture Documents
OWNER’S MANUAL
● Safety messages - preceded by a safety alert symbol ! and one of three signal
words: DANGER, WARNING, or CAUTION.
Reflector
fj¶ysDVj
Battery
cSVjh
Passenger footpeg
Engine oil drain plug Gearshift pedal Footpeg Side stand
Center stand ;k=h QqViSx
batu vkW;y Mªsu Iyx fx;j f”k¶V iSM+y QqViSx lkbZM LVSaM
lsaVj LVSaM
Honda Motorcycle & Scooter India Pvt. Ltd. 9
INSTRUMENT AND (2) (9)
(1)
INDICATORS (7) (8) (6)
(7)
The indicators are contained in the (4)
(5)
instrument panel. Their functions are
described in the tables on the following
pages.
(A)
(3)
(B)
(1) (2) Rear brake adjusting nut ¼fj;j czsd ,MtfLVax uV½
(3) Brake arm joint¼czsd vkeZ TokbaV½
(20-30 mm) (A) Decrease free play ¼aÝh Iys ?kVk,sa½
(B) Increase free play ¼Ýh Iys c<+k,sa½
(1)
Gap
Cut out
correctly seated
(10-20 mm)
(3)
(2)
(A)
(B)
OFF
With the fuel valve in the OFF position, fuel
cannot flow from the tank to the carburetor.
Turn the valve to OFF position whenever
the vehicle is not in use. ON ON ON
RES ON OFF RES
With the fuel valve in this RES position, fuel
will flow from the reserve fuel supply to the (1) Fuel valve ¼¶;wy okYo½
carburetor. Use the reserve fuel only when
the main supply is gone. Refill the tank as Fuel Tank
soon as possible after switching to RES. The fuel tank capacity including the reserve
The reserve fuel supply is: supply is:
1.7 Ltr. (0.45 US gal , 0.37 Imp gal) 12 Ltr. (3.17 US gal , 2.63 Imp gal)
(3)
(1)
Horn Button (5)
Press the button to sound the horn. (4)
(5) (2)
(A)
(B)
(1) (A)
(B)
(C)
(2)
(1)
FRAME NO.
(2)
NOTICE
Never use a spark plug with an improper (2)
heat range. Severe engine damage could
result.
1. Disconnect the spark plug cap (1) from (1) Spark plug cap ¼LikdZ Iyx dSi½
the spark plug. (2) Spark Plug wrench ¼LikdZ Iyx jsap½
2. Clean any dirt from around the spark
plug base. 4. Check the spark plug gap (3)
using a wire-type feeler gauge.
Remove the spark plug using the spark If adjustment is necessary,
plug wrench (2) furnished in the tool kit. bend the side electrode (4) carefully.
3.
Inspect the electrodes and center The gap should be:
porcelain for deposits, erosion or
0.8-0.9 mm(0.03-0.04 in)
carbon fouling. If the erosion or deposit
is heavy, replace the plug. Clean a 5. With the plug washer attached, the
wetfouled plug with a plug cleaner, spark plug in by hand to prevent
cross-threading.
otherwise use a wire brush.
Honda Motorcycle & Scooter India Pvt. Ltd. 51
NOTICE
(3)
Improperly tightened spark plug can
damage the engine. If a plug is too loose,
a piston may be damaged. If a plug is too
(4) tight, the threads may be damaged.
IDLE SPEED
(3) Spark plug gap ¼LikdZ Iyx xSi½ Refer to the Safety Precautions on page 42.
(4) Side electrode ¼lkbM bysDVªksM½ The engine must be at normal operating
temperature for accurate idle speed
6. Tighten the spark plug as follows:
adjustment. 10 minutes of stop-and-go
• Install the old plug if it is in good condition riding is sufficient.
and tighten it 1/8 turn after it seats.
Do not attempt to compensate for faults in
• If installing a new plug, tighten it twice other systems by adjusting idle speed. See
to prevent loosening:
your Honda dealer for regularly scheduled
a) Tighten the plug 1/2 turn after it carburetor adjustments.
seats.
1. Warm up the engine, and shift to
b) Loosen the plug. neutral, and place the vehicle on its
c) Tighten the plug again 1/8 turn center stand.
after it seats.
