CUSTOMER

INSTALLATION
MANUAL

K-500 TRAPEZOID
CAT 725

SERIAL 40442-C
REVISION A

CALL 800-646-4546
 INDEX

CUSTOMER INSTALLATION MANUAL

K-500 TRAPEZOID/CAT 725, SERIAL 40442-C

1. FINAL ASSEMBLY 11. EXTERIOR DETAIL

Ref: Drawing - D-69144B Ship Loose List
Ref: Drawing - D-69143C
2. INSTALLATION, TANK
Ship Loose List 12. PARTS LIST
Ref: Drawing - D-69145C Waterend
Ref: Drawing - D-69665
3. HYDRAULIC SYSTEM Motor
Ship Loose List Ref: Drawing - C-19548
Ref: Drawing - D-72627 Valve/Sprayhead Assembly
D-72500B Ref: Drawing - C-68067B
D-72527B Valve Disc Retainer Assembly
D-65886C Ref: Drawing - A-61985D
D-72425B Turret Monitor Assembly
Ref: Drawing - D-66190B
4. INSTALLATION, PUMP ACTUATOR Hose Reel
Ship Loose List Ref: Drawing - A-72248
Ref: Drawing - B-70038D Coupling, A.V. Schedule
A-71695D Ref: Drawing - B-72578
A-71689C Valve, Butterfly Schedule
A-71693D Ref: Drawing - A-72624
Junction Box, 10-Station Manifold
5. INSTALLATION, PULSA SPRAY Ref: Drawing - D-72484
Ship Loose List
Ref: Drawing - C-66411 13. OPERATIONS SECTION
D-63775 Flow Control Valve Operation
D-67798B Ref: Drawing - A-69151B
Setting Hyd. System Pressure
6. INSTALLATION, CONTROL PANEL Ref: Drawing - A-68223D
Ship Loose List Valve Operation
Ref: Drawing - C-68113B Ref: Form 3808 Operation Instructions (Hydraulic)

7. INSTALLATION, TURRET 14. SERVICE SECTION

Ship Loose List
Ref: Drawing - C-60305
B-60256B
8. INSTALLATION, HOSE REEL
Ship Loose List
Ref: Drawing - C-68546E
9. INSTALLATION, GRAVITY DROP
Ship Loose List
Ref: Drawing - B-72647
15. SPARE PARTS LIST
10. INSTALLATION, MUD FLAP
Ship Loose List
Ref: Drawing - C-66070B
Form 3136 - Forward
Form 3133 - Recom. Lubricants
Form 2721 - Plexiblack Coating
Form 3132 - Torque Specs.
Form 3101 - Klein Motors/Pumps
Form 3805 - Install Butterfly Valve
Form 3002 - Dist. Svc. Report
Form 3023 - Cust. Return Policy
Form 3102-1 - Klein Warranty
Form 3000 - Warranty Claim
 MATERIAL
THE INFORMATION HEREIN IS THE PROPERTY OF KLEIN, INC. AND OR
ITS SUBSIDIARIES. IT IS TO BE USED ONLY IN REFERENCE TO WORK
PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED
FOR ANY OTHER PURPOSE WITHOUT OUR CONSENT.
REV.
OF
 COST
THE INFORMATION HEREIN IS THE PROPERTY O1F KLEIN, INC. AND OR
ITS SUBSIDIARIES. IT IS TO BE USED ONLY IN REFERENCE TO WORK
PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED
FOR ANY OTHER PURPOSE WITHOUT OUR CONSENT.
(CAUTION:)
THE INFORMATION HEREIN IS THE PROPERTY OF KLEIN, INC. AND OR
ITS SUBSIDIARIES. IT IS TO BE USED ONLY IN REFERENCE TO WORK
PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED
FOR ANY OTHER PURPOSE WITHOUT OUR CONSENT.
 PARTS
SECTION
 COST
VALVE DIMENSIONS
PART # SIZE A B C D E F G
39024241 2 4.00 .375 1.63 .563 1.25 3.94 3.75
39060030 2 1/2 4.00 .375 1.88 .563 1.25 5.94 4.94
39024242 3 4.00 .375 1.75 .563 1.25 4.88 4.44
39024243 4 4.00 .438 2.00 .625 1.25 6.00 6.25
39024244 5 4.00 .438 2.13 .625 1.25 6.00 7.13
39024245 6 4.00 .438 2.13 .625 1.25 6.50 8.25
39024246 8 6.00 .500 2.50 .750 1.25 8.31 10.63
39024247 10 6.00 .625 2.50 .875 1.25 9.00 12.50
39062493 12 6.00 1.25 3.00 1.125 2.00 10.63 15.38
39024248 14 6.00 1.75 3.63 1.75 2.25 13.13 17.75 THE INFORMATION HEREIN IS THE PROPERTY O1F KLEIN, INC. AND OR
ITS SUBSIDIARIES. IT IS TO BE USED ONLY IN REFERENCE TO WORK
PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED
FOR ANY OTHER PURPOSE WITHOUT OUR CONSENT.
OPERATIONS
SECTION
 COST
PICTORIAL VIEW
THE INFORMATION HEREIN IS THE PROPERTY O1F KLEIN, INC. AND OR
ITS SUBSIDIARIES. IT IS TO BE USED ONLY IN REFERENCE TO WORK
PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED
FOR ANY OTHER PURPOSE WITHOUT OUR CONSENT.
SERVICE
SECTION
 WARRANTY CLAIM
WORK MUST BE AUTHORIZED BY FACTORY

