INJECTION PUMP TEST SPECIFICATIONS with DST-1 096500-6003

Manufacturer ISUZU
Injection Pump
HU096500-600#
VE4/11E2300RND600 Vehicle Model ASTRA/CORSA/COMBO/MERIVA

Governor Type Electoronic control Engine Type 4EE2

Timer Electoronic control Rated Voltage 14 V

Rotation Clockwise viewed from drive side Dimension KF (mm) 7.10 ± 0.10

Injection Order A-B-C-D Dimension K (mm) 3.50 ± 0.10

Injection Interval 90° Test Bench AVM2PC-20hp

1. SETUP CONDITION
1) Nozzle 093400-7110 (DLLA0P711) 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)

2) Nozzle Opening Pressure 17.2 ± 0.2 MPa ( 175.0 ± 2.0 kg/cm2) 5) High Pressure Pipe Ø1.8 × Ø6 × 840 mm

3) Test Oil SAE J967 (ISO4113) 6) Fuel Temperature 40 - 43 °C (104 - 109.4 °F)

2. BASIC CHECK (RUNNING)

Pump Speed Outlet Fuel Temp.
(rpm) Condition (°C) Remarks

200 No fuel leaks, no abnormal noise, — Drive more than 2 minutes.

and no abnormal temperature rising.
1200 — Drive more than 5 minutes.

3. BASIC CHECK (FUEL TEMP)

Pump Speed Sensor Resistance Outlet Fuel Temp.
(rpm) (k ) (°C) Remarks

— 1.85 ± 1.50 30.0 ± 15.0

4. BASIC CHECK (NE SENSOR : Vp-p)

Pump Speed Sensor Output Voltage Outlet Fuel Temp.
(rpm) (V) (°C) Remarks

50 0.1 or more 30.0 ± 15.0

5. BASIC CHECK (INTERNAL PRESSURE)

Pump Speed Feed Pressure Outlet Fuel Temp.
(rpm) (MPa) (°C) Remarks

1000 0.74 ± 0.11 30.0 ± 15.0

6. BASIC CHECK (OVER FLOW)

Pump Speed Overflow Quantity Outlet Fuel Temp.
(rpm) (cc/min) (°C) Remarks

The sub overflow valve belonging to the

2200 750 - 1333 50.0 ± 6.0 pump should be used for checking.
2003.07.15
 096500-6003

7. IN COMING Q CHECK (Pilot Q CHECK)

Pump Speed Target Quantity Outlet Fuel Temp.
(rpm) Item Cylinder (mm3/st) (°C) Remarks

A 5.50 ± 2.40 41.0 ± 5.0

B 5.50 ± 2.40 41.0 ± 5.0
Qp
C 5.50 ± 2.40 41.0 ± 5.0
D 5.50 ± 2.40 41.0 ± 5.0
A 63.80 ± 5.60 41.0 ± 5.0
B 63.80 ± 5.60 41.0 ± 5.0
Qm'
C 63.80 ± 5.60 41.0 ± 5.0
D 63.80 ± 5.60 41.0 ± 5.0
450
A 25.80 ± 3.90 41.0 ± 5.0
B 25.80 ± 3.90 41.0 ± 5.0
QtH
C 25.80 ± 3.90 41.0 ± 5.0
D 25.80 ± 3.90 41.0 ± 5.0
A 17.90 ± 3.60 41.0 ± 5.0
B 17.90 ± 3.60 41.0 ± 5.0
QtL
C 17.90 ± 3.60 41.0 ± 5.0
D 17.90 ± 3.60 41.0 ± 5.0
A 5.70 ± 1.90 43.0 ± 5.0
B 5.70 ± 1.90 43.0 ± 5.0
Qp
C 5.70 ± 1.90 43.0 ± 5.0
D 5.70 ± 1.90 43.0 ± 5.0
A 73.60 ± 6.00 43.0 ± 5.0
B 73.60 ± 6.00 43.0 ± 5.0
Qm'
C 73.60 ± 6.00 43.0 ± 5.0
D 73.60 ± 6.00 43.0 ± 5.0
900
A 39.90 ± 2.40 43.0 ± 5.0
B 39.90 ± 2.40 43.0 ± 5.0
QtH
C 39.90 ± 2.40 43.0 ± 5.0
D 39.90 ± 2.40 43.0 ± 5.0
A 26.80 ± 2.50 43.0 ± 5.0
B 26.80 ± 2.50 43.0 ± 5.0
QtL
C 26.80 ± 2.50 43.0 ± 5.0
D 26.80 ± 2.50 43.0 ± 5.0
600 Qp — 5.20 ± 2.50 43.0 ± 6.0 Check point
600 Qm' — 71.80 ± 3.20 43.0 ± 6.0 Check point
600 Qt — 34.30 ± 2.50 43.0 ± 6.0 Check point

8. IN COMING Q CHECK (Main Q CHECK)

Max. Spread Outlet
Pump Speed Target Quantity In Delivery Fuel Temp.
(rpm) (mm3/st) Remarks
(mm3/st) (°C)

