OPERATION INSTRUCTrON

I . Summary
1. Explanation:
Model LDTN Pump is a suitable c-0rollru:y equipment for the steam tumogenerators in thermal power station and
nuclear power plant to pump over the c.ondensed water out o f t.l;e coodenser,and can also pump over some other
medium similar to condensed water or slightly polluted liquid,chenrically neutral or corrosibn liquids.It can be
used as engmeering pumps in refineries,chemicai and petrochemical plants and energy plants.
2. Performance Range:
Liquid temperature pumped over is lower fhan 120 'C.
The detailed o f pump pe1formance parameters are shown onperformam.:e table and performance curves of
the pump supplied by the factory.

3 . Meaning o f t h e Model 300LDUJ-200 X 5

300-----Suction ml.et diameter o f the pump (mm)
L--------Vertica! type
0-----Multistage
T--------Stage Casing type
N-------Condensed water pump
2 0 0 - - - S p i i t outlet diameter o f the pump (mm)
X 5-----Pump stages (5 stages)

II. Structural Explanation

Model 300LDTN-200 pump is a multistage vertical barrel condensate pump, with double suction pump shell
and double suction first-stage impeUe .Generally,the impeJler first stage is a low cavitation residue
impeUer,Balance o f axial thrust by antifriction bearings,.in case o f higher cliff pressure axial thrust is compensated
by .a balant",e pistonliner. The can is only subject to suction pressure,the installation depth and the length of the ca.,
depend on NPSH conditions. The bearings in the motor lantern are oil-lubricated anti:friction bearings. Oil cup
keep working oil-ievel automatically. Asliding bearing lubricated by the line liquid is fixed on the side of pump.
The balancing drum and diffuser sleeves at various stages at same time function as supports between stanges.
Shaft is sealed by packed stuffing box or by mechanical seal according to the demands o f customers. Suction and
discharge branches are arranged at 180 ° (in line} above the mounting flange. The pump is directly driven by
motor through a elastic coupling. The pump rotates anti-dockwise looking from the direction of motor. The pump
structures are shown in details on the assembly drawing supplied by the factory. The pump is composed o f three
parts including water suction part working part and water discharge part, the main components include inlet and
oputlet waterpipe frames, pump shell, front ·casing, back casing, middle casing.; diffuser, impeller, first-stage
impeller and pump shaft., etc.
Material qua! i t y f o r main components:
Front,middle and back casings and bearing box: ZG230-450
Impeller, diffuser and bearing sleeve: 2Cr13
Bala.a-icing sleeve and balance p.isiOn: 3Cr l3
Pump shaft: 40Cr
Sealing ring and dilfuser sleeve: 3 Crl3
Pump shell, coupling, inlet and outlet waterpipe supports, bearing frame, motor bracket: Carbon steel
weldment
Note:The above mentioned materials an;, fundmentai material!,, i f the buyer needs more high anti-corrosive
!llll!terial, Please contact the manufacturer directly.
 ZHEJIANG-PUMP GENIIR.I\L WORKS COMPANY LTD OPERATION INSTRUCTION

Following standards are followed in the manufacture of pump:

AD requirements
A.PI 610 (8th edition)
ASME- +I
GB9U5.8 GB9:U.5.9 (Piped ine f l a n g e )
c:1n216 (Methods o f t e s t i n g e n t r i fuga I. mixed f Iow, ax i a i and regenerative pumps)

III. Overall Dimension and Installation

l . The mounting dimensions are shovm on the assembly drawing of overall dimension and basic
dimension.
2. Installation
A. Preparations before installation
( I ) Check pmnp and motor fur no damages and no foreign matters inside pump.
( 2 ) Get ready all tools and hoisting machine.
( 3) Check the mow:rting fundation of facilities.
B. Installation sequence (order).
( 1 ) Clean or remove greasy dirt on the b1.1Se and set the base oo proombedded foot bolts.
( 2) Check and adjust the Jevelness of pump base with a level
( 3 ) Fili ilie foot bolt holes and inner chamber of.pump base with cement mortar.
( 4 ) Tighten ilie mrts of foot bolts when the cement mortar is hardened.
( 5 ) Carefully clean ilie supporting plane o f pump base and check its levelness again, and set the pump
unit on the base after cleanin g the assembly fumge bottom of pump.
( 6 ) Check the pump unit fur its verticality or check the pump assembly flange for its levelness, then
tighten fixing nuts.
(7) Connect suction and dischru:ge pipes.
( 8) Fi'l: pressure gauges both on inlet and outlet pipelines and then the balancing drum pressure gauge.
( 9 ) Degassing pipe shall generally be fixed on !he top of condenser oron vacuum pump.
C. Gl:)rmector thread on amd I iary pipeline: "
Inlet.outlet pressure gauges and balancing drum pressure gauge - intemal thread M20 X 1.5
Degassing pipe --3/4"
Pump filling weepage -- R3/8
Pump shell flushing -- R 1/2
Pump shell fluid-discharge - Rp 1/2
! l Fol lowing points should be considered during the insta! lation o f pipe! ines:
( 1) Pipelines should have their own supporting frames in order to free the weight on to the pump.
( 2 ) The suction pipeline should be completely sealed and tested with a water pressure of 0.2 Mpa. The
pipeline sh.ape should have advantage in avoiding the fonnation of airbag.
( 3) The water flow speed inside the suction pipeline should be equal or less than 20m/sec, and the length
should not be long. Abrupt turning o fpipeline should be avoided
E. Calculation o f pump mounting height:
Condensing pump is generally used to suck the· condensed water from the sealed containers, so, it sh<m1d be
desig n ed jn backward flow and its priming height should be calculated,Otherwise, the pump cavitation may be
caused, normal operation be affected and damages or accidents be occurred i f it is serious due to low priming head.
The formula for calculating priming head:

2
 OPERATION INSTRUCTION

hg 2.[NPSHJ- p,, +J!y_+hu +k

gp gp
1n the formula,
[NPSH]-�dicates the cavitaru:m residue parameter of pump. ( m)
h.,---indicates the hydraulic loss sucked into the pipeline. (m)
k--ind.icatcs cavitation safty residue, generally, it take& 0.3�0.5m.

f!s_--.indicates absolute pressure head of liquid surface in the container. ( m)

gp
...
l!i-,ndicates evaporated pressure head mtder suction liquid temperature. ( m)
gp
h., value memioned in the formula should be considered in fue design o.f pipeline installation.
Note: If buyers have any requirements to the cavitation perfurmance of the pump, they should put on the urtit
cavitation residue [NPSH] a not the pump cavitation tes_idue so a..<;. to avoid irunecessary troubles ar1d increasing
the purcluise cost.. The unit cavitation. residue value · [!,.'PSH]� mentioned . above is determined by the pump
installation conditions. The calculatioo datum is at.the center of pump suction flange.
2
[NPSHJ.. == +!L- P,.
gp 2g gp
in the formula,
r,
..£.!... �ii.ates the absolute pressure head. at pump .inlet when it is converted to the datum plane (position
gp
head is considered). (m)

y;
2
----indicates the average speed head at the pump inlet (m)
gp
Tim value of [NPSHJ. :iliould be positive(+). which. shows the liquid sucked into flange center by the pump
is not evaporated, so that the safety operation of 1mmp shall be ensured by the installation depth he.ad below the
pump mounting flange.

N. Starting and stopping

1. Preparations before starting
Fill No,20 engine oil into the bearing house of pump at a place ne!ll'.by the oil cup.The oil level ran always
he maintained oonstant under normal oil supply condition by using this oil cup device.
The stm� principle of!he oil c:up is sho'Ml in follm.ving Fig:
This kind of oil�level meter operates by the oonsmnt..pr�ure surfu.ce principle caused under .the function of
atmospheric pressure. When . the oil working Jevel drops, the outlet groove of oil cup shall expose to the
atmosphere. At time,air enters 1he inner chamber Qfoil cup through four small holes at oil stop groove and ll
small groove on cup seat, the oil under the function of static pressure in oil cup flows out of cup, the oil level in
the cup drops and oil working Jevel returns to the datum position which just submerges outlet groove of oil cup.
Under this oondition, air t�-an not enter the oil o:µp, a negative pressure, at this time, is created in inner chamber of
oil cup to ofl:set the static pressure in the cup and no more oil flo,w-s out The repeat cycles continues till oil in the
cup :finishes.
3
 ZHEJIANG PUJ\tiP GENERAL WORKS COhriPANY l:rD OPERATION 1NSTR!JCTION

2, If oil level m the Cllp

tiSlls again to cover the groove, ak can not l. If working level drops,
the grove is l.lXposed to the
enter the cup, a negative pres1mre occurs ii atmosphere, air enters, oil.
cup. no longer flows out. automatically repienies the cur

Air inlet

.tff:il
. Working level
Structure Fig. of oil-level meter. 1.0il cup(orgaoio glass) 2.Cupseat(Nylon 1010) 3.Nut(Nylon 1010)
This kind of oil-level meter advantages in simple structure, safe and reliable, easy control and maintenance.
"The cup can easily be pulled out upward and inserted into cup seat in agile movements after the cup is filled up. In
addition, the following points should be noted:
*Four qi 2 small holes at the bottom of cup and one small groove on the seat should be free from any

*
blockage, otherwise, the normal operation shall be affected.
Outer surface of cup should be kept clean to.ensure that the level can been se.en dearly.
-/:( Impacts should be avoided.
( l) Pump should not be operated without water, so, fill up the pump with water before starting.
( 2) Check the rotating direction of motor, the pump should tum anticlockwise seen from driven end. After
connection of motor with water pump, the rotor of pump should be turned by hand smoothly.Attention: The
turning direction of motor must be correct, jf not , the fixing nut on the pump shaft shall loose and cause
accidents.
( 3 >"' Starting shall be performed with the sluice valve on discharge p1peline closed.
2.Starting
( 1 ) With normal speed (RPM) reached, slightly open the sluice valve and check the operations of all
instruments and stuffing box, the idle operation of pump should not be long.
( 2) Check the temperature of bearing and stuffing box, shut it off if it is too high.
( 3) Open the sluice valve to the required position when the operation is normal, then starting is complete.
3. Stopping (shut off)
( 1 ) Gradually dose the sluice valve and cut off the motor power.
( 2) Ifthe pump shall not be used for a longer period, it should be d1ecked oiled and stored carefully.

