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LITERATURE SURVEY
This chapter presents different studies and related literature which are significant
to the accomplishment of this research.
HISTORICAL BACKGROUND
Kefir is a drink made of fermented milk cultured using kefir grains which has
bacteria and yeasts, unlike yogurt that utilizes only some bacteria. Its origin lies with
nomadic shepherds living on the slopes of North Caucasus Mountain. Kefir’s popularity
has spread from Eastern Europe so that it is now regularly consumed in North America,
Europe, Australia, and the United Kingdom, where pasteurized kefir may be found in
many stores and supermarkets. It is also being produced on a large scale in countries that
once made up the Soviet bloc, as well as Czechoslovakia, Hungary, Poland, Finland,
Norway, Sweden, Switzerland, Germany, and even as far away as Southeast Asia (SEIFI,
2016).
MARKET FEASIBILITY
There are a lot of private companies today that look for quality rice bran used for animal
feeds (Romero, 2015).
TECHNICAL FEASIBILITY
FINANCIAL FEASIBILITY
Rice is such a versatile staple food that some countries have enriched themselves
with multi-billion-dollar incomes out of it. In Korea, aseptic-packaged cooked rice has
grown to a $12-billion-dollar venture. Thailand governments supports the exportation of
rice-bran oil to Europe. The United States have highly commercialized cereals and Japan
has mocha (rice cake). Philippines, being one of the top producers of rice, currently
exports pigmented rice like black rice, red rice and brown rice (PhilRice, 2015).
Exporting rice as it is helps the country’s economy but it will not be economical
for the long run. In history, Thailand exported rice in the form of unprocessed
OryFir Philippines Inc. Chapter II
Antenor, M.A., Garcia, S.J., Hernandez, S.A., Perez, A., Salto, B. Literature Survey
product, thus creating no benefit from any value addition. This lead to disadvantage
of Thai rice in the sense of world market price fixing, the consequence of which is
clearly reflected in the present price of Thai rice (Cheowtirakul et al., 2001).
Vietnam also concluded that rice remains less profitable due to its unstable market
price, less competitive quality and the lack of value-added processing. Therefore,
product diversification is an important solution to improve the value of rice
production in Vietnam and rice milk (also called rice drinks) is a promising product
to meet this strategy (Luyen et al., 2015). Commented [MACA1]: YEARRR!!
HISTORICAL BACKGROUND
RAW MATERIALS
A. Black Rice
Black rice, also called forbidden rice or "Emperor's Rice" is gaining popularity for
its high levels of antioxidants and superior nutritional value. Forbidden rice earned its name
because it was once reserved for the Chinese Emperor, for whom it was meant to ensure
health and longevity. Forbidden rice is a medium-grain, non-glutinous heirloom rice with a
deep purple hue and a nutty, slightly sweet flavor. The whole-grain rice is rich in
anthocyanins, antioxidant pigments that give the rice its unusual color. Relative to other
rice varieties, forbidden rice is high in protein and iron; according to Chinese medicine, it is
considered a blood tonic.
They found that the mutation occurred in a subspecies of rice. Since then, the rice
has been replicated and transferred to other rice species through cross-breeding. Black rice
is not as easy to grow as other rice varieties as it only yields about 10 percent of the harvest
than other rice varieties do.
Black rice was planted in different regions of the country like Mindoro, Nueva
Ecija, Northern Provinces, Iloilo, Cotabato, and Davao. In Davao alone, 215 metric tons
of black rice is the average produce per year. The black rice was commonly exported to
other countries like USA and UAE (Sun.StarDavao, 2015). Commented [MACA2]: Black rice production in the country
The rice is free of gluten, free of cholesterol, low in sugar, salt and fat. Black rice
is a whole grain, super nutritious type of rice that is high in fiber, anthocyanin,
antioxidants, vitamins B and E, iron, thiamine, magnesium, niacin and phosphorous
(Kushwaha, 2016).
Black rice (also known as purple rice) is a range of rice types of the species Oryza
sativa L., some of which are glutinous rice. Varieties include Indonesian black rice and
Thai Jasmine black rice. Black rice is known as chak-hao in Manipur, an Indian state on
the eastern border with Myanmar, where desserts made from black rice are served at
major feasts. Black rice is a source of iron, vitamin E, and antioxidants (more than
in blueberries). The bran hull (outermost layer) of black rice contains one of the highest
levels of anthocyanins found in food. The grain has a similar amount of fiber to brown
rice and, like brown rice, has a mild, nutty taste. Black rice has a deep black color and
usually turns deep purple when cooked. Its dark purple color is primarily due to its
anthocyanin content. It is suitable for creating porridge, dessert, traditional Chinese black
rice cake, bread, and noodles.
Among all black rice varieties, Chinese black rice is the one which is most popular
and it has its own history and medicinal property. In China, the least known and least
used rice is Chinese black rice. It is a short grain glutinous rice. This purple cooking rice
is grown on the banks of the Yangzi river. Chinese black rice is different from other rice.
