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MACHINE
ABSTRACT
This project is directed towards the design of automated beverages filling and packing .Initially
bottles are placed on the conveyor then they are moved to Filling mechanism which consists of
hopper and solenoid valve for withdrawing correct quantity of fluid.The next stage is Cap
placing mechanism where we used Cap feeder mechanism which will place the cap directly on
the bottle neck.The next stage is compactor mechanism where the piston inside the cylinder
reciprocates to place the cap perpendicularity to the bottle neck. The final stage is cap tightening
mechanism for which we have used 360deg gripper mechanism which will hold cap rotate it to
fit tightly on the bottle neck.This machine is used for mass production. All the parts include
conveyor, Fluid filling, cap placing, compactor and cap tightening mechanisms are modelled and
assembled in a 3D CAD called SOLIDWORKS. Each operation must take 0.12micro sec to get
the production rate of 125bpm
The structural analysis of the chocolate machine frame is done by applying three different
materials namely Ductile iron, 6061 alloy and Alloy steel for 5000N loading conditions. We
infer that the Alloy steel has obtained less stresses compared to the other materials .As 6061
alloy is failed for load because the stresses induced are greater than the material yield strength.
Alloy steel material has yielded less stresses compared to their material yield strength. So the
best material for the frame would be Alloy steel. Also displacement is less for alloy steel
compared to remaining two materials.
INTRODUCTION TO AUTOMATED BEVERAGES FILLING AND PACKING
MACHINE
Stepper motor
Solenoid valve
Material handling equipment
Belt conveyors
Cap filling mechanism
Cap placing mechanism
Compactor
Cap tightening mechanism
Material-handling equipment is equipment that relate to the movement, storage, control and
protection of materials, goods and products throughout the process of manufacturing,
distribution, consumption and disposal. Material handling equipment is the mechanical
equipment involved in the complete system. Material handling equipment is generally separated
into four main categories: storage and handling equipment, engineered systems, industrial trucks,
and bulk material handling.
Storage and handling equipment is a category within the material-handling industry. The
equipment that falls under this description is usually non-automated storage equipment. Products
such as pallet racking, shelving, casters[ and carts, among others, belong to storage and handling.
Many of these products are often referred to as "catalog" items because they generally have
globally accepted standards and are often sold as stock materials out of Material handling
catalogs.
Engineered systems:
Equipment and utensils used for processing or otherwise handling edible product or ingredients
must be of such material and construction to facilitate thorough cleaning and to ensure that their
use will not cause the adulteration of product during processing, handling, or storage. Equipment
and utensils must be maintained in sanitary condition so as not to adulterate or contaminate
product.
Industrial trucks
Bulk material-handling equipment is used to move and store bulk materials such as ore, liquids,
and cereals. This equipment is often seen on farms, mines, shipyards and refineries. This
category is also explained in Bulk material handling.
On-rails transfer cart
CONVEYORS:
Some types of conveyors are unibilt, power and free, chain, towline and roller conveyor.
Belt conveyors
Belt conveyor
Today there are different types of conveyor belts that have been created for conveying different
kinds of material available in PVC and rubber materials.
Chute Conveyor
A stepper motor (or step motor) is a brushless DC electric motor that divides a full
rotation into a number of equal steps. The motor's position can then be commanded to move and
hold at one of these steps without any feedback sensor (an open-loop controller), as long as the
motor is carefully sized to the application.
SOLENOID VALVE:
Besides the plunger-type actuator which is used most frequently, pivoted-armature actuators and
rocker actuators are also used.
ACTUATOR:
ACTUATOR TYPES:
Hydraulic:
A hydraulic actuator consists of a cylinder or fluid motor that uses hydraulic
power to facilitate mechanical operation. The mechanical motion gives an output in terms of
linear, rotary or oscillatory motion. Because liquid is nearly incompressible, a hydraulic actuator
can exert considerable force, but is limited in acceleration and speed.
The hydraulic cylinder consists of a hollow cylindrical tube along which a piston can slide. The
term double acting is used when pressure is applied on each side of the piston. A difference in
pressure between the two side of the piston results in motion of piston to either side. The term
single acting is used when the fluid pressure is applied to just one side of the piston. The piston
can move in only one direction, a spring being frequently used to give the piston a return stroke.
Pneumatic:
Pneumatic rack and pinion actuators for valve controls of water pipes
Pneumatic actuators enable large forces to be produced from relatively small pressure changes.
