Maintenance Procedures.

Test 1

Right answers: 10% (1 / 10)

Start: 10:29:39 (11.04.2018)

End: 10:32:56 (11.04.2018)

# Question Choosed answers Right answers

1. To avoid 1. To keep th
combustion valve in
gas to correct
overheat position a
the valve. maintain
proper se

Some engine makers use a copper casket for proper sealing between
fuel injector valve, cylinder head and combustion chamber. Why is it
so important to use the correct one?
# Question Choosed answers Right answers

1. To increase 1. To obtain
the proper se
consumptio and corre
n of parts distance
so they can between
make more piston and
money. cover in T
position.

Most of the engine makers recommend to change the cylinder head

gaskets each time a piston overhaul is carried out. Why?

1. The fuel 1. That no so

injector is beam of f
leaking shall be
present

What does atomizing mean when we talk about injectors?

# Question Choosed answers Right answers

1. Reduce the 1. Dismantle

pressure. exchange
check or
renew the
rubber
packings.

What will You do if the plate exchanger leaks after cleaning and is
back in service. (The measurement A is tightened to minimum
measurement.)

1. To protect 1. Not to dam

the the rotor
exhaustgas blades.
economizer
.

Why is it important to slow down the main engine RPM while water-
washing the turbocharger?
# Question Choosed answers Right answers

1. To prevent 1. To preven
serious serious
damages to damages
the plates. the plates

Why do we have to make sure that the plate pack is compressed to

the right measurement A, after insertion of plates?

1. Pushed 1. Pushed by
gradually so sufficient
the opening to accurat
point can check the
easily be correct
detected. adjusting
pressure.
7

When testing a overhauled fuel valve, the test pump is to be operated

as follows:
# Question Choosed answers Right answers

1. Fuel oil 1. If a sudde

leaks out all drop in
over the pressure
place appears a
the valve
supposed
8 be closed
is caused
leak

How do we recognize a leaking fuel injector during testing?

1. Can be 1. Important
changed if to differen
same size. material a
working
condition

When overhauling the cylinder covers on a modern 4-stroke engine, is

it important not to interchange inlet and exhaust valves?
 # Question Choosed answers Right answers

1. To improve 1. Not
the fuel recomme
atomizing. at all.

10

Is it recommended to adjust the spring tension on the fuel valves

during operation to achieve:

Maintenance Procedures. Test 6

# Question Choosed answers Right answers

# Question Choosed answers Right answers

1. Starting the 1. A search

engine to inside the
see that it crankcase for
rotates. tools and rags.

What do you consider as the most important task after a piston job ?

1. The sealing 1. All of the

faces are other
kept free alternatives.
from dirt.

When fitting a mechanical seal consisting of carbon/porcelain rings

care should be taken that:
# Question Choosed answers Right answers

1. Equal 1. Not
cylinder recommended
pressures at all

Is it recommended to adjust the spring tension on the fuel valves

during operation to achieve:

1. This is not 1. To prevent

important. serious
damages on
the plates.

Why do we have to make sure that the plate pack is compressed to

the right measurement A, after insertion of plates?
# Question Choosed answers Right answers

1. Tight more. 1. Dismantle the

exchanger and
check or
renew the
rubber
packings.

What will You do if the plate exchanger leaks after cleaning and is
back in service. (The measurement A is tightened to minimum
measurement.)

1. The 1. Any remaining

grinding grinding paste
paste will will corrode
cause a too on the metal
smooth surface and
movement after some
the needle time the
and then needle will be
6 damage the damaged
seating

Why must we never use grinding paste on the seating or on the

gliding surface of a needle?
# Question Choosed answers Right answers

1. Use wire- 1. Put the plates

brush, in water with
metal qualified
scrapers cleaning
etc. for chemicals, and
cleaning of use soft brush,
plates. or high
7 pressure
cleaner with
care.

The plate heat exchanger is separated for cleaning. What will You do
if the plates is thick with scale or other organic material?

1. Pushed 1. Pushed by
slowly and sufficient
use the force to
finger tip to accurately
detect the check the
accurately correct
correct opening
8 opening pressure
pressure

When testing a overhauled fuel valve, the test pump is to be operated

as follows:
# Question Choosed answers Right answers

1. Check for 1. Check for

proper air proper air
vent of the vent of the
exchanger. exchanger.

After cleaning and back in service, You observe that the heat transfer
is bad. What is the first thing to do?

