Professional Documents
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APPROACH ON HEATING
VENTILATION & AIR-
CONDITIONING TECHNOLOGY
PART -1
M.AMRUTHA RAO
DHRUVEETH HVAC ENGINEERS
Evidense Based Design
Practical Approach on
condition for the textile industry. The term has since come into
use in its broader sense implying control of any or all of the physical or
chemical properties of air within any enclosure.
In 1902, only one year after Willis Haviland Carrier graduated from Cornell
University with a Masters in Engineering, the first air (temperature and
humidity) conditioning was in operation, making one Brooklyn printing plant
owner very happy. Fluctuations in heat and humidity in his plant had caused
the dimensions of the printing paper to keep altering slightly, enough to
ensure a misalignment of the colored inks. The new air conditioning machine
created a stable environment and aligned four-color printing became possible.
All thanks to the new employee at the Buffalo Forge Company, who started
on a salary of only $10.00 per week.
What is HVAC.
Heating Ventilation and Air-Conditioning.
Heating -This is the process of adding Heat to the Condition space when
Temperatures Outside the Room are Very Low less the 5 C.
Ventilation-This is the Process of supplying Fresh Air to the Condition space
and Removal of Air from the Condition space.
9)Commercial
Heat Loading-The amount of Heat that must be supplied to keep room or
Building at Desired Temparature.
Cooling LoadRate at which Heat Must be removed from the room air. To
maintain it at design Temp and Humidity.
Job Profiles
Project Manager
Designer
Performs Heat Load calculations selects equipment ,plans layout of system
and specification supervises drafters,Equipment selection.
Drafing Engineers or CAD
Purchase Engineer
Orders and Purchases materials and equipment .Checks technical
characterictics follow up delivery time.
Service Manager
Is responsible for Maintenance of already existing machines.Determine
solutions to the Problems obtain materials and equipments and direct service
costs.
Basics of Thermodynamics
Weight Density
Is the weight per unit volume of a substance. Although weight density and
(mass) density are not the same, they are often used as such, as both are
measured in lb/ft3 in U.S units.
Force
Is the push or pull that one body may exert on another. The U.S unit of force
is the pound force.
Weight (w)
Of a body is the force exerted on it by the gravitational pull of the earth.
Pressure (p)
Is defined as force (F) exerted per unit area (A).
Work
Is the effect created by a force when it moves a body. It is expressed by the
following equation:
Is the form of energy that transfers from one body to another due to a
temperature difference.
BTU
Is defined as the quantity of heat required to raise the temperature of one
pound of water one degree Fahrenheit (F). Note:1 lb = 7000 Grains , 2.2 lb =
1 Kg Temperature
Is a measure of the thermal activity in a body. This activity depends on the
velocity of the molecules and other particles of which all matter is composed.
Chemical energy
Is a form of stored energy in a body that is released from a body by
combustion. When a fuel is burned, its stored chemical energy is released as
heat.
Kinetic energy
Is the stored energy in a body due to its motion, or velocity.
Potential energy
Is the stored energy a body has due to its position, or elevation.
What is Process?
When the system undergoes a change from its initial state to the final state,
the system is said to have undergone a process. During the thermodynamic
process, one or more of the properties of the system like temperature,
pressure, volume, enthalpy or heat, entropy, etc. changes. The second law of
thermodynamics enables us to classify all the processes under two main
categories: reversible or ideal processes and irreversible or natural processes.
The irreversible process is also called the natural process because all the
processes occurring in nature are irreversible processes. The natural process
occurs due to the finite gradient between the two states of the system. For
instance, heat flow between two bodies occurs due to the temperature
gradient between the two bodies; this is in fact the natural flow of heat.
Similarly, water flows from high level to low level, current moves from high
potential to low potential, etc.
The process in which the system and surroundings can be restored to the
initial state from the final state without producing any changes in the
thermodynamics properties of the universe is called a reversible process. In
the figure below, let us suppose that the system has undergone a change from
state A to state B. If the system can be restored from state B to state A, and
there is no change in the universe, then the process is said to be a reversible
process. The reversible process can be reversed completely and there is no
trace left to show that the system had undergone thermodynamic change. For
the system to undergo reversible change, it should occur infinitely slowly due
to infinitesimal gradient. During reversible process all the changes in state
that occur in the system are in thermodynamic equilibrium with each other.
Thus there are two important conditions for the reversible process to occur.
Firstly, the process should occur in infinitesimally small time and secondly
all of the initial and final state of the system should be in equilibrium with
each other.
If during the reversible process the heat content of the system remains
constant, i.e. it is adiabatic process, then the process is also isentropic
process, i.e. the entropy of the system remains constant.
Is the change in total energy in a system equals the energy added to the
system minus the energy removed from the system.
Second law of Thermodynamics
The second law is concerned with entropy (S). Entropy is produced by all
processes and associated with the entropy production is the loss of ability to
do work. The second law says that the entropy of the universe increases. An
increase in overall disorder is therefore spontaneous. If the volume and
energy of a system are constant, then every change to the system increases
the entropy. If volume or energy change, then the entropy of the system
actually decrease. However, the entropy of the universe does not decrease.
For energy to be available there must be a region with high energy level and a
region with low energy level. Useful work must be derived from the energy
that would flows from the high level to the low level.
· 100% of the energy cannot be transformed to work
· Entropy can be produced but never destroyed
Heat only flows from Higher Temp to Lower Temp.It is Impossible for a
system working in cycle to have,as its sole effect transfer of a heat from a
system at a low temperature to a system at a high Temp.
Of a heat pump is the ratio of the heating or cooling provided over the
electrical energy consumed. The COP provides a measure of performance for
heat pumps that is analogous to thermal efficiency for power cycles.
COP=Q/W
Pounds per square inch absolute (psia) is used to make it clear that the
pressure is relative to a vacuum rather than the ambient atmospheric pressure.
Since atmospheric pressure at sea level is around 14.7 psi.
Atmospheric Pressure
Atmospheric pressure is the force per unit area exerted on a surface by the
weight of air above that surface in the atmosphere of Earth
as elevation increases, there is less overlying atmospheric mass, so that
atmospheric pressure decreases with increasing elevation.
Full vacuum pressure refers to the internal pressure that is below the
atmospheric pressure. It is a negative pressure that is equivalent to
14.7pascals.A standard vacuum or negative gauge pressure range for
measuring vacuum pressure is 0 to -1 bar gauge.
A full vacuum pressure is the pressure measured relative to ambient
atmosphere pressure, often measured in PSIV (Pound per Square Inch,
Vacuum). Atmosphere is 0 PSIV, full vacuum is about 14.7 PSIV, the typical
absolute pressure range for measuring vacuum pressures is 0 to 1 bar
absolute.
Convection:
The heat is then transferred to the cool air that comes into contact with the
fins. As the air is warmed and becomes less dense, it rises, carrying the heat
away from the fins and out of the convector. This air movement is known as
a convection current. Convection is the process of transferring heat as the
result of the movement of a fluid. Convection often occurs as the result of the
natural movement of air caused by temperature (density) differences.
Radiation:
is the process of transferring
heat by means of electromagnetic waves, emitted due to the temperature
difference between two objects. An interesting thing about radiated heat is
that it does not heat the air between the source and the object it contacts; it
only heats the object itself.
Latent Heat Gain – is the energy added to the space when moisture is added
to the space by means of vapor emitted by the occupants, generated by a
process or through air infiltration from outside or adjacent areas.
Radiant Heat Gain– the rate at which heat absorbed is by the surfaces
enclosing the space and the objects within the space.
Space Heat Gain– is the rate at which heat enters into and/or is generated
within the conditioned space during a given time interval.
Space Cooling Load– is the rate at which energy must be removed from a
space to maintain a constant space air temperature.
1TR = 3.516 KW
BTU – How much heat produced at one Instant.
BTU/HR- Is amount of heat produced in an Hour.
MBM - 1000 BTU/HR
C = 5/9(F-32) F=(9/5C)+32
1 Inch of water -248.84 Pascal
1 Feet of water – 298.9 Pascal 1 Inch of water -25.3 mm H20
1 mm H20- 9.8 Pascal
1 PSI - 703mmwg
1 Pascal – 0.004 Inch of water
HEAT LOADING
The amount of heat that must be supplied to the keep the builiding or room
air at the desire temperature is called heating load the heating load must be
determine because it is in the selection of the heating equipment ,piping an
duct sizing ,an in energy utilization studies.
The heating load requirements for buildings results from two types of heat
losses:Heat Transfer Losses
And Infiltration /ventilation losses
HEAT TRANSFER
Three different ways that heat transfer occurs. Conduction ,Convection
,Radiation.
RATE OF HEAT TRANSFER
The rate at which heat is conducted through any material depends on three
factors:
1.The temperature differences across which the heat flows.
2.The area of the surface through which heat is flowing.
3.The thermal resistance (R) of the material to the heat transfer.
This can be expressed by the following equation: Q=1/R*A*TD
Q=heat transfer rate ,BTU/hr
R=thermal resistence of material,hr-ft2-F/BTU
A=surface area through which heat flows ft2
TD=tHtL=temperature difference across which heat flows,from higher
temperature tH to lower temperature tL,F
THERMAL RESISTANCE:
The Thermal resistance R of a material is ability to resist the flow of heat
through it. 1.A 150 ft long by 15 ft high wall is made of 4 in common brick
temperature on the inside surface of the wall is 60F,and on the out side
surface of the temperature is 25F.what is rate of heat transfer through wall?
Solution
For brick common value for Inch 0.20 can be taken from ASHRAE data
Book.
R=0.20hr-ft2-F/BTU per in .*4 .in
=0.8 hr-ft2-F/BTU
Area of wall A= 150ft*15ft=2250 ft2
TD=tHtL=60-25=35F Using the formula Q=1/R*A*TD
=1/.8*2250*35 =98437.5 BTU/HR
Structure through which heat flows, however,many tables don’t list the
results as over resistance,called the overall heat transfer coefficient
(u),BTU/hr-ft2-F.The relationship between RO and U is
When a floor is on the ground the heat loss is greatest near the outside
edges(perimeter) of the building and is proportional to the length of these
edges rather than the area of the floor
Besides making it easier for one to locate different places on Earth, latitude is
important to geography because it helps navigation and researchers
understand the various patterns seen on Earth. High latitudes for example
have very different climates than low latitudes. In the Arctic it is much colder
and drier than in the tropics. This is a direct result of the unequal distribution
of solar insolation between the equator and the rest of the Earth.
Increasingly, latitude also results in extreme seasonal differences in climate
because sunlight and sun angle vary at different times of the year depending
on latitude. This affects temperature and the types of flora and fauna that can
live in an area. Tropical rainforests for example are the most biodiverse
places in the world while harsh conditions in the Arctic and Antarctic make it
difficult for many species to survive.
Longitude
The memory rhyme I use to help remember that lines of longitude denote
east-west distance is:
"Lines of LONGitude are all just as
LONG as one another."
Building Pressurisation:
The amount of heat that must be removed (the cooling load ) is not always
equal to the amount of heat received at a given time. This difference is a
result of the heat storage a Time lag effects. Of the total amount of heat
entering the building at any instant, only a portion of it heats the room air
immediately; the other part ( the radiation ) heats the building mass – the
roof, walls, floors, an furnishings. This is the heat storage effect. Only at a
later time does the stored heat portion contribute to heating the room air.
The thermal storage effect and resulting time lag cause the cooling load to
often be different in value from the entering heat ( called the instantaneous
heat gain ). During the time of day at which the instantaneous heat gain is the
highest ( the after-noon ), the cooling load is less than the instantaneous heat
gain. This is because some of this heat is store in the building mass an is not
heating the room air. Later in the day, the store heat plus some of the new
entering heat is released to the room air, so the cooling load becomes greater
than the instantaneous heat gain.
The cooling load calculation procedure that will be explained here is called
the CLF/CLTD/SCL/SHGF method.
External & Internal Sensible Latent Heat Gains
Factors effecting Human
Comfort
Dry Bulb Temp
Humidity
Air Movement
Fresh Air
Clean air
Noise Level
Adequate Lighting
Odours
The process of Comfort heating and Air Conditioning is simply Transfer
Energy from one substance to Another.
The energy is divided into Two Categories.
Sensible heat is heat energy that, when added to or removed from a
substance, results in a measurable change in dry-bulb temperature.