These forces are often used with valves to move diaphragms and so affect the flow of liquid
through the valve.
Electric
Recently, new type of actuators which can be actuated by applying thermal or magnetic energy
have drawn many interest and attention and in many commercial applications, due to their
superior and unique properties (i.e. more compact, lightweight, high power density and
economical).[1]These actuators are using shape memory materials (SMMs), such as shape
memory alloys (SMAs) or magnetic shape-memory alloys (MSMAs).
Mechanical
Examples of actuators
Comb drive
Digital micro mirror device
Electric motor
Electro active polymer
FILLER:
Viscosity of liquid
Paste or solid
Stable or unstable
Volatile or non volatile
Explosive or not
Hot or frozen
Large size or small size container (jar) used
Glass bottles or plastic bottles or metal cans
Shape
Neck size
By volumetric method
By weight method
By level controlled filling
1. Dosing filling
Measure Cup filler
Piston filler
2. Level controlled filling
Gravity filling
Vacuum filling
Gravity vacuum filling
3. Time controlled filling
Weight fillers
Types of filler:
Working :
The supply side (dark blue) of a two part nozzle is used to pump product into the
container. When the container fills up to the target fill height, the excess product and
foam is forced out of the container (red arrows) via the return side to the original product
source tank.
Figure : working of over flow liquid filler
Advantages :
High performance,
Easy to clean,
Easy to operate,
Expandable at low cost,
Offers greatest flexibility at lowest cost.
Examples :
Sauces,
Syrups,
Light gels and shampoos,
Foamy cleansers and chemicals,
Water and other non carbonated aqueous beverages.
Application:
This type of filler is best suited for liquids with low to medium viscosity.
liquids with solid particulates not exceeding 1/16" can also be filled. Note that overflow
fillers are the machine of choice in handling very foamy products at higher speeds.
This is a very versatile filling machine capable of filling nearly any type of product that
can be pumped. Each nozzle has a dedicated servo controlled pump that can deliver thin
liquids, medium and thick viscosity liquids, and liquids with large particulates.
Working:
The filler's master computer independently tracks the rotation of each pump head so that
it knows precisely how much product has been delivered. When the target fill volume is
reached, each pump and nozzle is instantly shut off, resulting in high accuracy fills of
your valuable products. The computer stores all fill parameters in memory for fast
changeovers.
Figure : working of servo pump liquid filler
Advantages
computer control & Operator setup is greatly simplified. The design also lends itself very
well to sanitary applications due to the ease of automatic cleaning.
Examples
The servo filler is found in all industries from pharmaceutical, cosmetic, dairy, chemical,
food, etc. Both thin and thick products, and also very large particulates can all be filled
on this machine. Cosmetic creams as well as thick, chunky sauces at pasteurized
temperatures can all be filled.
Application:
It is extremely flexible and designed to fill almost any product in any fill volume. Even
55 gallon drums can be filled.
This filler is the machine of choice for high value; small volume fills at very high
accuracy. It is primarily suitable for aqueous and other light viscosity products.
Working:
The peristaltic pump makes intermittent contact on only the outside of the surgical (product)
tubing so that the product only touches the inside of the tubing. The filler's master computer
independently tracks the # of rotations of the peristaltic pump head so that it knows precisely
how much product has been delivered.
Figure : working of Peristaltic liquid filler
When the target fill volume is reached, the pump stops and the remaining product fluid does not
drip out due to pipette action. The computer stores all fill parameters in memory for fast
changeovers.
Advantages:
Fluid path is disposable; easy cleanup and elimination of cross contamination problems.
Accuracies of 0.5% are achievable for fill volumes less than 1 ml.
Examples:
Pharmaceutical preparations, fragrances, essential oils, reagents, inks, dyes, and specialty
chemicals.
Application:
Specifically designed for high value, small volume fills at very high accuracy.
Suitable for aqueous and other light viscosity products.
This is the most economical type of filling machine for a limited range of
applications. This filler is best suited for liquids with very thin viscosities that do not
change with ambient temperature or with batch variation.
Figure : Time gravity liquid filler
Working:
The product bulk supply is pumped into a holding tank above a set of pneumatically
operated valves. Each valve is independently timed by the filler's master computer so that
precise amounts of liquid will flow by gravity into the container.
This is the most economical type of filling machine for a limited range of applications. It is
especially well suited for corrosive chemicals.