V. Operation and maintenance

l . During operation, attention should he paid to the readings of pressure gauge and vacuometer, ·bearing
temperature, stuffing discharge condition, oil level of bearing, vibration and noises of water pump.
2. Ma.>rimum temperature of_ bearing should not be more than 75 ·c and its te.mperature rise not exceeds
50"C.
3. Lubricating oil of new pump shall be changed after its operation for l 00 hours, and later on , change it
after a constant worl..-:ing cycle.
4. When the inlet pressure is in the state of high vacuum, the pressure oo the gauge at back side of
' bal.andng dmm shovvs lower and a negative pressure may occur, as a result, the stuffing box shall no longer
4
 PUMP GENERAL WORKS CON'J'ANYLTD OPERATION

discharge water, on contrary, air may be sucked into pump chamber to result in poor performance. The following
method can be used in dealing ·with this problem: Charge some water-sealed water with a certain ·pressure to the
pressure test holes on balancing drum' symmetrical to RI/2 pipe blacking place to increase the back pressure of
balancing dnun.
5. if abnormal cooditiom.. (abrupt vibration) occur, emergency meaqsures should be
causes should be found out and troubles should be removed. The ovserving and results should be
re.corded.
6. Possible troubles and trouble shootings:

Troubles Causes Hand I ing

Foot bolts and seat bolts are loose; Tighten all bolts;
5
Cavitation. Low priming head and higher inlet

7. With no en1eri�e11tc1e,s, the repair and examination of pump shall be carried out together with the overhaul
of machine set.
 300LDTN-200 X 5 Vertical Can Pumps
Characteristics

I :
, J l \ !
I

! I 300LDTN-200x5
)·····, '·
, : i
n=148(r /r�iin
-:'
'
I

I j l
�i-J =±:
-
J.
i
l
I
'1 i -r-..�
; .,.,-H i i
i
!
I
I
'
,_ "' "'',
I ·- i-t .l._ ,~ i i

,_
,....__ ..........""" l
j
!
N<Kw)
: i ) 3ilOLDTN-280x5A a/ �i , •..•.
l
,---- 190
......_!

N l -v
i I
I

l
!
l ! ..... . ....

!' ) '
:__.,,,, ,,,,,
<""'"
T",
I

i '- ....
150
!
···- I i 1 i l i
I ',_
~
�
i ; , ........
.
........
i
I ·-_J__..-·-! '
\ - ! i · 120
; :!
···,······· ,.....
i 1
~-
i
, ....... ....... ,-----
j ,, 9
0
i i

----
7;.,____
I
"
i )
I·-- ·-·--- , .......... .........
,-·-·· -·-··· 80%
--......
.,..,.,......-
.

l ~
....

vi""
'
NPSH i
-/---
,--·· i i

·-,,.
(M)

vv
'/ !
j /! 1,0%

7ij·
.

NPSHr.i l ' i
!'-"!
i )
:
!
i l i
_,,..:
:
'
l
--
20%
y
Ll

l \ ) : l i ( i
; T i
\
I i
•
i :
I

0 1/l I l l
I

===::::::r====::r:•
0 lO 20 30 40 50 60 70 80 90 100
=::=::::r:r:::=·. "-.----------=::::r--·--==- ..J.....-==:::::::i
0 45 90 135 180 225 270 315 360

Table of Standard Performance

I
-----·--1
Capacity-
(J
1�A'h;tfil POWER
Eff
:iZ,ffi¥tYcif\ rtf-�B.rff *
* '.1/lft 11-/llY
Type Total Speed Impeller
head 11 (NPSH) r Dia
H (%) (m) (mm)
L/S
n power
(r/min)
i 127.0 0.90
300LDTN-200 1-286
1480 147. i 185 75 0.95
X5 2-330
3)5 87.5 140 72 i.,rn

185 5L4 156 113. 9 --�

1--286
160 75 �
X5A 250 69.4 148 1480
____ __ , ,_ .�.-�-·--·-�
0.95
2-�{12

315 87. 5 125 72 L40

 II
I !I

IIi
I

1 1

I
I l

II II Ii
 --- ;_,_____----==-
II
-- - .� ·,_
-- ----1

O 1400

I
I
l
O 900:____� l'-
1200x940
[

I II
I
65 =
c31
=

�!:Dill Floge of inlei_

-- 150lb ANSI B16.5
�300

-
 Office
# 995, Service Road, RPG Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

CONDENSING SYSTEM

6y:
HANGZHOU STEAM TURBINE
Cfiina

Gland Steam Condenser

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

 365 365

level indication

A
co:,
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co:, 895
E
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n::: co:, 560
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oct:r.>co;;,
N .,.­
N"'SI-N
05.07.08 ISSUED FOR APPROVAL
C) "'Sr
REV I DATE REVISION

B¥
"'Sr C)
C)

I
c.o c.o
mm
C)
I
4-M20
C) c..::> c..::> C)
baseframe USER S, V. POWER PRIVATE LIMITED
! ! !! 0
S. V. POWER PRIVATE LIMITED - HYDERABAD
I iii
a- CLIENT
�I l»>r�1p11,)))-);S'j
�* ** CONSULTANT DESEIN PRIVATE LIMITED - NEW DEHLI
f.'!:t!::
:@'<C ..,,_,i :ti=� DESIGN DATA TECHNICAL REQUIREMENT
* slide plate
View A Design Code• HEI Hydraulic test steam side 0.5 Mpa(G) PROJECT X 63 MW COAL BASED THERMAL POWER PLANT
0
<Sl <Sl!i!!t:
grouting 0
Water side 2.8 MPa(G)
--:t
TECHNICAL DATA GPSPL/HTC JOB NO. TITLE GA DRAWING OF GLAND STEAM CONDENSER
fS.eep time 30minutes ,without leallage P-1084/T-7426
Type C0-0300-32
Heat Exchange surface 30m2
Power 3 01\W Voltage 415V
G Drain/Vent
F Safety Valve
1/2"
11/4"
ANSI 1501bs
t.N,11c;n1h� 1
4
1
~, \ -1400

!£ ? 150X150 197 t /h 11/2" ANSI 150lbs .12

View B Gland steam inlet 6" ANSI 150lbs I , ? ,�

0Cr18Ni9 ? ;tt__A
Foundation bolts Exhaust 4" ANSI 150lbs
2-3595-0300-31
Operating Condensate outlet 8" ANSI 150lbs
IA I N
Sealing Steam Inlet Pressure 1.08 Bar(a) A I Condensate inlet 8" ANSI 150lbs i Ji. # rf.
Safety Valve Set Pressure 1.2 bar(g)
Item size Rating and Code Quantity p · i1: y_ li'l-uilllllTfll?ill!
OPERATING MANUAL GLAND STEAM CONDENSER 0-6330-7426-01

1. TERMS

Gland Steam Condenser (2-3595-0300-30)

2 3 4 4 3 12 6 7

Fig 1 Gland Steam Condenser Detail Drawing

1. Water Chamber of Inlet and Outlet

2. Stop Valve
3. Air Vent
4. Motor-Fan
5. Shell
6. Inlet of gland seal leakage
7. Rear Water Chamber
8. Outlet of Cooling Water
9. Seat
10. Drain port
11. Inlet of Cooling Water
12. Safety Relief Valve
13. Hotwell

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 1 of 5

OPERATING MANUAL GLAND STEAM CONDENSER 0-6330-7426-01

2. TASK

The function of gland steam Condenser is to slightly bring the negative pressure
of leakage pipelines for front and rear gland seal of turbine, leakage passes into
a gland steam Condenser through the leakage pipelines and it are condensed into
the water, then it are supplied to the boiler.

Hangzhou Stearn Turbine Auxiliary Equipment Company Limited·· Page 2 of 5

OPERATING MANUAL GLAND STEAM CONDENSER 0-6330-7426-01

3. STRUCTURE AND WORKING MEANS

The gland steam condenser is motor-fan type and its structure refers to Fig1.

The side of heat exchanger water takes on a structure of 1 flow. First cooling
water passes into the water chamber of inlet through an inlet of gland steam
condenser, and then passes into the tube bank. When cooling water is flow in the
heat change pipe, the cooling water exchanges heat with the steam at side of
steam side, cooling water shucks many heat when steam are condensed, water
temperature is increased and passes into the water chamber of outlet, then
cooling water flows off a gland steam condenser via the outlet of cooling water.
The steam from turbine gland seal (front and rear) passes into the inner side of
shell via leakage pipeline and leakage inlet of gland steam condenser. The steam
contacts with the heat exchange pipes in the tube bank and exchange the heat.
When the great mass of steam passes through outer wall of heat exchange pipe,
it releases many heat and to condense into condensate, the condensate are
exhausted from a drain port and into a drain pipeline. Because there is
non-condensing air in the leakage steam, in order to make sure leakage steam
can pass the leakage pipeline, it must be extracted by the motor-fan and to
exhaust to the atmosphere.

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 3 of 5

OPERATING MANUAL GLAND ST EAM CONDENSER 0-6330-7426-01

4. INSTALLATION

Installation steps:

1. Checking the foundation first and clean the foundation surface then.
2. Arrange the GSVC on the operation plat and adjust the location
3. Checking the connection of every nozzle according the design/piping
arrangement.
4. Fix the ejector (grouting)
5. Piping connection and power supply.

Notice in installation:

1. Equipment should be arranged in the plat location when it reaches the

site.
2. The tight wire should be arranged at the outside of stand and please be
sure the loading is average without any distortion of equipment.
3. Keep the force and moment from the piping to be minimum condition
4. Please consider the displacement of equipment/piping in the installation.
And clean all connection and remove all block before operation.
5. Check the power supply according the technical specification.
6. Cleaning/wash the whole connection system before operation. If
necessary, please arrange the strainer in the piping.
7. All connection surfaces should be flat at all for avoiding the leakage.
8. Leakage test should be carried out before operation for further checking
9. Calibration all the instruments and installation.

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 4 of 5

OPERATING MANUAL GLAND STEAM CONDENSER 0-6330-7426-01

5. STARTING AND SHUTDOWN

Notice:

1. Please make sure the steam piping is unblocked, same as the water
piping.
2. Open the cooling water valve (inlet & outlet) first.
3. After the cooling water inside, please open the steam inlet valve.
4. The cooling water pump only can be stopped after the equipments stop.