(1)
(1) (2)
(1)
Normal sprocket Teeth
(1) Drive chain ¼Mªkbo psu½ ¼lkekU; LizkWdsV VhFk½
Good
3. Rotate the rear wheel slightly and then ¼lgh½
stop to check the drive chain slackness If the drive chain or sprockets are
again. Repeat this procedure several excessively worn or damaged, they should
times at different positions. Drive chain be replaced. Never use a new chain with
slack should remain constant. If the worn sprockets; rapid chain wear will result.
chain is slack only in certain sections,
some links are kinked and binding,
kinking can be eliminated by lubrication.
(1)
(2)
(1) Chain slider ¼pSu LykbMj½
(2) Wear limit cutout ¼fo;j fyfeV dVvkmV½
60 Honda Motorcycle & Scooter India Pvt. Ltd.
SIDE STAND WHEEL REMOVAL
Refer to the Safety Precautions on page 42. Refer to the Safety Precautions on page 42.
Check the side stand spring (1) for damage Front Wheel Removal
and loss of tension, and the side stand
1. Place the vehicle on its center stand.
assembly for freedom of movement.
2. Raise the front wheel off the ground
If the side stand is squeaky or stiff, clean by placing a support block under the
the pivot area and lubricate the pivot bolt engine.
with clean engine oil.
3. Remove the front axle nut (1).
4. Loosen the axle pinch bolt (2)
5. Remove the front axle shaft (3) and the
wheel.
Do not depress the brake lever when
(1) the wheel is off the vehicle. The caliper
piston will be forced out of the cylinder
with subsequent loss of brake fluid. If this
occurs, servicing of the brake system will
be necessary. Visit your Honda dealer for
this service.
(1) Side stand spring ¼lkbM LVSUM fLizax½
(6)
(1)
(2) (5)
(4)
(2)
(3)
(1)
(3)
(2)
(5)
Blown Fuse
Fuse Box:
The fuse box (1) is located behind the left
side cover. (1) Fuse box ¼¶;wt ckWDl½
The specified fuse is: (2) Fuse box cover ¼¶;wt ckWDl doj½
15A & 5A (3) Spare fuse ¼Lis;j ¶;wt½
Honda Motorcycle & Scooter India Pvt. Ltd. 69
MAIN FUSE: STOPLIGHT SWITCH
The main fuse (1) is located behind the left ADJUSTMENT
side cover. Refer to the Safety Precautions on page 42.
The specified fuse is : 20A
Check the operation of the stoplight switch
1. Remove the left side cover (page 33). (1) at the right side behind the engine from
2. Disconnect the wire connector (2) of time to time.
the starter magnetic switch (3).
Adjustment is done by turning the adjusting
3. Pull out the fuse. If fuse is blown,
install a new fuse. Spare main fuse (4) nut (2). Turn the nut in the direction (A) if
is attached below the starter magnetic the switch operates too late and in direction
switch. (B) if the switch operates too soon.
4. Install the left side cover and the seat.
(2)
(1)
(2)
(1)
(4)
(A) (B)
(3)
(1) Main fuse ¼esu ¶;wt½
(2) Wire connector ¼ok;j dusDVj½
(3) Starter magnetic switch ¼LVkVZj eSxusfVd fLop½ (1) Stoplight switch ¼LVkWiykbV fLop½
(4) Spare main fuse ¼Lis;j esu ¶;wt½ (2) Adjusting nut ¼,MtfLVax uV½
70 Honda Motorcycle & Scooter India Pvt. Ltd.
BULB REPLACEMENT Position Light Bulb
Refer to the Safety Precautions on page 42. 1. Remove the front cowl (1) by removing
the screws (2).
The light bulb becomes very hot while the
light is ON, and remains hot for a while 2. Disconnect the head light connector.
after it is turned OFF. Be sure to let it cool 3. Pull out the position light bulb (3) out of
down before servicing. the head light unit and remove the bulb
from its holder.
Do not put finger prints on the headlight
bulb, as they may create hot spots on the 4. Install a new bulb in reverse order of
removal
bulb and cause it to break. (2)
(1)
Wear clean gloves while replacing the bulb.
If you touch the bulb with your bare hands,
clean it with a cloth moistened with alcohol
to prevent its early failure.
• Be sure to turn the ignition switch OFF
when replacing the bulb.
• Do not use bulbs other than those
specified.
(3)
• After installing a new bulb, check that
the light operates properly.
(2)
(1) Front cowl ¼ÝaV dkmy½
(2) Screws ¼LØwl½
(3) Position Light Bulb ¼iksft+”ku ykbV cYc½
Honda Motorcycle & Scooter India Pvt. Ltd. 71
Headlight Bulb Stop/Tail Light LED
1. Remove the front cowl (Page 71). 1. Stop/tail light is a LED unit (1). If there
2. Disconnect the connector. is a LED which does not turn ON, visit
your Honda dealer for this service.