Examples:
Water, solvents, alcohol, specialty chemicals, paint, inks, corrosive chemicals i.e. acids and
bleach.
Application:
This type of filler is best suited for liquids with very thin viscosities that do not change with
ambient temperature or with batch variation. Although this type of filler is used predominantly
on products that do not foam.
The piston filler is one of the oldest and most reliable types of fillers used in the packaging
industry. This filling machine is best suited for viscous products that are paste, semi paste, or
chunky with large particulates.
The piston is drawn back in its cylinder so that the product is sucked into the cylinder. A rotary
valve then changes position so that the product is then pushed out of the nozzle instead of back
into the hopper.
Advantages:
This lower cost conventional technology is easy to understand for most users. Fast fill rates are
achievable with fairly thick products. Warning: this technology is nearly obsolete with the advent
of servo positive displacement fillers.
Examples :
Heavy sauces, cosmetic creams, heavy shampoo, gels, and conditioners, paste cleaners and
waxes, adhesives, heavy oils and lubricants.
Application:
These piston fillers are built to meet food grade standards and can also handle various chemical
applications.
INTRODUCTION TO CAD
Computer-aided design (CAD), also known as computer-aided design and drafting (CADD),
is the use of computer technology for the process of design and design-documentation. Computer
Aided Drafting describes the process of drafting with a computer. CADD software, or
environments, provides the user with input-tools for the purpose of streamlining design
processes; drafting, documentation, and manufacturing processes. CADD output is often in the
form of electronic files for print or machining operations. The development of CADD-based
software is in direct correlation with the processes it seeks to economize; industry-based
software (construction, manufacturing, etc.) typically uses vector-based (linear) environments
whereas graphic-based software utilizes raster-based (pixilated) environments.
CADD environments often involve more than just shapes. As in the manual drafting of technical
and engineering drawings, the output of CAD must convey information, such as materials,
processes, dimensions, and tolerances, according to application-specific conventions.
CAD may be used to design curves and figures in two-dimensional (2D) space; or curves,
surfaces, and solids in three-dimensional (3D) objects.
CAD is an important industrial art extensively used in many applications, including automotive,
shipbuilding, and aerospace industries, industrial and architectural design, prosthetics, and many
more. CAD is also widely used to produce computer animation for special effects in movies,
advertising and technical manuals. The modern ubiquity and power of computers means that
even perfume bottles and shampoo dispensers are designed using techniques unheard of by
engineers of the 1960s. Because of its enormous economic importance, CAD has been a major
driving force for research in computational geometry, computer graphics (both hardware and
software), and discrete differential geometry.
The design of geometric models for object shapes, in particular, is often called computer-aided
geometric design (CAGD).Current computer-aided design software packages range from 2D
vector-based drafting systems to 3D solid and surface modellers. Modern CAD packages can
also frequently allow rotations in three dimensions, allowing viewing of a designed object from
any desired angle, even from the inside looking out. Some CAD software is capable of dynamic
mathematic modeling, in which case it may be marketed as CADD — computer-aided design
and drafting.
CAD is used in the design of tools and machinery and in the drafting and design of all types of
buildings, from small residential types (houses) to the largest commercial and industrial
structures (hospitals and factories). CAD is mainly used for detailed engineering of 3D models
and/or 2D drawings of physical components, but it is also used throughout the engineering
process from conceptual design and layout of products, through strength and dynamic analysis of
assemblies to definition of manufacturing methods of components. It can also be used to design
objects. CAD has become an especially important technology within the scope of computer-
aided technologies, with benefits such as lower product development costs and a greatly
shortened design cycle. CAD enables designers to lay out and develop work on screen, print it
out and save it for future editing, saving time on their drawings.
2D CAD
Two-dimensional, or 2D, CAD is used to create flat drawings of products and structures. Objects
created in 2D CAD are made up of lines, circles, ovals, slots and curves. 2D CAD programs
usually include a library of geometric images; the ability to create Bezier curves, splines and
polylines; the ability to define hatching patterns; and the ability to provide a bill of materials
generation.
3D CAD
Three-dimensional (3D) CAD programs come in a wide variety of types, intended for different
applications and levels of detail. Overall, 3D CAD programs create a realistic model of what the
design object will look like, allowing designers to solve potential problems earlier and with
lower production costs. Some 3D CAD programs include Autodesk Inventor, Co Create Solid
Designer, Pro/Engineer Solid Edge, Solid Works, Unigraphics NX and VX CAD, CATIA V5.