200 34.30 ± 3.70 — 40.0 ± 5.0

200 74.70 ± 3.70 — 40.0 ± 5.0
425 6.60 ± 2.30 5.00 40.0 ± 5.0
425 45.40 ± 2.20 — 42.0 ± 5.0
600 5.60 ± 1.40 — 42.0 ± 5.0
600 37.00 ± 1.30 — 43.0 ± 5.0
1000 5.80 ± 2.20 — 43.0 ± 7.0
1000 46.70 ± 1.40 2.50 44.0 ± 6.0
1400 7.60 ± 1.70 — 45.0 ± 7.0
1400 49.00 ± 2.20 — 46.0 ± 6.0
2200 11.10 ± 2.10 — 48.0 ± 6.0
2200 44.80 ± 1.50 3.50 49.0 ± 6.0
2400 5.00 or less — 51.0 ± 6.0 Check point
2600 15.00 ± 5.00 — 52.0 ± 7.0 Check point
 096500-6003

9. TIMER CHECK
Pump Speed Target Timer Angle Timer Stroke Outlet Fuel Temp.
(rpm) (°PA) (mm) (°C) Remarks

2200 15.63 ± 0.40 12.90 ± 0.24 50.0 ± 6.0

1000 15.63 ± 0.40 12.90 ± 0.24 43.0 ± 7.0
1000 11.55 ± 3.65 9.50 ± 3.00 43.0 ± 7.0
1000 0 0 44.0 ± 7.0
300 7.50 or more 6.20 or more 40.0 ± 5.0
200 1.70 or more 1.40 or more 39.0 ± 5.0

10. Q ADJUST (Pilot Q ADJUST)

Pump Target Quantity Max. Spread Outlet
Speed Item Cylinder (mm3/st) In Delivery Fuel Temp. Remarks
(rpm) (mm3/st) (°C)

A 5.50 ± 0.80 — 41.0 ± 5.0

B 5.50 ± 0.80
Qp
C 5.50 ± 0.80
D 5.50 ± 0.80
A 63.80 ± 1.20
B 63.80 ± 1.20
Qm' C 63.80 ± 1.20
D 63.80 ± 1.20
450
A 25.80 ± 0.50
B 25.80 ± 0.50
QtH
C 25.80 ± 0.50
D 25.80 ± 0.50
A 17.90 ± 0.50
B 17.90 ± 0.50
QtL
C 17.90 ± 0.50
D 17.90 ± 0.50
A 5.70 ± 0.80
B 5.70 ± 0.80
Qp
C 5.70 ± 0.80
D 5.70 ± 0.80
A 73.60 ± 0.60
B 73.60 ± 0.60
Qm' C 73.60 ± 0.60
D 73.60 ± 0.60
900
A 39.90 ± 0.50
B 39.90 ± 0.50
QtH
C 39.90 ± 0.50
D 39.90 ± 0.50
A 26.80 ± 0.50
B 26.80 ± 0.50
QtL
C 26.80 ± 0.50
D 26.80 ± 0.50
600 Qp — 5.20 ± 2.50
600 Qm' — 71.80 ± 3.20
600 Qt — 34.30 ± 2.50
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 41.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 5.0
— 43.0 ± 6.0 Check point
— 43.0 ± 6.0 Check point
— 43.0 ± 6.0 Check point
 096500-6003

11. Q ADJUST (Main Q ADJUST)

Max. Spread Outlet
Pump Speed Target Quantity In Delivery Fuel Temp.
(rpm) (mm3/st) Remarks
(mm3/st) (°C)

200 34.30 ± 1.00 — 40.0 ± 5.0

200 74.70 ± 1.00 — 40.0 ± 5.0
425 6.60 ± 0.80 5.00 40.0 ± 5.0
425 45.40 ± 0.50 — 42.0 ± 5.0
600 5.60 ± 0.80 — 42.0 ± 5.0
600 37.00 ± 0.50 — 43.0 ± 5.0
1000 5.80 ± 0.80 — 43.0 ± 7.0
1000 46.70 ± 0.50 2.50 44.0 ± 6.0
1400 7.60 ± 0.70 — 45.0 ± 7.0
1400 49.00 ± 0.50 — 46.0 ± 6.0
2200 11.10 ± 0.50 — 48.0 ± 6.0
2200 44.80 ± 0.50 3.50 49.0 ± 6.0
2400 5.00 or less — 51.0 ± 6.0 Check point
2600 15.00 ± 5.00 — 52.0 ± 7.0 Check point

12. CAM ANGLE (PRESET)

Pump Speed Target Quantity Outlet Fuel Temp.
(rpm) (mm3/st) (°C) Remarks

425 17.90 ± 2.00 41.0 ± 6.0

13. CAM ANGLE (AUTO)

Pump Speed Outlet Fuel Temp.
(rpm) Judging Standard (°C) Remarks

425 To display "OK" 41.0 ± 6.0 Use 5.25 (°PA) when the offset data is input.

NOTE : Attach a pressure sensor to A cylinder before auto adjusting CAM ANGLE.
Diattach a pressure sensor to A cylinder after auto adjusting CAM ANGLE.

14. NOTE