It is very short with low fat, and is rarely polished. Special characteristics of Chinese
black rice is that it is black on the outside and black on the inside. Not all black rice looks
like this. Chinese black rice and most glutinous rice are exceptionally high in
amylopectin, and if cooked too long they disintegrate. That is why Chinese black rice is
never milled and always cooked with seed coat or hull intact.
Indonesian black rice, also known as purple rice, is one of many rice varieties that
have become a rare gem for the community. Despite being less popular than white rice,
red rice and brown rice, black rice is an ancient grain that has impressive health benefits
compared to other closely related rice varieties.
Table 2.
Proximate Composition Sprouted Rice Samples
Moisture Ash Fat Protein Fiber Carbohydrate
Content Content Content Content Content Content
Percentage (%)
NSIC Rc15 11.12±0.05 1.26±0.03 2.42±0.12 6.77±0.11 0.51±0.05 77.89±0.05
PSD Rc82 10.40±0.35 1.31±0.04 2.26±0.17 7.23±0.43 0.54±0.07 78.30±0.08
Black Rice 10.57±0.08 1.34±0.07 2.65±0.16 9.74±0.12 0.83±0.06 74.91±0.06
Brown Rice 10.55±0.11 1.21±0.05 2.35±0.18 7.9±0.12 0.52±0.01 77.47±0.01
Table 3.
Functional Properties of Sprouted Rice
including lower triglycerides, a type of bad fat found in the blood, and improving HDL
levels, also known as good cholesterol.
3. Anti-inflammatory Properties
Black rice consumption has been associated with decreases in inflammatory
compounds, specifically reactive oxygen species and aortic malondialdehyde, and
increases in anti-inflammatory mediators, such as superoxide dismutase. Increases in
inflammation are associated with disease and conditions such as atherosclerosis, arthritis,
cancer, aging and allergies.
4. Other Nutritional Uses
According to the release by the American Chemical Society, "Scientists believe
the pigments from black rice could have a future use for naturally coloring foods."
Pigments produced from black rice include a variety of colors from pink to black, and
when cooked, black rice turns a deep purple hue.
C. Kefir Grains
Kefir grains look a lot like little cauliflower florets. Up close, their pattern is
somewhat like coral, or a brain. They can also look like smooth, flat shreds of ribbons
during the warmer months (or when crowded in a jar).Their color ranges from creamy
off-white to white. They are soft, bouncy and squishy, like a tiny squeeze toy. Dried kefir
grains color is usually like a light cheddar cheese, becoming darker (deeper orange) as it
gets drier and ages.
Kefir grains are very resilient and will strive to maintain their health at all times.
As long as the grains are converting milk to kefir that is not 'off' they are just fine. They
may get stressed and change shape or smell a bit (more yeasty or more stringy looking),
but they will bounce right back given the right conditions. Even when they are not
growing they can still produce a healthy drinkable kefir (such as in soy or almond milk),
though its best to give them optimal conditions so they can grow.
Table 4.
Physico-chemical Properties of Kefir grains
Percentage
Moisture 82.6%
Protein 5.3%
Ash 3.33%
Lipids 1.1%
Carbohydrates 7.7%
Source: Ciênc. Tecnol. Aliment. vol.32 no.4 Campinas Dec. 2012 Epub Nov 13, 2012
Table 5.
Kefir Grain Specification
Appearance Beige, fine powder
Odor Slightly milky
pH 6.61 ± 0.02
Protein 2.21 ± 0.02
Fat 3.63 ± 0.03
Calcium 0.21 ± 0.01
Carbohydrate 9.6 – 14.4 %
Loss on drying 7.6 – 11.4 %
D. Kefir
Kefir dates back many centuries to the shepherds of the Caucasus mountains.
They discovered that fresh milk carried in leather pouches would occasionally
ferment into an effervescent beverage.
In the Caucasian Mountains, legend has it that the resulting kefir "grains (not
really a true grain) were a gift to Orthodox people from Mohammed, who instructed
them on how to use the grains. Mohammed strictly forbade them from giving away
the secret of kefir preparation to other people, or pass anyone kefir grains, because
they would lose their "magic strength." The legend explains why kefir grains and the
method for kefir preparation have been surrounded by mystery for so long.
For most of recorded history, kefir was scarcely known outside the Caucasian
Mountains, although Marco Polo mentioned it in recounting his travels.
This self-carbonated dairy-based beverage continues to be popular in Russia,
south-western Asia and Eastern and Northern Europe, and has recently gained some
popularity in the United States.
Basically, kefir is made by fermentation of the "kefir" grains, which resembles
miniature cauliflowers that are the size of wheat kernels. These grains consist of casein
and gelatinous colonies of microorganisms that are grown together symbiotically. The
dominant micro flora are Saccharomyces kefir, Torula kefir, Lactobacillus caucasicus,
Leuconnostoc species and lactic streptococci. In addition, some yeast is present. These
many beneficial microorganisms are what separates kefir from virtually all other cultured
milk products, which typically use only one, and rarely more than three species in the
culturing process. These microorganisms produce a variety of changes in the milk.
properties. It is also recommended to restore the intestinal flora of people who are
recovering from a serious illness or being treated with antibiotics. Kefir is predigested
due to the fermentation process rendering itself tolerable to those persons who cannot
tolerate dairy products.