3D Wireframe and Surface Modeling
CAD programs that feature 3D wireframe and surface modeling create a skeleton-like inner
structure of the object being modeled. A surface is added on later. These types of CAD models
are difficult to translate into other software and are therefore rarely used anymore.
Solid Modeling
Solid modeling in general is useful because the program is often able to calculate the dimensions
of the object it is creating. Many sub-types of this exist. Constructive Solid Geometry (CSG)
CAD uses the same basic logic as 2D CAD, that is, it uses prepared solid geometric objects to
create an object. However, these types of CAD software often cannot be adjusted once they are
created.
SOLIDWORKS
Solid Works is mechanical design automation software that takes advantage of the familiar
Microsoft Windows graphical user interface.
It is an easy-to-learn tool which makes it possible for mechanical designers to quickly sketch
ideas, experiment with features and dimensions, and produce models and detailed drawings.
Typically, we begin with a sketch, create a base feature, and then add more features to
the model. (One can also begin with an imported surface or solid geometry).
We are free to refine our design by adding, changing, or reordering features.
Associativity between parts, assemblies, and drawings assures that changes made to one
view are automatically made to all other views.
We can generate drawings or assemblies at any time in the design process.
The SolidWorks software lets us customize functionality to suit our needs.
INTRODUCTION TO SOLIDWORKS :
design tool which advantage of the easy to learn windowsTM graphical user interface. We can
create fully associate 3-D solid models with or without while utilizing automatic or user defined
relations to capture design intent. Parameters refer to constraints whose values determine the
shape or geometry of the model or assembly. Parameters can be either numeric parameters, such
as line lengths or circle diameters, or geometric parameters, such as tangent, parallel, concentric,
horizontal or vertical, etc. Numeric parameters can be associated with each other through the use
of relations, which allow them to capture design intent. Design intent is how the creator of the
part wants it to respond to changes and updates. For example, you would want the hole at the top
of a beverage can to stay at the top surface, regardless of the height or size of the can.
Solid Works allows you to specify that the hole is a feature on the top surface, and will then
honour your design intent no matter what the height you later gave to the can.several factors
contribute to how we capture design intent are Automatic relations,Equations,added relations and
dimensioning.
Features refer to the building blocks of the part. They are the shapes and operations that
construct the part. Shape-based features typically begin with a 2D or 3D sketch of shapes such as
bosses, holes, slots, etc. This shape is then extruded or cut to add or remove material from the
part. Operation-based features are not sketch-based, and include features such as fillets,
Building a model in Solid Works usually starts with a 2D sketch (although 3D sketches
are available for power users). The sketch consists of geometry such as points, lines, arcs, conics
(except the hyperbola), and splines. Dimensions are added to the sketch to define the size and
location of the geometry. Relations are used to define attributes such as tangency, parallelism,
perpendicularity, and concentricity. The parametric nature of Solid Works means that the
dimensions and relations drive the geometry, not the other way around. The dimensions in the
of the sketch.
1. Layer-cake approach :
The layer-cake approach builds the part one piece at a time ,adding each layer,orfeature,onto the
previous one.
The potter’s wheel approach builds the part as a single revolved feature. As a single sketch
representing the cross section includes all the information and dimensions necessary to make the
The manufacturing approach to modelling mimics the way the part would be
manufactured.Forexample,if the stepped shaft was turned a lathe ,we would start with a piece of
In an assembly, the analogue to sketch relations is mates. Just as sketch relations define
conditions such as tangency, parallelism, and concentricity with respect to sketch geometry,
assembly mates define equivalent relations with respect to the individual parts or components,
allowing the easy construction of assemblies. Solid Works also includes additional advanced
mating features such as gear and cam follower mates, which allow modelled gear assemblies to
Finally, drawings can be created either from parts or assemblies. Views are automatically
generated from the solid model, and notes, dimensions and tolerances can then be easily added to
the drawing as needed. The drawing module includes most paper sizes and standards.
(1) Part: Individual components are drawn in the form of part drawings.
HISTORY OF SOLIDWORKS :
SolidWorks currently markets several versions of the SolidWorks CAD software in addition to
eDrawings, a collaboration tool, and DraftSight, a 2D CAD product.
SolidWorks was headed by John McEleney from 2001 to July 2007 and Jeff Ray from 2007 to
January 2011. The current CEO is Bertrand Sicot.
