Professional Documents
Culture Documents
LIMITED
(A GOVERNMENT OF INDIA ENTERPRISE)
Revision Changed
sheets Prepared by Checked by Reviewed by Approved by
Dateee Sheet
Total No.
_
0 June -- P.K.Mandal
M. Satheesh Kumar
2007 SA/C(EM) SO/F(EM)
S.V.Jinna M.K.Balaji
MS CS
TABLE OF CONTENT
4. 1.0 Introduction 7
5. 2.0 Purpose 7
1.0 Introduction:
6KV switchgears are intended for reception and distribution of a three
phase, 50Hz AC power to NPP auxiliary of loads more than 200KW.
6KV switchgears of group-3 include normal operation power supply
system switchgears and common station auxiliary power supply
system switchgears. 6KV switchgears of group-2 include reliable
power supply system switchgears and emergency power supply
system switchgears. Normal power supply system switchgears are fed
by unit auxiliary transformers (UAT), common station auxiliary power
supply system switchgears are fed by common station auxiliary
transformer (CSAT) and both are backed up by reserve power supply
system switchgears which are fed by reserve auxiliary transformer
(RAT) through automatic load transfer (ALT). 6KV switchgears of
group-2 are normally fed from 6KV switchgears of group-3 and are
having diesel generators (DG) as back up. The 6 KV switch gears
have been designed based on station requirement for smooth
operation by providing SF6 circuit breakers and all relevant
protections for electrical & process parameters.
2.0 Purpose:
This procedure is prepared for carrying out the pre-commissioning
checks, energisation and post energisation checks on 6 KV, Group – 3
and Group - 2 switchgears of KKNPP – 1 & 2. This procedure is
applicable for switchgears listed in annexure-1. Switchgear are tested
in order to ensure that it has not been damaged during transport and
erection and to ensure its trouble free operation.
3.0 Pre-requisites & initial conditions:
3.1 Requirement of other systems:
Date of Issue Revision Number Page Number
June 2007 0 Page 7 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
21. Check and ensure that all WDs, passport, relay settings etc are
available.
22. Check and ensure that cubicle illumination lamps are provided
with lamps.
23. Check and ensure that all trench openings and unused floor
openings are closed.
24. Check and ensure that all civil works in and around 6KV
switchgears are completed, room floor painting is completed and
room is in lockable condition.
4.2 Checks on bus ducts:
1. Checklist for bus duct checks enclosed as annexure-3 shall be
filled.
2. Check and ensure that the bus ducts are installed as per the WD
and note down pending points related to installation if any.
3. Check and ensure the continuity of bus bars of bus duct from
transformer end to switchgears.
4. Check and ensure that phase sequence at transformer end is
matching with phase sequence at 6KV switchgear end.
5. Check and ensure bus ducts are earthed at transformer end as
well as at 6KV switchgear end.
6. Check the insulation resistance of bus duct with 2.5KV megger
before HV test.
7. Carry out HV test of the bus duct at 26KV AC voltage for 1 minute.
8. Check the insulation resistance of bus duct with 2.5KV megger
after HV test
4.3 Cabling and connection checks
1. Cabling and connections checklist attached as annexure-4 shall be
filled.
2. Check and ensure that external power and control cables are laid
and terminated as per the WDs and record all details in the data
sheet available in annexure-4.
3. Check and ensure all external cables (control, signal, power,
indication) connected at individual switchgear panels are dressed,
glanded, supported, clamped and provided by aluminium
identification tags at both ends as well as at intermediate points at
a regular interval of 15 meters. Cable number shall be punched in
aluminium tags.
4. Check and ensure spare cores of control cable shall be neatly
dressed and placed in its location. Also ensure that spare cores are
tagged as spare cores.
5. Check and ensure that armour of cable is earthed at switchgear
end only (applicable if armoured cables are laid).
6. Check and ensure that single core cables are laid in trefoil
formation and trefoil clamps are provided through out its length.
6. Check and clean the bus bars and support insulators properly.
Check that there is no physical damage to any insulator or bus
bars.
7. Check and ensure that no foreign materials are left inside the bus
bar chamber.
8. Check the clearance of bus bars between phases and between
phases and earth and record the results in annexure-7.
9. Check all joint tightness and record the result in annexure-8.
Torque value of various size nut and bolt are as follows,
10. Check the contact resistance of all joints i.e. carryout milli volt
drop test for each joint and record the results in annexure-8.
Contact resistance of various joints based on current carrying
capacity are as follows,
Sl. No. Nominal current rating of contact in Contact
Ampere resistance in
micro-ohm
1 400 ≤75
2 630 ≤60
3 1000 ≤50
4 1600 ≤40
5 ≥2000 ≤33
11.
Box up bus bar chamber.