Hanf 'hou Steam Turbine Auxiliary Equipment Company Limited Page 5 of 5

 Office
# 995, Service Road, RPC Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

TEST CERTIFICATES

6y:
HANGZHOU STEAM TURBINE
Cliina

Gland Steam Condenser

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

 Product Quality Certificate

Name Gland Steam Cooler

Type 2-3595-0300-30

Code WT7426

Serial No.

Date Of Manuf. 2008 if: 5 J:j

HangZhou GuoNeng Steam Turbine Engineer Co., Ltd.

Page 1 of 9
 HT AC SHEET:O

:8~ : 711't;i!P~ ffl~:

t±i ,-- 1!t ;t ~
name: Gland steam INSTRUMENT OF RATIFICATION OF PRODUCT DELIVRY

condenser

The chemical compositions and mechanical properties of the

materials used for this product meet the requirement of the
standards, The quality of machining and assembling have reached
that specified in the drawings, It is ratified to deliver this
product.

11:-ifili
Quality assurance department

ffl!*~t: sm:
Chief of Signature: Date:

Page 2 of 9
 HT AC SHEET: 1

INDEX
I I I

I CODE:
DESCRIPTION SHEET No.
No
1 I 1
INDEX
2 MATERIAL REPORTS OF MAIN PARTS 2

3 INSPECTION RECORD OF TUBE PLATE 3

4 INSPECTION RECORD OF SUPPORT PLATE 4

5 INSPECTION RECORD OF WELDING OF SHELL 5

6 REPORT OF HY DRAULIC TEST 6

7 INSPECTION
- RBCORD OF CLEANL INESS 7

Page 3 of 9
 H T A C SHEET: 2

0-1760-1305-01 MATERIAL PROPERTIES REPORT OF MAIN PARTS type

MECHANICALPROPERTIES
CHEMTICAL COMPOSTIONS
CERT.
NAME MATERlAL
No.
THICKNESS
Ii 5 CONCLUSION
Si Mn Ni Cr Mo
as ab Ak 1!li rtll ti\ !J&
p s MPa MPa % J BEND EST

20# 10 0.56 0.26 0.54 0.028 0. 006 485 430 29 --- Acceptable
SHELL
115
Q235B 50 0.14 0.19 0.52 0. Oll 0.012 250 460 27 120 Acceptable
TUBE PLATE
ll5

TUBE SUPPORT Q235A 6 0.17 0.17 0.38 0. 014 0.011 --- 325 450 37 --- Acceptable
PLATE

540 51
CONDENSING 0Crl8Ni9 cp15X1 0.046 0.31 0.70 0.033 0.001 8.16 18.31 Acceptable
550 52
TUBE
86
Cu
WELDING JQMG50-6 cp 1. 2 0. 074 0.94 1. 48 o. 013 0.016 470 560 29 90 Acceptable
0.117
- MATERIAL 81

Inspector: HTAC 003 Date: 2008.1.29 IChecker: Date:

Page 4 of 9
 H T AC SHEET:3
type:
0-1760-1305-01 INSPECTION RECORD OF TUBE PLATE
I
% Inspection Item Inspection Requirement
I No. Result
1 Size of the Tube Sheet 580 0 2
+
580
I
2 Thickness of the Tube Sheet 38 38 I
I
3 Diameter of the Tube Sheet Hole +
15 0. 4 15.3
I
4 Surface Roughness of the Tube Hole Ra5
Acceptable
I
5 Deviation of Pitch of the Tube Sheet Hole �1. 5mm
Acceptable
I
6 Ra12.5
Surface Roughness of the Tube Sheet t Acceptable

7 JB2901
Keeping the Tube Holes from Rust JB2901 « Anti-rust
Acceptable
Specification for Steam
Turbine))

B L A N K

. .
Pl
Operator: Inspector: Checker:
2007.6.28 : 2007. 7.3 2007. 7.5
Date: Date: Date:

Page 5 of 9
 H T A C SHEET:4
type:
0-1760-1305-01 INSPECTION RECORD OF SUPPORT PLATE
I
Inspection Item Inspection Requirement Result
I No. I II
1 Size of the Support Sheet 404-o.s 404
I I
2 Thickness of the Support Sheet 6 6
I
3 Diameter of the Support Sheet Hole 15.5•05 15.8
I I
4 I
Surface Roughness of the Support Ho I e Ra6.3 Acceptable
I I
5 Deviation of Pitch of the Support
Sheet Hole <1.5mm Acceptable

B L A N K

Operator: Inspector: Checker:

2007.6.28 2007. 7.3 2007. 7.5
Date: Date: Date:

Page 6 of 9
 H T AC
-1 SHEET:5
type:

~
0-1760-1305-01 INSPECTION RECORD WELDING OF SHELL
I
Inspection Item Inspection Requirement
No. Result
1 Size of She I I I NS I DE D I A. : <b 406 405

H
2

3
I
Deviation of Shel I

Straightness of Shel I
I
I
THICKNESS:10
ACCODING DRAWING

::::::::1
10
Acceptable

Acceptable
I
I
I
4 Deviation of flange :::::::: 1% 3 nm

Surface :::::::: 1% D and :::::::: 3 mm Acceptable

Perpendicularity to the center Line
of Pipe
5 The Surface Qua I ity of Welding
0. 5mm, 10% There is no visible crack,
porosity inclusion, pit on the surface
of we I d seam, undercut depth::::::; 0. 5mm
undercut length::::::; 10%ful I length of Acceptable
weld.

B L A N K

Operator: HTAC 003

Inspector: Checker:
2008. 1.21 2008. 1.21
Date: Date: Date:

Page 7 of 9
 H T AC 7j( 1,J\ � 1� fr.
I=! ]ff SHEET:6
0-1760-1305-0l REPORT OF HYDRAULIC TEST �%/TYPE:

I
ff % ;ji it � § ;ji it Jf *
f m*
No. Inspection Item
I I Inspection Requirement I Result
1 If.}] *-. .i ;J:1 � fjj (MPa) 0"-'3.0 Mpa
Acceptable
I Measuring Range of Pressure Gauge I I
2 If. fJ *-. .i ;J:1-tf �/4Li 1.5 t&/2 f;
Acceptable
I Pressure Gauge Grade/Quantity I I
3 If. }] *- :ft- ;t El Jl:}J 11 tk. $}] fl
Acceptable
Date of Galibrating Pressure Gauge
I I
4 7J<-'.tiJ'Z¥kEs.}] (MPa) 2.8 Mpa 2.8 Mpa
Pressure of Hydrau I ic Test of Water Side

5 ;J<. '.r:f.! a at faJ 30 min 30 min

Time of Keeping Pressure in Water
I I
6 �t 1: ilZ ¥k a JJ ( MPa ) Pressure of 0.5 Mpa 0.5 Mpa
I Hydraulic Test of Steam Side I
7 �t'.r:f.!Es. at fsl CMin) Time of Keeping 30 min 30 min
I Pressure in Steam Side I
8 #t1t��'f{,>7., ;r. ff11�iwi
Acceptable
I Leaking inspecting •'') Leaking

I I I
I I
BLANK I

iU{--ft*-:
Last Result:
$.rJ'oi� 0.5 /2.8 MPa, 30 Min ff-J;J<.Es.i)Z¥k, 7*-�JJt11�iwi.fJUl, 7J<-Es.i)Z¥fti}� o
The product has been hydraulic test at pressure 0.5/2.8 MPa, 30 Min.
We didn't find leaking, Hydrau I ic test is OK.

if 11 w
,:::r

qi7t*f �
� ij.&. w
-� ,:::r
HTAC #l 003 �t�tw
Operator: Inspector: Checker:
El $}1: 2008. 1.28 El $}1: 2008. 1.28 El $}1:
Date: Date: Date:

Page 8 of 9
 H T AC fl ia J3t ;fft � ic �~
1Jl SHEET: 7
�%/TYPE:
0-1760-1305-01 Inspection Record of Cleanliness
ff % t& :if :rm § t&1!t�>R �*
I No. Inspection Item I Inspection Requirement Result
1 ire#- 0J *- mi ffit Jt {rt� Ill CI eanIiness
Acceptable
I I nner surface of Shel I I Grade Ill I
2 ire#-Yr*- mi IV
Acceptable
I Outer Surface of Shel I I I
3 'if tJi :ft:r F� tJi Ill
Acceptable
I Tube Sheets and Tube Support PI ates I I
4 �tJiYr*- mi Ill
I nner Surface of Water box Covers
Acceptable
and outer Surface of Water box
Covers
5 ,t Jp 'ifYr*- do Ill
Acceptable
I I Outer Surface of Cooling Tubes I I

B L A N K

4! 11 ,:;:>
Y-l ft�t� #?: .,,,.�
�b..
,:;:>
!'A .. HTAC #?: 003 �k�t�:
Operator: Inspector: Checker:
El Jjj . 2008. 1.24 El Jjj: 2008. 1.24 El Jjj:
Date: Date: Date:

Page 9 of 9
 E
Office
# 995, Service Road, RPC Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

LUBE OIL SYSTEM

6y:
HANGZHOU STEAM TURBINE
Cfiina

Technical Data of Lube Oil System

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

OPERATING MANUAL LUBE OIL SYSTEM DATA SHEET 0-0305-02-01

SERVICE OF OIL SUPPLY TECHNICAL DATA

OIL TANK

Drawing 2-0620-1400-03

Nominal capacity 14.0 m3

OIL COOLER

Drawing 2-4684-0110-12

Type Horizontal and twin type

Exchange area/unit 110 m2

Cooling water requirements -200 t/h

Design Cooling Water Pressure/Temperature � 1.0/34 Mpa/°C

FILTER OF OIL

Control Oil Lubricate Oil

Drawing 2-2131-0038-10 2-2131-0100-03

Flow Cm3/h ) 38 100

Filtration precision ( µm) 10 25

Change Pressure Loss (Mpa) < 0.08 < 0.08

OIL PUMP

AOP EOP

Drawing 5-7230-4301-00 5-7230-1020-05

5-7230-2000-02

Model 1251Y-120A 80YL-30 110V DC/415V AC

Flow m 3 /h 80-150 40

Outlet Pressure MPA 0.9632-0.8772 0.215-0.258

Motor rate power kW 75 7.5

Hangzhou Steam Turbine Auxiliary Equipment Corr any Limited Page 1 of 1

 Office:
# 995, Service Road, RPC Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