3. Remove the dust cover (1).
4. Remove the headlight bulb (2) while
pressing the pin (3). (1)
5. Install a new bulb in the reverse order
of removal.
• Install the seat rubber with its
‘‘Arrow’’ mark (4) facing up.
(4)
(2) (1)
(3)
(2)
(1)
(2)
(1) Licence plate light cover ¼ykblSal IysV ykbV doj½ (1) Turn signal lens ¼VuZ flXuy ysal½
(2) Screws ¼LØwl½ (2) Screw ¼LØw½
(3) Bulb ¼cYc½ (3) Bulb ¼cYc½
WEIGHT
Dry weight STD Model 128 kg (282.2 lbs)
CBS Model 130 kg (286.6 lbs)
CAPACITIES
Engine oil After draining 1.0 L (1.0 US qt, 0.9 lmp qt)
After disassembly 1.2 L (1.3 US qt, 1.1 lmp qt)
Fuel tank 12.0 L (3.17 US gal, 2.63 lmp gal)
Fuel tank reserve 1.7 L (0.45 US gal, 0.37 lmp gal)
Passenger capacity Operator and one passenger
Maximum weight capacity 170 Kg (374.7 lbs)
LIGHTS
Head light 12V-35/35W
Position light 12V-5W x 2
Stop/tail light LED
License plate lamp 12V-5W
Turn signal light 12V-10W x 4
Instrument lights LED
Neutral indicator LED
Turn signal indicator LED
High beam indicator LED
Fuse
Main fuse 20A
Sub fuse 15A
Sub fuse 5A
Where a defective part can replaced by part/s of alternative brand/s, which are normally
used by HMSI in the course of manufacturing, HMSI reserves the right to carry out the
replacement by a part or parts of any such alternative brands.
This warranty and any claim arising there from is subject to Gurgaon jurisdiction only.
No claim for exchange or repair can be consider unless the customer:
a.
Ensures that immediately upon Further this warranty is not applicable to:
discovery of the defect, he approaches 1. Any “CB Hornet” on which any free and
any nearest authorised dealer of HMSI paid services has not been carried
with the concerned vehicle and enables out, as per schedule given in Owner’s
him to remove and dispatch the part/ Manual.
parts attributing to manufacturing
defect to the company. 2. Normal maintenance operations like
valve adjustment, cleaning of fuel
b. Produces Owner’s Manual in original, to system, engine tune-up or such other
enable that dealer to verify the details. adjustments.
It must be expressly understood that
claims forwarded directly to us by the 3. HMSI does not warrant normal wear
Owner/customer will not be entertained and tear items like brake pad, brake
at all and such defective part/parts thus shoes, Clutch Disc, Chain, Chain
forwarded by them will lie at our factory Sprocket, Wheel Rim (in case of
at their own risk, and this warranty shall misalignment and bent), Bushes,
not be enforceable. Fasteners, Shims, Washers and
Electrical Items like Bulbs(LEDs are
covered under warranty), Rubber and
84 Honda Motorcycle & Scooter India Pvt. Ltd.
Valid in India only
Plastic Components like Grommets, 9. For two-wheelers, which have been
O-Rings, Bellows as well as Packings, used for any commercial purposes as
Gaskets, Oil Seals and Consumable like taxi etc.
Fuel Filter, Air Cleaner Element, Engine 10. For maintenance repairs required due to
Oil, Grease, Suspension Oil and other misuse while driving or due to
items as specified by HMSI. adulteration of oil, petrol or due to bad
4. Fasteners and clips which needs road conditions.
replacement during maintenance/ 11. Recommended fuel quality not used.
service will not be covered under
warranty. 12.
Parts of the vehicle that have been
subjected to misuse, accident, negligent
5. If there is any damage to the painted treatment or which have been used in
surface due to industrial pollution or conjunction with parts and an equipment
other extraneous factors. not manufactured or recommended for
6. Any damage resulting from unavoidable use by HMSI if in the sole judgment
natural disaster i.e fire collision, of HMSI, such use prematurely affects
earthquake, flood etc. the performance and reliability of the
7. Any damage caused by exposure of the vehicle.
product to soot and smoke, chemical 13.