12. Rack in & close all the circuit breakers and rack out VT.
13. Carryout insulation resistance test of bus bar with 2.5KV megger
before HV test.
14. Carry out HV test at 26KV AC voltage for 1 minute.
15. Carryout insulation resistance test of bus bar with 2.5KV megger
after HV test.
16. Randomly interchange the CB trucks between different CB
cubicles. Ensure free movement of CB trucks in any of the CB
cubicles. Similarly check for PT trucks.
17. Insert the CB and PT trucks inside their cubicles, check for their
free movement and check that the safety shutters over the cluster
contacts in the cubicle are operating satisfactorily.
18. Check and ensure that 220V DC bus is wired as per WDs.
19. Carry out insulation resistance test of 220V DC bus wiring with
2.5KV megger.
20. Check and ensure that 220V AC bus is wired as per WDs.
21. Carry out insulation resistance test of 220V AC bus wiring with
2.5KV megger.
22. Check and ensure that all the rear doors of switchgear cubicles are
closed with nuts and bolts and handle knob is existing.
23. Prepare 4 sets of as built drawing and hand over one copy to TSS,
one copy to EMU doc centre and two copies with system engineer.
LF2, ,
b) Rack in the circuit breaker into service position and check the
contact resistance of upper and lower cluster contacts
respectively with bus bars for each phase separately. Also
measure the contact resistance from upper bus to lower bus
with circuit breaker in closed position.
c) Check contact resistance between circuit breaker body (foot
paddle) and switchgear base frame. Contact resistance shall be
less than 0.1 ohm.
iii. Insulation resistance checks:
a) Measure the insulation resistance between upper and lower
contacts with CB in open condition for each phase with 2.5KV
megger.
b) Measure the insulation resistance between phase to phase and
phase to earth respectively with CB in close condition with
2.5KV megger.
iv. CB coils & spring charging motor checks:
a) Measure the insulation resistance of spring charge motor,
closing coil & tripping coil with respect to earth at 250V.
b) Measure the winding resistance of spring charging motor, coil
resistance of closing coil & coil resistance of tripping coil
respectively.
v. Spring charging time & CB timing checks:
a) Measure the spring charging time at 70%, 100% & 110% of
220V DC respectively across spring charging motor.
b) Measure the closing time of CB using CB timing kit at 70%,
100% & 110% of 220V DC respectively across closing coil. Note
down closing time of each pole.
c) Measure the CB opening time using CB timing kit at 70%,
100% & 110% of 220V DC respectively across trip coil-1. Note
down opening time of each pole.
b. Rack in the circuit breaker into service position and check the
contact resistance of upper and lower cluster contacts
respectively with bus bars for each phase separately. Also
b. Check that PTs are provided as per WDs and note down the
name plate details of PTs.
c. Inspect PTs for any breakages, damages, improper mounting /
clamping.
d. Check that the fuses at the primary and the secondary are as
per WD and check that fuse is OK.
e. Take the IR value of the PT secondary winding using a 250V
megger.
f. Conduct ratio test by applying 6KV across the primary with
6KV/240V step up transformer. Note voltage at secondary.
Tabulate and compare the values with the nameplate values &
manufacturers documents.
g. Using a battery operated polarity tester, check that positive emf
is induced between S1 to S2 terminal when a positive current
pulse is applied between P1 to P2.
F. Testing of Photo-thyristors, Electromagnetic locks, Limit
switches, miniature circuit breakers, Fuses, Resistances,
Heaters & Indication lamps:
a. Checklist for checks on photo-thyristors, Electromagnetic locks,
Limit switches, miniature circuit breaker, fuses, resistances,
heaters & indication lamps enclosed as annexure-13 shall be
filled.
b. Note down the make, type, ratings & model number of photo-
thyristors, electromagnetic locks, limit switches, circuit breaker,
fuses, resistances, heaters & indication lamps.
c. Check the operation of electromagnetic lock manually and also
by supply DC voltage.
d. Check the operation of limit switches manually.
e. Check the operation of miniature circuit breaker manually.
f. Check the operation of indication lamps.
g. Check the resistance values of resistances.
h. Check the resistance value and IR value of heaters
G. Testing of relays:
a. Check the SIPROTEC digital relays as per annexure-14
b. Check electromagnetic differential relays as per annexure-15
c. Check electromagnetic current/voltage/timer relays as per
annexure-16
d. Check electromagnetic auxiliary relays as per annexure-17
H. Testing of meters and transducers:
a. Check current transducers as per annexure-18
b. Check voltage transducers as per annexure-19
c. Check power transducers as per annexure- 20
d. Check voltmeters as per annexure-21
e. Check ammeters as per annexure-22
Date of Issue Revision Number Page Number
June 2007 0 Page 28 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
3 1000 ≤50
4 1600 ≤40
5 ≥2000 ≤33
Pre-commissioning checks on
working supply and standby
supply incomers as per clause 4.6
Pre-commissioning checks on
main and standby VT cubicles as
per clause no. 4.7
Pre-commissioning checks on
outgoing feeders as per clause no.