LUBE OIL SYSTEM

Gy:
HANGZHOU STEAM TURBINE
China

Oil Supply Unit

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

 8
rn-oot r-c;gg r-z
SIZE & STANDARD QTY
Water inlet 6" -150RF ANSI 816.5
2
A
A Water Outlet 6"-150RF ANSI 816
1 IA
B
Oil Mist Exhaust 4"-150RF ANSI 816.5
Control 011 connection 3"-150RF ANSI 816.5
c Lube oil connection 6"-150RF ANSI 816.5
G c
Oil drain 6"-150RF ANSI 816 5
Oil return connection 14 "-150RF ANSI 616.5
Toke out Settling tank connection 1 1/2"-150RF ANSI 816 S
>800mm
Oil ourifier connection 2"-150RF ANSI 816.5
~~tt-t~~~s::::::::::fi:~~~~~ B

B Extractor A YF6-450-1.5 & 415V, 15 kW

B
1251Y-120A, 75kW & 415V
A
1251Y-120A, 75kW & 415 V
SOYL-30, 110VDC & kW
A BOYL-30, l,15VAC & kW

10
21500kg
34000kg

8 Lube oil filter type Duplex (One Working I One

Standby)
Raterd Flow 100 m l /h
c Filter 25 µm
Mesh material SS 304
c
F Control oil filter type Duplex (One Working I One
Standby)
ACCUMULATORS
VIEW 'A' Raterd Flow 38 m i /h
D ELECTRICAL HEATER Filter size
TAKE OUT 1 .Om Mesh material 304
B
2JJIQ 2_50 I 75 r
-H----------+---------j---------t HEI
Cooler surface 110m 2 X2
Water in temp. 34 ° (,
Water out temp. 39 ° C,
L
B
D Water flow 200t /h D
, 0
0
t "'
0

