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Creating Discrete Jobs

Copyright © 2007, Oracle. All rights reserved.


Objectives

After completing this lesson, you will be able to:


• Understand an overview of Discrete Manufacturing
• Create discrete jobs
• View routings and operations on jobs
• View material requirements, resource requirements,
and other job details
• Understand standard and non-standard jobs
• Understand Importing Jobs and Schedules
• Release jobs and view job details

3-2 Copyright © 2007, Oracle. All rights reserved.


Agenda

• Overview of Creating Discrete Jobs


• Creating Discrete Jobs
• Viewing Operations and Resource Requirements
• Viewing Material Requirements
• Standard Versus Non-standard Jobs
• Importing Jobs and Schedules
• Releasing, Building, and Updating Jobs
• Summary

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Overview of Creating Discrete Jobs

Discrete jobs are assemblies built in specific - discrete -


quantities. The jobs or work orders use specific materials
and resources.

Resources

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Overview of Creating Discrete Jobs

Features:
• Standard and Non-standard jobs
• Assign bills and routings to create material
requirements, schedule operations, and resources

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Overview of Creating Discrete Jobs

Features:
• Attachments of illustrations and files
• Lot and Serial Control
• Sales Order Reservation

Sales Orders

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Overview of Creating Discrete Jobs

Features:
• Quality Integration
• Simulate Jobs

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Agenda

• Overview of Creating Discrete Jobs


• Creating Discrete Jobs
• Viewing Operations and Resource Requirements
• Viewing Material Requirements
• Standard Versus Non-standard Jobs
• Importing Jobs and Schedules
• Releasing, Building, and Updating Jobs
• Summary

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Discrete Life Cycle

1
Defining Discrete Jobs

2
Releasing and Building Discrete Jobs

3
Transacting Discrete Jobs

4
Closing Discrete Jobs

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Discrete Job Elements

• Job Name • Bill Revision


• Type • Routing Revision
• Class • Completion Subinventory
• Status • Job Attachments
• Quantities
• Dates

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Discrete Job Elements

Header elements include Job Name, Type, Assembly,


Class, and Status
• Enter manually or automatically generate the job name
• Profile option to specify updates on names
• Standard or Non-standard types

Job Type

Assembly
Class

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Job Status

• Describes various stages in the job lifecycle, and


controls the activities performed on the job
• Some statuses are assigned automatically

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User Statuses

Unreleased Job is not released to the shop floor

Released Job is available to begin production

Complete Job is complete, but still can perform transactions

Complete—No Job is completed, but cannot perform more transactions


Charges
On Hold Transactions cannot be performed
Canceled
Closed No further activity on the job

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Processing Statuses

Pending routing load Concurrent process is loading the routing


Failed routing load Concurrent process was unable to load the routing

Pending bill load Concurrent process is loading the bill for the job
Pending scheduling Associated with the Manufacturing Scheduling
application
Failed bill load Concurrent process was unable to load the
bill of material
Pending close Concurrent process is closing the job

Failed close Concurrent process was unable to close the job

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Job Quantities

Quantities are used to determine:


• Material requirements
• Schedules
• Resource load
• Dates
Quantities
Start
MRP Net

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Job Dates

Discrete Job Dates consist of:


• Start date: The date and time you plan to start the job.
• Release date: The date the discrete job is released to
the shop floor and becomes transactable.
• Completion date: The date and time you plan to
complete production. Used for backward scheduling.

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Bill Revision

Bill Revision enables you to select any valid version of the


bill of material to determine the requirements for the job.

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Routing Revision

Routing Revision enables you to select which version of


the routing to use in scheduling the operations and
resources.

Rev 1 A B D E

Rev 2

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Completion Subinventory

Completion Subinventory is where assemblies are


housed after completed on the production line.

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Job Attachments

You can attach documents and graphics to jobs

A B C D

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Agenda

• Overview of Creating Discrete Jobs


• Creating Discrete Jobs
• Viewing Operations and Resource Requirements
• Viewing Material Requirements
• Standard Versus Non-standard Jobs
• Importing Jobs and Schedules
• Releasing, Building, and Updating Jobs
• Summary

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Viewing Operations

• An operation is a step in a manufacturing process


where you perform work, add value, and consume
department resources for an assembly.
• An operation consists of a code and a sequence.

OP 10 OP 20 OP 30

Assembly Painting Testing

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Creating Job Operations

When you define a job, operations and resource


requirements are created based on the assembly routing.
• The routing created in Bill of Materials is copied to
become a WIP routing
• The WIP routing can be modified without affecting the
BOM routing

OP 10 OP 20 OP 30

Assembly Painting Testing

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Viewing Resource Requirements

• A resource is anything - except materials - required to


manufacture, cost, and schedule products.
• Includes people, tools, machines, and labor.

OP 10 OP 20 OP 30

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Creating Resource Requirements

• Resources associated with operations represent


activities performed at the operation.
• Resource requirements are calculated at job definition.
• You cannot create resource requirements without
operations.

OP 10 OP 20 OP 30

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Agenda

• Overview of Creating Discrete Jobs


• Creating Discrete Jobs
• Viewing Operations and Resource Requirements
• Viewing Material Requirements
• Standard Versus Non-standard Jobs
• Importing Jobs and Schedules
• Releasing, Building, and Updating Jobs
• Summary

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Viewing Material Requirements

Material requirements are the inventory items and


quantities needed to build an assembly.

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Creating Job Material Requirements

When you define a job, Work in Process copies the


assembly bill created in BOM. It then creates material
requirements for the copied bill of material components.