4.8
Consolidation of commissioning
documentation
10.0 References:
1. 6KV switch gear service manual
2. Set of switchgear documents supplied by manufacturers
ANNEXURE-1
LIST OF 6KV SWITCHGEARS
Sl. Unit KKS code Locations Locations Main feed Main feed Stand by
No of building Room Transformer/ 6KV feed
switchgear bus CB/Cubicle 6KV CB
1 0 00BCE UBG 03UBG10R003 00BCT01 00BCE11 00BCE01
2 0 00BCF UBG 03UBG10R003 00BCT01 00BCF08 00BCF01
3 0 0BCG 0UTF UTF10R009 00BCE 00BCG04 00BCG23
4 0 0BCH 0UTF UTF10R009 00BCF 00BCH04 00BCH19
5 0 00BDG 0 5UKD 05UKD10R105 DG(00XKA50) 00BDG01 NIL
6 0 00BDH 0 5UKD 05UKD10R205 DG(00XKA60) 00BDH02 NIL
7 1 10BBA 1 UBA 1UBA10R001 10BBT01 10BBA02 10BBA25
8 1 10BBB 1 UBA 1UBA10R002 10BBT01 10BBB02 10BBB25
9 1 10BBC 1 UBA 1UBA10R003 10BBT02 10BBC02 10BBC25
10 1 10BBD 1 UBA 1UBA10R004 10BBT02 10BBD02 10BBD25
11 1 10BCA UBG 01UBG10R004 10BCT01 10BCA04 NIL
12 1 10BCB UBG 01UBG10R004 10BCT01 10BCB04 NIL
13 1 10BCC UBG 01UBG10R005 10BCT02 10BCC04 NIL
14 1 10BCD UBG 01UBG10R005 10BCT02 10BCD04 NIL
15 1 11BDA 1 1UKD 11UKD10R019 10BBA 11BDA13 11BDA01
16 1 12BDB 1 2UKD 12UKD10R019 10BBB 12BDB13 12BDB01
17 1 13BDC 1 3UKD 13UKD10R019 10BBC 13BDC13 13BDC01
18 1 14BDD 1 4UKD 14UKD10R019 10BBD 14BDD13 14BDD01
19 1 10BDE 1 UBA 1UBA10R005 10BBA 10BDE02 10BDE11
20 1 10BDF 1 UBA 1UBA10R006 10BBD 10BDF01 10BDF11
21 2 20BBA 2 UBA 2UBA20R001 20BBT01 20BBA02 20BBA25
22 2 20BBB 2 UBA 2UBA20R002 20BBT01 20BBB02 20BBB25
23 2 20BBC 2 UBA 2UBA20R003 20BBT02 20BBC02 20BBC25
24 2 20BBD 2UBA 2UBA20R004 20BBT02 20BBD02 20BBD25
25 2 20BCA 02UBG 02UBG10R001 20BCT01 20BCA03 NIL
26 2 20BCB 02UBG 02UBG10R001 20BCT01 20BCB01 NIL
27 2 20BCC 02UBG 02UBG10R002 20BCT02 20BCC03 NIL
Date of Issue Revision Number Page Number
June 2007 0 Page 39 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
ANNEXURE – 2
CHECKLIST FOR INSTALLATION CHECKS
1. Switchgear KKS code:
2. Make of switchgear:
3. Location:
4. Date of check:
5. Details of checks:
6. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 3
CHECKLIST FOR BUS DUCT CHECKS
1. Switchgear KKS code:
2. Bus duct KKS code:
3. Location:
4. Date of check:
5. Ambient temperature:
6. Test instruments details:
Sl. Instrument Make & Serial Calibration valid up to
No. number
7. Details of checks:
b) Y to (R+B+E) b) ………… MΩ
b) Y to (R+B+E) b) ………… MΩ
8. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –4
CHECKLIST FOR CABLING AND CONNECTION
5. Details of check:
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
6. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 5
CHECKLIST FOR INTERFACING CHECKS
6. Details of checks:
7. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –6
CHECKLIST FOR PRE-COMMISSIONING CHECKS ON 6KV
SWITCHGEAR (EXCLUDING WORKING SUPPLY AND STANDBY SUPPLY
INCOMERS, VT CUBICLE & OUTGOING FEEDERS)
6. Details of checks:
Sl. Description of checks Observation
No.