_LJ__ ---L- I
- -----1----------,
I 2210 I 2210 I 2210 I
�
i
7000

� FOUNDATION LAYOUT

!
9 I

~~~9 1 I oso10a ISSUED FOR APPROVAL

§~i§ REV I OA!E REVISION

uu
cbffi~6 "'! � USER S. V. POWER PRIVATE LIMITED
CllENT S. V. POWER PRIVATE LIMITED - HYDERABAD

HU CONSULTANT DESEIN PRIVATE LIMITED - NEW DEHLl

i: :i DC EMERGENCY c 8-8
PROJECT
GPSPL/HTC JOB NO. I
1 X 63 MW COAL BASED THERMAL POWER PLANT
GA DRAWING OF LUBE OIL SUPPLY UNIT
LUBE OIL PUMP A&B OUT P-108t/T-7426
AC EMERGENCY
LUBE OIL PUMP ( k 21500
{tl:im i14m 3
.J:.1? Oil Supply Unit
--l--l-~--l-~4?~t~~a.---i~-i----i2-1 685-1400-03
!!
JLJlLJ
? 'I? bu xllf, Ni,- Niinn?:��R0m I �-u :{!tffl7�?iWc
2 3 4 5 6 7 8
OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

1. BRIEFING FOR SERVICE OF OIL SUPPLY

1• Property Briefing
1.1 A service of oil supply is concentrated oil station.
1.2 Type : YG-1400-3
1.3 The lubricating oil and governing oil are supplied by the service of oil
supply.
1.4 The standard of designing and manufacturing:
ZBK54036-89 «Oil supply system technical conditions of industrial turbine
lubricating and governing))
Separated overflow baseplate, instrument frame (with the terminal box)
1.5 Explosion-proof class of electric: non explosion -proof
1.6 Parameters of oil supply under the conditions:
1.6.1 The Lubricating oil is supplied to a turbine through throttle valve�
a oil cooler and a filter.
Oil flow 1200L/min, precision of filtration : 25µm
Oil pressure 0.25MPa
Oil temperature
1.7 To supply the lubricating oil under the emergency condition
Under an emergency condition, the lubricating oil is directly sucked from
the emergency oil pump.
Oil flow 300L/min
Oil pressure 0.25MPa
Oil temperature 43-60 °C

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 1 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

2. TABLE OF JOINT DIMENSION

No. Name Specifications

I N.

1 Outlet of lubricating oil 6"-150ANSI 816.5 1

I
2 Return oil port of oil tank 14"-150ANSI 816.5 1
I
3 Outlet for exhaust fan of oil 4"-150ANSI 816.5 2
tank

I 4 Inlet of Filter 2"-150ANSI 816.5

I
1
I
5 Outlet of Filter 2"-150ANSI 816.5 1

6 Draining oil port 6"-150ANSI 816.5 1

I I

I 7 Outlet of cooling water 6"-150ANSI 816.5 2

I
8 Inlet of cooling water 6"-150ANSI 816.5 2

9 Outlet of Control Oil 3"-150ANSI 816.5 1

I 10 Connection Joint 11/2" -150ANSI 816.5 1

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 2 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

3. DIAGRAM OF FOUNDATION

The diagram of foundation for mounting a service of oil supply is as follows.

Foundation bolt M24x400 GB799

Quantity 8

Location of foundation bolt

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 3 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

4. OUTLINE DRAWINGS

T he outline drawings of oil supply service are as follows.

Code number significances:
1. Oil Tank
2. Exhaust fan
3. Liquidometer
4. Emergency Oil Pump (DC)
5. Oil Filter for Controlling Oil
6. Instrument Frame
7. Main & Auxiliary Oil Pump (Electric)
8. Oil Filter for Lubricating Oil
9. Temperature Controlling Valve
10. Double oil cooler
11. Oil Choker
12. Base Plate

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 4 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01
~-··· - ~ .......- - - - - - - - - - - - - - - - - - - ~

-r- -r- -r- -r-

I I I I

I
I
I
I
I
I
I
I

I I I I
����

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 5 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 6 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

2. OPERATING FOR SERVICE OF OIL SUPPLY

1. Mounting the service of oil supply

1.1 Net weight of service of oil supply: 21SOOkg, operating weight : 34000kg .

1.2 Mounting refers to diagram of foundation.

1.3 Four lifting eyes are provided on the baseplate of service of oil supply.

1.4 To connect with the pipelines according to system requirements .

1.5 The mounting standard: DL50 11-92 (( Electric power construct and
acceptance technical specifications of turbine»

2. Inspecting before operating

2.1 Flushing

After the working of installation has been finished, entire oil system is
flushed completely and to eliminate all dirt in the pipelines and oil
system . The flushing is done according to GB10 968-89 standard «Flushing
technical specifications of oil system before turbine running)) .

2.2 Filling the oil

2.2.1 The oil tank needs about oil quantity 18.66 m 3 .

2.2.2 When first filling oil, oil level is high than maximum oil level, but
is 150mm less than top of oil tank .(because the oil is filled to the
equipments and pipe in running, thereby oil level may be return to
position between the maximum and minimum)

2.3 Check the service of oil supply

2.3.1 Check a double oil filter for lubrication oil . The other of double oil
filter must ensure free and open an air draining valve of oil filter.

2.3.2 Check a double oil filter for governing oil . The other of double oil
filter must ensure free and open an air draining valve of oil filter.

2.3.3 Check a double oil cooler. The other of double oil cooler must
ensure free and open an air draining valve and an inlet/ outlet
valve of cooling water.

Hangzhou Stearn Turbine Auxiliary Equipment Company Limited Page 7 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

2.3.4 Check oil temperature. Oil temperature shall generally exceeds 30

oc.

2.3.5 The pipelines between the outlets of two main oil pumps and
auxiliary oil pump to the lubricating oil (and governing oil) must
be free.

2.3.6 The pipelines that the outlet of emergency oil pumps to the inlet
of lubricating oil must be free.

2.4 Check the oil pumps

2.4.1 Check the running of oil pumps whether normal operating.

2.4.2 Check the interlocking both oil pumps whether validity.

2.4.2.1 When main and auxiliary oil pumps are stopped because
the failure, an emergency oil pump must start
automatically.

2.5 Adjusting pressure

2.5.1 Adjust the outlet pressure of lubricating oil.

2.5.1.1 Start a auxiliary oil pump (for entire system), observe

the oil (lubricating oil and governing oil) flow conditions
through peep windows. When liquids are fully oils, close
the air draining valves on three exhaust pipelines.

2.5.1.2 Adjust the throttle valve of outlet of main oil pump;

adjust the throttle valve between a oil filter of
lubricating oil and a oil cooler, and adjust the throttle
valve at the front of lubricating oil inlet. Outlet
pressure of governing oil: 0.8MPa, outlet pressure of
lubricating oil: 0.25MPa.

2.5.2 After adjusting, lock the throttle valve.

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 8 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

3. OPERATING FOR SERVICE OF OIL SUPPLY

3.1 Start a main oil pump according to the operating manual of turbine
starting.

3.2 After turbine is normal run, the service of oil supply provides the
lubricating oil for turbine safety run.

3.3 The temperature of governing oil is not generally limited. Pressure of

governing oil: 0.85MPa.
+3
3.4 The temperature of lubricating oil: 45 _2 °C

3.5 Under the cooling water flow are not decreased, if temperature of
flowed off oil exceeds 48 °C, the oil cooler has been dirt. To use standby
oil cooler and overhaul oil cooler.

3.6 The pressure of lubricating oil: 0.08-0.25MPa (g).

3.7 A preliminary pressure loss is 0.03MPa. If preliminary pressure loss

exceeds 0.08MPa, double oil filter has been dirt. Here a standby oil filter
is used, check and clean the tainted oil filter.

3.8 Inspect the oil quality in the oil tank periodically. If impurity content
(moisture) are exceed to standard, oil in the oil tank shall purge. When
phy sical property of oil is worse, oil should be changed.

3.9 The reasons of oil pressure deviation for main oil pipe of lubricating oil:

Adjusting of throttle device has not calibration or clipped.

Throttle device is adjusted in time.

The oil filter is dirt. Change the device in time.

Oil pumps and pipelines is failure, to eliminate the failures.

Clearances of bearing is increased and flow of oil passage is

excessive, adjust the clearance and oil flow in time.

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 9 of 10

OPERATING MANUAL OIL SUPPLY UNIT 0-4000-7426-01

4. MAINTENANCE FOR SERVICE OF OIL SUPPLY

4.1 Check the service of oil supply periodically (one checking is general per
annum).
4.2 Before the service of oil supply is operated, check the oil pumps, double
oil cooler, double oil filter, check each assemblies, valves, electric and
interlocking devices, check each setting values, check oil level of oil
tank etc.
4.3 If the service of oil supply is reassembled, mounting work is done
according to the DL5011-92 ((Electric power construct and acceptance
technical specifications of turbine» . At the time, whether flushing is
done according to actual circumstances. If needs a flushing, flushing
processes must be done according to GB10968-89 standard «Flushing
technical specifications of oil system before turbine running)) .

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 10 of 10

 E
Office
# 995, Service Road, RPG Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

TEST CERTIFICATES

Gy:
HANGZHOU STEAM TURBINE
Cfiina

Oil Supply Unit

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

 Product Quality Certificate

�: fjt 5til it ti
Name Oil Supply Unit
c::J
� "J:f:
Type 2-1685-1400-03

1t �:
Code WT7426

!; c::J
"J:f:
Serial No.

$Um 13 Jffi:
Date Of Manuf. 2008 � 3 JI

HangZhou GuoNeng Steam Turbine Engineer Co., Ltd.

Page 1 of 10
'
H T AC Yi SHEET:O
tBr!!tt~
t � : {�5�11 INSTRUMENT OF RATIFICATION OF PRODUCT DELIVRY ~~:

name: Oil Supply Unit

The chemical compositions and mechanical properties of the

materials used for this product meet the requirement of the
standards, The quality of machining and assembling have reached
that specified in the drawings, It is ratified to deliver this
product.

11:ifili

Quality assurance department

$*~t: 8Jffl:
Chief of Signature: Date:

Jfi f- it ii, : 1t�:

Page 2 of 10