Latent heat content of a substance are associated with the
addition or removal of moisture. Latent heat can also be defined as
the“hidden” heat energy that is absorbed or released when the phase of a
substance is changed. For example, when water is converted to steam,or
when steam is converted to water.
The heat gain components that contribute to the room cooling load consist of
the following.
It is also convenient to arrange the heat gains into a different set of two
groups: sensible and latent heat gains. Sensible heat gains result in increasing
the air temperature; latent heat gains are due to addition of water vapor, thus
increasing humidity.
Items 1 through 4 are solely sensible gains. Items 5 and 7 are part sensible
and part latent, and item 6 can fall in either category or both, depending on
the type of equipment.
For sunlit surfaces, CLTD has to be obtained from the CLTD tables.
For surfaces which are not sunlit or which have negligible thermal mass
(such as doors), the CLTD value is simply equal to the temperature difference
across the wall or roof.
The cooling load temperature difference (CLTD) is not the actual temperature
difference between the outdoor and indoor air. It is modified value that
accounts for the heat storage/time lag effects.
Tables list CLTD values for some based on the following conditions:
Sol ASHRAE data Book Roof Type No:9 With Suspended Ceiling AT 12
PM
CLTD=24F
ASHRAE data Book Milwaukee. is at 430 N latitude.
ASHRAE data Book For July, LM= 1F Roof surface is horizontal (the HOR
column).
B. Use Equation to find ta, first finding t0 and DR from Tables.
ASHRAE data Book For Milwaukee., t0 = 89 F ASHRAE data Book DR =
17 F.
ta= 89– 17/2 = 80.5 F
C. Using Equation CLTDC = CLTD + LM + (78 - tR) + (ta- 85)
= 24 + 1 + (78– 70) + (80– 85)
CLTDC = 38 F
ASHRAE data Book U = 0.128 Btu/hr-ft2-F
2E. The roof area A = 30 ft * 60 ft = 1800 ft 3. Use equation to find the
cooling load,
Q = U * A* CLTDC = 0.128*1800*38
= 8755.2 BTU/hr
3. Roof has 170 ft2 of single glass windows Aluminium with Thermal Break.
Inside air temperature is 70 F and out- door average temperature on a design
day is 80 F.
Find the cooling load due to conduction heat gain through the windows at 2
PM Daylight Savings Time.
Sol.
CLTDC = 15 F.
3. ASHRAE data Book U = 1.01
Q = U*A* CLTDC
= 1.01* 170 * 15
= 2575 BTU/hr
Annealed Glass
Annealed glass can be used for vision applicationswhere clear, tinted and Loå
glasses are specified, provided they meet the windload, thermal stress and
building code requirements of the project.
Heat-Strengthened Glass
Heat-strengthened glass is approximately two times as strong as annealed
glass in resisting windload. If it fractures, it usually breaks into large sections
(similar to annealed glass) and usually remains in the opening. If it meets all
requirements, codes and specifications, heat-strengthened glass should be
used in all
applications where annealed glass will not meet thermal or
windload requirements. Heat-strengthened glass can be used for all tinted,
Loå and reflective vision applications. It is the
recommended choice for all spandrel applications.
Tempered Glass
Tempered glass is approximately four times as strong as annealed glass in
resisting windload. If fracture occurs, it will break into very small particles
which usually will evacuate the opening and could cause damage or injury to
people below. Because of this, Cardinal recommends that the use of tempered
glass in commercial construction be restricted to applications where codes
require safety glazing, fire knockout panels or in non-hazardous applications
where glass fallout potential is not a concern.
ACOUSTICS
The acoustical performance of windows and doors is affected by:
• Glass size
• Glass thickness
• Airspace gap
• Presence of laminated products
• Framing members
• Gaskets, sealants, weather stripping
• Window design.
Solar Energy Transmittance Comparison
Solar energy can be broken down into the UV, Visible and
Near Infrared spectrums. Characteristics of these energy
spectrums are as follows:
• UV, 300 to 380 nm - Can cause fading of furnishings
• Visible, 380 to 780 nm - Visible light
• Near Infrared, 780 to 2500 nm- Solar energy that we feel as heat.
Fading
Energy from the sun which is transmitted through glass can be categorized
into three main regions • Ultraviolet (UV) energy spans from 300 to 380 nm •
Visible light (seen by the eye) spans from 380 to 780 nm • Near infrared
radiation (or heat energy) spans from 780 to 2500 nm.
Shading Coefficient
The ratio of solar heat gain solar heat gain through a single light of 1/8”
(3mm) clear glass under the same set of conditions. Dimensionless and
varying between 0and 1, the smaller the number,the better the window is at
stopping the entry of solar heat.
In most windows that exist today, the rate of heat flow through the frame and
the 2 1/2” band of glass near the frame is greater than the heat flow through
the center of an argon-filled, Loå2 or Loå3 insulating glass unit.
U-Value :
Heat flow rate through a given construction the lower is U value the less heat
transmitted through glazing materials.
Value given for summer day time calculate for outside temperature at 890F
(320c) Outside air velocity 6.2mph (2.8 m/s)
Inside Air temperature (750F) 240c
Solar intensity 248 Btu/Hr/Ft2(783 W/M2)
Winter might have Uvalue are calculated for outside air temperature at
0F(180c)Outside air velocity 12.3mph ( 5.5m/s ) Solar intensity (0 w/m2)
Thermal resistance of glazing but it is Reciprocal of U value R=1/U.
1. Color of glass.
2. Degree of reflectivity.
3. Type of reflective metal oxide for case of reflective glass.
Triple pane 0.15 0.63 0.36 All Clad Wood or Wood or Vinyl Refined
Windows vinyl
0.48 0.44
0.28 0.44
Shaded Coefficient :
The ratio of solar heat gain through a window to the solar heat gain through a
single light of 1/8(3mm) clear glass under the same set of conditions vary
between 0 to 1. Smaller the number better the window is at stopping the
entry of solar heat.
Cooling Load Factor (CLF) This coefficient accounts for the time lag
between the outdoor and indoor temperature peaks.Depending on the
properties of the building envelope,a delay is present when observing the
amount of heat being transferred inside from the outdoors. The CLF is the
cooling load at a given time compared to the heat gain from earlier in the day.
All the radiant energy that enters the conditioned space at a particular time
does not become a part of the cooling load instantly. As solar radiation enters
the conditioned space, only a negligible portion of it is absorbed by the air
particles in the conditioned space instantaneously leading to a minute change
in its temperature.Most of the radiation, is first absorbed by the internal
surfaces, which include ceiling, floor, internal walls, furniture etc. Due to the
large but finite thermal capacity of the roof, floor, walls etc, their temperature
increases slowly due to absorption of solar radiation, surface temperature
increases, heat transfer takes place between these surfaces and the air in the
conditioned space, Thus it can be seen that the radiation heat transfer
introduces a time lag and also a decrement factor depending upon the
dynamic characteristics of the surfaces.
CLF=Factors are used for adjustments to heat gains from internal Loads,Such
as Lights,Occupancy,Power appliances.They are also storage part of solar
Heat gain.
These also accounts for storage part of the solar heat gain depends on
Medium, Heavy, Light and Direction.
SCL=Factors are used for adjustments to Transmissions Heat gains from the
Glass.
4.A building wall facing northwest has a window area of 270 ft2 .The double
glass is ¼ in Clear glass with Medium-Coloured Interior Venetain Blinds.The
Building is of Meduim Construction and is Located at 44o N Latitude.Find
the solar cooling load in the may 3PM Solar Time.
A)
ASHRAE data Book SHGF -162 ,From ASHRAE data Book,SC-0.62 - Page
ASHRAE data Book CLF-0.52.
SHGF=162
SC=0.62
CLF=0.52
Q=SHGF*A*SC*CLF
=162*270*0.62*0.52
=14101 BTU/hr
INTERNAL HEAT GAINS This load remains fairly constant for given
building.
1)PEOPLE (Sensible & Latent Heat). 2)LIGHTING (Sensible).
3)EQUIPMENT (Sensible & Latent)
(a)Receptables of Electical Plug Loads (Sensible Heat Gains Only)
(b)Processes Such as Cooking and Boiling Coffee Makers (Sensible and
Latent Heat gain)
(IHG)Internal Heat gains are major component of the total building Cooling
Load.This particularly True for Non-Residential (Commercial, Institutional,
Industrail) Buildings. IHG for Lights can be calculated if the type and
Number of Light Fixures are Known.
This is also True for the Electrical Appliances and Equipment.
IHG for people and Process Loads are approximate and varies with the Level
of Activities.
Latent Heat(Moisture or Water Vapour) from the people and equipment
added to the space in an
Instantaneous Cooling Load
Sensible Heat Generated by Internal Heat sources(People,Light,Equipment)
is time Delayed cooling Load.
As with the Solar radiation heat entering the space a part of sensible heat
generated by Internal Sources is first absorbed by the surroundings and then
gradually released into air increasing its Temperature.
Heat Gain from the people is Composed of two parts ,Sensible and Latent
Heat Gain resulting from Perspiration(Breathing and Release of Air to
Atmosphere adds Water Vapour to Space).
CLF for Given Hour depends on Zone Type, Hour Entering Space & Number
of Hours after entering into Space.
Sensible Heat is first absorbed by the surroundings and Then released into the
air.Cooling Load Factor Accounts for this Time Delay.
QS=qs*n*clf.
Ql=ql*n. qS and ql =Sensible Heat and Latent Heat Gains per person
n=Number of People.
CLF=Cooling Load Factor for People.
If the Air-Conditioning system is shut Down at Night No Storage Effect
CLF=1.
CLF=1 If the space Temp is not Maintained Constant.
CLF=1 If the Systems Shut down at Night and for High occupant densities
such as Theatres and Auditorium.
LIGHTING(Sensible).
Incandescent light bulb ,is an electric light which produces light with a
filament wire heated to a high temperature by an electric current through it,
until it glows (see Incandescence). The hot filament is protected from
oxidation in the air with a glass bulb that is filled with inert gas or
evacuated.Most incandescent bulbs convert less than 5% of the energy they
use into visible light
household and commercial lighting, for portable lighting such as table lamps,
car headlamps, and flashlights, and for decorative and advertising lighting.
Infrared heating for industrial heating and drying processes, But waste heat
can also significantly increase the energy required by a building's air
conditioning system. In a halogen lamp, filament evaporation is prevented by
a chemical process that redeposits metal vapor onto the filament, extending
its life
The term W is the rated capacity of the lights in use, expressed in watts. In
many applications, all of the lighting is on at all times, but if it is not, the
actual amount should be used. The value 3.4 converts watts to BTU/hr.
The factor BF accounts for heat losses in the ballast in fluorescent lamps, or
other special losses. A typical value of BF is 1.25 for fluorescent lighting. For
incandescent lighting, there is no extra loss, and BF = 1.0.
The factor CLF accounts for storage of part of the lighting heat gain. The
storage effect depends on how long the lights and cooling system are
operating, as well as the building construction, type of lighting fixture, and
ventilation rate.
No storage effect can be allowed for any of the following conditions: Cooling
system operates only during occupied hours
Cooling system operates more than 16hr
For these reasons, the CLF tables for lighting are not presented here. For
these cases where they are applicable, they may be found in the ASHRAE
Fundamentals Volume. Otherwise use a value of CLF = 1.0
CLF=Depends on the zone type Total Hours Lights are ON,and Number of
Hours after Lights are Turned on.
Lighting load - 1 Watt per sqft
5)A room has 10 Numbers of 60 W fluorescent lighting fixtures in use. The
cooling system operates only during occupied hours. What is the solar
cooling load from the lighting?
Solution.
A value of BF = 1.25 for the ballast heat will be assumed. CLF = 1.0 for the
operating conditions.
Using Equation
Q= 3.4 * W * BF * CLF BTU/hr
= 3.4 * (10*60) * 1.25 * 1.0
= 2550 BTU/hr
EQUIPMENT(Sensible Heat +Latent Heat) Equipment consists of three
categories
The sensible heat has to be first absorbed by the surroundings and then
released into the air. The cooling load factor accounts for this time delay. The
heat generated by a motor is a cooling load only if the motor is located inside
the air-conditioned space or in the ducted supply air stream and it is not
directly exhausted away from the source.
The Heat Gain from equipment may sometimes be Found directly from the
Manufacturer or the Name Plate data.CLF factors applies Only if the System
Operates 24 Hours.
