BHEL Design Calculations for DOC No 4-391-00-00139/2

Pipe rack - Cooler Area Rev : A

Hyderabad Sheet of

BASEPLATE DESIGN - TCE

DESIGN OF BASE PLATE (BASED ON DESIGN OF WELDED STRUCTURE:BY O.W. BLODGETT) 0.391

DATA:-

Resulatant Shear force H = 10 kN

Axial load PC = 44 kN
Moment M = 22 kN m
Grade of concrete Fck = 40 N/mm2 C L of column
Permissible Bearing pressure = 24 N/mm2
Permissible stress in compression 14.4 N/mm2
due to bending
Modular ratio m = 280/(3*14.4)
= 6.48
Diameter of anchor bolt (Assumed) = 20 mm
Net area of anchor bolt = 244.80 mm2
Number of bolts used (one side) = 3
Total area of anchor bolt As = 734.4 mm2
Tensile strength of each bolt = 47.04 kN
Shear strength of each bolt = 39.20 kN 50
Edge distance of bolt = 50 mm
Cantilever distance of base plate = 88.4 mm
Eccentricity e = 22/44 300
= 500.00 mm
Length of the base plate D = 400 mm 50
Width of the base plate B = 400 mm

D/6 = 400/6 50 300

66.7 mm

e>D/6
This is greater than D/6 ,hence equations of case II will apply column
depth of column = 203.2
Effective bearing length on base plate width of base plate= 400
a1= 100
Y3+K1*Y2+K2*Y+K3 = 0 a2= 88.4

Where K1 = 3*(e - D/2)

K2 = (6*m*As/B)*(f+e)
K3 = -K2*(D/2+f)

K1 = 3*(500-400/2)
= 900
K2 = (6*6.48*734.4/400)*(+500)
= 35691.84
K3 = -35691.84*(400/2+)
-7138368

Y^3+900*Y^2+35691.84*Y-7138368 0
= 0

Y = 69.36 mm

Pt = -Pc*((D/2-Y/3-e)/(D/2-Y/3+f))

= -44*((400/2-69.3564312612997/3-500)/(400/2-69.3564312612997/3+))

= 80.38 < 141.12 KN

SAFE
BHEL Design Calculations for DOC No 4-391-00-00139/2
Pipe rack - Cooler Area Rev : A
Hyderabad Sheet of

BASEPLATE DESIGN - TCE

Base pressure Pr = 2*(Pc+Pt)/Y*B

= (2*(44+80.38))/(69.3564312612997*400)/0.8

= 11.21 N/mm2
= 11.21 < 24 N/mm2
SAFE

CHECK FOR BASE PLATE THICKNESS

Consider uniform base pressure = 11.21 N/mm2

Base pr at face of the column= 11.21*(69.3564312612997-88.4)/69.3564312612997
-3.0779900534 N/mm2

Average pressure = 5.605 N/mm2 150

The base plate will act as supported on two sides (critical case)
Refer formula from stress and strain by Roorks book , table - 26 Stiffener plate
a/b = 0.68 (rectangular plate 2 adjacent edges fixed 2 remaining edges free )
b1 = 1.096909502
f = b1* pr*b^/ t^2 x1= 0.75
t= sqrt ( β* pr* b^2 / fyp) = 33.044496171 x2= 1
Provide 25 mm y1= 1.246
y2= 1.769
Provide Base plate of size 400x400x25 with stiffeners
Xx= 0.68
CHECK FOR COMBINED SHEAR AND TENSION 0.6720905
Actual shear force = 10 kN 1.0969095
Actual tension = 80.38 kN
Allowable shear stress = 160 N/mm2
Allowable tensile stress 240 N/mm2
Actual shear stress = 5.31 N/mm2
Actual tensile stress = 109.45 N/mm2

Check for combined = 5.31/160+109.45/240

stress
= 0.49 < 1.4
HENCE SAFE

Embedment length of the bolt

Embeddment length required = (80.38/3*10^3)/(3.14**20*1.78)

= 239.5669 mm
 BHEL Design Calculations for DOC No 4-391-00-00139/2
Pipe rack - Cooler Area Rev : A
Hyderabad Sheet of

43.552 -5.453 -13.385 0 -0.965

C L of column

50

mm
mm
mm
mm
 BHEL Design Calculations for DOC No 4-391-00-00139/2
Pipe rack - Cooler Area Rev : A
Hyderabad Sheet of

221

haskonig

0.5 0.75 1
0.631 1.246 1.769
As per TCE.M2-CV-RC-D-005, Table II :

Allowable Limited Shear

Bolt Dia Tensile Area
Axial Force Force
mm mm2 kN kN
16 156.7 30 25
20 244.8 47 39
22 303.4 58 48
25 352.5 68 56
28 459.4 88 73
32 560.5 108 90
36 816.7 157 131
40 949.9
45 1306
50 1473
56 2030
60 2362
72 3459

Bolt capacities as per BS5950 Cl 6.3

240 560 700 160 375
Tensile capacity Shear capacity
Bolt Dia Bolt Area 4.6 8.8 10.9 4.6 8.8
M10 79 15 35 44 13 30
M12 84 16 38 47 13 32
M16 157 30 70 88 25 59
M20 245 47 110 137 39 92
M22 303 58 136 170 48 114
M24 353 68 158 198 56 132
M27 459 88 206 257 73 172
M30 561 108 251 314 90 210
M36 817 157 366 458 131 306
 400
Shear capacity
10.9
32
34
63
98
121
141
184
224
327
Rectangular plate,Three edges fixed,one edge frree
ROARK'S FORMULA
a/b 0.25 0.5 0.75 1 1.5 2 3
b1 0.02 0.081 0.173 0.321 0.727 1.226 2.105

Rectangular plate,Two edges fixed,Two edges frree

ROARK'S FORMULA
a/b 0.125 0.25 0.375 0.5 0.75 1
b1 0.05 0.182 0.353 0.631 1.246 1.769