Products of Panaflex with wide application on motor

vehicles

1. Flexible pipes of exhaust system which on motor vehicles

represent elastic element

In motor vehicles exhaust system is necessary

application of elastic elements which reduced
vibrations and torsions. All kinds of vehicles such as
cars, trucks and buses using it. Mentioned elements
has been poducing and it has very competitive price.

1.1. In our production program in this

moment we have been making flexible
pipes for exhaust system for following
types of motor vehicles and buses:

- Mercedes Benz
- Man

Now we are starting the technological process for production of it for other types of
vehucles.

1.2. Also we are producer of exhaust pipes which have its application for elastic
element for exhaust gases of cars.
 1.3. Stripwound flexible metal tubes with limited leakproofness applied for
conveying as elastic element in conveying of exhaust gasses of trucks and
buses.

In our production program are tubes for

conveying at low pressures and
permisible leakage loss of luids like as
follows:

- APA;
- GUPA;
- SAGRA;
- AFOR.

Application for exhaust gases of motor veiticles have the next:

- APA;
- SAGRA and SAGRA INOX;
-
1.3.1. Limited leakproofness stripwound metal tube type APA

Description: Tubes with limited leakproofness of round cross section made by

single overlapping. Types APA and GUPA are distinguished only by sealing
thread type.
Material: Steel to JUS C.B4.016 .0148 galvanized in quality Gal Zn3 to JUS
C. T7.111.
Sealing: APA: asbestos GUPA: rubber.
Connecting elements: Flanges, sleeves.
Diameters: DN 20 to DN 400.
Temperatures: APA: Up to =230OC (+400OC relative leakproofness and
limited durability-begining of zinc oxidarion is at + 230 OC). GUPA: From -20 C
to +60 C.
Application: Tubes are applied for conveying at low pressures and permisible
leakage loss of fluids.
APA: Conveying of hot air, exhausting gases of engines, gases at welding etc.
 APA
Tube diameters ( mm) Min. ben.
Weight
Radius
Tol. For d tol. ± 10%
Nominalins. Outside tol.+ 10%
and D
DN=d (mm) D (mm) ± mm Rmin(mm) kg/m
6 8,5 0,2 38 0,084
8 10,5 0,3 45 0,137
10 12,5 0,3 55 0,168
12 14,7 0,3 60 0,197
15 17,7 0,3 70 0,241
20 22,7 0,3 88 0,314
25 28,5 0,5 108 0,475
32 35,5 0,5 135 0,599
40 44,6 0,5 165 0,975
50 55,7 0,7 200 1,498
65 70,7 0,7 260 1,926
80 87,4 0,7 310 2,960
100 107,4 1,0 370 3,655
125 134,1 1,5 425 5,868
150 159,1 1,5 463 6,995
200 211,4 1,7 550 12,095

1.3.2. Ograni~eno zaptivena metalna savitljiva cijev SA GRA i

SA GRA INOX

Description: Double interlocked tube without sealing thread with limited

leakproofness.
Types: SAGRA and SAGRA INOX are distinguished only by used material.
Material:
• SAGRA: steel to JUS C.B4.016 .0148 galvanized in qualiti Gal Zn3 to JUS C.
T7.111.
• SAGRA INOX: Stainless steel AISI 304 to ASTM A 167 (to JUS . 4580
approx.).
Sealing: Tube is made without sealing thread, but ist construction ensures limited
leakproofness.
Connecting elements: On request.
Diameters: DN 12 to DN 400.
Temperatures:
• SAGRA: max +600OC (begining of zinc oxidarion is at + 230 OC).

• SAGRA INOX: max +750 OC.

Application: Tubes are used for conveying at low pressures and permissible
leakage loss of fluid. Typical example of application is in exhausting system for
motor vehicles as an elastic element. Besides, the tubes can be used as
mecanical protection of rubber tubes, electrical cables etc (against strokes,
squeezing etc

SAGRA and SAGRA INOX

Tube diameters ( mm) Min. ben. Radius Weight
Tol. For d tol.+ 10% tol. ± 10%
Nominalins. Outside Nominalins. Outside
and D
DN=d (mm) D (mm) ± mm Rmin(mm) kg/m
12 13,8 0,3 65 0,190
15 16,8 0,3 70 0,230
20 22,6 0,4 90 0,430
25 27,6 0,4 105 0,530
32 34,6 0,5 125 0,700
40 43,4 0,5 155 1,120
50 53,4 0,5 185 1,400
65 69,3 0,6 225 2,290
80 84,3 0,6 275 3,000
100 104,3 0,7 340 4,000
125 130,0 0,8 450 5,400
150 155,0 0,8 550 6,400
200 205,0 1,0 700 8,500
250 255,0 1,5 925 10,600
300 305,0 2,0 1100 12,700
350 355,0 2,0 1200 14,000
400 405,0 2,0 1400 16,000
 2. Flexible metal tubes for ventilation and air conditioning on
motor vehicles

2.1. Flexible corruqated tube types KOPEX

DESCRIPTION
KOPEX, flexible corrugated tube, with small
turn ribs, absolutely sealed, is manufactured in
combination of different materials such as:

* special paper strip,

* aluminium foil, PVC strip.