1 Note down the WD number
2 Check that bus bars are installed as per WDs. Check
that bus ducts are correctly connected to the
switchgear buses with respect to phase sequence
3 Check and ensure that bus bar modifications, CTs &
PTs secondary wire modifications are carried out in
incomers of 10BCA, 10BCB, 10BCC, 10BCD (20BCA,
20BCB, 20BCC, 20BCD), 00BCE & 00BCF
switchgears for phase sequence correction
4 Check all bus bars are properly painted with red,
yellow & blue colors.
5 Check and clean the bus bars and support
insulators properly. Check that there is no physical
damage to any insulator or bus bars
6 Check and ensure that no foreign materials are left
inside the bus bar chamber
7 Check the clearance of bus bars between phases and
between phases and earth and record the results in
annexure-7
8 Check all joint tightness and record the result in
Date of Issue Revision Number Page Number
June 2007 0 Page 52 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
annexure-8
9 Check the contact resistance of all joints i.e.
carryout milli volt drop test for each joint. Record the
results in annexure-8
10 Box up bus bar chamber
11 Rack in & close all the circuit breakers and rack out
VT
12 Check the insulation resistance of bus bar with IR value in MΩ
2.5KV megger before HV test.
a) (Y+E) to (R+B) a) ……….. MΩ
b) Y to (R+B+E) b).………… MΩ
b) Y to (R+B+E) b) ………… MΩ
7. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 7
CHECKLIST FOR BUS BAR CLEARANCE CHECKS
1. Switchgear KKS code:
2. Make of switchgear:
3. Location:
4. Date of check:
5. Ambient temperature:
6. Test instruments details:
Sl. Instrument Make & Serial Calibration valid up to
No. number
7. Details of checks:
Acceptance Measured
Cubicle
Clearance between value/Factory value in mm Remarks
No.
value in mm (minimum)
R---Y 127
Y---B 127
R---N 72
R---Body 72
Y---Body 72
B---Body 72
R---Y 127
Y---B 127
R---N 72
R---Body 72
Y---Body 72
B---Body 72
R---Y 127
Y---B 127
R---N 72
R---Body 72
Y---Body 72
B---Body 72
R---Y 127
Y---B 127
Date of Issue Revision Number Page Number
June 2007 0 Page 55 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
R---N 72
R---Body 72
Y---Body 72
B---Body 72
R---Y 127
Y---B 127
R---N 72
R---Body 72
Y---Body 72
B---Body 72
R---Y 127
Y---B 127
R---N 72
R---Body 72
Y---Body 72
B---Body 72
R---Y 127
Y---B 127
R---N 72
R---Body 72
Y---Body 72
B---Body 72
8. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 8
CHECKLIST FOR JOINT TIGHTNESS AND CONTACT RESISTANCE
CHECKS OF BUS BARS
7. Details of checks:
Contact resistance
Tightness check check
Torque Torque value Factory Measured
Sl. Joint
value at at which value/Acc value
No. number or Bolt
which tightness eptance (micro ohm)
description size
tightness checked value
of joint
to be (micro
checked ohm)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Date of Issue Revision Number Page Number
June 2007 0 Page 57 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
8. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –9
CHECKLIST FOR PRE-COMMISSIONING CHECKS ON WORKING
SUPPLY AND STANDBY SUPPLY INCOMERS
7. Details of check:
Sl. Description of checks Observations
No.
1 Note down WD number of the main/standby
incomer feeder
2 Check and clean the breaker compartment
completely and ensure that no foreign materials
are left inside
3 Check bill of material and ensure that all the
components are existing as per WDs
4 Check and ensure that the internal wiring and
control circuit are as per WDs and tighten all the
wires and TBs.