Solidworksversions :
SolidWorks Standard
SolidWorks Professional
SolidWorks Education Edition :provides the same design functionality but is configured and
packaged for engineering and industrial design students.
SolidWorks Simulation is a design validation tool that shows engineers how their designs will
behave as physical objects.
SolidWorks Motion is a virtual prototyping tool that provides motion simulation capabilities to
ensure designs function properly.
SolidWorks Flow Simulation is a tool that tests internal and external fluid-flow simulation and
thermal analysis so designers can conduct tests on virtual prototypes.
SolidWorks Simulation Premium is a Finite Element Analysis (FEA) design validation tool
that can handle some multiphysics simulations as well as nonlinear materials.
SolidWorks Toolbox is a library of parts that uses "Smart Part" Technology to automatically
SolidWorks Utilities is software that lets designers find differences between two versions of the
FeatureWorks is feature recognition software that lets designers make changes to static
Initially bottles are placed on the conveyor then they are moved to Filling mechanism which
consists of hopper and solenoid valve for withdrawing correct quantity of fluid.The next stage is
Cap placing mechanism where we used Cap feeder mechanism which will place the cap directly
on the bottle neck.The next stage is compactor mechanism where the piston inside the cylinder
reciprocates to place the cap perpendicularity to the bottle neck. The final stage is cap tightening
mechanism for which we have used 360deg gripper mechanism which will hold cap rotate it to
fit tightly on the bottle neck.This machine is used for mass production.
Each operation must take 0.12micro sec to get the production rate of 125bpm
DESIGNING OF AUTOMATED BEVERAGES FILLING AND CAPPING
4. COMPACTOR SET
Fig: Isometric view of Compactor set to place cap perpendicularly to bottle neck
INTRODUCTION TO FEM
Many problems in engineering and applied science are governed by differential or integral
equations. The solutions to these equations would provide an exact, closed form solution to the
particular problem being studied. However, complexities in the geometry, properties and in the
boundary conditions that are seen in most real world problems usually means that an exact
solution cannot be obtained in a reasonable amount of time. They are content to obtain
approximate solutions that can be readily obtained in a reasonable time frame and with
reasonable effort. The FEM is one such approximate solution technique.
The FEM is a numerical procedure for obtaining approximate solutions to many of the problems
encountered in engineering analysis. In the FEM, a complex region defining a continuum is
discretised into simple geometric shapes called elements. The properties and the governing
relationships are assumed over these elements and expressed mathematically in terms of
unknown values at specific points in the elements called nodes. An assembly process is used to
link the individual elements to the linked system. When the effects of loads and boundary
conditions are considered, a set of linear or nonlinear algebraic equations is usually obtained.
Solution of these equations gives the approximate behaviour of the continuum or system. The
continuum has an infinite number of degrees of freedom (DOF), while the discretised model has
a finite number of DOF. This is the origin of the name, finite element method.
FEA is an implementation of FEM to solve a certain type of problem. For example if we were
intending to solve a 2D stress problem. For the FEM mathematical solution, we would probably
use the minimum potential energy principle, which is a variational solution. As part of this, we
need to generate suitable element for our analysis. We may choose a plane stress, a plane strain
or an axisymmetric type formulation with linear or higher order polynomials. Using a piecewise
polynomial solution to solve the underlying differential equation is FEM, while applying the
specifics of element formulation is FEA, for example a plane strain triangular quadratic element.
INTRODUCTION TO SOLIDWORKS SIMULATION :
Solid Works® Simulation is a design analysis system fully integrated with Solid Works. Solid
Works Simulation provides simulation solutions for linear and nonlinear static, frequency,
buckling, thermal, fatigue, pressure vessel, drop test, linear and nonlinear dynamic, and
optimization analyses.
Powered by fast and accurate solvers, Solid Works Simulation enables you to solve large
problems intuitively while you design. SolidWorks Simulation comes in two bundles:
SolidWorks Simulation Professional and SolidWorks Simulation Premium to satisfy your
analysis needs. SolidWorks Simulation shortens time to market by saving time and effort in
searching for the optimum design.
Benefits of Simulation:
After building your model, you need to make sure that it performs efficiently in the field. In the
absence of analysis tools, this task can only be answered by performing expensive and time-
consuming product development cycles. A product development cycle typically includes the
following steps:
This process continues until a satisfactory solution is reached. Analysis can help you accomplish
the following tasks:
Reduce cost by simulating the testing of your model on the computer instead of
expensive field tests.