6)A Software Firm Kitchen has following Equipment Operating in the Air-
Conditioned area without Hoods.
1 coffee Maker(2 Burners), 1 Tea Heater(1 Burner), 1 Bread Toaster (Large)
What are Sensible,Latent,and Heat Gains, from the Equipment. QS QL QT
3450 2050 5500
Coffee Burner
280 150 430
Coffee Heater
9600 7000 16600
Toaster
Total Heat Gains 13330 9200 22530
Infiltration
The two means by Which Cold Air may enter Into the Buildings are called
Infiltration and Ventilation.
The Amount of Heat Required are Called Infiltration Heating Load and
Ventilation Heating Load.
Sensible Heat Loss Effect of Infiltration Air.
Qs=1.1*CFM*TC
Qs=Sensible Heat Loss from Infiltration or Ventilation Air BTU/HR
CFM=Air Infiltration Flow Rate Ft3 /Min
TC=Change in the Between Indoor and OutDoor air F.
Latent Heat Loss Effect of Infiltration Air.
Since the Infiltration Air is Lesss Humid Than room Air Humidity May Fall
to Unacceptable Level.Room .The room Air Humidity is to maintained water
vapour Must be added.r
The crack method is the most accurate means of calculating heat loss by
infiltration, because it is based on actual air leakage through cracks around
windows and doors, and takes into consideration the expected wind velocities
in the area in which the structure is located. The air-change method does not
consider wind velocities, which makes it a less accurate means of calculation.
Calculating heat loss by air infiltration with the crack method involves the
following basic steps:
The data obtained in these four steps are used in the following formula:
H = 0.018 X Q(t1 – t0) X L
Where:
H = Heat loss, or heat required to raise the temperature of air leaking into the
structure to the level of the indoor temperature (t1) expressed in Btu’s per
hour.
Q = Volume of air entering the structure expressed is cubic feet per hour
t1 = Indoor temperature
t0 = Outdoor temperature
0.018 = The specific heat of air (0.240) times the density of the outdoor air
(approximately 0.075)
L = Lineal feet of crack.
7) Determine the infiltration heat loss per hour through the crack of a 3 X 5
ft. average double-hung, non-weatherstripped, wood window based on a wind
velocity of 20 mph. The indoor temperature is 80°F and the outdoor
temperature is 20°F. The air leakage for a window of this type at a wind
velocity of 20 mph is 59 cubic feet per foot of crack per hour. This will be the
value of Q in the air filtration formula. The lineal feet of crack is (2 X 5) plus
(3 X 3), or 19 feet (the value of L in the formula). t1 = 80°F and t0 = 20°F.
Substituting this data in the air infiltration formula gives the following
results:
There are two methods from which we can findout infiltration rate, these
methods are following
· Crack method
· Air change method
Crack method
Commonly we use this method because it gives us best results. By using this
relation, we can measure correct infiltration per foot of crack. The list of
some infiltration rates based upon 25 mph wind speed is as following
Component
Windows
Residentail Doors Non residential Doors
Infiltration Rate
0.37 CFM per ft of sash cra
0.5 CFM per ft2 of door area 1.00 CFM per ft2 of door area
By multiplying infiltration rate with the length of crack, we can findout the
value of CFM. While calculating heating load, we recommended using crack
method for heating load calculations of nonresidential construction.
Suppose we want to calculate the infiltration rate of a corner room whose two
adjacent walls are exposed. On these walls, we have doors and windows.
Suppose the wind is moving towards the corner of the room, so the projected
length of the crack will be less but overall effect of the infiltration rate will be
same if we consider only one side. But if we have different types of opening
in one wall then we will consider the infiltration rate of that opening whose
value is maximum.
Door usage
For finding out the infiltration rate of door usage, the first thing we need to
know is to findout the usage of doors and this information can be found from
architect. In case of those doors which left open indefinitely, we need to use
special means of heaters in order to equalize heat loss. In such type of
conditions, it becomes difficult for us to findout the effect of building heating
load.
In case of high rise building, the effect of infiltration increased because warm
air due to less density moves upward and leaves the building through cracks.
Air change method
In this method, we findout air changes per hour due to infiltration and one air
change can be defined as the amount of air equal to the volume of room air.
For building the value of ACH varies from 0.5 to 1.5 from tight to loose
construction type.
Ventilation Load
Some outside air is Brought into non residential air through the Mechanical
ventilation in order to maintain Indoor Air Quality.
Outside ventilation air will be additional part of the building heating Load
since the entering air is at outdoor Temparature and Humidity.
Ventilation load is not Load on the room it is it is load on the Cooling
equipment.
Ventilation sensible Load Qs=1.1*CFM*TC Latent Load Ql=0.68*CFM*
(W0-Wi)
W0-Humidity Ratios at Outside Temparature
Wi- Humidity Ratios at Inside Temparature
Ventilation reheat = CFM X Temp Diff X 4.5(1-0.5).
Demumidified Air Qty = ERSH/(1.08XDR).
Dehimidifies Rise DR = (1- BF) x (Inside DB – ADP).
Corrected Dehumidified Air Qty =( ERSH+(RH X 3400)/ (1.08XDR).
Solution
Equation 3.10 and 3.11 will be used. ASHRAE Tables lists 15 CFM of
outside air per person.
Qs=1.1 *CFM *TC
=1.1*15*70,000*14
=16170000 BTU/hr The humidity ratios at the inside and outdoor conditions
are 77.0 and 95.0gr.w./lb d.a Psychrometry charts
Ql=0.68*CFM*(Wo’-Wi’) =0.68*15*70,000*(95.0-77.0)
=12852000 BTU/hr
Qt=16170000+12852000
=29022000 BTU/hr/12000
=2418tons
FAN AND PUMP HEAT
Some of the energy from the system fans and pumps is converted into heat
through friction and effects,and becomes part of the sensible heat gain that
should be added to the load.
When the air is fully saturated all the Temperature Dry Bulb Wet Bulb
Dewpoint have same value.
The temperature sensed by a thermometer whose bulb is wrapped with a
water-soaked wick, in rapidly moving air. The wet bulb temperature (WBT)
is a temperature associated with the moisture content of the air.
Because of the evaporative cooling effect, Wet bulb temperatures are always
lower than dry bulb temperatures and the only time that they will be the same
is at saturation (i.e. 100% relative humidity).
Dew point is represented along the 100% relative humidity line on the
psychrometric chart. Dew point temperature is determined by moving from a
state point horizontally to the left along lines of constant humidity ratio until
the upper, curved, saturation temperature boundary is reached. At dew point,
dry bulb temperature and wet bulb temperature are exactly the same.
The sensible heat change process is one where heat is added or removed from
the air and the DB temperature changes as a result, but there is no change in
water vapor content.
Humidification and
Dehumidification
The process of adding water vapor to the air is called humidification, and
removal of water vapor from the air is called dehumidification,
Cooling and Dehumidification
Air conditioning for human comfort usually requires a process where both
sensible and latent heat are removed from air- that is, the air is cooled and
dehumidified.
Heating and Humidification
The process of adding Heat to the air where the Temparatures of Air Outside
are Very Low.And Symultaneously adding Humidity to the Air.
The Air Mixing Process
The air mixing process is one where two streams of air are mixed to form a
third stream. This process occurs frequently in air conditioning, particularly
in mixing outsie air with return air from rooms. If the conditions of the two
airstreams that are to be mixed are known, the conditions after mixing can be
found.
W3=(CFM1*W1)+
(CFM2*W2)/CFM3
Sensible Heat Ratio:
Any supply air condition that will satisfactorily remove the proper proportion
of room sensible and latent heat gains will be on this line; in addition, any
supply air condition that is not on this line will not b satisfactory.
HS + HL =
Sensible heat Factor
The process of cooling & dehumidification ocurs frequently in A/C that the
psychrometric lne which represents sensible heat factor line.
Grand sensible heat factor = Total sensible heat/Grand Total Heat
Problem
11)An Five star Hotel has an complains on one July day that It feels very
“sticky.” The manager turns down the thermostat. Owner gets so cold. Soon
all of the customers complain. The manager calls service person,
troubleshooter.Data air conditioning system design, which are.
1. The actual supply air conditions are first measured, using instruments.
They are 61 FDB and 59 FWB.
2. The RSHR is calculated.
RSHR = RSCL/RTCL
= 150,000/203,000
= 0.74
3. The RSHR line is plotted on the psychrometric chart. This is the line with
the slope equal to the value of the RSHR (0.74) that passes through the room
air point.
4. The actual supply air condition is located on the chart, and it is seen that it
does not lie on the RSHR line. Therefore the proper room design conditions
will not be maintained.
12) Indoor Conditions are 27 DBT & 50% RH Outdoor Conditions are 17
DBT & 15 C WBT.
SHF Value=0.6 Means 60% Heat Loss in Sensible 40% Latent Heat Loss 6
Ton Equipment Required to Remove 60 Sensible & 40 Latent Loads.
Coil Process Line:
The coil process line may then be defined as the straight line drawn between
the air conditions entering and leaving the coil.
The Contact Factor And Bypass Factor:
The Contact Factor (CF) is defined as the proportion of air passing through
the coil that touches the cooling surface (contact air) and is thus cooled.
The Bypass Factor (BF) is defined as the proportion of air that does not touch
the surface (bypass air), and is therefore not cooled. From this definition, it
follows that
CF + BF = 1
The Effective Surface Temperature:
The temperature of the outside surface of a cooling coil is not the same at all
places along the coil tubing. It will vary due to a number of factors, which
need not be discussed here. However, we can think of an average coil surface
temperature that will be called the effective surface temperature (EST).
Reheat:
Reheat refers to the process where, after the warm air is cooled by the cooling
coil, it is partially before being supplied to the air-conditioned space. The
reheat process may be accomplished with a reheat coil or by using return air
or mixed air.
Psychrometrics :
Psychrometrics is the science of studying the thermodynamic properties of
moist air. The amount of moisture vapour in the air varies quite significantly
under different conditions.
Moist air :
Moist air is a mixture of dry air and water vapor. For practical purposes,
moist air and
atmospheric air can be considered equal under the range of conditions
normally
encountered.
Dry air :
Exists when all of the contaminants and water vapor have been removed from
atmospheric air. By volume, dry air contains about 78 percent nitrogen, 21
percent oxygen, and 1 percent other gases.
Atmospheric air :
Contains nitrogen, oxygen, carbon dioxide, water vapor, other gases, and
miscellaneous contaminants such as dust, pollen, and smoke. This is the air
we breathe and use for ventilation.
Adiabatic Processes:
The term 'Adiabatic' simply means without energy loss or gain. This refers
mainly to the processes of evaporative cooling and desiccant
dehumidification.
The thermal properties of air can be separated into latent and sensible heat.
The sensible heat ratio (SHR) of an air-conditioning process is defined as the
ratio of the change in absolute value of sensible heat to the change in absolute
value of total heat, both in Btu/hr.
SH = Sensible heat
LH = Latent heat
TH = Total heat
A cooling coil serving one or more conditioned spaces is sized to meet the
highest sum of the instantaneous space loads for all the spaces served by the
coil, plus any external loads such as fan heat gain, duct heat gain, duct air
leakage, and outdoor airventilation loads (sensible and latent). At design
condition, a cooling coil provides design air flow at design off-coil air
temperature and humidity, which are determined to meet each zone’s
temperature and humidity requirements. For dehumidification applications,
the cooling coil should have adequate latent cooling capacity as well as
sensible cooling capacity.
6. The mixture conditions are located at point 5 (note proportion of return air
and outdoor air are mixed)
Coil Load Calculation Example
12)Determine the minimum cooling coil load and required chilled water flow
for a system serving an office space with a sensible cooling load of 30,800
Btu/h and a latent load of
13,500 Btu/h. Indoor design conditions are 75°F/50% RH, and Outdoor
design conditions are 85°F DB/70oF WB. The minimum ventilation air is
25% of the total supply air which is delivered at 55°F. The fan selected is a
70% efficient "draw-through" arrangement, and delivers air at 4.0 inches total
Plot Space Conditions of 75°F/50% RH Find the intersection of the SHR line
with space temperature and supply air temperature
Plot Outdoor
Conditions of 85°F/ 70°F WB; Locate Mixed Air Condition (25% OA) and
Account for Fan ΔT (consider 2 degree rise).
