Cement handling

Cement Screw
Main components Drain
Cement silo Cement mixer

Ventilation fan Cement pump

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 Cement handling
Main components
Valves for cement unit

Emergency operation
A86 Scale
instrument

D512 I/O Module

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 Cement handling
Cement valves

Y250 Dust collector

Y595 Cement swing arm

Y591 Drain lid off

Y564 Cement screw

Y519 Cement mixer

Y517 Cement pump

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 Cement handling
Emergency operation

Water Pump

Drain off Lid

Cement Pump A86 Scale

instrument

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 Cement handling
Cement pump

B 269 Inductive Sensor – Pump piston end position

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 Cement handling
Operator panel for cement unit

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 Cement handling
ACH Valves
Cement Vibrator

Pinch valve Y599

Water filling Y560

Water nozzle mixer Y596
Water nozzle pump Y597
Butterfly valve close Y598:1
Butterfly valve open Y598:2

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 Cement handling
Air Valves and Reducing valve

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 Cement handling
Air Valves and Reducing valve
Air Valve AWCM, High pressure water
Air Valve AWCP, Low pressure water
Cleaning the mixer
Cleaning the cementpump

#19

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 Cement handling
Air Pressure Regulator #9 and Gauge for Y 599

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 Cement handling
Dry Cement on/off (operated by Y589:1/Y589:2)

Butterfly Valve

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Emergency Operation

Cement Pump
Drain off Lid A86 Scale
Instrument
Water Pump

D 512

D 555

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Air Valve AWC

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 Y 563 Air to Cement Silo Vibarator

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Pinch Valve XACO3 (Operated by Y599)

XACO3

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Load Cell

Load Cell behind

Hydraul cylinder for Inside is the
the cover
fast drain off lid pinch valve
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Load cell exposed

Load Cell

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 Cement handling
Operator panel for cement unit

Activate mixer C-clockwise Open/close dry

Agitator cement valve
Activate mixer clockwise

Activate control panel

Bottom lid open/close

Open cement valve Cement screw

Cement pump start Cement pump cleaning

valve
Water valve refill
Swing cement unit
Water valve for cleaning
Final cleaning program
Swing cement unit

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Cement unit

Cement
Low pressure water
High pressure water
Air
Dry Cement
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Operator panel for Cement unit

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 Decoder for operators panel for cement

D540
Decoder

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 Boltec
Cement handling

▪ 1000 kg dry cement capacity

▪ Built in vibrators. RCS
controlled operating
sequences during mixing.
▪ Built in dust suppresion
▪ Screw feed for feeding the
cement to the mixer

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 Boltec cement handling system
The steps of injecting a bore hole with cement

▪ Preparations
– Pre-wash: Mixer, the pump and hose
– Check cement level in silo
– Select recipe of the cement (W/C)
– Start automatic mixing

▪ Drill the bolt hole

▪ Feed the cement injection hose in the bore hole
▪ Inject cement
▪ Insert bolt

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 Boltec cement handling system
Automatic washing

▪ Rapid draining valve opening

▪ Cement valve opens
▪ Water valve opens
▪ Mixer starts
▪ Mixer stops and water valve closes
▪ Rapid draining valve and water valve
closes
▪ Water valve opens and pump starts
▪ All stops and rapid draining valve opens

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 Boltec cement handling system
Manual cleaning 1/6

▪ Remove the mixer

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 Boltec cement handling system
Manual cleaning 2/6

▪ Close rapid draining valve

▪ Close cement valve

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 Boltec cement handling system
Manual cleaning 3/6

▪ Open tap for high pressure water

▪ Start cement pump and leave
water and pump on 5 to 10
minutes

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 Boltec cement handling system
Manual cleaning 4/6

▪ Clean the mixer screw and

cover while flushing
with the high pressure
water

▪ Shut off tap for high

pressure water

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 Boltec cement handling system
Manual cleaning 5/6

▪ Open rapid draining valve

▪ Open cement valve

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 Boltec cement handling system
Manual cleaning 6/6

▪ Open tap for high pressure

water and flush the system
and clean the bucket, shut
the tap
▪ Assemble the cement mixer

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 Boltec cement handling system
Fill cement into the rigs cement silo

Ce Ce
me mCe
nt entme
nt

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 Boltec cement handling system
Select recipe

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 Boltec
Cementmixing indications

Water filling Water filled

Filling cement Cement filled

Mixing cement Cement mixed

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 Boltec
Cement unit - Water

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 Boltec
Cement unit - Cement

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 Boltec
Cement unit - Mixing

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 Cement
Cement unit - Cleaning

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 Cement
Drilling – Cement injecting

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 Cement
Cement injecting

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 Cement
Bolt installation

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