5 Check that control & protection circuit is wired as
per drawing and check the continuity of each wire
and tighten all the wires. Remove all extra /
unwanted wires
6 Check IR of control & protection circuit at 250V
7 Check that monitoring and indication circuit is
wired as per drawing. Check the continuity of each
wire and tighten all the wires
8 Check IR of monitoring and indication circuit at
50V
9 Check circuit breaker as per annexure-10
10 Check current transformer as per annexure-11
11 Check potential transformer as per annexure-12
12 Check photo-thyristors, electromagnetic locks,
limit switches, miniature circuit breakers, fuses,
resistances, heaters & indication lamps as per
annexure-13
13 Check the SIPROTEC digital relays as per
annexure-14
14 Check electromagnetic differential relays as per
annexure-15
15 Check electromagnetic
8. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –10
CHECKLIST FOR CIRCUIT BREAKER CHECKS
functional
i Check and ensure that auxiliary contacts for
CB status (closing/opening) indication (52a
& 52b) are functional
j Check and ensure the functioning of
mechanical interlocks
1 Check electromagnetic locks of CB truck and
earthing switch are functional
2 Check that CB can not be racked into
service position if it is closed
3 Check that CB can not be taken out of
service position if it is closed
4 Check that CB can not be closed if it is in
intermediate position i.e. between service
position and test position
5 Check that earthing switch can not be closed
if CB is in service position
6 Check that if CB is moved from test position
to service position when it is closed, CB trips
immediately
7 Check that if CB is moved from service
position to test position when it is closed, CB
trips immediately
8 Check that earthing switch driving rod can
be inserted into the drive slot only after
releasing of electromagnetic lock
9 Check that earthing switch drive blocking
casing can not be opened if circuit breaker is
in service position
10 Check that when earthing switch is closed
then earthing switch drive blocking casing
can not be closed
11 Check that breaker can be rolled out of
service position only after releasing
electromagnetic lock
12 Check that circuit breaker can not be racked
into service position if earthing switch is
closed
Date of Issue Revision Number Page Number
June 2007 0 Page 63 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
11. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –11
CHECKLIST FOR CURRENT TRANSFORMER CHECKS
8. Details of check:
2 CT model
Core 2
In m Ω
9 Carryout IR measurement at 2500V of CT for secondary to earth &
primary to secondary respectively
Core R-phase Y-phase B-phase
Core-1
prim to
sec
Core-1
sec to
earth
Core-2
prim to
sec
Core-2
sec to
earth
10 Using a battery operated polarity tester, check that
positive emf is induced between S-1 to S-2 terminal
when a positive current pulse is applied between P-1
to P-2
11 Using a primary injection test kit, inject rated primary currents into the P1
& P2 terminals. Measure these currents and those flowing out of CT
secondary terminals. Tabulate the readings. Calculate the ratio and
compare with these name plate ratio (Ratio error should not be more than
2% at specified temperature)
Current applied Current Ratio %error
In primary measured
In secondary
Core-1 Core-1 Core-1 Core-1
R Y B R Y B R Y B R Y B
17 Test the measurement CTs for primary injection with burden connected
into secondary
Current applied Current Expected current % Error
in primary measured in
meter
Date of Issue Revision Number Page Number
June 2007 0 Page 71 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –12
CHECKLIST FOR POTENTIAL TRANSFORMER CHECKS
8. Details of check:
a) R phase
b) Y phase
c) B phase
9 Take the IR value of the PT secondary winding RØ YØ BØ
using a 500V megger (IR should be more than
1000 M ohms) Core 1 – Earth
Core 2 – Earth
Core 1 –Core 2
10 Take IR value of primary at 2.5KV (IR should RØ YØ BØ
be more than 1000 M ohms)
Primary –Earth
Primary – Core 1
Primary – Core 2
11 Using a battery operated polarity tester, check
that positive emf is induced between S1 to S2
terminal when a positive current pulse is
applied between P1 to P2
12 Conduct ratio test by applying 6KV across the
Primary with 6KV/240V step up transformer. Note voltage at secondary.
Tabulate and compare the values with the nameplate values &
manufacturers documents
Sl. Primar Secondary core1 Ratio % error
No. y voltage
voltage
R Y B R Y B R Y B
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –13
CHECKLIST FOR PHOTO-THYRISTOR, ELECTROMAGNETIC LOCKS,
LIMIT SWITCHES, CIRCUIT BREAKERS, FUSES, RESISTANCES &
INDICATION LAMPS CHECKS
7. Details of check:
Sl. Description of checks Observations
Date of Issue Revision Number Page Number
June 2007 0 Page 75 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
No.
1 Check and note down name plate details of
photo-thyristor
2 Check and note down name plate details of
electromagnetic lock for earthing switch
interlocks
3 Check and note down name plate details of
electromagnetic lock for circuit breaker
position interlocks
4 Check and note down name plate details of
limit switch of test position
5 Check and note down name plate details of
limit switch of service position
6 Check and note down name plate details of
limit switch of earthing switch
7 Check and note down name plate details of
circuit breakers in control circuits
8 Check and note down name plate details of
fuses in control circuit/ lighting/heating circuit
9 Check and note down name plate details of
resistances in control circuit
10 Check and note down name plate details of
heater
11 Check and note down name plate details of
indication lamps
12 Check the operation of electromagnetic lock
manually and also by supply DC voltage
13 Check the operation of test position limit
switch manually and check the contact
changeover
14 Check the operation of service position limit
switch manually and check the contact
changeover
15 Check the operation of earth switch limit
switch manually and check the contact
changeover
16 Check the operation of switches/circuit
breakers manually and check contact
Date of Issue Revision Number Page Number
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KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
changeover
17 Check that indication lamps are OK
18 Check that resistance values of resistances in
the control circuit are matching with WDs.