Assuming the perfect mixing occurs, the mixed air conditions can be found
by equation:
Determine
Chilled Water Flow
Q total = m* Cp * ΔT (m=Mass of water,Cp=Specific Heat of water)
3 and Cp = 1.0For water at ρ = 62.34 lbm/ft
Q total = 500 x GPM x ΔT
GPM = Q coil / (500 xΔT) = 58,590 / (500 x 10°F)
GPM = 11.7
Relative Humidity
13)The relative humidity of moist air leaving the water cooling coil or DX
coil depends mainly on the outer surface area of the coil including pipe and
fins. For coils with ten or more fins per inch, if the entering moist air is
around 80°F dry bulb and 68°F wet bulb, the relative humidity of air leaving
the coil (off-coil) may be estimated as:
Apparatus dew point (ADP) is the dew point temperature of the cooling
coil,which should be below the dew point of the return air entering the
cooling coil.To determine ADP, you can use the psychrometric chart.
Establish your return and supply statepoints on the chart, then draw a straight
line through both points until it hits the saturation curve (the "instep") on the
left side of the chart. Mark where it hits the curve, that's the ADP. It will
typically be below the discharge air temperature.
ADP is also known as Effective Coil Temperature (ECT). The dew point and
the sensible temperature are the same, since ADP/ECT represents the
moisture in the air being in a saturated state. ECT/ADP is useful for
calculating coil bypass factor, to see to what extent air passing over the coil is
left unaffected by the cooling coil.
Log mean enthalpy or log equilent dry bulb temp difference. Types of coils
chilled water and DX system coils
Average air velocity across the face area coil face/frontal velocity Face
velocity (m/s)=Air flow rate (kgs/sec)/Face area m2.
Size of the face of the coil should be governed by the air volume the coil to
handle Face velocities should be above 295 fpm to encourage even
distribution below 500 fpm velocity to ensure condenser water is not carried
away by air.
Efficiency of coil increases with face velocity so provide air pressure drop is
within desired limits 500 fpm.
Concept DX Systems:
The refrigerant entering the coil is a low pressure,low temperature mixed of
saturated liquid of vapour.As the refrigerant mixture of travels towards the
coil ,the liquid,while absorbing the heat gets converted,into vapour,and the
outlet ,the entire refrigerant is in the form of super heated gas.
The refrigerant flow and the super hear is controlled by the thermostatic
expansion value.the super heat ensures that,the compresser is protected,at all
varying load conditions,from liquid entering the compressor and their by
preventing it from damage.
Inorder to get the optimum performance form the cooiling coil we try to
ensure the maximum proportion of the liquid enters the evaporator inlet with
minimum portion of vapour.
It is the latent heat which while converting liquid refrigerant into vapour
absorps a large amount of heat from surroundings .The portion of vapour to
liquid can be increased by sub cooling the liquid before it enters the
expansion valve so that at the evaporator entry less flash gas is formed.
To utilize the coil more effectively we shave hould liquid refrigerant upto end
of the coil instead we provide some area of the end coil to superheat the
refrigerant.To protect the possibility of liquid entry into compressor.
The electronic expansion valve which works on very low super heat settings
allows more coil length to be used for liquid refrigerant.
Finned height of an cooling coils can have effect under wet conditions,so
generally height is often limited to 750– 900mm,If a higher coils is nessary it
should be specified as 2 coils installed .
Effect of Increase in the air flow –Air outlet temperature will be higher
compared to the coil subjected to the lower air flow.Refrigeration capacity
increases as air flow rate increases.By increasing the heat flow heat removal
will be faster and temp will be uniform in the conditioned space.Increases in
the high fan power as well as Noises levels.
Bypass Factors: Design of the coils effects bypass factor.when air travels
over the coils and remains in contact for longer duration bypass factor
reduces,which indicates supply air condition is nearer to the saturation line,as
the air leaving the coil is is nearer to the saturation line required air quantity
reduces.means supply air temp is lower and air leaves in the drier condition
as more moisture is removed. As number of coils row increases air remain in
contact for longer duration leading to lower bypass factor.If we increase the
velocity air passes over coils faster bypass factor increases,If we reduce
velocity at a particular point chance of coil freezing occurs.
While estimating the cooling loads and air quantity we have to assume the
bypass factor and which depends on coil configuration.
Number of coil rows: As the number of rows for coils increases for the same
face area or coil is deeper lower the air leaving temp and moisture
content.Refrigeration capacity inceases ,results less moisture removal,less
temp drop.
Moisture level to the temp drop is greatest at the last row or exit of the coils.
Coil with large face area and low number of rows with high air quanties is
used where we need to maintain more humidity levels in the space.
Fins spacing close fin spacing is the ,most economical way to increase heat
transfer Performance. To otain required thermal capacity 236 to 551fins per
meter,Often 472 or 394 are fins per meter specified max for slow this
process.
However closer fins means higher pressure drop across the coil resulting
decrease in the air quantity or increase in the fan horse power for same air
quantity.Incase of lower temp applications defrost becomes difficult if the
coils has closer fin spacing.
Water supply temp: Return water temp,flow rate effects coils performance.
Higher flow rate with lower temperatures results in reduced heat transfer.
Higher tube sizes and low water entries results in ineffieciencies
Water velocity should be kept above 59 fpm to ensure turbulent flow.But
below 295 fpm to avoid erosion.General water temp are 6- 12 degress.water
pressure drop is restricted to 30 -40 kpa
Wet Bulb depression: of the air leaving the coil usually falls between 0.1– 2
degrees c wide fin spacing lowers it.specifying large wet bulb depression
usually results in over design.For general the wbt should be between 0.5 and
1 C.
Coils are arranged in staggered or no staggered along the length of the coil.
Generally refrigerant of chilled water for enters coil first row and leaves from
the last Row.
FINS
Method-2
1)Calculate the Load
CFM X1.08X (Leaving air Temp– Entering air Temp)=7900x1.08(142-
50)=785,000 BTU/HR
2)Calculate GPM =BTU/HR /(500XWater Temp Diff)
3)Calculate Face Area =CFM/Air Velocity
4)Pick a Coil size as you wish
FH X FL
5)Select water velocities from charts(From Charts)
GPM /(Tubes X(5/8 OD”) 6)Select the U Factor(From Charts)
7)Figure MTD (Meantemperature difference)
Entry water – Lvg Air=
Leaving water – Ent Air=
MTD(Counter Flow)=78.6 MTD
8)Actual Rows Required=BTH/HR /(MTD XU Factor x Face Area)=3.6
Means 4 Rows
Method 3 Sizing of cooling coil requires two energy equations air side and
coolant side coupling with heat and mass transfer
3 Governing equations By knowing the process data,Coil Geometry,design
cooling load imposed on coil
Coil sizing is expressed by the face area number of rows of a finned tube coil
for satisfying design coil cooling load
ST - Traverse tube spacing
SL - Longitudenal Tube Spacing Outside diameter
Inside diameter
Longitudinal spacing
Traverse tubing spacing
No of Fins
Aluminum fin thickness
Exchanger compactness
Outside area inside Area Aflow /Aface on the Air side
Finned surface weighted efficiency
No of tubes passes for water loop
Moist Air
Total cooling load at Full load
Inlet Air conditions
Air Face velocity
Air heat transfer co-efficient Air mean specific heat
Chilled water
Inlet water temp
Water mass flow rate
Water inlet velocity
Heat transfer coefficient on water side
No of tubes passes per water loop Exit water temp
Water specific heat To be Calculated
1)We can find coil dimension(Tube length,Finned width,Coil depth)
2)Number of coil rows and Total Number of Tubes 3)Exit Air Temp
DUCTING
Ducts are used to transfer air from one place to another for supplying air in a
space. They are used for the removal of the exhaust fumes from the interior
space. used for supply of Fresh air into the Condition space.
16 G = 1.6 mm
18 G = 1.2 mm
20 G = 1.0 mm
22 G = 0.8 mm
24 G = 0.6 mm
26 G = 0.5 mm Only upto certain gauges limits can be used for ducting 26G.
(inches)
This chart is suitable for clean galvanized steel round ducts with about 40
joints per 100ft, and with air at standard conditions. It can be used for the
general range of HVAC temperatures and for altitudes up to 2000 ft.(Chart to
be scanned and placed)
Friction loss (Inches H20 per 100 Feet)charts for Ducts(Courtesy: Carrier
Corporation)
Problem.
14)A 12 in. diameter round galvanized duct 300 ft long has 1000 CFM of air
flowing through it. What is the pressure loss due to friction and the velocity
in the duct?
Solution
The Solution is found in Friction charts friction loss charts for air flow.
Hf/100 ft = 0.20 in. w.
Hf = 0.20 in. w./100 ft * 300 ft
= 0.60 in. w. V = 1900 FPM
Problem
15)A 40 in. by 10 in. rectangular duct is delivering 5000 CFM of air. What is
the friction loss per 100 ft?
Solution as seen in the sketch in Figure , the equivalent round diameter to a
40 in. by 10 in. duct is
D = 21 in. Find the friction loss in the rectangular duct, as shown previously:
Hf/100 ft = 0.3 in. w.
ASPECT RATIO
At first consideration, it might seen that the equivalent round duct would
have the same cross-sectional area as a rectangular duct for the same friction
loss. This is not quite true. A rectangular shape, with a greater ratio of surface
to cross section, causes more friction. This problem becomes worse as the
aspect ratio increases. The aspect ratio is the ratio of the dimensions of the
two adjacent sides of a rectangular duct.
As a general rule, the aspect ratios of rectangular ducts should be as low as
possible to keep friction losses reasonably low and thereby avoid excess
energy consumption. A high aspect ratio will also mean more sheet metal and
therefore a more expensive system. Unfortunately, the height available for
horizontal ducts is often limited by the clearance above hung ceilings,
resulting in high aspect ratios.
It is the ratio of the long side to the short side of the duct.This ratio is very
important in intial duct designing.Increasing the aspect ratio increases both
the installed cost and the operating cost of the system.
Designing the duct for low aspect ratios and higher velocities to minimize the
heat gain.
Aspect Ratio = Width of the Duct/Height of the Duct
Aspect ratio of 2– 5 is acceptable value,best is 2
It results in more frictional resistant against air flow. Aspect ratio is the ratio
between width of the duct to height of it. Theoretically it is best to keep 1:1.
But due to space constraint, always we compelled to increase.
The aspect ratio is the ratio of the long side to the short side of a duct. As we
increase the aspect ratio, both the installed cost and the operating cost of the
system will increase.
Another procedure is called the loss coefficient method. With this method,
the pressure loss through a duct (or pipe) fitting is expressed as follows;
Hf = C * Hv = C * (V/4000)2
Where
Hf = Total pressure loss through fitting, in. w.
C = a loss coefficient Hv = velocity pressure at fitting, in. w.
V = velocity, ft/min
Some values of C for various duct fittings are shown in tables
Loss coefficients for various Fittings
Problem
16)A 900 smooth radius elbow without vanes has the dimension shown in
Figure. It has 1500 CFM flowing through it. Find the pressure loss through
the fitting.
Solution The loss coefficient is found in the Table
H/W = 12/8 = 1.5
R/W = 16/8 = 2.0 From Table SMACNA
C= 0.14
The duct cross- sectional area and velocity are
A = 12 in. * in. * 1 ft2/144 in.2
= 0.6667 ft2
V = 1500 ft3/min * 1/ 0.667 ft2
= 2250 ft/min
Using Equation the pressure loss is HF=C X HV 2Hf = 0.14(2250/4000)
= 0.04 in. w.
Problem
17) The diverging transition piece in Figure is handling 12,000 CFM. Find
the pressure loss through the fitting.
Solution
From Table SMACNA with A1/A = 2.0, read C = 0.25. Using Equation
V = 12,000 ft3/min * 1/ 8ft2
= 1500 ft/min
Hf = 0.25(1500/4000)2
= 0.04 in. w.
Pressure Loss at Fan Inlet and Outlet
There will also be a pressure loss at the fan inlet and outlet, the value of
which depends on the shape of the fan-duct connection. This is called the
system effect. Some values of the resulting loss coefficient C are shown in
table. An inspection of the types of connections in Table
Will sow the importance of considering the system effect and of installing
fans with good connections. A list of system effects can be found in the Air
Moving and Conditioning Association (AMCA) Manuals.
Problem
Solution
From Table we read the values of C = 1.2 and C= 0.25 for the poor and good
connection. The pressure loss for each, using Equation
2Poor H = 1.2 (2000/4000)
f
= 0.30 in. w.