Reduce time to market by reducing the number of product development cycles.
Improve products by quickly testing many concepts and scenarios before making a final
decision, giving you more time to think of new designs.
The software uses the Finite Element Method (FEM). FEM is a numerical technique for
analyzing engineering designs. FEM is accepted as the standard analysis method due to its
generality and suitability for computer implementation. FEM divides the model into many small
pieces of simple shapes called elements effectively replacing a complex problem by many simple
problems that need to be solved simultaneously.
Elements share common points called nodes. The process of dividing the model into small pieces
is called meshing.
The behavior of each element is well-known under all possible support and load scenarios. The
finite element method uses elements with different shapes.
The response at any point in an element is interpolated from the response at the element nodes.
Each node is fully described by a number of parameters depending on the analysis type and the
element used. For example, the temperature of a node fully describes its response in thermal
analysis. For structural analyses, the response of a node is described, in general, by three
translations and three rotations. These are called degrees of freedom (DOFs). Analysis using
FEM is called Finite Element Analysis (FEA).
A tetrahedral element. Red dots represent nodes. Edges of an element can be curved or straight.
The software formulates the equations governing the behavior of each element taking into
consideration its connectivity to other elements. These equations relate the response to known
material properties, restraints, and loads.
Next, the program organizes the equations into a large set of simultaneous algebraic equations
and solves for the unknowns.
In stress analysis, for example, the solver finds the displacements at each node and then the
program calculates strains and finally stresses.
he steps needed to perform an analysis depend on the study type. You complete a study by
performing the following steps:
1. Static Analysis :
When loads are applied to a body, the body deforms and the effect of loads is
transmitted throughout the body. The external loads induce internal forces and reactions to
render the body into a state of equilibrium. Linear Static analysis calculates displacements,
strains, stresses, and reaction forces under the effect of applied loads.
2. Thermal Stress Analysis :
3. Frequency analysis :
If the design is subjected to dynamic environments, static studies cannot be used to
evaluate the response. Frequency studies can help you avoid resonance and design
vibration isolation systems. They also form the basis for evaluating the response of linear
dynamic systems where the response of a system to a dynamic environment is assumed to
be equal to the summation of the contributions of the modes considered in the analysis.
4. Dynamic analysis :
5. Buckling analysis :
Used to calculate the buckling loads and determine the buckling mode shape. Both linear
(Eigen value) buckling and nonlinear buckling analyses are possible.
6. Non-linear static analysis :
All real structures behave nonlinearly in one way or another at some level of loading. In
some cases, linear analysis may be adequate. In many other cases, the linear solution can
produce erroneous results because the assumptions upon which it is based are violated.
Nonlinearity can be caused by the material behavior, large displacements, and contact
conditions. We can use a nonlinear study to solve a linear problem. The results can be
slightly different due to different procedures.In the nonlinear static analysis, dynamic
effects like inertial and damping forces are not considered.
8. Fatigue Analysis :
Fatigue is the prime cause of the failure of many objects, especially those made of metals.
Examples of failure due to fatigue include, rotating machinery, bolts, airplane wings,
consumer products, offshore platforms, ships, vehicle axles, bridges, and bones.
Linear and nonlinear structural studies do not predict failure due to fatigue. They
calculate the response of a design subjected to a specified environment of restraints and
loads. If the analysis assumptions are observed and the calculated stresses are within the
allowable limits, they conclude that the design is safe in this environment regardless of
how many times the load is applied.
Results of static, nonlinear, or time history linear dynamic studies can be used as the
basis for defining a fatigue study. The number of cycles required for fatigue failure to
occur at a location depends on the material and the stress fluctuations. This information,
for a certain material, is provided by a curve called the SN curve.
9. Pressure vessel Design study :
In a Pressure Vessel Design study, you combine the results of static studies with the
desired factors. Each static study has a different set of loads that produce corresponding
results. These loads can be dead loads, live loads (approximated by static loads), thermal
loads, seismic loads, and so on. The Pressure Vessel Design study combines the results of
the static studies algebraically using a linear combination or the square root of the sum of
the squares (SRSS).
STRUCTURAL ANALYSIS OF FRAME OF THE MACHINE
The structural analysis of the frame is done by applying 6061 alloy, Ductile iron and Alloy steel
the material which yielded less stresses than their yield strength is preferred.
