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Material Properties
Correlation between degree of crystallinity, morphology,
glass temperature, mechanical properties and biodegradation
of poly (3-hydroxyalkanoate) PHAs and their blends
A. El-Hadi a, b,*, R. Schnabel a, E. Straube b, G. Müller c, S. Henning d
a
Department of Engineering Science, Institute of Process Engineering, Martin-Luther University of Halle-Wittenberg, Rheologie
Geusaer Strasse, 06217 Merseburg, Germany
b
Department of Physics, Martin-Luther University of Halle-Wittenberg, Halle-Wittenberg, Germany
c
Institute of Macromolecular Chemistry, Martin-Luther University of Halle-Wittenberg, Halle-Wittenberg, Germany
d
Institute of Polymeric Materials, Martin-Luther University of Halle-Wittenberg, Halle-Wittenberg, Germany
Abstract
Bacterial thermoplastic polyesters poly (3-hydroxyalkanoate) PHAs are produced by the fermentation of renewable
materials, such as sugars or molasses. The pure homopolymer, PHB, and pure copolymer (3-HBP-CO-HV) (88:12) are
brittle materials. PHB or PHB/V are mixed with other biodegradable materials to improve their mechanical properties.
The aim is to develop biodegradable polymers of PHB-base with improved mechanical properties, such as fracture
stress (27–18 MPa), strain (400–660%), impact strength and long-term stability, and to compare them with PE, PP and
PET. When nucleating agents are added, smaller spherulites are formed, thus improving the mechanical properties. The
mechanical properties of PHB and its blends are related to processing conditions, morphology, crystallinity and glass
transition. The blends are ductile polymers with plastic deformation (necking). They are biodegraded in aerobic tests,
under compost conditions in soil and water, and many pores are to be found on the surface. The blends are degraded
more easily in the aerobic test, i.e. in the river water and compost, than in the soil. 2002 Elsevier Science Ltd. All
rights reserved.
0142-9418/02/$ - see front matter 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 1 4 2 - 9 4 1 8 ( 0 1 ) 0 0 1 4 2 - 8
666 A. El-Hadi et al. / Polymer Testing 21 (2002) 665–674
phenol) [22,23], poly (vinyl alcohol) [24,25], poly (L- CAR from Brazil, and was produced by the fermentation
lactid) [26,27], synthetic poly (3-hydroxybutyrate) PHB of molasses using Alcaligens euthrophus.
[28,29], poly (3-hydroxybutyrate) co poly (3- PHB in the form of a white powder has a molecular
hydroxyvalerate) [30] and poly (caprolactone) [31,32]. weight of 230 kg/mol. It has a melting point of about
PHB or PHB/V are brittle materials and are not suitable 175°C, and is 60% crystalline. It was supplied by
for technical applications, e.g. as films for deep drawing BIOMER (Dr Haenggi), Krailling, Germany, and was
articles or injection molding in food industries. produced by the fermentation of sugar also using Alcali-
There are many reasons for the brittleness of PHB and gens euthrophus.
PHB/V. (i) The secondary crystallization of the amorph- A copolymer of PHB (88%)/PHV (12%) was supplied
ous phase at ambient temperature takes place during stor- by COPERSUCAR from Brazil. It was produced by the
age at room temperature [33]; (ii) the glass temperature fermentation of molasses using Alcaligens euthrophus. It
of PHB being close to room temperature; (iii) PHB has is a brown powder with a molar mass of Mw 240 kg/mol,
a low nucleation density, therefore large spherulites exhi- a melting point of about 165°C and is 45% crystalline.
bit inter-spherulitic cracks.