Good Hf= 0.25(2000/4000)2
= 0.06 in. w.
Note the greatly increased pressure loss with the poor connection, resulting in
wasted energy.
Duct System Pressure Loss
The duct pressure loss must be found in order to determine fan capacity,
check equipment performance, and balance air quantities.
The system total pressure loss is defined as the total pressure loss through the
duct path that has the largest pressure losses.
Duct Design Methods
Three methods of sizing ducts will be explained here, the equal friction
method and the static regain method,Velocity Method.
1)Equal Friction Method 2)Static regain Method
3)Velocity Method
Equal Friction Method
With this method, the same value friction loss rate per length of duct is used
to size each section of duct in the system.
Duct systems for HVAC installations may be loosely classified into low
velocity and high velocity groups, although these are not strictly separate
categories.
Typical ranges of design equal friction loss rates used for low velocity
systems are from 0.08 to 0.15 in. w./100 ft of duct. Maximum velocities in
the main duct at the fan outlet are limited where noise generation is a
problem. However, sound attenuation devices and duct sound lining can be
used if needed.
This method is used for sizing supply,exaust and return ducts systems this
method is superior to velocity reduction as it requires less balancing for
symmetrical layouts.
With this method, an initial velocity in the main duct leaving the fan is
selected, in the range of 2500-4000 FPM. The corresponding friction loss
rates may be as high as 0.6 in. w./100ft.
After the initial velocity is chosen, the velocities in each successive section of
duct in the main run are reduced so that the resulting static pressure gain is
enough to overcome the frictional losses in the next duct section.
The result is that the static pressure is the same at each junction in the main
run.
Several factors that must be considered when designing duct system.
Space availablity,Installation cost,Air friction loss,Noise Levels,Duct heat
Transfer and Air flow leakage,
Codes and standards requirements.
Noise level in the ducts are undersized ducts with Higher Velocities creates
noise in the ducts systems.
Poorly installed fittings are also creates turbulence which creates noise .
Dampers are used to balance which are not located nearer to the diffuser.
Velocity Method:Here duct sizing is done by varing the velocity in the main
and Branch ducts.
Supply air velocities
Commercial
Low Velocities: Upto to 2500 fpm
High Velocities: Above 2500 fpm
Factory Velocity
Low Velocity: Up to 2500f pm
High Velocity: 2200 to 5000 fpm
Return Air Velocities
Commercial Low Velocity Upto 2000 fpm
Normally : 1500 to 1800 fpm
Factory Comfort
Low velocity Upto 2500 fpm
Normally: 1800 to 2200
Ducts are classified based on the load on duct due air pressure and
Turbulence.The classification varies from application to application such as
residential and commercial,Industrail ,systems.
Low pressure systems Velocity < 1968 fpm static pressure 1.968 inch H20
Medium pressure systems- Velocity < 1968 fpm static pressure 5.90 inch
H20
High pressure systems– Velocity > 1968 fpm static pressure 5.9< ps < 9.842
inch H20
High Velocities in the Ducts Results in
1)Smaller ducts and hence lower initial cost and lower space requirement
2)Higher pressure drop hence Higher fan power consumption
3)Increased noise hence increased noise attenuation.
Residence—590 fpm 984 fpm
Theatres ---787 fpm – 1280 fpm
Restaurants-1476 fpm - 1968 fpm
If nothing is specified then velocity of 984fpm to 1574 fpm used for main
ducts.Velocity of 787 fpm to 1181 fpm is used in the Branches.
19)Find the size of each duct section for the system shown in Figure, using
the equal friction design method. Use rectangular ducts. The system serves a
conference Hall building.
Solution
1. Sum up the CFMs backward from the last outlet, to find the CFM in each
duct section. The results are shown in Table Initial CFM 4000CFM.
2. Select a design velocity for the main from the fan. Using Table . A velocity
of 1330 ft/min. will be chosen, which should be reasonably quiet for the
application.
3. From Figure, the friction loss rate for the main section AB is read as 0.13
in. w./100 ft. The equivalent round duct diameter is read as 22 in.
4. The equivalent round duct diameter for each duct section is read from
figure at the intersection of the design friction loss rate (0.13 in. w./100 ft)
and the CFM for the section.
5. The rectangular duct sizes are read from Figure. In the actual installation,
the duct proportions chosen would depend on space available.
Section CFM V FT/min Friction Loss Eq Dia in Rec Ducts Size(mm) w per
100 ft
AB 4000 1300 0.13 22 1000X300 BC 3334 1276 0.13 20 900X300 CD 1842
1104 0.13 16 500X300 DE 1228 1000 0.13 13 400X300 EF 614 843 0.13 12
350X300 CG 1535 1056 0.13 16 500X300 GH 1228 1000 0.13 13 400X300
HI 614 843 0.13 12 350X300
The following general guides are offered to help the engineer understand
the various factors influencing duct design:
1. Larger duct aspect ratios have more heat gain than ducts with small aspect
ratios, with each carrying the same air quantity. Chart 3 illustrates this
relationship.
2. Ducts carrying small air quantities at a low velocity have the greatest heat
hain.
3. The addition of insulation to the duct decreases duct heat hain; for
example, insulating the duct
Transformations
Duct transformations are change the shape of a duct to increase the duct
area.When the shape of a rectangular duct is changed but the cross sectional
area remains the same, a slope of 1 Inch in 4 Inch should not be exceeded.
If an obstruction restricts only the corner of the duct,that part of the duct is
transformed to avoid the obstruction.The reduction in the duct area must not
exeed 20% of the Original area.
Rectangular Duct
1. Full radius elbow
2. Short radius vaned elbow
3. Vaned square elbow
Round Duct
1. Smooth Elbow
2. 3-piece elbow
3. 5-piece elbow Duct Strengthning , Duct Vibration Isolation
When stiffening ductwork or other sheet metal products, there are two
primary techniques fabricators can employ, cross-braking or beading.
A duct that lacks the strength provided by stiffening can warp, leading to
impaired air flow or rattling and banging noises during operation.
Since we’re talking about constant or near-constant air flow through these
parts, the material needs to be durable enough to handle the pressure and
temperature changes.
Beading strengthens duct in a similar fashion in that it leaves an impression
in the sheet, but these impressions will not intersect like they do in cross-
braking.
Cross-braking and beading are both techniques that are used with rectangular
duct.
Round ducts are strengthened by implementing stiffening ribs at equal
intervals,
One consideration fabricators must make is whether they are working with a
round or oval duct, or a rectangular duct.
Spacing and Duct Supporting Systems
Reinforment for long duct,rod in side the avoid sagging,
Straight Duct
Lengths
Radius Bends
Square Bends
Tapers
Offsets
Shoes
Meshed Outlets
Grille Saddles
Note:if the supply register cfm exeeds
the return grille cfm ,pressure in the room from the system fan is positive
Main duct velocity 1000– 1500 fpm
Branch Duct Velocity 800 Fpm
Velocity at Collars 500 to 600 fpm
Speed at grills – 250 to 450 fpm
75 cfm for the Toilet
1.5 cfm per sqft
1 cmh– 0.588 cfm
1 Tr – 400 cfm
75 to 125 CFM per 100 sqft
Duct junction connecting piece = Branch Duct cfm x Main duct size / Main
duct cfm Leakage from the Room Q= 2610X A X (DP)0.5
Q= Room leakage flow in cfm, 2610- Conversion factor DP=Differential
Pressure, A=Net open crack area of the room.
To measure the room pressure using Manometer
To measure difference between indoor & outdoor
1)Place one long hose outdoor away from effect of winds.
2)Attach it to your manometer
3) Leave the other port on the manometer open to measure the indoor
building pressure.
4)The building difference pressure difference of indoor &outdoor with appear
on the manometer.
RETURN GRILLES
Velocities thru the return grille depends on 1)Static pressure allowed2)Effects
on occupants and materials in the room,determining the pressure loss
calculations based on the free velocity thru grille not on face velocity.
(1) To Control and Mix outdoor and return air (2) To bypass heat transfer
equipment
(3) To Control air quantities handled by fan
The Requirement of Air Duct Systems are
1)Specified flow rates are required as per design.
2)It should be economical in operation and fan operating cost.
3) Generation of noise need to be restricted,Based on the heat load
calculation the fan locations, Are fixed then duct layout is prepared.
Divergence sections should be gradual. Angle of divergence -< 20.
Aspect ratio should be as close as possible close to 1.Normally it should not
be exceeded 4.
Air velocities should be within the permissible limit to reduce noise and
vibration. Duct materials should be as smooth as possible to reduce te
frictional losses.
Sudden change in the direction should be avoided when not possible turning
vanes should be used to reduce the pressure loss.
SYSTEM BALANCING & OPTIMISATION
In the balancing of AHU systems first we need to know how much air is
passing throurg the supply and return,Then the dampers are adjuted according
to that,The system balancing also requires adjusting the fan speed to get
requied temp drop across cooling coils as well as heating coils and required
air flow rates in that zone. Sample ESP Calculation Procedure
The pressure loss in a Straight lengths of ducts there is pressure loss when air
flows through ducts fittings(Elbows,tees,Transitions)These pressure losses
are called Dynamic Losses are caused due to Turbulence and Change in
direction.
The Fan is an essential and one of the most important components of almost
all the air conditioning systems.Thus a basic understanding of fan
performance characteristic is essential in the design of air conditioning
systems.The centrifugal fan is most commonly used in the air conditioning
systems as it can
Fans, blowers and compressors are differentiated by the method used to move
the air, and by the system pressure they must operate against. As per
American Society of Mechanical Engineers (ASME) the specific ratio– the
ratio of the discharge pressure over the suction pressure – is used for defining
the fans, blowers and compressors.
Fans fall into two general categories: Centrifugal flow and Axial flow. In
centrifugal flow, airflow changes direction twice - once when entering and
second when leaving (forward curved, backward curved or inclined, radial)
In axial flow, air enters and leaves the fan with no change in direction
(propeller, tubeaxial, vaneaxial).
Radial fans
Are industrial workhorses because of their high static pressures (upto 1400
mm WC) and ability to handle heavily contaminated airstreams. Because of
their simple design, radial fans are well suited for high temperatures and
medium blade tip speeds.These are used to handle abrasives dust and Large
Exaust Fumes.
Forward-curved fans
Are used in clean environments and operate at lower temperatures.
They are well suited for low tip speed and high-airflow work - they are best
suited for moving large volumes of air against relatively low pressures.Less
costlier
Tubeaxial
Fans have a wheel inside a cylindrical housing, with close clearance between
blade and housing to improve airflow efficiency. The wheel turn faster than
propeller fans, enabling operation under high-pressures 250– 400 mm WC.
The efficiency is up to 65%.Air distubution is uneven.
models TXD and TXB, direct and belt drive axial fans, are designed for use
in low to medium pressure ducted applications. They are generally used for
removing contaminated air or hot air found in industrial applications. They
can also be used to supply air through duct work for cooling or pressurizing
interior spaces. Tubeaxial fans are very versatile and compact units that move
large volumes of air in duct systems having relatively low pressure losses.
Vaneaxial
ans are similar to tubeaxials, but with addition of guide vanes that improve
efficiency by directing and straightening the flow. As a result, they have a
higher static pressure with less dependence on the duct static pressure. Such
fans are used generally for pressures upto 500 mmWC. Vaneaxials are
typically the most energy-efficient fans available and should be used
whenever possible.Vanes are Stationary here in this Type.Suitable for ducts
in Airconditioning Systems.
Propeller
Fans usually run at low speeds and moderate temperatures. They experience a
large change in airflow with small changes in static pressure. They handle
large volumes of air at low pressure or free delivery. Propeller fans are often
used indoors as exhaust fans. Outdoor applications include air-cooled
condensers and cooling towers. Efficiency is low Approximately 50% or
less.Used as free blow Exaust systems. .
Static Pressure,Total Pressure,Velocity Velocity measurement by Pitotube
FANS LAWS
CFM1/CFM2=RPM1/RPM2=SP1/SP2 No of relations among fan
performance characteristics for a given fan operating at changed conditions
(or) different size fan of similar construction called fan laws.
These relation ships are useful for predicting performance if conditions are
changed
CFM2/CFM1=N2/N1=SP2/SP1
Sound Control
Most cause of the sound generation in the Airconditioning system is due to
fan& Noise Generation of Air in the Duct system.