19 Check the resistance value and insulation
resistance of heaters
8. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –14
CHECKLIST FOR SIPROTEC DIGITAL RELAY CHECKS
8. Details of check:
Date of Issue Revision Number Page Number
June 2007 0 Page 77 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
50
50 AP
51
510L
51N
50 BF
27
59
87L
64
87T
46
66
50 LR
49
46V
21
19 Check and ensure all the binary output operation as per logic diagram
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –15
CHECKLIST FOR ELCTROMAGNETIC DIFFERENTIAL RELAY TEST
8. Details of check:
2 Relay model
Acceptance criteria:
a) The operating current shall be within ±7.5% of set value.
b) Relay reset ratio shall be more than 0.75.
c) The operating time for 3Iopr. shall be less than 0.04s.
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 16
CHECKLIST FOR ELECTROMAGNETIC
CURRENT/VOLTAGE/FREQUENCY/TIMER RELAY TEST
8. Details of check:
2 Relay model
Acceptance criteria:
1. Voltage relay (under voltage/over voltage)
5. Voltage relays (under voltage direct sequence relay & over voltage
reverse sequence relays)
The pick up voltage for both types of relays shall be within ±10%
Relay reset ratio for voltage reverse sequence relays shall be more than
0.95.
Relay reset ratio for voltage direct sequence relays shall be more than
1.05.
The relay pick up voltage complementary error at frequency change by
±3Hz of rate done shall not exceed ±7%.
Time of operation of voltage reverse sequence relays at 2Umean shall
not be less than 0.04 sec.
Time of operation of voltage direct sequence relay for input voltage
1.1Unom to 0.8Unom shall not exceed 0.075s.
6. Timer
a. The average basic time delay error () in percent from the setting
value shall not exceed the value calculated from the formula,
= ±│a + b. Tm/T│
Tm= Maximum setting from the nominal setting range
T= Set value of time on scale
a= 1.5 (constant for timers of all range)
b= 1.0 for timers of range 0.05-3.0
0.25 for timers of ranges 0.15-9.0, 0.5-30.0 & 6.0-90.0.
b. Reset time of the timers shall be less than 0.04s.
c. Operating voltage shall be less than 80% of nominal.
7. Frequency relays
The relay operating frequency shall be within ±0.25Hz of set value with
harmonics voltage up to 25% of main frequency voltage.
Operating time of over frequency relays shall be more than 0.12 sec.
Operating time of under frequency relays shall be more than 0.1 sec.
9. Remarks:
Date of Issue Revision Number Page Number
June 2007 0 Page 86 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 17
CHECKLIST FOR ELECTROMAGNETIC AUXILIARY RELAY TEST
8. Details of checks:
2 Relay designation
Acceptance criteria:
a) Pick up voltage shall be less than 80% of DC operating current.
b) Pick up voltage shall be less than 85% of AC operating current.
c) Operating voltage for voltage operated indicating auxiliary relay shall
be less than 70% of nominal voltage.
d) Operating current for current operated indicating auxiliary relays
shall be less than 85% of nominal current.
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 18
CHECKLIST FOR CURRENT TRANSDUCER CHECKS
8. Details of check:
Acceptance criteria: The percentage error should not be more than ±0.5%
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 19
CHECKLIST FOR VOLTAGE TRANSDUCER CHECKS
8. Details of check:
Acceptance criteria: The percentage error should not be more than ±0.5%
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Date of Issue Revision Number Page Number
June 2007 0 Page 92 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
Technicians
Supervisor
Engineer
ANNEXURE – 20
CHECKLIST FOR POWER TRANSDUCER CHECKS
8. Details of check:
Acceptance criteria: The percentage error should not be more than ±0.5%
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 21
CHECKLIST FOR VOLTMETER CHECKS
8. Details of check:
2 Model
4 Range of measurement
5 Accuracy class
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE – 22
CHECKLIST FOR AMMETER CHECKS
8. Details of check:
2 Model
4 Range of measurement
5 Accuracy class
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –23A
CHECKLIST FOR LOGICS & INTERLOCKS CHECKS
ON WORKING SUPPLY AND STANDBY SUPPLY INCOMER FEEDER OF
NOPSS
8. Details of check:
WD
3. Check the current breaker status is
indicated in the cabinet
(ii) Trip circuit-1 interlocks
1. Switch ON DC control power supply of
trip coil-1 circuit and check the opening
of circuit breaker by B01 contacts of
A11 relay in WD
2. Check the tripping of circuit breaker by
B07 contacts of A11 as per WD
3. Check the current breaker status is
indicated in the cabinet
(iii) Trip circuit-2 interlocks
1. Switch ON DC control power supply of
trip coil-2 circuit and check the tripping
of circuit breaker by B020 contacts of
A11 in WD
2. Check the tripping of circuit breaker by
protections from VT circuit by B04
contacts of A11 in WD
3. Check the current breaker status is
indicated in the cabinet
(iv) Put the circuit breaker in service
position and do all the checks
mentioned above
(v) Check all the interlocks as per logic
ladder diagram of the feeder
9. Remarks:
NPCIL Contractor
Technicians
Supervisor
Engineer
ANNEXURE –23B
CHECKLIST FOR LOGICS & INTERLOCKS CHECKS
ON WORKING SUPPLY AND STANDBY SUPPLY INCOMER FEEDER OF
EPSS
8. Details of check:
mentioned above
(v) Check all the interlocks as per logic
ladder diagram of the feeder
9. Remarks:
Date of Issue Revision Number Page Number
June 2007 0 Page 110 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –23C
CHECKLIST FOR LOGICS & INTERLOCKS CHECKS
ON WORKING SUPPLY AND STANDBY SUPPLY INCOMER FEEDER OF
RPSS
8. Details of check:
Sl. Description of checks Observations
No.