Many authors [5,12,34] have examined secondary 2.2. Blend preparation
crystallization, which appears during storage time at
room temperature. By addition of a nucleating agent, the PHB in powder form was blended with additives by
number of small spherulites increases. On addition of mixing it in a Brabender (kneader) at 170°C–180°C and
plasticizers, the molecular motion is enhanced, and the 50 rpm for 5 min or in a single screw extruder at a tem-
glass transition is lowered [34]. During processing, the perature of between 145°C (zone 1), 160°C (zone 2) and
degradation of the chains may be reduced by the addition 170°C (zone 3) with a 4 mm die and screw speed of 20
of a lubricant, because PHB is sensitive to high pro- rpm. The strand (thread) was cooled in water and cut
cessing temperatures. This leads to a decrease in the mol- with a pelletizer. The mixed material (granulates) was
ecular weight, as well as a reduction in the melt vis- compression molded in a hydraulically heated press at
cosity. The crystallization temperature shifts to lower 170°C–180°C between two Teflon sheets and plates or
values, and crystallization takes longer. To achieve high plaques of varying radii for 3 min without any pressure
elongation at break and a high degree of flexibility, the and for 2 min with pressure (50 bar). After melting, the
glass temperature must be lower than the testing tem- sample was cooled with water between cold metal plates.
perature. The elongation and impact strength depend on All additives are biodegradable substances. Plasticizers,
the glass temperature as well as the morphology. An glycerol, tributyrin, triacetin, acetyltriethylcitrate, acetyl-
additive is mixed with the PHB matrix. Therefore, the tributylcitrate and nucleation agent, saccharin, were
blends have a lower glass temperature (from ⫺38°C to used. Lubricants were glycerolmonostearate, glyceroltri-
⫺12°C) than pure PHB (5°C), which could be observed stearate, 12-hydroxystearate and 12-hydroxystearic acid.
from measurements using DSC, DMA (⫺35°C The weight ratios of PHB to additives are listed in
to⫺12°C), and DES. The new blends are easy to process Table 1.
[35], and have a high impact resistance.
The aim of this work is to develop a biodegradable 2.3. Methods
polymer with a PHB base. The mechanical properties
correlate with the crystallization conditions, i.e., after 2.3.1. Tensile testing
quenching from the melt, small-grain spherulites are for- Tensile strength measurements, Young’s modulus and
med, but when cooled slowly spherulites with large elongation at break were determined with a mechanical
cracks are formed. The influence of the morphology and tensile tester (Zwick model 020) under a crossed-head
glass temperature on mechanical properties (elongation, speed 50 mm min⫺1 at room temperature and at 60°C.
stress, impact strength) was investigated and the influ- Five samples for each blend composition were tested
ence of aging on the mechanical properties was studied with different storage times at ambient temperature. The
in pure PHB, PHBV and their blends, after 1, 7, 30, 60, correlation between strain (s in Pa) and elongation (e in
90 and 120 days aging time, respectively. %) was determined.
s=E⑀, E=E-modules in MPa, e=(L0⫺L)/L, L0=origin
length, L=length after the elongation.
2. Experimental
2.3.2. Impact resistance
2.1. Materials The impact strength was determined for PHB and its
blends by using a Charpy test with a 4 J pendulum (ISO
PHB in the form of a brown powder has a molar mass 179) at room temperature. The test pieces were in the
Mw of 220 kg/mol. It has a melting point of about 173°C form of small injection molded bars with dimensions
and is 55% crystalline. It was supplied by COPERSU- length=80 mm, width=10 mm and thickness=4 mm (V-
A. El-Hadi et al. / Polymer Testing 21 (2002) 665–674 667
Table 1
The blend preparations
notch with a notch radius of 0.25 mm and an angle of blends. The influence of the morphology and glass tem-
45°). Five samples unnotched and five samples with perature on the mechanical properties of blends is dis-
notches were tested after 120 days preparation (storage cussed.
at room temperature). It is known that PHB is brittle and forms cracks [6,36],
therefore it cannot create necking, and cannot flow. By
2.3.3. Differential scanning calorimetry (DSC) adding nucleation agents, the number of large spherulites
The glass transition and melting temperatures were is reduced, and the crystallization rate is increased [8].
recorded by using a Mettler Toledo DSC 820a Calor- Nucleation agents are small crystalline particles. They
imeter. In the DSC, the samples were heated at a heating are dispersed in the crystallizing melt and remain solid
rate of 10°C min⫺1 and cooled at 20°C min⫺1 in N2 at crystallization temperature, so a large number of small
atmosphere. The melting temperature and the enthalpy crystals are formed around them. Big spherulitic
of fusion were calculated from the maximum and the material, with the same percentage of crystallinity, is
area of the endothermic peak. The crystallinity was cal- more brittle than a fine spherulite. The size and number
culated by of the crystalline structures influence the impact strength.