 H T AC §� ]!( SHEET : 1
0-1760-1305-01 INDEX �%/TYPE:

1�%/CODE:
ff % pg ?& ]!( %
No DESCRIPTION SHEET
No.
1 m ffe- 1
INDEX
' 1<-- -� �b. 21:.
2 1ih :tlil 1 7 1s -'fl. .j)l 0 2
kk ..

OIL TANK HYDRAULIC TEST REPORT

3 )117 ;� nt it Ji :fP:if O ft�
- {)l % 3
INSPECTION REPORT OF OIL TANK CLEANLINESS
I AND SEAL NOZZLE
4 I ),t iih � )]s_ fJ iR, JJi-tll % 4
REPORT OF HYDRAULIC TEST OF OIL FILTER
5 f' it nt it Ji {1:dt O ft�- -tll % 5
INSPECTION REPORT OF PIPING CLEANLINESS AND
SEAL NOZZLE
6 ),t )117 � �"ij" it Ji :fP:if O ft� 6
- {)l %
INSPECTION REPORT OF OIL FILTER AND SEAL NOZZLE
I
7 1* iih *-I iih R iR. JJi-tll% 7
REPORT OF HYDRAULIC TEST
8 iih '*ft� 8
- -il ffe_
INSPECTION RECORD OF COATING

Page 3 of 10
 H T A C � SHEET:2
�%/type:
0-1760-1305-01 Oil Tank Hydraulic Test Report

!¥% No.
*-& 1't :im §
Inspection Item
*-& 1't Jf
Inspection quirement
* �*
Result

1
iru � }i JJ<. i� � at r� (h) 4 ,J, Bt 24h
Watering Time Of Oil Tank

2
;J:i 1t * JI +t
Leaking Inspecting
{JG 1f1oJ1i.i.:f 1lif *iiL
No Leaking.
Acceptable

-��*=
Last Result:
5ru �� 24 h �yf;k i��, ;;;jc£�1r*im-tl\'Jz, yf7J<.*imi��1r�o
Oil Tank has been hydraulic test for 24 hours. We didn't find leaking, Hydraulic test
is OK.

"' "'
1#: 11= Y1 !_�1* ,¥'--
�
�A
-'2- Y1 h,.. -
'ifi 7' T' �ft �i �
Operator: Inspector: Checker:
El $}] : 08-3-7 El $}] 08-3-8 El $}]
Date: Date: Date:

Page 4 of 10
 H T AC 1Ellffif~ia&lO}tD~~*E ]Jt SHEET: 3
Inspection Report of Oil Tank �%/type:
0-1760-1305-01 cleanliness and Seal Nozzle
I
ff %
No.
fitiftJn§ f.&lt�>R �*
Inspection Item Inspection Requirement Result

�rt#d-f.ft)[� fr-J -fUt Jt, ;rf iit, IS� , /lit� ih ,

rJ;J 5'f' *ril 11tiJj(t_J£ ��, ��,�A·*�· �*ii14�*£
4'-�o
1 Sand Blast Treatment on Acceptable
Clean al I oxide, welding slag , splash,
Inner-outer surface
adhesion, dust, oi I deposit and rust etc
to show the metal surface

�����*�.��+*fr�r*J*ril+*
0)-%�itJ£ J:.�-ff�itih O
2 Acceptable
Inside clean up No impurity, Inspect the inner surface
with white glove and no dirt on glove.

�171:,-f;t, it4t�f;Hhho
:itotrJ#;:�
-
3 Coat Anti-rust soft-fi Im oi I after Acceptable
Inspect before Seal
clean.
I I i
JfJ 5mm :)! �
- �it P, :f :5ft.)fj �pg� l.i;l$� Jt
5t~#P;Jfril:f- # JfJ pg,t-!llJT! � IE o
4 Inspect flange Seal Seal with 5mm flange cover, tight by Acceptable
Nozzle four fluorine polythene shim and four
bolts.

."1,Ux .'.fL tt P tfr -� m nt1

iRJ !llJ � :l1tY<J� m� 0

5 Steel helical plug and copper seat with Acceptable

Inspect screw nozzle
annealing.
I I I I

BLANK

4! 11 m iMJtir- �
� -��A ,=:>

� . A:,...-
'§i.$;)' ])fr �t �
Operator: Inspector: Checker:
El $}1: 08-3-13 El $}1 08-3-15 El $}1
Date: Date: Date:
Page 5 of 10
 H T A C Yl SHEET:4
�%/type:
0-1760-1305-01 REPORT OF HYDRAULIC TEST of Oil pressure

No.
�11:Jf>K �*
Inspection Item Inspection Requirement Result
1m '.�Ui411I i��).Ij:J (MPa)
Pressure of Hydraulic Test of Steam 2.4"'1. 6 l.6Mpa
Side

2 Time of Keeping Pressure in Steam 30 30Min

Side
:Jfr �*-�l\lHt {7L 1f 1iiJ 1± :i ::f 1l 1f*-�
3 Acceptable
0

Leaking Inspecting No Leaking.

·�#¥*:
Last Result:
J.F.F£� 2.4"-' 1.6 MPa, 30 Min �11411IM�.5tdUl1f*-;lJiiw�litl.1IfJi��%�o
The product has been hydraulic test at pressure 2.4�1.6 MPa, 30 Min. We didn't find
leaking, Hydraulic test is OK.

it 11 ""'
In f�JtJ:it �
'3- -�f'- ""'
In .h,... - '
'.§i AT �i�i �:
Operator: Inspector: Checker:
El Jl:JJ : 08-4-30 El Jl:JJ 08-4-30 El Jl:JJ
Date: Date: Date:

Page 6 of 10
 H T A C gf SHEET:5
'ff mJ1He,1v¥nit D t&1ft~ 1a-
�%/type:
0-1760-1305-01 Inspection Report of piping cleanliness
I I
ff
No.
% ~~~§ ;f1H1f�* �*
Inspection Item Inspection Requirement Result
1 f���*�•���;� ��#������, ��, ��, m•*'
��� ��' ��, ��·**' �*�*ili*£�
Inner-outer surface of @, 0
Acceptable
piping treated by Clean al I oxide, welding slag, splash,
phosphatization and adhesion, dust, oi I deposit, rust
passivation and etc, to show the metal surface
2 ���*�**· A�+•���*�+•�
� %��.ff. �1-¥-�,'t�h O
Acceptable
Inside clean up No impurity, Inspect the inner surface with
white glove and no dirt on glove.
3
5-t�MP�� ms�5-t��MP, ��m���G��fi#
m � ,t--i,Ui� IE
-
- -
Inspect flange Seal
o
Acceptable
Seal with 5mm flange cover, tight by four
Nozzle
fluorine polythene shim and four bolts.

4
!Jft fLM P ��
4rxJ m *'' £JJti :l.l! x� 4FJ � o
-
Steel helical plug and copper seat with Acceptable
Inspect screw nozzle
annealing.

BLANK

- '
Jt 11 � i�fltiP- f'-
� �h..
-'ti.
,::>

Y{
b
'§£ °A J �t �t m
Operator: Inspector: Checker:
El $}]: 08-3-13 El $}] .. 08-3-15 El $}]
Date: Date: Date:
Page 7 of 10
I
H T AC ~~ru =ff rnia1tlo i-t tJ ~1ttli15 Y-l SHEET: 6
Inspection Report of Oil Filter �%/type:
0-1760-1305-0l
� *
I and Seal Nozzle
ff % 1&:ilJ:ln§ 1&:!lJf*
I No. I Inspection Item Inspection Requirement I Result
1
����*�·�·�� ��#������.��. �-.�·�·
� *�. ��. �A·*�' �*�-��£
Inner/ outer surface of $..�o
Acceptable
she I I treated by Clean al I oxide, welding slag, splash,
acid dip and adhesion, dust, oi I deposit, rust
phosphatization. and etc , to show the metal surface.

2
�ff���*�,-�+•&•�*�+•
-
� ���Jl1. J:.�,f}�)j�ho
Acceptable
Inside clean up No impurity, Inspect the inner surface
with white glove and no dirt on glove.

3 it i,t -t ;t Jfi it tkJJ{ F� 1! iih o

:}to firit•
- Coat Anti-rust soft-fi Im oi I after Acceptable
Inspect before Seal
clean.

4
f¥J 5mm :;,! �
- 1i:#P, :l:JtffJ!!Um j, Z.,��)t
:;,! #Ptfr�
- :#-f¥J12Y1'-!11,J��[m
Inspect flange Seal Acceptable
0

Seal with 5mm flange cover, tight by four

Nozzle
fluorine polythene shim and four bolts.

5
!l!J� fLit Ptfr�
1ru lift iJ�;:&rdtk� m � 0

- Steel helical plug and copper seat with Acceptable

Inspect screw nozzle
annealing.
I

BAL N K

if 11 v1 J}J 4-Jf- :¥-'-

� -�
�,Cs.
""
In b - '
�fr �i 91
3fi. µ; T
Operator: Inspector: Checker:
El $}]: 08-3-13 El $}] . 08-3-15 El $}] .
Date: Date: Date:
Page 8 of 10
 H T AC ]n SHEET:7
�%/type:
0-1760-1305-01 REPORT OF HYDRAULIC TEST of Oil pressure

1i1f�3i< �*
No. Inspection Item Inspection Requirement Result
)l��)e!=, �)cl=,)Ii(�)IjJ (MPa)
Oil pressure test of lube oil 1.5 MPa 1. 5Mpa
pipeline.
ltJI af f§J (Min)
2 30 Min 30Min
Time of Keeping Pressure

3
:Mt i:-% il�'Ht JJl 1f 1iiJ 1ft I :f 1l 1f *' JJilL
Acceptable
Leaking Inspecting No Leaking.

:l:tt�*=
Last Result:
;zjs:_J•: Jb� 1. 5 MPa, 30 Min 1¥J)e!=,)Ii(�, ;:,1dt�1f%M�*-· )IjJi(�,€t-;J4L
The product has been hydraulic test at pressure 1. 5 Mpa, 30 Min. We didn't find
leaking, Hydraulic test is OK.

4l 11 ,::>

!){ 1�JtJ'f #i �A.

..,..-'ti_
,::>

!){
.. _ks..
3i. "A J
- ' lJft �i in
Operator: Inspector: Checker:
El $}1: 08-4-30 El $}1 . 08-4-30 El $}1
Date: Date: Date:

Page 9 of 10
 HT AC $��1fi23f< --- 9l SHEET:8
1'.;$ (nam)
0-1760-1305-01 INSPECTION RECORD OF COATING
I I I 00% (No.)
ff % �1!f:rjj!§ �11t:J!* 5¥0 i,2,� 1iff!iAi'i
I No. I Item Requirement and RECORD I validate I
1 jµ);J:;f;fz. ii, "t ,;j,- El $}) 2008 4- 3 jJ 13 El
Steel surface
��}
date of Blast clean
I I I
:,tmxtiJUi <85%
��}
I Relative humidity I I
_ilJ1J � ,;j,-J�*-i:;r-;,fi Sa2 1/2
Blast clean to Swedish ��}
Standard Sa2 1/2
2 i't,t- it-M:, i� El $}) 2008 4- 3 jJ 19 El
Coating date of coating prinsh
��}
I I
:,tmx-bJUt <85%
Relative humidity
��}
I I
f-fl�)f)i Dry Fi Im Thickness
-*>f Requ. : 80um fi"-*. Resu. 85um
��}
I I
it- ii, ,t- El $}) 2008 4- 4 jJ 30 El
date of coating finish
��}
I I
:,tmx-b.N.Ji <85%
��}
I Relative humidity I I
f-fl{,lf)i Dry Fi Im Thickness
-*.,t. Requ. : 80um fi"-*. Resu. 78um ��}
I I I
3 �_.I..-}j°;'} OJt?:l�"ti'tAirless Spray
Method of Application Q,1p1]1't Brush
1:ft���
01-tfft"ii't Conventiona I Spray
��}

��.i:
Remark:

*�����*fflk���*��'*F��AA��#
at* �iCi! it �J.., t.i #L �ft 7*.-if � Jttf Ji� Jl, i4nt- ;tz_ lfJ !RJ� {f
Jt ff!-' ilh,t-�1}o

Jt. 11
""'
]){ f$ icJL �
� -�
�b.
""'
]){ E�T'
A.,.. - lJfr �t �
Operator: Inspector: Checker:
El $JJ . 08-3-19 El $JJ: 08-5-5 El $JJ
Date: Date: Date:

Page 10 of 10
 Office:
# 995, Service Road, RPG Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

LUBE OIL SYSTEM

6y:
HANGZHOU STEAM TURBINE
Cfiina

Auxiliary Oil Pump

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

OPERATING MANUAL AUXILIARY OIL PUMP 0-4240-7426-01

1. AUXILIARY OIL PUMPS (QUANTITY: 1) PARAMETERS

Type 1251Y-120A

Flow 80-150 m 3 /h

Head 112-102 m

Power of Motor 75 kW

Voltage of Motor 415 V (AC) 50Hz.

Explosion-proof class Non explosion-proof

Protection Class IP55

Body Material Carbon Steel

Manufacturer Zhejiang Water Pump General Factory

2. OPERATING

T he auxiliary oil pump is used for a standby oil pump. It has the capacity of oil
supply 100 percent.

3. The detail appliance of the main oil pump refers to the operating

manual of it.

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 1 of 1

 LJ B
j\lTR
. '3 •
1
I' Gt\L OIL
IY

OPE Rt\TIOf\J

ZHEJIANG PUMP GENERAL VVORKS COfVJPANY LTD

Address :72 Lisan Road, Linhai, Zhejiang
Telephone: Sell Department (0576)5181685
(0576) 5181926 Fax: (0576) 5181926
( 1)
- 2- -
 ZHEJIANG PUMP GENERAL

- -

Type IY pttmp is a horizontal.single-stage and dcmQJe-stage centrifugal oi1pun1pJf1slised•to >

deliver tlle turbine oil which the temperature is O "C-80 'C .Provide the stet1J11 tui-bilie ;�d,iliJ;istS
-- · - · ·
mechanical oil lubricious usefulness of the hydraulic pressure.
The-explanation to pump type significance is given an example:
50IY-60, 50IY-60 X 2A
50--Suction diameter (mm) JY.:.-Horizontal,axia1 suction centrifoga1 oil pump.
60--The head of single-stage ( m) x 2--Nomber of impeller
A---Jmpeller cutting
CONSTRUCTION:
The construction IY oil pump are divided into:sigfo-stage and single-suction, double-stage aild
single··suction overhung,see drawing land drawing 2.111e position of suction is arranged
horizontally,the position of discharge port is verticaily up.Main part of pump has casing,cover,
impeller,shaft�frame and c-0upling etc.The bearing housing si.1pports the -rotor parts.The rolling
bearings hear axial and radial forces.111e-bea:ring are lubricated with thin oil. The stuffing boxes and