Parts of the vehicle that have been
agents, bird-droppings, sea water, altered or modified or replaced in
sea breeze, or other environmental unauthorised manner, and which in
phenomenon. the sole judgment of HMSI affect its
8. If there is any damage caused due to performance and reliability.
usage of improper oil/grease, non
genuine parts.
Honda Motorcycle & Scooter India Pvt. Ltd. 85
Valid in India only
14. The vehicle that has not been serviced This warranty is given in lieu of and
by HMSI authorised dealer as per the excludes every condition or warranty
service schedule or which have not been whether statutory or otherwise not
operated or maintained in accordance herein expressly set out.
with instructions mentioned in the
EMISSION WARRANTY
Owner’s Manual.
15. The vehicles used for any competition Subject to other terms of the warranty
or race and/or for attempting to set up policy and other conditions and obligations
any kind of record HMSI reserves the laid down hereunder, the manufacturer
right to make any changes in design certifies that the components liable to affect
or to add any improvement on the the emission of the gaseous pollutants in
vehicle at any time without incurring the vehicle in normal use despite the use
any obligations to install the same on to which it may be subjected, comply with
a vehicle previously supplied and sold. provisions of rule 115(2) of the Central
Also the conditions of this warranty are Motor Vehicle Rules, 1989 and further
subject to alteration without any notice. warrants that if on examination by a service
center duly authorized by the manufacturer,
This warranty is entirely written the vehicle is discovered to be failing to
warranty given by HMSI for meet the emission standard as specified in
“CB Hornet” and no other person, the said rule, the authorized service center
including the dealer or its or his agent shall take such corrective measures as may
or employee is authorised to extend or be necessary and shall at its sole discretion
enlarge this warranty. replace free of charge such components of
emission control system as are specified in
schedule.
86 Honda Motorcycle & Scooter India Pvt. Ltd.
Valid in India only
A. Conditions prima facie examination, in the event
1. This warranty will be in addition to and of failure of the vehicle to meet the
run parallel to the product warranty emission standard as specified in sub-
given by the manufacturer and will apply rule (2) of Rule No 115 of the Central
to components as mentioned later. This Motor vehicle Rules.
warranty is applicable in Delhi, Mumbai, 4. The warranty claim will be accepted
Kolkata and Chennai with effective only after the examinations carried out
from 1st July 2001. Other places when by Authorized Service Centers leads
included will be covered under warranty to a firm conclusion that none of the
accordingly. original settings have been tampered
2. The period of the vehicle’s emission with and that the components as
warranty will be determined starting mentioned in ANNEXURE - II has/have
from the date of the vehicle sale. The a manufacturing defect, and/or, that
period of time and kilometers that the vehicle is unable to meet the in-
are covered under the provisions of use emission standard, in spite of the
warranty may vary but should not be vehicle being maintained and used in
less than the minimum warranty period accordance with the instructions in the
based on the vehicle category. owner’s manual.
5. The methods of examination to
For a two-wheeler the emission
determine the warrantable condition
warranty period is 30,000 kms or 3
of the components will be at the sole
years whichever is earlier.
discretion of manufacturers and or
3. Warranty claim for the components their Authorized service centers and
under Emission warranty as per results of such examination will be
annexure–II will be admitted, for a
Honda Motorcycle & Scooter India Pvt. Ltd. 87
Valid in India only
final and binding. If, on examination, a 8. Any consequential repairs or
warrantable condition is not established, replacement of parts which may be found
the manufacturers will have to necessary to establish compliance to
charge all, or part, of the cost of such in-use emission standards, in addition
examination. to replacement of the parts covered
6. In case of a vehicle in which the under emission warranty, will not be
components covered under Emission made free of cost unless such parts
warranty, the manufacturer will replace, are also found to be in a warrantable
at Authorized centers free of charge, condition within the scope and limit of
the components which are covered the product warranty. The consumables
as mentioned in Annexure–II, but the shall be charged as per actuals during
consumables as mentioned in Owner’s such repairs or replacement of parts.
Manual shall be charged as per actuals. 9. All the parts removed for replacement
7. In case of a vehicle in which the under warranty will be the property of
components covered under Emission the manufacturer.
warranty or the associated parts are 10. The manufacturer will not be responsible
not independently replaceable on for the cost of transportation of the
account of their being integral parts of vehicle to the nearest Authorized
a complete assembly, the manufacturer Service center or any loss due to non-
will have the sole discretion to replace availability of the vehicle during the
either the entire assembly or by using period of lodging of a warranty claim
some of the parts of the system through and examination by the manufacturer
suitable repairs or modifications. and repairs.