Fan Performance
Performance of fan is useful for correct fan selection& Proper
operation&Trouble shooting procedures
Its Performance best understood in seen in curved.
Higher max efficiency can be often achived with backward curved fan.
BHP in the backwardcurved blade fan increases gradually peaks at maximum
then falls.
Fan selection
Depends on the fan performance characteristics (or) performance
curves(BHP,Mechnical Efficiency,Static Pressure).
Determine the proper size to be used manufacturers have fans ratings are
presented as either performance curves (or) Tables for each fan Size.
Note:Each fan curve represents performance at specific fan speed &air
density.
Performance curves enables an engineer to visualize changes in the static
pressure BHP & Efficiency easily.
Tables are used more often than curves to select fan.
Operating near maximum efficiency results in less noise output by Fan. To
select the fan duct system static pressure resistance is first calculated
Then manufacturer data are then used to select the fan that will produce
required CFM against system static pressure resistance.
Fan may also be selected based on the Total pressure rather than static
pressure suitable for low velocities.
For High velocities systems it is sometimes more accurate to use Total
Pressure.
Fan rating are based on Testing the fans based on (Air Movement &Control
Association).AMCA
When ever there is an duct work centrifugal fans has to be used as static
pressure drop is considerable They are Quiet& Efficient at High Pressures
moves air against Pressure.
When ever there is an no duct work propeller & Axial Fans are Used.
Most exaust Fans used are axial Fans They occupy Less space handles large
Volumes of air& Noise is more.
Majority Fans are centrifugal and Radial.
In the forward curved fan horsepower continues to raise
In the backward curved fan horse power rises to maximum then dropps off.
For efficiently wise backward curved fan has Higher peak efficiency.
Steps in Selecting Fan or Blower
1)Type of Application & Fan to be used.
2)Space available to which the fan to be estimated & determined Volume of
Air.
3)Air Changes per Hour Required for That Application. 4)External Static
Pressure of air Handler at 1000 cfm.
Wet Coil-------------0.1wc
Air Filter-------------1.5wc
Registers-----------0.03wc
Grills-----------------0.03wc
Total Available Static Pressure 5)Choose Fan TypeCentrifugal
-Axial 2)Total Air Flow CFM-Determine the cfm required
3)Static Pressure-Resistance to Air Flow Moving Through Duct & Pipe.
Pressure Drop through Filters,Control Dampers,Louwers,Inlet &Outlet of
Blowers.
4)Density of air changes from Temp and Altitudes must be corrected before
selecting blower.
5)Air Temparature-Temp of air going through blower will effect make temp
correction
Note:Tables and Fan curves can be found from Data Book.
Fan selection CFM required for ventilation =Building Cube/Minutes per Air
Change.
1)Ex:Building 100*75*12 Typical air change Required for every 4 Minutes
90000/4=22,500 cfm
2)Fan selection 22500 cfm Industrail Heavy Duct Exaust Fan@1/8 or .125
static pressure.
How to select the fan for Bath room
Bath room Size-----à5’*7’*8’
-----à280 Cubic or static air space. 2) If you want to change air for 3 Times in
One hour Then you need to move 280 cuft*3 Exchanges =840 cuft
840cuft/60min(One Hour)=14 cfm
A small fan of 14 would serve the purpose.
Air Washer( Evaporative Cooling Unit )Can be used in low Humidity areas
Only
CAPACITY RANGE :- 1000– 2500000 CFM Features of these products:
There units are used where humidity is very low area just for humidification
the corridors,where we can avoid use of compressor and AHU.
Single and Double Skinned Construction
Galvanised Steel frames of superior quality is used for construction of these
units, with minimum thickness range of 1.4 millimeter
Double Skin Air Washer are fabricated out of Extruded Aluminium hollow
Profile with 25/43 mm thick Double Skin Panels wit CFC and HFC for PUF
and density of 40Kg/cum
Evaporative cooling is especially well suited for climates where the air is hot
and humidity is low. In the United States, the western/mountain states are
good locations, with evaporative coolers prevalent in cities like Denver, Salt
Lake City, Albuquerque, El Paso, Tucson, and Fresno where sufficient water
is available. Evaporative air conditioning is also popular and well-suited to
the southern (temperate) part of Australia. In dry, arid climates, the
installation and operating cost of an evaporative cooler can be much lower
than that of refrigerative air conditioning, often by 80% or so. However,
evaporative cooling and vapor-compression air conditioning are sometimes
used in combination to yield optimal cooling results. Some evaporative
coolers may also serve as humidifiers in the heating season.
Series Loops : Entire water supply flows through each terminal unit and then
returns to the Pump.Maintenance and repair of each terminal requires shut
down of Entire system.Seperate control of each unit and water flow rate is not
Possible.
One Pipe Main :In this system water flows through the main Line and each
terminal is connected by supply and return by locating valves each unit can
be controlled separately.As in the series loop if there are too many units water
going to the later units may be too cool to heat rooms.
Two Pipe Direct
Return.To get the water temperature supplied to each terminal unit Equal.
The total system flow rate (GPM) is split up among Terminals.This is called
direct return because the return main is routed to bring the water back to the
source by shortest path.Since flowing water prefers path as least resistance
too much water going to nearest unit to pump so balancing valve each branch
to be installed.Length of supply and return piping through subcircuits is
unequal.
Balancing of water cannot be done in this type.
Two
Pipe Reverse Return.
Four Pipe System: Four pipe systems is actually two separate two pipe
systems one for chilled water and one for Hot water therefore no Mixing
occurs.
Pipe Size Maximum Flow Velocity Head Loss (inch) (gal/min) (ft/s)
(ft/100ft) 2 45 4.3 3.9 2 1/2 75 5.0 4.1 3 130 5.6 3.9 4 260 6.6 4.0 6 800 8.9
4.0 8 1,600 10.3 3.8 10 3,000 12.2 4.0 12 4,700 13.4 4.0 14 6,000 14.2 4.0 16
8,000 14.5 3.5 18 10,000 14.3 3.0 20 12,000 13.8 2.4 24 18,000 14.4 2.1
Characteristics of Pipe
Roughness Diameter
Length
Flow Area
Velocity
Relative Roughness
Fluid Data,Type of Fluid.
2K Method for Laminar for Valve & Fittings for Entrances & Exits.(Predicts
Head Losses in the Pipe Fitting).
Water Hammer
When water velocity in a flowing pipeline changes abruptly the pressure will
spike so high that it can cause entire pipelines to explode, implode, or
otherwise break. Water doesn't compress, is heavy, and has a lot of
momentum at high velocities. Pipes with water running at high velocities are
therefore at much higher risk for bursting due to water hammer. The bottom
line is to open and close valves slowly and don't let water hit the end of a
closed pipeline at high velocities.
Friction loss
Pressure losses caused by friction of the water on the pipe walls and
turbulence inside the pipe. Friction losses are a function of the pipe length,
the pipe's inside diameter, the pipe material, and the flow rate.
Q = m*c*(delta T)
Q = heat energy
m = mass
c = specific heat
Delta t = change in temperature = ( final - initial temp)
If the Valves are not known thumb rule is we will take high side.
Different Types of Pipes are.
IPS Schedule 40
PVC
UPVC/MPVC
Polyethelene
Ductile Iron
Steel
Brass
Steel CPVC
Asbestos
Cement
Cast Iron
Glass Polyester
Steel black
Steel Galvanised
Copper PPR
Concrete
PEX
PB
Copper Pipe.
HDPE
NPS-Nominal Pipe Size for diameter based on Inches. Schedule - for wall
thickness of Pipe.
Velocity Dependent Noise in the Piping Systems Results from Turbulence.
Cavitation.
Release of Entrained Air.
Water Hammer.
3 - 12 FPS Lie within the Allowable Range Noise Levels for Residential and
Commercial Buildings.
Friction allowable is 1.5– 3.5 ftw/100ft
Head Loss Head Loss is equal to the Total Frictional Losses in the Highest
resistant circuit of the Piping. To Calculate the Head Losses,Calculate the
Total Friction Losses
Pipes.
Fittings.
Equipments.
Valves and Fittings Cause pressure losses Greater than caused by Pipe Alone.
Fitting Losses are Expressed in Equivalent Length of Pipe.
Too low flow rates effects chiller efficiency Too High flow causes vibration
Designers Tips
Design flow
Pressure drop required for the most resistant loop,Minimum system
flow,Type of control valves two way - 3way
Continous or Variable
Pump environment No: of pumps & Stand by Electric voltage & current
Motor quality vs Service life Water treatment,conditions material selection
Thermal capacity of chilled water system is determined by both the temp
differential(DeltaT) & Rate of water flow.
A large Delta T allows for the use smaller pipes which reduces the capital
investment for construction of systems.
System operating efficiency also increases with an increased due to reduced
pumping requirements(Power) caused by DeltaT reduced flow rates in
distubution system.
Problems on Piping Continuity Equation
VFR=Constant=A1V1=A2V2
A1=Cross sectional Area of Pipe or Duct.
V1=Velocity of Fluid
VFR=Volume Flow Rate of Fluid.
20) A if the proper flow rate is circulating in the chilled water piping on a
job. This engineer measures a water velocity of 10 ft/sec. The cross-sectional
area of pipe is 4ft2. What is the water flow rate through the pipe in GPM
(gal/min)?
Solution
Using Equation
VFR = A1*V1=4ft2 * 10 ft/sec
= 40 ft3/sec
Converting from ft3 to GPM
VFR = 40 ft3/sec * 60 sec/1min * 7.48 gal/1 ft3
= 17952 GPM
TOTAL, STATIC, AND VELOCITY PRESSURE The total pressure (Ht) of
a flowing fluid is defined as
Ht= Hs+ Hv
Ht= total pressure
Hs =static pressure
Hv= velocity pressure
The static pressure is the pressure the fluid has at rest. The velocity pressure
is defined as
Hv= V2/2g
Thus the total pressure energy that a fluid has at any point can be considered
to consist of two parts, its static pressure energy and its velocity pressure
energy. The velocity pressure concept is useful in measuring velocities and
flow rates in piping and ducts. If the velocity pressure can be measured, the
velocity can be found by solving Equation
Where
V =velocity, ft/ sec
g = gravitational constant, ft/sec
Hv= velocity head, ft of fluid
One of the remarkable things that can occur in flow in a duct or pipe is that
the static pressure can increase in the direction of flow if the velocity
decreases. This is caused by a conversion of velocity energy to static energy,
called static regain. Velocity energy has been converted to pressure energy.
This effect is called static pressure regain. The proportion of static regain that
can be recovered, called the recover factor R.
SPR = R ( [V1/4000]2-[V2/4000]2)
Diagrams for Static Pressure and Total Pressure ,Velocity Pressure.
Problem
22)A copper tubing system is to be used to circulate 30 GPM of water at 60
F. The system is to be designed to have a friction pressure drop no greater
than 3 ft w. per 100 ft pipe. What is the smallest size tubing that can be used?
Solution
Refer to page friction loss in copper tubing.
The intersection point of 30 GPM and 3 ft w./100 ft pipe lies between a 2 in.
and 11/2 in. diameter. If a 11/2 in. diameter is used, the pressure drop will be
greater than 3 ft w./100 ft at 30 GPM, so this is unacceptable. If a 2 in.
diameter is used, the pressure drop will be less that the maximum allowed ;
therefore, this is the correct solution. Note that the actual rather than the
allowed pressure drop should be recorded. The solution is
Internal surface of Pipe Becomes very Rough which reduces the available
flow with fixed pressure supply.Designing with excessive age allowance may
result in oversized piping.
Age related also decreases in the capacity depends on Type of water ,Type of
Pipe material,Temparature of water and System Open or Closed.
Darcy-Weibach equation with friction factors from Moody Chart or
ColeBrook equation
Is fundamental for calculating pressure drop in the Hot and Chilled water
piping.
Most table and charts for water are calculated for properties at 60F.
Using these for hot water introduces some error ie Coldwater calculation
overstate the pressure drop for Hot water.
Using 60f water charts for 200f water with Pressure exepting 20%.
Generally pressure losses in the straight piping there will be irregular flow
and change in direction, through fittings valves are called dynamic losses
Basic formula is Hf= Friction drop based on the GPM & Dia/100X E.L
Friction drop based on the GPM & Dia/100X Total Length of Pipe. Take the
EL values from the table above
Pump HP=( GPM X ft Head / 3960xEfficiency )x (Specific Gravity).