The story of kefir is littered with distinction: a 2,000 year history, a mention by
Marco Polo, and, in the 1980s, a symbolic gift exchanged between superpowers at the
end of the cold war.
Kefir is a fermented milk product containing live probiotic organisms and rich in
nutrients required by the body: proteins, minerals and vitamins. It is produced by adding
a fermented grain culture to milk.
Produced in ancient times by nomadic shepherds in the Balkans, kefir was little
known in the West for 1,900 years, despite being mentioned by Marco Polo. Then, by
order of the Russian Czar, it was brought to Russia at the beginning of the twentieth
century and became popular in many parts of Europe. (Saloff – Coste, 2005)
E. By - Product
Dietary Fiber
The consumption of fiber over millennia has been studied using coprolites, which
are ancient dried stools, some dating back 10,000 years. The result revealed the high-fiber
intake of ancient people. Since 2000, food engineers, technologists, and scientists have
joined the research efforts in developing novel functional food products. Notably two
approaches have been followed. The first one focuses on the full utilization of fiber-rich
materials such as whole grains and fiber-rich by-products from grains, fruit, and
vegetable processing (O’Shea et al., 2012). Another is to extract and isolate fiber
components from various sources (Fuentes-Zaragoza et al., 2010; Rastall, 2010; Torres et
al., 2010).
In relation to the sources of fiber-rich by-products, the study of Hwang and Kim
showed that the growing interest in functional foods had led to the development of
specialty rice, the consumption of which is steadily increasing. In a similar studies
conducted by Park and Choi it showed that anthocyanins contained in rice pericarp have
been reported to exhibit various functional effects, such as anti-oxidative effects as well
as the inhibition of DNA damage. As a result, black rice is predicted to be very useful for
the manufacturing and development of food.
Dietary fiber can be defined as the edible parts of plants or analogous
carbohydrates that are resistant to digestion and absorption in the human small intestine
with complete or partial fermentation in the large intestine. Nowadays, the potential
utilization of insoluble fibers has been the focus of increasing attention. Food by-products
or food industry shelf-stable co products in liquid, pomace, or powder forms can be
obtained by processing insoluble fibers for example drying by-products and converting
them into powder which offers a way to preserve them as useful and valuable products.
The by-products may be evaluated as a source of dietary phytochemicals including
phenolic antioxidants, carotenoids, other bioactive polyphenols, and dietary fiber.
In recent years, dietary fiber has received increasing attention from researchers
and industry due to the likely beneficial effects on the reduction of cardiovascular and
diverticulitis diseases, blood cholesterol, diabetes, and colon cancer. Addition of dietary
fiber to a wide range of products will contribute to the development of value-added foods
or functional foods that are currently in high demand. Also, it can give these functional
properties to the foods
Consumer demands for more healthy food products and global policies on the
issues of health and environment are the keys for the development of innovative food
products with profitable markets. The conversion of by-products from the black rice milk
insoluble residues to dietary fiber with functional activity fulfills these requirements.
Dietary fiber (DF) will serve as nutritional value improvers to a wide range of Filipino
food products.
RELATED LITERATURE
A. Local Studies
The skim milk powder is dissolved in hot water of 50-55° C in the dissolving
tank to make a milky solution. From the dissolving tank, the milky solution is
transferred to the culture tank and sterilised. It will then be cooled to 37° C. The culture
starter, L. casei strain Shirota from the seed tank will be added into the tank to ferment
the solution until the number of L. casei strain Shirota reaches at an ideal concentration
and the solution will change into curd form known as culture base.
The culture base will pass through a homogeniser (a high pressure machine) to
make it into fine texture before it is transferred to the storage tank. In the storage tank, the
sterilised sugar syrup is added to the culture base to form the concentrated Yakult and the
tank will be chilled at the temperature of 5° C.
The concentrated Yakult will be transferred to the mixing tank and diluted with sterilised
water. Natural flavours and permitted colouring will be added at this stage for flavoured
Yakult and the diluted mixture will then be transferred to the filling tank.
B. Foreign Studies
When the yoghurt milk has been pre-treated and cooled to inoculation
temperature, the procedure for further treatment depends on whether set, stirred, drink,
frozen or concentrated yoghurt is to be produced. The block diagrams in figures 5 show
the various production stages for each process. The quality of the yoghurt in terms of
texture and flavour depends on the design of the plant, the treatment of the milk and the
treatment of the product. Modern plants are designed to satisfy demands for high
production, continuous treatment and high quality. The level of automation varies, and
complete CIP systems are normally integrated into the plants.
SYNTHESIS
Table 6.
Synthesis
Title Author Year Similarities Differences