Study Properties
Study name Static 1
Analysis type Static
Mesh type Beam Mesh
Solver type Direct sparse solver
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Material Properties
Model Reference Properties
Name: Ductile Iron
Model type: Linear Elastic Isotropic
Default failure criterion: Unknown
Yield strength: 5.51485e+008 N/m^2
Tensile strength: 8.61695e+008 N/m^2
Elastic modulus: 1.2e+011 N/m^2
Poisson's ratio: 0.31
Mass density: 7100 kg/m^3
Shear modulus: 7.7e+010 N/m^2
Thermal expansion 1.1e-005 /Kelvin
coefficient:
Loads and Fixtures
Fixture name Fixture Image Fixture Details
Entities: 14 Joint(s)
Type: Fixed Geometry
Fixed-1
Material Properties
Model Reference Properties
Name: 6061 Alloy
Model type: Linear Elastic Isotropic
Default failure criterion: Max von Mises Stress
Yield strength: 5.51485e+007 N/m^2
Tensile strength: 1.24084e+008 N/m^2
Elastic modulus: 6.9e+010 N/m^2
Poisson's ratio: 0.33
Mass density: 2700 kg/m^3
Shear modulus: 2.6e+010 N/m^2
Thermal expansion 2.4e-005 /Kelvin
coefficient:
Study Results
The red color indicates in the FOS result the frame is failing for load of 5000N load.
Material Properties
Model Reference Properties
Name: Alloy Steel
Model type: Linear Elastic Isotropic
Default failure criterion: Max von Mises Stress
Yield strength: 6.20422e+008 N/m^2
Tensile strength: 7.23826e+008 N/m^2
Elastic modulus: 2.1e+011 N/m^2
Poisson's ratio: 0.28
Mass density: 7700 kg/m^3
Shear modulus: 7.9e+010 N/m^2
Thermal expansion 1.3e-005 /Kelvin
coefficient:
Study Results
The structural analysis of the chocolate machine frame is done by applying three different
materials namely Ductile iron, 6061 alloy and Alloy steel for 5000N loading conditions.
From the above results we infer that the Alloy steel has obtained less stresses compared to the
other materials .As 6061 alloy is failed for load because the stresses induced are greater than the
material yield strength. Alloy steel material has yielded less stresses compared to their material
yield strength. So the best material for the frame would be Alloy steel. Also displacement is less
for alloy steel compared to remaining two materials.
CONCLUSIONS
This project is directed towards the design of automated beverages filling and packing
Initially bottles are placed on the conveyor then they are moved to Filling mechanism
which consists of hopper and solenoid valve for withdrawing correct quantity of fluid.
The next stage is Cap placing mechanism where we used Cap feeder mechanism which
The next stage is compactor mechanism where the piston inside the cylinder reciprocates
The final stage is cap tightening mechanism for which we have used 360deg gripper
mechanism which will hold cap rotate it to fit tightly on the bottle neck.
All the parts include conveyor, Fluid filling, cap placing, compactor and cap tightening
Each operation must take 0.12micro sec to get the production rate of 125bpm.
The structural analysis of the chocolate machine frame is done by applying three different
materials namely Ductile iron, 6061 alloy and Alloy steel for 5000N loading conditions
We infer that the Alloy steel has obtained less stresses compared to the other materials
.As 6061 alloy is failed for load because the stresses induced are greater than the material
yield strength.
Alloy steel material has yielded less stresses compared to their material yield strength. So
the best material for the frame would be Alloy steel. Also displacement is less for alloy
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"Thomas Robins, Inventor, 89, Dies. Developer of Heavy-Duty Conveyor Belt Had
2013-12-18. "Thomas Robins, founder and former chairman of the board of the Hewitt-
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0%20Valve%20Terminology.pdf p. xv
valve. Warning: illustration does not show any space for plunger travel.
value. Warning: illustration does not show any space for plunger travel.
http://www.mgacontrols.com/2011/02/24/mm-international-solenoid-valves/
Skinner Valve 1997, p. 128, stating "The tube is made of non-magnetic material to
make certain that the flux is directed through the plunger rather than around it."
Skinner Valve (1997), Two-Way, Three-Way and Four-Way Solenoid Valves, Parker
http://www.controlandpower.com/catalog/PDFs/ASCO/ASCO%2035-
fluids are of non-magnetic 300 and magnetic 400 series stainless steel."