Nucleation agents and crystallization conditions can
⌬H∗blends
Xc(PHB) ⫽ ⌬H∗PHB / ⌬H0PHB, Xc(blends) ⫽ , influence the size of the spherulites. The maximum strain
⌬H0PHB decreases with an increase in the average size of the
⌬H0 (PHB) is the enthalpy of melting per gram of 100% spherulites. We measured the spherulite size by using
crystalline 164 J/g [6] and ⌬H∗PHB, ⌬H∗blend the measured POM before deformation occurred.
enthalpy of melting for PHB and blends. The mechanical properties depend on the crystalliz-
ation procedure (quenching or slow cooling down). Dur-
2.3.4. Scanning electron microscopy (SEM) ing fast cooling, the degree of crystallinity is lower, and
A JEOL 6300 Scanning electron microscopy was used smaller crystallites are formed. During slow cooling
to investigate the morphology, fractured surfaces and from the melt large spherulites are formed. Two types
biodegradation of the blends. The specimens were of break were found in pure PHB spherulites; circular
sputter coated with gold. breaks around the center and splitting [6,8,37]. PHB
forms individual large spherulites [38], which depend on
2.3.5. Polarization optic microscopy (POM) lower nucleation density but the blends have numerous
The morphology of PHB and its blends were observed small, fine spherulites [8,34]. Figure 1(a) and (b) shows
on thin films using an optical microscope (Jenapol) with PHB with large spherulites with cracks, and splitting
automatic hot stage (Mettler model FP 84), controlled by around the center. These large spherulites of PHB are
a Mettler FP 90 control process. The samples between responsible for the poor mechanical properties [6]. Fig-
two glass covers were heated at 195°C (2 min) with a ure 1 shows isothermal crystallization of blend 4 in the
heating rate of 2°C min⫺1 from room temperature to temperature range: 50°C–120°C. Figure 1(c)–(e) show
195°C and cooled at 10°C min⫺1 to crystallization tem- non-banded spherulites below 90°C as a fibrous texture
perature. like PP and PEO. Figure 1 (i) shows that blend 4 spheru-
lites grow banded-spherulites above 100°C as a spiral
with twisting lamellae like PE, PPO, and PVDF. Owen
3. Results and discussion et al. [39] reported that the twist banding in PHB spheru-
lites is due to elastic banding radially oriented lamellae
3.1. Morphology ribbons, where the folding directions on opposite faces
of the lamellae are orthogonal and inclined in the radial
DSC, POM and SEM were used to investigate the direction. This leads to the helical formation. Figure 1(h)
glass temperature and morphology of PHB and its shows transcrystalline growth around a cellulose fiber.
668 A. El-Hadi et al. / Polymer Testing 21 (2002) 665–674
Fig. 1. Polarising optical micrographs after isothermal crystallization for PHB at (a) 100°C, (b) 90°C and blend 4 at (c) 50°C, (d)
80°C, (e) 85°C. Scanning electron micrographs of (f) blend 4 in the form of small injection molded bars at tool temperature 80°C,
(g) blend 6 at 40°C, (h) blend 4 with cellulose fibres crystallized at 25°C, (i) blend 4 crystallises at 120°C.
A. El-Hadi et al. / Polymer Testing 21 (2002) 665–674 669
Table 2
Thermal and mechanical properties of PHB, PHB/V and their blends
Crystallinity % Glass Yield stress Elongation at Impact strength Impact strength E-modulus
temperature °C MPa break % notched without notch MPa
KJ/mm2
Figure 4(a) and (b) show that blend 4 and blend 6 after
elongation form fibril structures parallel to the stretching
direction. Shear yielding occurs in the form of homo-
geneous and continuous plastic deformation. Figure 4(c)
shows the fracture of blend 4 after breaking in liquid
nitrogen with strongly plastically deformed material
(fibrilled), i.e., the sample is ductile at lower tempera-
tures.