cover are cast together which can be instaHed with mechanical sealing and softpacking sealing.In tl1e
region of shaft seal the pump shaft is protected with renewable shaft sleeve.
The pumps are directly driven by the motor through the flexible coupling.The rotating direction
of the prnnps are clock'Wise,wl1en viewed pump from the diven end.
THE l\fAJOR PART 1\1ATERIALNATURE OF PlJl\iP:
1.Kinds-impeHer,shaft seeve,pump body and pump cover fur gray cast iron;the pump axle _is
high-quality steel.
2.Kinds-impeller, pump body and pump cover for cast iron; shaft seeve and the pump axle are
high-quality steel.
INSTALLATION:
It is impmtant for operntoin and life-span of the pump than whether the installation the pump
is good.
1 and rectifty
( 1) Clean greasy and filth on b-aseplate,mount the baseplate on foundation.
(2) · Check level of the baseplat1;,ob!igue iron may be used to seek the level.
(3) Pour concrete into the foundation.
(4) Check the concreted foundation,tightenfoundation bolt,recheck the level of the baseplate.
(5) Clean supporting smface of the baseplateJoot surface of the pump and the motor,assemble
the pump and the motor on the baseplate.
(6) Keep certain clearance between coup1es,generaUy 2mm.Inspect whether the tcentrelines of
the pump shaft arid the motor sh.aft is in a same line. Thin ivasher may" be used to seek the centricity.
Measure the top,bottom,Ieft and f4,"I1t surface of the assembied couples ,the diffe rence between
the two couple surfaces should not_ exceed O.hmn,the difference of the 1\.fax.and Min.clearences
between the two ends of couples in a circumference should not exceed 0.3mm.

-3-
 ZHEJIANG PU!\.f.P OPERA110N

2.Notice
(1) Pump mounting lleight,pipe length,diameter and flow velocity should fit the condito11.
(2) In 9ase long delivery,bigger diameter pipe should be taken.
(3) If a back check valve is mounted to disd1arge pipe,it should outside ofsluise.
OPERATION AND 1\1.A.INTENANCE:
I .Check to see if the direction of rotation is correct.
2.Before starting,pour liquid intothe chamber and suction pipe.The stored air and leakage air in
suction pipe are not allowed.
3 .Keep oil level within the number of oil gage.Pump having first worked for 100 hours,the
lubrication. oil in pump should be changed.Afterwards deaning and oil-changing should be:
proceeded once per 40(}0 houre.
4: The tempe:rctture in beari11.g must not rise over 70 C.
°

5.If abnormal so nd is heard during operating,stop 11IIl11ing to chee:k.

u

6.If the enviromnental temperature is below O"C,Iet the liquid .out of .pmnp after you stop
running.

TROUBLE AND REl\'lEDIES:

. Cause
'

Troube Reme�ies
..

1.Air leakage or air stored

in the suctin piping. l .Feed enough liquid and take away
j 2. Too high suction lift. the air leaka�e or airstored.
I

The pump does not I

I 3.Foot valve orimpellet is 2.Reduce the suction lift.

.
pump liquid. · pugged. 1
3.Check impeller and
. foot valve.
I
.
4. The d1rect1on of rntatmn I 4 .Replace the termmal of ilie mot01..
,____________i_s _w_r·o_n_g. --�· __
! 1. Too lo�v speed. I
I
, Too low capacity and
l 2.Ex'Cessive wear of seal ·i .Check the power system.
I ing j 2.Replace
. .. the seal . ring.
. .
I
1
head I r .
I 3.Foot wvalve or impeller I 3.Check impeller and foot valve.
I I is blocked..
i
1
l.Too 1nuch c��a?it:y.
!.

I . I
! . I
lf--

l TI1e motor gets too 2.TI1e concentnc1ty betw- 11.Close the gate of slruce valve J

i
I hat,and there is much. I een p111np shaft and mo- ! properly. .
1

l tor shaft is not good. 1 2.Adjust both axle in concentricity.

. . I
. ·t Close
. • . the gate of sluice valve I
'I1. '1) . --r100 mucn . , capact./.
. · suet- .11 -. prnpeny.
. · ts
Abnormal smmd is 1 .:.. Au. . 1s , sueked mto
I, . . I
1

1 ..t.. C. ec1<: t.he suction pipe an d

h
; heard .inside pump. l . �\;h
ton rt j
I

, . block the air leakage.

! I 3· Too n · suction r1tit j! 3. Reduce the Suction lift.
. .
LLackpfoil.. . J . . . II
I 2.Without a.xial space for j 1.Add oil to bearing.
! Overheating of bearing bearing. . I 2.Fit paper spacer to the bearing
l
I and vibration ofpump. 3.The concentricity betw- ! cover and adjust 1
een pump shaft and mo- I 3.Adjust both axle in conce.nt1icity.
tor shaft is not �good. 'I

-4-
ZHE.llANG PUf,:lJ) GENERAL \VORKS COivlPA.NY LDT ·---- OPEH.JfflON INSTRUCTION

R R E T
N (kv,;)
Eff. NPSHr !rnpelier

�rt=
rpm 'J.b m rnm Rema,ks
Shaft Size

6'8 4.6 30 ,.,

,4,.,. i

50IY-60 l 2.5 67 2950 S.4 7.5 YI 42 2.9

.�
1 -
65 6.3 43 3.0

4.l 39 2.9

2.8 4 Yl12M-2

9.9 28 2.7

50fY-60X2 15 Y160Mr2

15 4.17 68 6.6 42 2.4

65IY-60 25 6.94 60 2950 �·,

I ..� u YJ60Mi-2 56 1
., ~
l
J

54

65f\'-60 X2 25 6.94 120 2950 15.1 i 8.5 YHlOL-2 54 3.l

�(\
..:_'J1,..J 8.33 104 J 6.4 52 3.2

65IY-60X 22.5 6.25 98 2950 115 ]5 Yl60Mr1 2.8

65I'Y-60>< 20 5.56 75 2950 8.2 11 Yl60M 1 -2 50 2.5

30 8.33 68 JU 54 3.0

gor·l-60 50 13.9 60 2950 ·1l.).,.;..

..,. j 18.5 Yl ("l
.,),.;;., 3.2

60 16.7 54 l4. I 58 3.8

80IY-60A 45 12.5 49 2950 9.9 i5 Yl 60M2-2 61 3.0

SOIY-60B 40 11 38 2950 6.9 I] Yl60M 1 -2 60 3.0

�--5-
 ZHEJIANG PUMP GENERAL WORKS COMPANY LDT OPERATION JNSTRUCT!ON

I(�'
1 L�·,,,p
· .1DF
P1E 11 ilAi\1\l""t:
llv,, TABLE

21 52

sorY-60>< 2 2950 272 37 60 "')

J.-

31.5 56 3.8

80IY�60X2A

.lOOIY�60 23.8 30 Y200Li-2 72 4.0

59 27.I 71 4.8

100IY-60A 90 25 49 2950 16.9 22 Y180M-2 71 3.8

JOOIY-60B 71 21.9 38 2950 ]2.2 18.5 YI60L·2 67 3.5

60 16.7 126 37.4 56 3.0

55 Y250M-2
J 00 27.8 120 2950 49.5 15

65 3.8

64 3.5

65 4.0

!25TY-J20A 155 43.5 105 2950 624 75 Y280S-2

85 51.4 HJO

· G--·
-
ZHEJIANG PUMP GENERAL WORKS COMPANY OPERr'\T!ON INSTRUCTION
·--------·
LDT ------�

!Jli IYfllihUilf..!1tffl
CONSTRUCTION IlRJiWING FOit HORIZONTAL SINGLE-STAGB OIL PUMP OF TYPE rv
j G 4 3 1
'
Outlet! l.!J i1

:!P
1n1et

1!2 nJLtf�itiJJi�I!
C.ONSTilUCTION Dl'U.WING FOR HOR[ZONTAL DOilRLE-STAGE OIL PUMP Of! TYPE IY
Olitiet'.i.& t1
\
9 -.--8 7 1 1

I
tu
,. ··-"·�---ti/I,,_.·

lnM

1 •'111:itI/,W
a,hl,.!1,! ...
'J :w,
fl.ii• J.e<jili/(•
•i M.;i;. 1.��
i lt-1\ll J,,Vk�,'il'f;,.i
, .Jll,IJ;,!,.!J\I. fj,�cff,.
t: �,. 7·f�
ll'lii. 90,5/Ii�!'
11,;.:":£fs J,Jr-.11:f,
o :tf,\!- rlldf!
1r. t;t,11:.. l'l,1lfl,
11+·R
l.Couplfag 2.Sh&ft 3.Jmin.q 4.Haig fruie 5.Mecha:iicil �,1 Uwnp c&iing Ulrst lmpeHer
t Seding ring UurJ.� wver 10. Diffo:e.r 11.lmp�llet

--7-
Hm Hm

-'-'-..L...;...L--!--'-J-l+-"-f--!---.+--'--'---J·___l.-l--"-f-,--'-+-,-<---J-1.. I I
10+1
S 6 7 8 'I l® 12.5 15 2!l 3C 40 50 6'1 7G 00 90 100 120 150 180 20&
3 /L' JO
Ill ,u

100IY-120l:il){fffl THE OVHPJLL DfMRNSIONS OF TYPE lOOIY-120 PUMP

if: ( }.R:t-t��/55kw
note: ( ) dimension-motor/55kw

I t
¢200
,------.
I

lt.ti! il!P*i tf·IIJ p~i!:

folet Flange Oniiet Flange Outlet Flange

·----------------·-~--·---~------------------------·---·---------------~----------------·--··
 IYf f, WJfi!,;1t·jm{Jif f!f
Performance Range of Single and Double Stage Centrifugal Oil Pum.p
Hm Hm

�-+-+-+-+--+-+ 60
50

---'-c
30 5f-...-'---!-----'-f-'-l--'-J.-.'--IC--!-- 1 6�0 1-+-
-!-----l-.L.J...--.J--.--'-..+--�L....!--l-+--'-!-L--+-1+1+-'--'----+-n' ffiJ-....J/!. 30
6 7 8 9 10 i2.5 !5 20 30 1,0 50 60 70 80 90 !00 120 150 180 200 "' u

125
H(m) i!Efillk�!J Characteristics
120
l I I I I I I 125IY-120A

110 M-1I ~I II lI== - �

,- 1 - ..........,
c- ...._ \
+- n:::2950 r/mi.n

'I
.......... ...........
.....
I I I I l � I
I! I I ! I I
I I [ ! I I

1:
I
-
11 " _.,,.........-: �-I N(!ii)
·--I
....v
- ,_ >--- _:j_,__
- --~- I I
I )-" l
j
-- IF/' I I -- __.!
f _
/l Il N.-· , I_....v
" I l --_;.,,
/ - -,
l I I I
\

I .

I .V1 I """"'I,.,.,.. I
r -
-
I /I I I l
I

.
I
0 12.5 2li
--L��-'--�-'--�-'-�---'-�--1
au 50 L/S
0 30 60 oo 120 100 180 m 3/h

I
/ li Capacity .ii Head;Jt
!
I
l Speed I ritlill Motor Type I *1:$ Eff. !.�lit NPSH.I llf!if Impeller! I
*
1
/ if! Size m3/h 1/s I Iii rpm I )jJ Povrer % m I dia. (m)
80 22. 2 I 112 I'' 45. 4 !
i 4. 0 I
w.2 I
i
I' I
I
I 125IY-120A 135 ns I 105 2950 I Y280S-2/75kw -57
1

290
I I
1
!

I
1

I t5 I
--j

I 1so 1 41.1 I
I
I 102 :
I
I
60. 4
 125IY-120Af-1t'1ilf JJ�,l�t!{t
liliPif� ill P Outline and Installation Dimensions of Type 125IY-l20A Centrifugal Oil Pump
Discharge flange of pump
. '0180
.----·-\ 8-�17.5_
fiJfl lfflilw**"
coupling guo.rci lnlernediute couplin'5J-+.------=--------1 ------1
Y280S-2/75Kw

-1
;i32 115.
·�ll!."IWTOR
1 _j

-·--1 ~I
.

*:P_l� I - -,- . - +-
//)
- - --
u,
,.o
"' .
!
I
Q
LJ,
--:!"

i.iiii:. :;;;; :::: ;!;;:,: ,_.,_,, �1, t\I

RCl/2
----...... -
r G,,:! \ \, _ � .� ,. ""-" I -
::, IH-"':i:: ::::"':::H I l l l

§:jL_-L---�
.,.u ,c ...---. r---i

i!.)di:E: E:w=: :d____

Suction flange of pump
200 �5 ...I.' -�' 650 650 1

,,,/- ·--·--
--
8-¢17.5

f - ----=-=- - ----------4---,-
-- ·----;

- ____-_-
r -,
---I rI -- ! -- -- ---
! I -- -·-- - --
I
r T- - · - -1-1- -- -
I - --- -· -- l-· --
I

l 1J
I I I I

LL_ _ _ _ __ _ _
I I

J
l I

- --- - - - ---------�-
- - - - - - ----- -- - ------
 IY o l
Hm Hm

.ir--t+--+----;- -l-'---'---'"-....;~__,__,.----;......+-+--<-• Hftfta;~;~+t:±:i~=t=i. :1)

ci=tt~~i;is2~===-....d :::$t;;;t:;=twZl:.:d:::::f=but:ttt==t==tt::fj=--==t=j- 1060

30f-'--+-'--+-"-+-.J...-i-4~-+--+--~-l--L...J_~)---"--+-"-+--"-+-L.....+-,-'-+'-+-'-+----'----+~i60c-+--~--'-----4 30
5 6 7 8 9 10 i2,5 !5 20 i,O 50 60 70 81l 90 10ll i2!l 15(\ 180 200

125IY-120A�:f�.R.:tmJ THE OVERALL DIMENSIONS OF TYPE 125IY-120A PillAP

,ll tl 'ff,;_
ill· ,_,. �
Outlet Flange
 Office
# 995, Service Road, RPC Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

LUBE OIL SYSTEM

6y:
HANGZHOU STEAM TURBINE
Cfiina

Emergency Oil Pump

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

OPERATING MANUAL EMERGENCY OIL PUMP 0-4242-7426-01

1. EMERGENCY OIL PUMP PARAMETERS

Type BOYL-30

Flow 40 m3 /h

Head 25-30 m

Power of motor 7.5 kW

Voltage of motor 110 V (DC) and 415 V (AC)

Body material cast steel

2. OPERATING

Under emergency is happened, the lubricating oil is automatically supplied to

the turbine and feed water pump.

3. The detail appliance of the main oil pump refers to the operating
manual of it.

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 1 of 1