1 Ensure that installation checks are completed
as per annexure-2 and no deficiency exists
2 Ensure bus duct checks are completed as per
annexure-3 and no deficiency exists
3 Ensure that cabling and connections checks
are completed as per annexure-4 and no
deficiency exist
4 Ensure that internal wiring checks are done as
per WDs and no deficiency exists
5 Ensure that circuit breaker is checked as per
annexure-10 and no deficiency exists
6 Ensure that relays are tested as per their
testing procedure attached in annexure 14, 15,
16 & 17 and no deficiency exists
7 Ensure that meters and transducers are
checked as per their testing procedure attached
in annexure 18, 19, 20, 21 & 22 and no
deficiency exists
8 Ensure that current transformers are tested as
per annexure-11 and no deficiency exists
9 Ensure that potential transformers are tested
as per annexure-12 and no deficiency exists
10 Ensure that photo-thyristors, electromagnetic
locks, limit switches, circuit breakers,
resistances, heaters and indication lamps are
tested as per annexure-13 and no deficiency
exists
11 Check that TPTS/USH/LCB is commissioned
and is functional
12 Check that 220V DC is available in switchgear
as per WDs
Date of Issue Revision Number Page Number
June 2007 0 Page 112 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
contacts of A01 in WD
2. Check the tripping of circuit breaker by
DG automatic control system
3. Check the tripping of circuit breaker by
B01 contacts of A11 relay in WD
4. Check the current breaker status is
indicated in the cabinet
(iii) Trip circuit-2 interlocks
1. Switch ON DC control power supply of
trip coil-2 circuit and check the tripping
of circuit breaker by B04 contacts of
A11 relay in WD
2. Check the tripping of circuit breaker by
DG automatic control system
3. Check the tripping of circuit breaker by
B03 contacts of A11 in VT circuit
4. Check the current breaker status is
indicated in the cabinet
(iv) Put the circuit breaker in service
position and do all the checks
mentioned above
(v) Check all the interlocks as per logic
ladder diagram of the feeder.
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –24
CHECKLIST FOR PRE-COMMISSIONING CHECKS ON MAIN AND
SUPPLEMENTARY VT CUBICLES
8. Details of check:
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –25
CHECKLIST FOR VT CHECKS
8. Details of check:
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –26
CHECKLIST FOR PRE-COMMISSIONING CHECKS ON OUTGOING
FEEDERS
8. Details of check:
Sl. Description of checks Observations
No.
1 Note down WD number of the outgoing feeder
2 Check and clean the breaker compartment
completely and ensure that no foreign
materials are left inside
3 Check bill of material and ensure that all the
components are existing as per WDs
4 Check and ensure that the internal wiring and
control circuit are as per WDs and ensure
tightness of the wires.