EQUIPMENT INFORMATION

Klein Model No.: Claim Date:

Klein Serial No.: Factory Authorization No.:

Tractor Model & Serial No.: Dealer Work Order No.:

(Send copy of Work Order with claim)

SALES INFORMATION

Owners Name: Dealers Name:

Address: Address:

Purchase Date: Failure Date:

Klein Invoice No.: Date Repaired:

DESCRIPTION OF FAILURE - (Send pictures and sketches)

PROBLEM
________________________________________________________________________

CAUSE

SOLUTION

Mail Copy To Address Below - (Use backside if more space is needed.)

PO BOX 3700 ONTARIO CA 91761 PH (909) 460-4546 FX (909) 460-4545

Form 3000
Rev. 04/07
SPARE PARTS
SECTION
 RECOMMENDED EMERGENCY SPARE PARTS KIT (PER TANK)
KLEIN MODEL K-500 TRAPEZOID INSTALLED ON CAT 725
REF.: WO# 40442
2/10/2011

I. WATER PUMP ASSEMBLY:

Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
31069665 Pump, Klein Waterend 1
27019548 Motor, Hydraulic 1
44069665 Kit, Pump Rebuild 1
33015194 Seal, High Press. Motor 1
33011026 Seal, Hyd. Motor Gasket 2
33011017 Seal, Hyd. Motor O-Ring 1
33011197 Seal assembly 2
33065120 Gasket, Pump Housing 4
33025458 Oil Seal 1

II. WATER DISCHARGE VALVES:

Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
39068067 Valve, Assembly 2
39061985 Retainer, Disc Assy. 4
33027383 Diaphragm 8
39027389 Seat, Disc 8
15027381 Spring 8
15028094 Bolt, Cover 5/8”X 1-1/2” 8
12067233 Valve, Cylinders (Hyd.) 4
39070402 Valve, Assembly(Sidejet) 1

III. DISCHARGE SPRAYHEADS:

Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
35015354 Sprayhead, Sidejet 1
IV. TURRET MONITOR & CONTROL PANEL**:
Part # Description Quantity List Prices Each Price/TOTAL U.S.D.
14060186 Switch, Toggle (2 pos.) 4 USD

44062575 Kit, Swivel Repair 2

14060190 Joystick 1
02067243 Actuator, Hyd (horizontal) 1
02067242 Actuator, Hyd (vertical) 1
39072474 Valve, Cartridge(Valves) 3
14072473 Coil,24V 7
39072475 Valve, Cartridge(Turret) 2

V. HOSE REEL:
Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
39020669 Inlet Ball Valve 1
35034340 Nozzle 1

VI. MISCELLANEOUS:
Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
10025269 Coupling, A.V. 4
10025270 Coupling, A.V. 2
33025278 Gasket, 3"A.V. Coupling 4
33025279 Gasket, 4"A.V. Coupling 2
14019326 Light, Tail (sealed) 2
39066151 Valve,Cart.(Press. Red.) 1
39024245 Valve, Butterfly 1
12062827 Cylinder, Hydraulic 1
TOTAL $0.00

NOTES:
* Typical air lines, hydraulic hoses and fittings can be sourced locally unless otherwise requested.
Part numbers and quantities subject to change.

** This list has been compiled to reduce or eliminate machine down time and emergency parts shipments. Eventually, these
parts will be used. Consult with factory for additional information.