3.

HYDRAULIC SYSTEM
3.3 Hydraulic Control Valve

Work Port B Work Port A

Solenoid
SHOCK VALVE SETTINGS Main Relief/Unloader
3000 psi
neutral position - all ports blocked Port B 2031 psi(140 bar) c/w anti-cav
SLIDE 6
(4-way, 3-position) 47.6 gpm CIRCUIT
Port A 2031 psi(140 bar) c/w anti-cav Work Port A
Work Port B
Port B 2320 psi(160 bar) c/w anti-cav
neutral position - all ports blocked APRON
(4-way, 3-position) 47.6 gpm 5
Port A 460 psi(32 bar) c/w anti-cav CIRCUIT

Port B 2538 psi(175 bar) c/w anti-cav

neutral position - all ports blocked
(4-way, 3-position) 47.6 gpm GRAB HOOK 4
Port A 2538 psi(175 bar) c/w anti-cav CIRCUIT

neutral position - all ports blocked Port B 2538 psi(175 bar) c/w anti-cav Inlet Port
(4-way, 3-position) 47.6 gpm MAIN LIFT 3
Port A 1160 psi(80 bar) c/w anti-cav CIRCUIT Outlet Port

The hydraulic control valve

is equipped with specific
Port B 460 psi(32 bar) c/w anti-cav work port shock valve settings
neutral position - all ports blocked AUXILIARY DUMP
(4-way, 3-position) 47.6 gpm 2 to protect components, which
Port A 3045 psi(210 bar) c/w anti-cav CIRCUIT requires hydraulic hose
connections to specific ports.

neutral position - all ports open Port B Anti-Cavitation Valve

BRAKE RELEASE 1
(4-way, 3-position) 47.6 gpm CIRCUIT
Port A Anti-Cavitation Valve

Smith Equipment U.S.A

PROPRIETARY AND CONFIDENTIAL

Created Date: 8/29/2013 Notes:
Hyd. Control Valve Components
The information contained in this drawing/spec/document is Replacement Detail Link
the sole property of TowHaul Corporation dba Smith Equipment USA.
NOTES: - All spools must face same direction Scale: N.T.S. Sheet 1 of 1
Use for any purpose, including any reproduction,
6981-21 rev 0.SLDDRW
without the written permission of TowHaul/
Smith Equipment USA is prohibited. TowHaul - All sections c/w anti-cav
TowHaul/Smith Equipment USA. All rights reserved.
by SMITH
- Valve c/w no power beyond - Ref. hidden history chart
- Open Center Created By: CLC - Shock Valve Settings are
specific to each job and must
Sauer Danfoss PVG100 Mid-Inlet Hydraulic Control Valve (6-section) File: 6980-21 rev 0.slddrw be updated to match each job.
1 PM-6980-21 rev 0 1
Deutsch Connector, 24VDC ON/OFF & Proportional Solenoids
Qty. Description Part Number Item
A
SIZE DWG. NO.
PM-6980-21 rev 0
27
Step #1: Swap Circuit #3 (Main Lift) Port B Shock Valve with Circuit #4 (Grab Hook) Port B Shock Valve

If Main Lift Cylinders “hold”: Shock Valve is Bad

If Main Lift Cylinders “do not hold”: Return shock Valves to original ports and proceed to step #2
 3. HYDRAULIC SYSTEM
3.3 Hydraulic Control Valve

Work Port B Work Port A

Solenoid
SHOCK VALVE SETTINGS Main Relief/Unloader
3000 psi
neutral position - all ports blocked Port B 2031 psi(140 bar) c/w anti-cav
SLIDE 6
(4-way, 3-position) 47.6 gpm CIRCUIT
Port A 2031 psi(140 bar) c/w anti-cav Work Port A
Work Port B
Port B 2320 psi(160 bar) c/w anti-cav
neutral position - all ports blocked APRON
(4-way, 3-position) 47.6 gpm 5
Port A 460 psi(32 bar) c/w anti-cav CIRCUIT

Port B 2538 psi(175 bar) c/w anti-cav

neutral position - all ports blocked
(4-way, 3-position) 47.6 gpm GRAB HOOK 4
Port A 2538 psi(175 bar) c/w anti-cav CIRCUIT

neutral position - all ports blocked Port B 2538 psi(175 bar) c/w anti-cav Inlet Port
(4-way, 3-position) 47.6 gpm MAIN LIFT 3
Port A 1160 psi(80 bar) c/w anti-cav CIRCUIT Outlet Port

The hydraulic control valve

is equipped with specific
Port B 460 psi(32 bar) c/w anti-cav work port shock valve settings
neutral position - all ports blocked AUXILIARY DUMP
(4-way, 3-position) 47.6 gpm 2 to protect components, which
Port A 3045 psi(210 bar) c/w anti-cav CIRCUIT requires hydraulic hose
connections to specific ports.

neutral position - all ports open Port B Anti-Cavitation Valve

BRAKE RELEASE 1
(4-way, 3-position) 47.6 gpm CIRCUIT
Port A Anti-Cavitation Valve

Smith Equipment U.S.A

PROPRIETARY AND CONFIDENTIAL

Created Date: 8/29/2013 Notes:
Hyd. Control Valve Components
The information contained in this drawing/spec/document is Replacement Detail Link
the sole property of TowHaul Corporation dba Smith Equipment USA.
NOTES: - All spools must face same direction Scale: N.T.S. Sheet 1 of 1
Use for any purpose, including any reproduction,
6981-21 rev 0.SLDDRW
without the written permission of TowHaul/
Smith Equipment USA is prohibited. TowHaul - All sections c/w anti-cav
TowHaul/Smith Equipment USA. All rights reserved.
by SMITH
- Valve c/w no power beyond - Ref. hidden history chart
- Open Center Created By: CLC - Shock Valve Settings are
specific to each job and must
Sauer Danfoss PVG100 Mid-Inlet Hydraulic Control Valve (6-section) File: 6980-21 rev 0.slddrw be updated to match each job.
1 PM-6980-21 rev 0 1
Deutsch Connector, 24VDC ON/OFF & Proportional Solenoids
Qty. Description Part Number Item
A
SIZE DWG. NO.
PM-6980-21 rev 0
27
Step #2: Swap Circuit #3 (Main Lift) Port B Shock Valve with Circuit #2 (Auxiliary Dump) Port A Shock Valve

If Main Lift Cylinders “hold”: Shock Valve needs to be upsized to accommodate extra line pressure

If Main Lift Cylinders “do not hold”: Cylinders need to be checked for internal hydraulic bypass