 Type BOYL-30
CENTRIFUGAi OIL PUMP
BOYL-30 ��J�\5E8�

��1fEffli)tW3�
OPERATION INSTRUCTION

;1Jf3I7}(�)�J���BqJ
ZHEJIANG PUMP GENERAL WORKS COMPANY LTD ,,
:Jfufll:: i}Jf¥I'gj'llffiNitrrTM!!!tL1JJlir 72 Address :72 Lisan Road , Linhai, Zhejiang
it!,i!: f�� (0576) 5181685 Telephone: Sell Department (0576)5181685
1$Jt: (0576) 5181926 Fax: (0576) 5181926
 YL ~1JL~-lfl-g&fl:A¥ifF~ Li iE!JilJI, fallljJiftr~iM&7'J o·c,-so·c12Pfi1B
1 1
O {#~$B,rJLlHmWrtil
~ITT 5!iHMnE ¥lijffi';rU ~llizffl"
 'ZHEJ1ANG PUMP G'ENERAL WORKS OPERATION INSTRUCTION

GENERAL
Type. YL pump is a vertical single-grade. centrifugal oil pump. It is used to deliver the
° °
turbine oil which the temperature is 0 C-80- C.Provide the steam turbine and assists mechanical
oil forcing lubricious the-usefulness of the-hydraulic pressure:
The explanation to j)tttnp type significance is given an example:

.Fnr .example; 80YL-30

&0-The sacrum diameter is SO millimeters
Y-Single grade of-centrifugal oil pump
L-The verticality
30-The head at design point is 30 meters

This pumv feature: The organism verticality of pump dispnses, and· it is little to cover an
area of the area, and settlement the difficulty on the installation such as assists machinery and
pipe route etc on the steam turbine oil tank; it is orderly and beautiful to look at to make
generator room .equipment .disp.o.se• .Since .the impeller .and pump b.ody of p.ump is .soaked m the
oil, need not the v.aiv.e device at bottom; The lubricious .unnecessruy additional oil ofthe hearing
.of pump is solved by the pump .self The pump structure is simply reliable .and the function is
stable .and it is ronv.enient to operate.
This factory still -can require on the basis -of user the impmvement pump to stretch in the oil
tank the right and wrong -size in -order to adapt the ·oil tank of various -capacities.

STRUCTURE

The pump is formed by pump body,. pump cover (absorbing into the brass-wind
instruments.) bearing fraITI.ey pump axle and impeller� Llnkingthe verticality electrical machine
by the dti11 and stereotyped flange, pump axle and e1ectrica1 machine axle is with the connection
transmission of flexibility shaft by claw coupling. The discharge was installed on th.e dull and
stereotyped flange. Whole pump can be perpendicular installed convenient on the oil tank of
user. Detailed material can be consulted the structure diagrammatic sketch of pump and random
pump always to install the picture; The-rotation direction of pump: Looking from the-electrical
machine direction, the pumps 50YL-100 and 65YL-100 are counter clockwise, Other pumps are
clockwise.
There are two kinds of bearings of type to the pump axle upper outer garment: the bearing
1 is for the short cylmder roller bearing of Dan Lie; Tbe bearing 2 is 2 Dan Lie ball thrust
hearings.

The pump bearing type shows .as follows:

Type -Of,pump Beating 1 Bearmg 2

J Amount Amount
80YL-30 .. fil08 GB/I283-.93 1 7308 GB2.92/T-.93 2

The major part material nature .ofpump:

I .Kinds-impeller, sealing ring and pump body and pump rover for gray cast iron; the pump
axle is high-quality steel.
2.Kinds-impeller and pump body and pump cover for -cast steel; Sealing ring is -stainless
steel; the pump axle is high-quality steel.
 ZRbJIANG PUMP' Cr'ENEKAL WORKS OPERATION INSTRUCTION

INSTALLATION AND OPERATION

1. Aosorbing entrance of pump-is apart from container (oil tank) bottom {:: 100mm; Container
wall -t 200mm is apart from.
2. Yielding oil pipe route should separately set up supporting, and avoiding pipe route weight
presses on 1he .dull.and stereofyped flange ofpump.
3. Whether tbe rotor that the pUlllp siwuid be checked before starting is flexibility, .and pumps
that a person -0perating fr.om within in coordination with outside forres does not I1ave
obstructing. The electrical machine tu.ms to should be correctly.
4. The liquid face must -be more than the impeller flow way centers line in the -oil tank in order
to assure the nonnal work ofpump.
5. In order to prevent the impurity coming into the pump, the filter net was installed on the
pump suction. But it should be checked up periodical to prevent stoppage.

'f1fm*-. PERFORMANCE TABLE

·g
I $Hin ·rttffr1l:& �m-.M.�
I ��
I �ltQ
Capacity II Heail
1
Speed
I :1;1J$.N (kw)
Power II
!t!..W.Mnioc.
�$.ll
Elf. ImpellerD.
mm
1 lypeof Motor
Type m31h I Us m rpm �.Shaft % I I
30 8..33 34 4.l 61 Zz-41
SOYL-30 40 11.1 30 3000 5 :5.5 65 160
46 :I 12.8 J 25 I I 5.2 I 60 J Yl:3281-2
30 67

I
8.33 34 4..J
SOYL-30- 40
46 l 11.l
12.8
..
30-
25
3000 5
5.2 I
7.5 65
60
160
I
Zi-42
HOV

J t :I I f J I J J I J
 jJNJ�ffl
CONSTRUCTION DRAWING OF OIL PUMP

1. D plJII) cover 2. I� PlJIII casing

3. 111"1 impeller 4. !� sealing ring
6. Ut beating 1 1. ffl bearing f1'811&
8. i shaft 9. l*2 bearing 2
10. fl nut 11. HI coupling
12. fl� flange 13. it!m a.,tor

Outline and Installation

Dimensions of Type 80 YL-30 Oil Pump

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ii:ri! !lllfJIII Characteristics
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 Office:
# 995, Service Road, RPG Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

LUBE OIL SYSTEM

6y:
HANGZHOU STEAM TURBINE
Cfiina

Oil Tank

<Project:
S. V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

OPERATING MANUAL OIL TANK 0-4300-7426-01

1. GENERAL

1. An oil tank is to store the lubricating oil and governing oil of turbine, it
also can separate off the water and air as well as to eliminate the foam
and deposit the impurity.

2. Normal capacity of oil tank 14.0 m3 ,

3. Maximum capacity 19.5 m 3 ,

4. Preliminary oil quantity 18.66 m 3 ,

5. Material of oil tank carbon steel

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 1 of 6

OPERATING MANUAL OIL TANK 0-4300-7426-01

2. DIAGRAMMATIC VIEW OF OIL TANK

Section view 1 2

Front view

-
Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 2 of 6
OPERATING MANUAL OIL TANK 0-4300-7426-01

1. Isolate Plate

2. Filter gauze of return oil

3. Outlet of oil filter

4. Inlet of oil filter

5. Electric Heater

6. Draining Port

7. Connection Joint

8. Oil return Connection

9. Cover for Filter Gauge

10. Filter Gauge for Fill the Oil

11. Man Hole

12. Level Switch

13. Level Transmitter

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 3 of 6

OPERATING MANUAL OIL TANK 0-4300-7426-01

3. OIL TANK STRUCTURE

1. An oil tank is seal and can prevent the water and dust into.

2. The bottom of oil tank is gradient; to ensure the draining fully, there is a
drain port at the lowest point.

3. For maintenance the inner of oil tank, a man hole is provided on the top
of oil tank.

4. The filter gauze is mounted on the return oil port so that to ensure the
cleanliness of oil tank inner.

5. A remote level indicator meter is provided on the oil tank. The remote
level indicator meter has an alarm (high and low level) device.

6. An oil choker with the filtering cover is provided to eliminate the oil
spray in the oil tank.

7. Two isolate plates are provided in the inner of oil tank; it can fully
eliminate the foam and deposited impurity.

8. The joint of oil purifier is provided on the top of oil tank (upper is inlet
and lo w is outlet).

9. The oil tank has an exhaust fan.

10. At the man hole, a ladder is mounted in the inner of oil tank so that
maintenance personnel are easy to access.

11. A filter gauze for fill the oil is mounted on the top of oil tank.

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 4 of 6

OPERATING MANUAL OIL TANK 0-4300-7426-01

Section view
1
2

4 3

The structure sketch of filter gauze is as follows:

1. Cover
2. Limiting bolt
3. Filter gauze
4. Face plate of oil tank

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 5 of 6

OPERATING MANUAL OIL TANK 0-4300-7426-01

4. OPERATING AND MAINTENANCE

1. Before filling the oil to oil tank, inner of oil tank should be clean. If the
foreign material is found in the inner of oil tank, it is cleaned.

2. The oil (lubricating oil and governing oil) used must be met specified
grade.

3. The oil quantity of oil tank is determined according to the dimension of

oil tank and filling oil requirements of equipments.

When first filling oil, oil quantity is high than the highest level, but it is
150mm less than the face plate of oil tank. Actual data and length of
connecting oil pipe on site is considered.

When the steam turbine is operated, the waste of oil in the oil system is
much small. Only if the oil level is lower than the lowest oil level to fill
oil. But oil quantity is not much too so that to prevent oil overflow to the
oil tank when turbine is shut.

4. If wave of oil level is large (wind pressure of exhaust fan may has
problem), position of filter gauze cover should be adjusted and to
achieve the pressure balance.

Check the oil quality in the oil tank periodically through a draining port.
If impurity content (moisture) are exceed to standard, oil in the oil tank
shall purge. When physical property of oil is worse, oil should be
changed.

The information of oil quality:

• If there are grains of babbit metal in the oil, to indicate that

bearings in the system are damaged.

• If there are steel grains in the oil, to indicate that metal surface
of movement parts are hit.

• If there is water in the oil, to indicate that oil cooler is leakage or

gland seal is leakage.

Hangzhou Steam Turbine Auxiliary Equipment Company Limited Page 6 of 6

 Office
# 995, Service Road, RPC Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

LUBE OIL SYSTEM

6y:
HANGZHOU STEAM TURBINE
China

NA Series - PLC Wire Connection

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

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Office
# 995, Service Road, RPG Layout, Vijayanagar,
Bangalore - 560 040. INDIA, www.greenesolpower.com

LUBE OIL SYSTEM

6y:
HANGZHOU STEAM TURBINE
Cfiina

NA Series Centrifugal Net Oil Machine

<Project:
S.V. POWER PRIVATE LIMITED
Renki Village, Pali Thesil, Korba Dist., Chhattisgarh State.

63 MW BOILER TURBINE & GENERATOR PACKAGE

["1