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Simulating a Discrete Job

You can simulate a standard job to determine what


materials, operations, and resources are required. This
enables you to:
• Vary the quantity and dates
• View both on-hand and ATP quantities
• Vary the bills of material and routing revisions

3 - 29 Copyright © 2007, Oracle. All rights reserved.


Agenda

• Overview of Creating Discrete Jobs


• Creating Discrete Jobs
• Viewing Operations and Resource Requirements
• Viewing Material Requirements
• Standard Versus Non-standard Jobs
• Importing Jobs and Schedules
• Releasing, Building, and Updating Jobs
• Summary

3 - 30 Copyright © 2007, Oracle. All rights reserved.


Standard Versus Non-standard Jobs

Standard discrete jobs control the material, resources,


and operations required to build an assembly and collect
its manufacturing cost.

Non-standard discrete jobs control material and collect


costs for miscellaneous manufacturing activity.

Standard Non-standard

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Bill and Routing Options for Non-standard Jobs

• You can assign a bill of material to a nonstandard job.


• You can use any bill or routing, including one that does
not match the assembly.
• Bills and routings are not used for maintenance work.

Maintenance

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Quantity Options for Non-standard Jobs

• You can define a job quantity only if you have specified


an assembly for the job.
• The assembly and job quantity values let you perform
shop floor transactions.

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Bill of Material Looping for Non-standard Jobs

You can add the assembly you are building as a


material requirement to the job’s bill of material.

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Standard Versus Non-standard Job Fields

Field Standard Discrete Job Nonstandard Discrete Job

Assembly Required Optional, use if performing


move and completions
Firm Required for MPS Cannot enter value in this
field
Quantity Required Required, but you can enter 0
Routing Cannot enter a value in Optional, enter a value if
Reference this field performing job scheduling
based on routing

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Standard Versus Non-standard Job Fields

Field Standard Discrete Job Nonstandard Discrete Job


MRP Net Required, defaults from Required for assemblies,
Quantity Quantity otherwise you cannot enter a
value
Revision Optional Required only for assemblies
with routings
Revision Date Optional Required only for assemblies
with routings

Bill Reference Cannot enter a value in Optional, enter a value if you


this field want to automatically create
material requirements based
on a bill

3 - 36 Copyright © 2007, Oracle. All rights reserved.


Agenda

• Overview of Creating Discrete Jobs


• Creating Discrete Jobs
• Viewing Operations and Resource Requirements
• Viewing Material Requirements
• Standard Versus Non-standard Jobs
• Importing Jobs and Schedules
• Releasing, Building, and Updating Jobs
• Summary

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Importing Jobs and Schedules

You can implement planning orders, and import jobs and


schedules from other systems to create work orders.

Other Systems Planning

WIP

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Implementing Customer Orders

• You can automatically link the sales order for a


configured item to the discrete work order.
• If your plant directly feeds your customer’s plant, you
can access customer demands using the Work Order
Interface

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Work Order Interface and WIP Mass Load

The Import Jobs and Schedules concurrent program


creates a request for a WIP Mass Load. You can:
• Automatically implement planning recommendations
• Derive job name from a profile option setting

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Pending Jobs and Schedules

• Use the Discrete Mass Interface Status Load report to


view the jobs loaded from the interface table.
• You can view, update, delete, or resubmit job records
that have failed and remain in the Open Job and
Schedule Interface table.

3 - 41 Copyright © 2007, Oracle. All rights reserved.


Agenda

• Overview of Creating Discrete Jobs


• Creating Discrete Jobs
• Viewing Operations and Resource Requirements
• Viewing Material Requirements
• Standard Versus Non-standard Jobs
• Importing Jobs and Schedules
• Releasing, Building, and Updating Jobs
• Summary

3 - 42 Copyright © 2007, Oracle. All rights reserved.


Releasing and Building Jobs

• You must release a discrete job to production before


performing transactions
• You then build the job by issuing components

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Updating Discrete Jobs

After creation, you can update the discrete job. Specific


fields can be changed depending on job status.

Job

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Updating Discrete Job Information

Fields that cannot be changed:


• Type
• Assembly
• Unit of Measure
• Bill Reference
• Supply Type
• Sales Order Number
• Sales Order Line
• Sales Order Item

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Updating Discrete Job Information

Field Status Unreleased Released On Hold Complete


Job
Class

Status
Firm
Start Quantity
MRP Net Quantity
Start Date/Time
Completion Date/Time

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Updating Discrete Job Information – Routing Tab

Field Status Unreleased Released On Hold Complete


Reference (for
nonstandard jobs)
Alternate
Revision
Revision Date/Time
Completion Sub
Completion Locator

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Updating Discrete Job Information – Bill Tab

Field Status Unreleased Released On Hold Complete


Reference
Alternate
Revision
Revision Date/Time
Supply Type

3 - 48 Copyright © 2007, Oracle. All rights reserved.


Agenda

• Overview of Creating Discrete Jobs


• Creating Discrete Jobs
• Viewing Operations and Resource Requirements
• Viewing Material Requirements
• Standard Versus Non-standard Jobs
• Importing Jobs and Schedules
• Releasing, Building, and Updating Jobs
• Summary

3 - 49 Copyright © 2007, Oracle. All rights reserved.


Summary

You should now be able to do the following:


• Define discrete jobs using the Discrete Job window
• View routings, operations, resources, and material
requirements on your jobs
• Use nonstandard discrete jobs to manage rework,
upgrades, and maintenance activities
• Understand how to implement planned orders and
import jobs and schedules into work in process
• Release a job so it is ready to build for transactions
• Update job information, as necessary, based on the
status of the job

3 - 50 Copyright © 2007, Oracle. All rights reserved.

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