Figure 5(a) and (b) show the force (F) against deflec-
tion (f) curves from the impact tests at room temperature
with velocity of 1.5 ms⫺1 for blend 5 and PHB. PHB
has a small deflection (1.5 mm) but the blend reaches
4.5 mm. PHB is very brittle and the notched impact
strength is 3 kJ/mm2. The blends are ductile, elastic and
characterized by necking with notched impact strength
between 18–43 kJ/mm2. Table 2 also shows that the crys-
tallinity and glass temperature of blends is lower than in
pure PHB.
Ohlberg et al. [41] reported on crystallization studies
in HDPE and found that the impact strength decreased
with an increase in the size of the spherulites. Hummer
et al. [42] found that completely spherulitic films of iPP
cracked, but the smaller spherulites of incomplete
spherulitic films did not. Starkweather et al. [43]
observed that the impact strength decreased with an
Fig. 3. (A) Strain (%) versus storage time from aging PHB, increase in the crystallinity. Besselt et al. [44] investi-
PHB/V and their blends. (B) Tensile tested for blend 4 (a) gated the effect of structure and morphology on the
before and after elongation of PHB-molasses, (b) before and mechanical properties of dry nylon 6 (PA6). They found
after elongation of PHB sugar basis.
that the behaviour depends on the degree of crystallinity,
and observed that the samples with higher crystallinity
(40%) were brittle, and the samples with 30% crystal-
Figure 3(B) shows tensile test pieces of blend 4 before linity were ductile. Way and co-workers [45] found that
and after elongation, (a) molasses based PHB and (b) spherulite size affects the deformation characteristics of
sugar based PHB. Blend 4 gives the same values in the iPP; PP having the largest spherulites (250 µm diameter)
tensile test with either molasses or sugar based PHB. was more brittle than materials with fine spherulites (20
However, it can be noted that the biodegradation rate in µm diameter). Ragosta and co-workers [46] investigated
an aerobic test (see Table 3) is faster for molasses based the correlation of crystallization conditions, structure,
PHB because the bacteria feed on the remains of mol- and impact strength, which decreased linearly with
asses organic materials. increasing crystalline lamellae thickness in the case of
Table 3
The aerobic test for PHB and its blends
Type of sample Average BOD end COD end value g O2/g Biodegradation % Degradation time, days
value/mg polymer
ning electron microscope. Figure 6(e) and (f) shows the 3.3.2. Test in river water
surface of blend 5 film before and after degradation. The The surfaces of the water-stored specimens were
surface of the blend is strongly eroded; only a few areas almost completely covered with organic and inorganic
of original, non-degraded material was found. Pores of debris (Fig. 6(d)). The degraded surfaces, where visible,
1–5 µm are formed and the degradation results in a very seem to have undergone degradation very similar to that
rough topography creating larger surface area, which in the soil burial test. Pores were found having typical
helps microorganisms to colonize. The specimen was sizes of several microns. The overall impression is that
covered with dirt (EDX spectrum: Si, Al, Na, Mg, Cl, the degradation rate is higher than in soil burial tests.
K, Ca from soil mineral) and soil microorganisms. It Drying (SEM preparation process) causes shrinkage and
could be the aim of further investigations to identify the cracks are created. There are densely populated areas
biological items found on the surface. However, in the where bacteria formed a layer of organic material cover-
densely populated areas we found hypha of fungi, bac- ing the surface completely (Fig. 6(b)). Several non-ident-
teria and others. There is evidence that microorganisms ified microorganisms, including algae, were found.
are able to enter larger pores (10 µm, Fig. 6(a) and (c)).
Fig. 6. Scanning electron micrographs of blend 6 film, photos (a), (b) and (c) in the soil after degradation after 5 weeks, (d) water
degradation after 5 weeks, (e) Environment Scanning Electron Microscopy (ESEM) of blend 4 in the compost condition after 3
months, (f) blend 4 before degradation.
A. El-Hadi et al. / Polymer Testing 21 (2002) 665–674 673
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