5 Check that control & protection circuit is wired
as per drawing and check the continuity of
each wire and check tightness of wires. Remove
all extra / unwanted wires
6 Check IR of control & protection circuit at
250V
7 Check that monitoring and indication circuit is
wired as per drawing and check tightness of
the wires. Check the continuity of each wire
8 Check the IR value of circuit at 50V
9 Check circuit breaker as per annexure-10
Date of Issue Revision Number Page Number
June 2007 0 Page 121 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
9. Remarks:
Date of Issue Revision Number Page Number
June 2007 0 Page 122 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –27A
CHECKLIST FOR LOGICS & INTERLOCKS CHECKS
Date of Issue Revision Number Page Number
June 2007 0 Page 123 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
8. Details of check:
WD
2. Check the tripping of circuit breaker by
protection (87M) from corresponding
contact of A-11 in WD
3. Check the current breaker status is
indicated in the relay
(iii) Trip circuit-2 interlocks
1. Switch ON DC control power supply of
trip coil-2 circuit and check the remote
opening of circuit breaker by K62
contacts in WD
2. Check the tripping of circuit breaker by
protections(AP,50N,50LR,49,46,27)
from corresponding contacts of A-12 in
WD
3. Check the tripping of circuit breaker by
protection(87M) from corresponding
contact of relay A-11 in WD
4. Check the tripping of circuit breaker by
emergency push button contacts of load
in WD
5. Check the current breaker status is
indicated in the relay
(iv) Put the circuit breaker in service
position and do all the checks
mentioned above
(v) Ensure all the logics are checked as per
WDs. of the feeder
A11 relay in WD
2. Check the current breaker status is
indicated in the cabinet
(iii) Trip circuit-2 interlocks
1. Switch ON DC control power supply of
trip coil-2 circuit and check the tripping
of circuit breaker by B05 contacts of
A11 in WD
2. Check the tripping of circuit breaker by
protections from K71 relay contacts as
per WD
3. Check the current breaker status is
indicated in the cabinet
(iv) Put the circuit breaker in service
position and do all the checks
mentioned above
(v) Ensure all the logics are checked as per
WDs. of the feeder
m) Interlocks checks for working transformer
feeder of common station power supply
switchgear
(i) Closing circuit interlocks
1. Put the circuit breaker in test position
and switch ON DC control power supply
of closing circuit. Check that spring
charging motor started to charge the
spring
2. Check the remote closing of circuit
breaker by B02 contacts of A11 relay in
WD
3. Check the current breaker status is
indicated in the cabinet
(ii) Trip circuit-1 interlocks
1. Switch ON DC control power supply of
trip coil-1 circuit and check the opening
of circuit breaker by B01 contacts of
A11 relay in WD
2. Check the current breaker status is
indicated in the cabinet
Date of Issue Revision Number Page Number
June 2007 0 Page 137 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –27B
CHECKLIST FOR LOGICS & INTERLOCKS CHECKS
Date of Issue Revision Number Page Number
June 2007 0 Page 140 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
8. Details of check:
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –27C
CHECKLIST FOR LOGICS & INTERLOCKS CHECKS
ON RPSS OUTGOING FEEDERS
8. Details of check:
Sl. Description of checks Observations
No.
1 Ensure that installation checks are completed
as per annexure-2 and no deficiency exists
2 Ensure that checks on bus duct is completed
as per annexure-3 and no deficiency exists
3 Ensure that cabling and connections checks
are completed as per annexure-4 and no
deficiency exist
4 Ensure that internal wiring checks are done as
per WDs and no deficiency exists
5 Ensure that circuit breaker is checked as per
annexure-10 and no deficiency exists
6 Ensure that relays are tested as per their
testing procedure attached in annexure 14, 15,
16 & 17 and no deficiency exists
7 Ensure that meters and transducers are
checked as per their testing procedure attached
in annexure 18, 19, 20, 21 & 22 and no
deficiency exists
8 Ensure that current transformers are tested as
per annexure-11 and no deficiency exists
9 Ensure that potential transformers are tested
as per annexure-12 and no deficiency exists
10 Ensure that photo-thyristors, electromagnetic
locks, limit switches, circuit breakers,
Date of Issue Revision Number Page Number
June 2007 0 Page 145 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
9. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
ANNEXURE –28
CHECKLIST FOR ENERGISATION OF SWITCHGEAR
3. Location:
4. Date of check:
5. Ambient temperature:
6. Testing instrument details:
7. Details of check:
(iii) Any
abnormality
(iv) Any
annunciation/
alarm
(v) Any tripping
8. Remarks:
NPCIL Contractor
Date of Issue Revision Number Page Number
June 2007 0 Page 150 of 154
KKNPP COMMISSIONING PROCEDURE I01.KK.0. BBA.PN.PM.WD017
FOR 6KV SWITCHGEARS
Technicians
Supervisor
Engineer
ANNEXURE –29
CHECKLIST FOR RELAY SETTINGS CHECKS
8. Remarks:
NPCIL Contractor
Name & Signature Name & Signature
designation designation
Technicians
Supervisor
Engineer
DISTRIBUTION SHEET
Copy
Distributed to Number of copies
Number
1. Project Director 1
2. Station Director 1
3. Chief Superintendent 1
4. TSS 1
5. OS 1
6. MS 1
7. TS 1
Commissioning Management 2
8.
Team
9. Working Group 2
Sub Working Group(each 2
10.
group)
11. Library 2
12. O&M Doc. centre 1
DIR(P) / CE (OMC) – NPC, 1
13.
Mumbai
14. KKHQ doc. centre 1