Different types can be made in combination of the following materials:

• PAP (paper - Al foil - paper) KOPEX

qutside layer of special paper
strip resistant on oil and humidity, Inside Otside Weight tol.
intermediate layer of aluminium diameter diameter ±10%
foil and inside layer of special mm mm ± mm
natural colour paper strip. 20 25 0,2
• AAA (Al foil - Al foil - Al foil) 25 30 0,2
• PVCAP (PVC - Al foil - paper) 28 33 0,2
• PPP (paper - paper - paper) 30 35 0,2
35 40 0,3
DIAMETERS DN 20 to DN 90 ( mm)
40 45 0,3
CHARACTERISTICS 45 50 0,3
This tube offers a lot of advantages in 50 55 0,5
heating and ventilating systems in all of 52 57 0,5
types of motor vehicles: 55 60 0,5
60 65 0,5
• very light and flexible 65 70 0,8
• resistant on oil and humidity 70 75 0,8
• no corrosion 75 80 0,8
• possibillity of lenght change by 76 81 0,8
stretching and compressing 80 85 1,0
• spatial adjustable 85 90 1,0
• easy installating 90 95 1,0
APPLICATION
For heating and ventilating in all of motor vehicles, smaller ventilating systems,
conduction of fresh and warm air, gases and steam.
 3. Flexible shafts

Flexible shafts are the machine elements

assigned to the transmission of rotatory
motions between two axes which do not
coincide or whose mutual position while
working changes.

Flexible shafts are manufactured by winding up

of quality steel wire in several layers.

Depending on application, flexible shafts are

divided into two groups:
- flexible shafts in diameters up to Ø 6mm for transmission of rotarory
motions
Application: applied for control instruments and remote controls driving ,
and mostly for speed recording number of kilometers and
operating time by the way of speed indicators , tachygraphs
and tachometers biilt into motorcycles,cars,trucks and tractors.
- flexible shafts in diameters over Ø 6mm for transmission of energy
Application: applied for transmission of energy from engine to tool-
machines such as:pervibrators , movable driling and grinding
machhines,tube cleaning devices , movable woodworking
machines etc.
Flexible shafts,as a machine assembly, consists of metal protective covering coated
with PVC lining, flexible shaft ( core) and two complete joints, one on drive side,
another on instrument side.
The complete flexible shafts can be made with different joints on both sides and
with different protective coverings. In order to choose and to order the flexible shaft
it is necessary to state the code of flexible shaft and number of pieces.

This group of flexible shafts covers

the following diameters :
- Ø 2,2 mm for motorcycles;
- Ø 3,2 mm for cars;
- Ø 3,8 mm for cars;
- Ø 4,0mm for busses and trucks;
- Ø 5,2mm for busses and trucks;
- Ø 6,0mm for busses and trucks;

Flexible shafts joints are made by steel material, perdimensions and shope
adjusted to connection at motor, and tool – instruments.
Flexible shavts for tachygarphs has been manafacturing in diameter Ø 4,0mm in
different required lenghts.
Expert stated we are producing the flocked shafts for glass lifting at the vehicles
with manual and removal control.
 4. Copper plaits

Plaits are made by copper wire or copper tinnig wire in dimensions and
characteristic given in table:

Transfersal Diameter Plaits Wiath of Mass of

Namber Namber
section of wire thickness plaits plaits G
of layers of wires
A (mm2) d (mm) (mm) (mm) (kg/m)
4 0.2 1 128 0.8 6.56 0.044
6 0.2 1 192 0.8 10.24 0.066
8 0.2 1 256 0.8 13.92 0.088
10 0.2 1 320 0.8 17.60 0.110
12 0.2 1 384 0.8 22.08 0.132
16 0.3 1 224 1.2 23.18 0.176
18 0.3 1 256 1.2 20.88 0.198
20 0.3 1 288 1.2 23.64 0.220
25 0.3 1 352 1.2 29.16 0.275
30 0.3 1 448 1.2 37.44 0.330
35 0.3 2 512 2.4 19.68 0.385
50 0.3 2 704 2.4 27.96 0.550
70 0.3 2 992 2.4 24 0.770
Application:
Plaits are connection letwen singl fixed and moreable parts on
machines and devices:
o cabal masses of all vehicles;
o for conveying of static electricity;
o transfer of high voltage in galva galvanic technic.

Pacage:
In coils length of 50 m. Smaller lengths can be delivered by request.
Also there are manufucturing plaits with ends per customers order (for
example cable connections acc. to Germany standard DIN).