Small Pumps 0.40 to 0.60 efficiency
Large Pumps 0.70 to 0.85 efficiency
Fire Fighting piping overwiew
Standards for Plumbing fire fighting calculation
ASTM-106 GRADE – B
SCH -40 12 bar pressure
Mostly Used Pipes
200mm
150mm
80mm
50mm
40mm
20mm Sprinkler designing
Q = (design density) x Area
Q = k(p)0.5
p = (q/k)2
p= 6.05 (Q1.85/C1.85XD4.87)x105
Types of Copper Pipes and Sizes
Common wall-thicknesses of copper tubing in the USA are "Type K", "Type
L", "Type M", and "Type DWV"
· Type K has the thickest wall section of the three types of pressure rated
tubing and is commonly used for deep underground burial such as under
sidewalks and streets, with a suitable corrosion protection coating or
continuous polyethylene sleeve as required by code. In the United States it
usually has green colored printing.
· Type L has a thinner pipe wall section, and is used in residential and
commercial water supply and pressure applications. In the United States it
usually has blue colored printing.
· Type M has an even thinner pipe wall section, and is used in residential
and commercial water supply and pressure applications. In the United States
it usually has red colored printing.
· Type DWV has the thinnest wall section, and is generally only suitable for
unpressurized applications, such as drains, waste and vent (DWV) lines.
Types K and L are generally available in both hard drawn "sticks" and in rolls
of soft annealed tubing, whereas type M and DWV is usually only available
in hard drawn "sticks".
Except for this difference between ACR (types A and D) and plumbing
(types K, L, M and DWV) pipes, the type only indicates wall thickness and
does not affect the outside diameter of the tube. Type K 1⁄2 inch, type L 1⁄2
inch, and type D 5⁄8 inch ACR all have the same outside diameter of 5⁄8 inch.
Common wall-thicknesses in Europe are "Type X", "Type Y" and "Type Z",
defined by the EN 1057 standard.
· Type Y is a thicker walled pipe, used for underground works and heavy
duty requirements including hot and cold water supply, gas reticulation,
sanitary plumbing, heating and general engineering.
· Type Z is a thinner walled pipe, also used for above ground services
including drinking water supply, hot and cold water systems, sanitation,
central heating and other general purpose applications.
In the plumbing trade the size of copper tubing is measured by its outside
diameter in millimetres. Common sizes are 15 mm and 22 mm.Tubing in
8mm and 10mm outside diameters is called "micro bore" and is easier to
install although there is a slightly increased risk of blockage from scale or
debris. It is sometimes used for central heating systems and 15mm adaptors
are used to connect it to radiator valves.
Generally most fresh air calculations are from certain cfm per person,rate
changes,depending on type of bld and activity process going on.
How to calculate the Ventilation
3)Multiply the cubic volume of the room by the number of times you want
the air to turn over or exchange in an hour. For example, if you expect the air
to be exchanged twice per hour, multiply 2 times 640 to get 1,440.
Use a tape measure to measure each dimension of your bathroom - the length
of each wall and the height from floor to ceiling. For a bathroom with a
rectangular floor plan, you can keep these numbers in your head for the CFM
calculation. If you have an irregular floor plan, you may want to draw and
label the plan on paper to help you calculate your bathroom's volume.
For a rectangular bathroom, this is done by multiplying the width and length.
For example, a 7 ft x 10 ft (2.1 m x 3 m) bathroom has a floor area of 70
square feet (6.5 square meters). If your bathroom has a more complex shape,
break the floor plan into simpler shapes, calculate their areas, and then add
those areas together to arrive at the total floor area.
This is done by multiplying your bathroom's floor area by the ceiling height.
For example, a bathroom with a 90 square feet (8.4 square meters) floor area
and a 9 ft (2.7 m) ceiling height has a total volume of 810 cubic feet (22.9
cubic meters).
2)Install a fresh air supply duct system as well. You'll need to draw fresh air
into the room from an outdoor intake vent that empties into the smoking
room, usually at the floorboard level. This fresh air supply must be wholly
separate from other fresh air supply ducts in the building.
3)Install one or more powerful ventilation fans in the ceiling. Ventilation fans
must be able to forcefully pull or push smoke-filled air out of the room at a
high rate of "exchange." Cigarette smoke, like smoke generated by cooking,
must be removed from a location at a higher rate of speed than a bathroom
ventilation fan is capable of. Fan power is rated in CFMs or "cubic feet per
minute." Do research and purchase one or more fan units rated at 200 CFMs
or more.
4)Do research on high-CFM ventilation fans that are also relatively quiet. Fan
noises are rated in sones. Look for high CFM fans that are rated at six sones,
or lower, for quieter operation. This problem is one of the dilemmas of
constructing a smoking room: the fans that do the most good are often so
noisy they make other activities, such as watching television, difficult.
5)Insulate the room as tightly as possible. Remove all drywall on walls and
ceilings and install a plastic vapor barrier. Install a solid door with generous
rubber gasket insulation strips around the edges and a good rubber "sweep" at
the bottom of the door.
6)Test the speed of this air exchange system thoroughly before closing up
any access points in the walls or ductwork. Smoke one or more cigarettes in
the room. Use the nose of a nonsmoker volunteer to test whether the odor of
cigarette smoke can be detected in other rooms while you are smoking.
7)Conduct another test: Turn on a powerful flashlight and set it in the middle
of the room, pointing up, with the other lights turned off. Five minutes after
you cease smoking, determine visually how much smoke may be collecting
in the room by looking at the flashlight beam. If there is a still lot of smoke in
the room, the smoke will be illuminated by the flashlight beam. The fan may
not be removing enough air from the room at a fast enough rate of exchange.
In this case, upgrade to a more powerful CFM model or add a second or third
fan.
8)Run a final test of your system: An hour after extinguishing the last
cigarette, and turning off the ventilation fan, have a new nonsmoker volunteer
enter the premises without any warning as to why their help is needed. Ask
him immediately upon entering the room what, if anything, he smells. If he
instantly says "cigarette smoke," more work needs to be done on your system,
including switching to a higher CFM fan or increasing the insulation.
RAT - Return Air Temperature. This is the return air entering the
equipment. This temperature may be different from the temperature entering
the return grilles due to duct loss or gain.
MAT - Mixed Air Temperature. This is the air temperature past the outside
air inlet where the temperatures of the return air and the outside air have
mixed together. This may be in the return plenum, or in the blower
compartment.
The formula is:
Next, to find the fresh cfm, multiply the percentage of fresh air by the fan
airflow. Let’s say we have a 3 ton system moving 1,200 cfm. Multiply the
20% fresh air by the 1,200 cfm to find a fresh air cfm of 240.
Building use and required fresh air (in cfm) per person:
· Homes 5-15
· Offices 15-20
· Light commercial buildings 15-25 · Retail stores 15-20
· Classrooms 15
· Churches 15
· Restrooms 35
· Conference rooms 20
· Restaurants 20
· Restaurants, smoking 25-30
· Bars 30
· Exercise rooms 30-40
· Manufacturing 25-40
· Dry cleaners 30
· Hotel rooms 20-30
· Dance clubs 25-35
· Makeup air = 80% to 100% of exhaust air One of the best rules of thumb
for residential fresh air requirements is 100 cfm for every 600 to 900 sq.ft. of
living space. The number varies depending on the tightness of the home and
the outdoor weather conditions.
The passive approach can provide higher thermal comfort levels, while the
active type ("induction diffuser") uses the momentum of ventilation air
entering at relatively high velocity to induce the circulation of room air
through the unit (thus increasing its heating and cooling capacity).
Chilled beams are about 80 percent more effective at convection than chilled
ceilings. The chilled ceiling must cover a relatively large ceiling area because
it provides heating and cooling mainly by radiant, rather than convective,
heat transfer.
Passive chiiled beam consists of fins and tube exchanger is suspended from
the ceiling. Chilled water pases through tubes warm air from the spaces rises
towards ceiling and air sorrounding chilled beam is cooled causing it to
desend back towards floor creating covective air motion to the cool space,this
allows cooling without the use of fan. Passive chilled beams require
ventilation air to be delivered by a separate airhandling system.
Active Chilled beams while the active type (also called an "induction
diffuser") uses the momentum of ventilation air entering at relatively high
velocity to induce the circulation of room air through the unit (thus increasing
its heating and cooling capacity).
With active chilled beams, chilled beam air is introduced into the space
through a slot diffuser creating a Coanda effect – that is, the tendency of a
fluid jet to be attracted to a nearby surface like the ceiling.
Primary/ventilation is introduced into the active chilled beam through a series
of nozzles. This induces room air into the chilled beam and, in turn, through a
water coil. Induced room air is cooled and/or heated by the water coil and
then mixed with ventilation air and released, which controls room
temperature.
Active Chillled Beams consists of fin and tube heat exchanger contained in
the housing that is suspended from or recessed in the ceiling,ACB contains
Integral air supplies,Primary air passes through nozzles,which induce air
from the space up through the cooling coil.This induction process allows the
acb to provide much more cooling capacity than pcb
Pressure relief dampers
These are air volume controlling dampers used to work based on the pressure
inside the room,ie I pressure exeeds the design room specs it automatically
opens the damper.
It is the static pressure losses, which the fan needs to overcome to create a
certain amount of CFM flow through the unit. It may or may not include
those losses created by the filter boxes, dampers, louvers, etc. All other static
pressure losses not considered internal can be notes as ESP (External Static
Pressure). The absolute value of the sum of the ESP and ISP is referred to as
Total Static Pressure (TSP), which is the pressure that the fan will have to
overcome to generate the rated CFM.
External static pressure is the static pressure in the supply and return duct
work that a fan would typically need to work against. Unit static pressure,
also known as Internal Static Pressure, is the pressure drop across filters,
coils, and twists and turns inside the air handler
The refrigerants that are the most widely used in the compressors are in a
chemical group called fluorinated hydrocarbons or halocarbons.These
refrigerants have be 1930s because of their excellent characteristics.They
have good physical properties for performance–temperature,pressures,oil
mixing feature,heat transfer, specific heat ,etc.they nontoxic .stable and
inexpensive.It is not our intension here to investigate those matters in a great
detail.that properly left to refrigeration texts and manuals.we do wish to
discuss,how ever,important issues about them that effect the practice work in
the HVAC industry.
Air Handling units is HVAC Machine used to transfer air through ducts into
the at area to be supplied and re-circulate the air inside and reduce the temp
and RA while allowing to fall on the coil temp decreases and filters the
contaminants present in the inside condition area.
7. Type shall be as desired like its with upward flow, downward flow, is it
above ceiling or in separate room, is it with heater or heat recovery system, is
it for fresh air only or for mix air.
8. Some other requirements like body type, casing type, fan type.
9. Fan selection from highest pressure drops in ducts and air inlet outlets.
14.Fan must generate required air pressure to overcome internal and external
static pressure.
15Fan more than 5 hp required to have a minimum FEG of 67 and will need
to operate within10% of their peak efficiency.
16.A critical part of any fan selection is acoustic performance. Proper
selection and specifying of fans and AHU casing can reduce the need for
silencers / sound attenuator.
(The best way to reduce fan sound is to reduce the fan power; efficient fans
frequently have the best acoustic performance.)
17)Coils can be selected for Chilled Water, Hot Water, Steam, Refrigerant,
and Refrigerant Heat Recovery & Coil Run-around Loop Heat Recovery
20)UVC lights (ultraviolet light in the C band) reduce the growth of bacteria,
mold, and algae on coils and drain pans.
21)Humidifiers:
Depending upon the location, external fresh air flow, difference of moisture
content between indoor / outdoor conditions required steam capacity will be
arrived.Depending upon the required stream capacity humidifier selected.
22)Filters selection
Stale exhaust air is drawn through one half and outdoor air through the other
in a counter flow pattern. At the same time, the wheel is rotated. Sensible
heat is transferred as the metallic substrate picks up and stores heat from the
warmer air stream and gives it up to the cooler one.
T1 – T2
Where, T1 is the condenser temperature (absolute)
T2 is the evaporator temperature (absolute)
determined by a test run under standard conditions. The average power input
to the condensing units in watts is measured. From this data the E.E.R. can be
calculated by using the following formula.
K.cal/Hr cooling rate
E.E.R. =———————————
Watts input
ABBREVIATIONS :
T.D = Amb. Temp. diff.