1. Should be 1. To prevent
compressed serious
more every damages to
time after the plates.
opening.

10

Why do we have to make sure that the plate pack is compressed to

the right measurement A, after insertion of plates?
. If you 1. Engage the turning gear on the engine.
are going
to enter
the
engines
crankcase
(go
inside),
how will
you
secure
the
engine
after you
have
closed
the main
starting
air valve
?

1. an 1. an
atomization atomization
of the fuel of the fuel
injected injected
into the into the
combustion combustion
chamber. chamber.

To achieve best possible combustion in our engine, we want to

have:
 1. Greater 1. Damage to
output of piston and
the engine. liner.

What will the effect be, if you have a fuel injector valve that is
dripping after the injection is finished ?

1. 3 1. 0

If you have a nozzle with 10 holes, how many clogged holes can you
accept ?
 1. 35 kg/cm? 1. 15 kg/cm?

How large a deviation in opening pressure can be accepted in a

diesel engine injection valve?

1. By oil 1. By spring.
pressure.

How is the opening pressure ( setpoint ) adjusted in a fuel injector

valve ?
 1. To reduce 1. To avoid
vibration in high wear
the chain. down of
chain and
chain wheel
tooth and a
potential
breakdown.
7

Why is the tightening of the timing chain important?

1. Increase 1. Increase
cylinder oil cylinder oil
consumptio consumptio
n, n,
determine determine
fuel quality fuel quality
and and
readjust the readjust the
fuel oil fuel oil
8 purifiers purifiers

During inspection of piston and liners through scavenging ports,

piston rings on all units were found as shown (micro seizure). The
best way to stop its progress is:
 1. Large 1. Greasy
volumes of sludge from
water being the
carried over compressor
into the sticking
cylinders of between
the engine. the fins in
the air
9 coolers,
necessitatin
g extra
cleaning of
these.

Some engine manufacturers recommend that washing of the

compressor side is not carried out. Is this due to;

1. 0

10

You have a cylinder liner with 6 outlet holes for cylinder lubrication,
how many clogged holes can you accept ?

Maintenance Procedures. Test 4

Right answers: 30% (3 / 10)

Start: 10:49:39 (11.04.2018)

End: 10:52:51 (11.04.2018)

# Question Choosed answers Right answers

1. Check the 1. Check t

surface of the surface
sliprings, polish the
if necessary and slipring
bed in the polish i
brushes necess
and be
1 the bru

On routine daily inspection you notice that there is a light arching

between an alternator`s carbon brushes and rotor sliprings, with
alternator operating at 70% load. Should you:

1. Reinforced pilot 1. Thick p

packing. (old
charts)

2
# Question Choosed answers Right answers

A centrifugal pump has been opened and you are going to assemble
the housing. Flanges are ment for gasket, but there is no spare in
stock. What is the best alternative for gasket material?

1. That no solid 1. That no

beam of fuel solid be
shall be present of fuel
be pres

What does atomizing mean when we talk about injectors?

1. Try to increase 1. Use the

the flow. "cleani
place"
arrange
nt or o
the hea
exchan
for visu
4 inspect
and ma
cleanin

What will You do if the heat transfer capacity is dropping, and we

know that flow and heat energy corresponds to the specifications?
# Question Choosed answers Right answers

1. Every month. 1. As
specifie
the ves
s Plann
Mainte
ce Syst
(Ref.
Makers
5 Instruc
.

How often should greasing of pump bearings take place?

1. To obtain a 1. To obta
proper sealing proper
and correct sealing
distance correct
between piston distanc
and cover in betwee
TDC position piston
cover i
TDC
6 positio

Most of the engine makers recommend to change the cylinder head

gaskets each time a piston overhaul is carried out. Why?
# Question Choosed answers Right answers

1. Ensure the bilge 1. Re-pac

well to which it the stu
is draining is box loo
regularly with th
pumped out. correct
packing
the ear
7 opport
y.

If it is found that a leakage from the gland of a centrifugal pump is

excessive. The correct procedure is:

1. Use emery 1. Heat th

cloth on the ballbea
inner ring in oil, a
(contact put it o
surface) of the the sha
bearing.

You are overhauling a centrifugal pump and you are going to fit the
ballbearing (tight fit).How would you carry out the work?
# Question Choosed answers Right answers

1. All rings must 1. To mak

be changed to sure ga
maintain a pressur
perfect sealing can ent
freely o
top of a
behind
piston
9

When carrying out piston overhaul, it is important to clean the ring

grooves properly. Why?

1. Any oil spillages

to be salvaged
for further use.

10

What is the single most important factor when dealing with the
hydraulic oil for a crane?