T.D.S = Solar Temp. diff.
K = Coefficient of heat 'transfer-K cal/Hr/m2/°C
U = Coefficient of heat transfer for window due to solar heat gain.
G.D. = Grains difference.
T.D. = 20 G.D. = 26 T.D. for end portions is always considered to be 3°C less
than T.D. for other parts of the coach, since non-airconditioned space
adjacent to the airconditioned compartments is considered to have a
temperature of 3°C less than the ambient temperature.
Eventhough the wattage of the tube is 20 W, the choke also consumes energy.
Hence, 1.2 times the wattage i.e. 1+2 x 20 = 24W has been considered for the
purpose of heat load calculations.
Area of window 0.56 X 0.61 = 0.3416 M2 No. of windows per side wall = 16
Total area of windows per side wall = 0.56x0.61x16=5.466M2
2
Area of side wall excluding windows = 30.856 - 5.466 = 25.2 39M .
12000
22371.56
= ————— = 7.4 TR 3024
Compressor
The refrigerant vapour drawn from the evaporator is compressed by means of
a multi cylinder reciprocating compressor and compressed to a pressure
ranging from 10 to 15 Kg/Cm2 according to the load demand. The work done
due to compressor raises the temperature of the refrigerant vapour.
Condenser
The condenser serves the function of extracting the heat absorbed by the
refrigerant
vapour in the evaporator and the heat absorbed during the compression
process. The condenser consists of a heat exchanger, which is forced-air-
cooled by means of two or three axial flow impeller fans. The refrigerant
vapour is liquified when ambient cool air is passed through the heat
exchanger. The refrigerant liquid leaving the condenser is led into the liquid
receiver from where it proceeds to the expansion valve on the evaporator.
The liquid receiver is a cylindrical container which contains a reserve of the
refrigerant liquid. A dehydrator and filter are also provided to ensure that the
refrigerant is free from moisture and dust particles.
Gauge panel
Gauge panel consists of pressure gauges (HP, LP, and OP) and pressure
cutouts to
protect the compressor against, (i) High pressure, (ii) Low pressure and (in)
low oil pressure.
Low pressure cutout It is also a pressure operated switch similar to the H.P.
cutout switch, but it shuts down
the compressor if the suction pressure drops down below 0.7 Kg/Cm2. It
protects the system against unduly low evaporator temperatures and
formation of frost on the evaporator. No manual reset is provided on this and
therefore the compressor starts automatically if the suction pressure rises
above the preset value.
g A low voltage protection for compressor motor to ensure that voltage does
not go below 100 volts in order to avoid undue drain on battery.
h. The blow er fan has to come 'ON’ before the heater comes 'ON'. Over load
protection and short circuit protection for all electrical circuits. The A/C
control panel incorporates all the above safety requirements.
Air duct
The air conditioning system includes three air ducts as follows: a. Fresh
(Inlet) air duct.
b. Main air duct.
c. Return air duct.
Actually there is no separate return air duct provided in A/C coaches. In the
case of
a.c. two tier coach and A.C. chair car, the return air is drawn through the
return air filters directly from the nearest compartment In 1st class A.C.
coach, the corridor acts as return air duct and the return air is drawn through
return air filters located at the corridor ceiling near the first compartment.
line (from the liquid receiver to the inlet side of expansion valve),
connections to the gauge panel from the compressor delivery side (high
pressure side), low pressure side and from the compressor crank case. The
lubricating oil connections are also part of the piping system Only copper
pipes to specification BS:2017-63, C-106 Sec - 3 are used. Main pipelines are
jointed with couplers or elbows by means of silver brazing where as joints to
various components like gauges pressure cutouts, hand shut off valves,
expansion valve, strainer etc. are connected by means of flare joints to
facilitate easy removal of the above elements for replacement and inspection.
Wiring
All wiring has been done by means of multistranded PVC insulated copper
cables to
Temperature setting
The temperature control thermostats are fitted in the return air passage. Two
types of thermostats are used, one for controlling the cooling and the other
for controlling the heating. Both these thermostats are alike, each consisting
of a sealed glass tube
O
containing a column of mercury. Presently there are two settings for cooling
at 25 C and 23OC and for heating at 21OC and 19OC respectively. The
mercury thermostats are being replaced by electronic thermostat with one
setting each for cooling at 24OC and for heating at 20OC.
BRIEF DESCRIPTION
The roof-mounted AC equipment for AC coaches of Indian Railways would
provide more comfortable journey and also help attach more coaches in the
superfast trains like
PRESENT SYSTEM
The AC coaches running on Indian Railways can be broadly divided into two
categories.
Self-Generating Coaches
Power supply demand for AC equipments is met from axle driven transom-
mounted brushless alternator which is rated for 110 V DC supply. At low
speeds and during halts the power requirement is met from 110 V lead acid
battery housed in battery boxes mounted on the underframe of the coach.
End-On-Generation Coaches
AC coaches draw power from the diesel-generating sets carried in coaches
put in the front and rear of the rake, functioning at 415/750 V, 3 phase, 50 Hz
AC supply. The power is distributed to entire rake and thus to each coach
through two sets of 3 phase 415/750 V feeders. Each coach is provided with
control, distribution and feeder changeover arrangement on 415/750 V
control panel. The AC equipments operate at 415 V, 3 phase, 50 Hz AC
supply.
The airconditioning system in both types (SG or EOG) of Indian Railways
stipulates use of open type compressor, condenser, liquid receiver with
dehydrator separately mounted on the underframe of the coach. The
evaporator comprising cooling coils, heater elements and blower fans with
motor is mounted between coach roof and false ceiling. The conditioned air is
blown through the central duct and distributed inside the coach through
adjustable grills diffusers.
The existing system using open type compressor, poses problems such as
refrigerant leakage from pipes and their joints heavy weight, large space
occupation, more maintenance problems, consuming more power and thus
less energy efficient.
• In case of failure, replacement of the unit with new unit can be done in less
than two hours by simply lifting the defective unit by a crane and lowering
the new one in place.
• The A.C unit remains outside the partition wall and therefore, no chance of
water leakage on passengers
• Fresh air is taken from the roof through condenser area which gives a
relatively clean air free of the smells of toilets which are common in
conventional A.C. coaches.
• Hermetically sealed system with no fittings or openings, thus it presents
little potential of gas leakages and break-downs.
• The unit is almost maintenance free since it uses 3ph AC motors which
have no commutators or brushes to wear out.
• Uses more environment friendly refrigerant R-22 and very small quantity
less than 3 Kg.
• Mounted on the roof, thus dirt or dust collection in condensers is negligible
and therefore, requires practically no maintenance or water spraying on
condenser coils.
• No chance of damage due to flash floods during the monsoons.
• No chance of damage due to cattle run.
• Energy efficient - uses less electricity, saves fuel for generation.
• Humidity control in monsoons possible through use of micro processor -
based control system. It will also provide optimum use of all equipments and
even wear to compressors through rotation of operation.
1.
2.
3. No. Description
Weight
Installation time
Refrigerant
4.
5. Refrigerant
charge
System design
6. Ref. Leak
Potential
900 Kg
4 hrs. 2700 Kg 4 days
R-22
(CHC1F2)
Less than 3.0 Kg
Hermetically
sealed
Nil
R-134 A
15 – 20 Kg.
Open
Enormous
7. Maintenance
8, Dust collection
Nil Heavy
Excellent
12. Technology Latest
13. Water drop on passengers 14. Fresh air
15. Capacity control
16. Down time for repair
25% to 100% (4
compressors)
4 Hrs-(Replace unit)
From sides
(Takes toilet
smell)
50% to 100% (2
compressors)
Very long
(Requires
repairs to be made on coach itself)
Inside (Dry & Wet Summer) 24 40 Each coach shall be provided with two
roof mounted A/C units each with a minimum cooling capacity 20,000
K.Cal/hr (6.6TR). The roof mounted A/C package unit shall generally
confirm to RDSO specn. No.ELPS/SPEC/AC/01.
Refrigerant Compressor
The AC system is designed to introduce fresh air at the rate not less than 0.35
M3/min/ person into the A.C. compartment. Keeping in view the above
requirement of fresh air, quantity of fresh air per package unit will not to be
less than 11.7 Cu.M/min.
The main duct carrying conditioned air is so designed that the air velocity
inside it does not exceed 360 m/min. The air distribution system is so
designed as to ensure that the max. air velocity at 150 mm below
duct/diffuser is 10m/min. and at 1.2 m from floor level is 15m/min
• Sensors
COMPACT AIR CONDITIONING UNIT
The compact air conditioner unit has been designed for the air conditioning
of 2 tier, 3 tier & chair car for Indian Railways.
The outside air (fresh air) is sucked in via the two fresh air screens and their
air filters on the carriage side wall. It is mixed in the unit with the outside air/
recirculating air ratio can be set by means of air dampers, the positions of
which are controlled by the computer of the air conditioning system.
The dimensions of the air conditioning units have been designed to match the
car profile. Being installed in a recessed trough, it does not protrude from the
car profile. The compact air conditioning unit has two separate cooling
circuits consisting of the following components:
• two hermetic refrigeration compressors with oil heaters
• two condenser with Cu pipes and Al. Fins
• two axial fans for cooling the condensers
• two evaporators
• two twin-sucking radial fans for the supply air (driven by the motor)
• three maintenance covers
• two air inlets for circulating air
• one air outlet for supply air
• control and safety devices
• pipelines/fittings
• two mixed air filters
Operating modes
Normal operation
In the normal operating mode, the dampers are set to ensure the envisaged
fresh air volume of 21 m3/h per person.
Emergency operation
Should the AC system fail due to a failure of the power supply, the adjusting
dampers of the circulating air duct close so that the system is operated
exclusively with outside air.
The supply air fan of the compact air conditioning unit sucks the air from the
mixing chamber across the two mixed air filters and evaporators and forces it
via the electric heater into the supply air duct of the carriage.
The condenser fans concurrently suck fresh via ventilation slots provided on
both sides to cool the compressor-condenser section.
The supply air is first carried via silencers into the thermally insulated supply
air duct, which is diagonally split in the longitudinal direction. The air is then
supplied via openings in he bottom into a compensating chamber and from
there via the perforated ceiling into the passenger compartment.
Controller
All controlling and regulating functions are performed by the digital
controller.
All signals are passed into this device via 2 front-side multiple cable
connectors on position X1 and X2, Where as 110V supply is located on a
separate front side connector on card A1of controller.
This mode only supports a test run that uses the dedicated service program
PRUEFWIN (in case of Sidwal) and a PC. The PC is connected to a/c
computer via the serial port. There is one, command “H”, for “test mode”.
The software will switch off all outputs and enter testing mode for duration of
2 hours. During this time any output may be manually. Set or reset with the
help of ‘Z’ command, To escape prematurely from testing mode the HVCV
controller must be reset by powering off and on the 110V supply. Then the
user can test the individual operating functions of the system.
Evaporator,Blower,Condenser coils
Compressor
Internal view of Trail with Supply ,Return Grilles.
Case StudyPassenger Cars Air-Conditioning
Air conditioning facilitates the removal of heat from inside the vehicle. The
principle applied is that heat is removed by conduction and convection. An
evaporator which is cold absorbs the heat from the air that is passed through
it and then cold air is forced out through the vents inside the car by the
blower motor. This is done by pressurizing refrigerant (134a) with a
compressor and then releasing refrigerant (134a) inside the air conditioner
evaporator.
Mostly Scroll or Rotary compressor used in the Automotive
HVAC.Compressor motor is attached to the Engine drive.
Based
on the BX design for HVAC Systems
Sedan compressor capacity for Bus vehicles
32 kw for 12 m Vehicle.
47 kw for 14 m Vehicle.
All ways the AC Compressor is back side of the vehicle coupled with engine
fly wheel. Condenser is on the top
References
1967 Ashrae Hand Book for Velocity of Air for Different application product
dairy.
1997 Ashrae Hand Book Fudementals ( Occupants).
1993 Ashrae Hand Book Fudementals-Shading coefficient,Heat gain from
equipment.
1989 -Ashrae Hand Book Fundementals CLTD,Corrected Latitude
month,SGHF,CLF,Wall values,SCL.
SMACNA HVAC Systems Duct Design Manual – 1981.
1979 - Ashrae Hand Book Fundementals Load Calculation manual. (Carrier
Corporation) Charts.