10kw Orc Offer For Charis Impex

ASSURE SOLUTIONS
Manufacturers of Micro-Turbine Generators, Waste Heat Recovery Systems, Organic

Rankine Cycle (ORC) Systems, Strainers, Filters, Separators, Heat Exchangers, etc
Design,
Development and
Manufacturing of March 24
2017
Waste Heat Power
Generation System
along with 300LPD
RO Water
Purification System.
Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

Code:.410501
Work Address - W-71,W Block,Indrayani Corner,Bhosari,Pune-411026
Email - sales@assure-solutions.com I power@assure-solutions.com I http://www.assuresolutions.in/
Contact No:.08446008842 / 08605899813
ASSURE SOLUTIONS
PROPOSAL DETAILS
ASSURE SOLUTIONS POWER GENERATION SYSTEM WITH 300LPD RO

PRODUCT WATER PURIFICATION SYSTEM
PROJECT ASSAM OIL DRILLING
LOCATION ASSAM
OFFER NO:. 03/17/ORC/02 DATE 24.03.2017
ASSURE SOLUTIONS
OFFICE ADDRESS - FLAT NO:.405,A WING,FOURTH FLOOR,PAVANI
CONTACT US
PARK,CHAKAN TALEGOAN ROAD,KHARABWADI,TAL-KHED,DIST-
PUNE,PIN CODE:.410501
TELEPHONE NO 08446008840 / 08605899813
EMAIL ID SALES@ASSURE-SOLUTIONS.COM
POWER@ASSURE-SOLUTIONS.COM
WEBSITE WWW.ASSURESOLUTIONS.IN
ABOUT COMPANY
Assure Solutions is engaged in the Design, Engineering, Manufacturing and supply of Energy and
Process Efficiency enhancement products like “Waste Heat to Electricity Generator (WHEG)” based
on Organic Rankine Cycle (ORC) principle, Gas Turbines, Turbine Generators, and Filtration &
Acoustic Products.

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ASSURE SOLUTIONS
ASSURE SOLUTIONS CORE COMPETANCE
The world is full of energy. However, energy needs to be converted into power in order to make use
of it. It is this conversion process that drives us. It needs to be as efficient as possible and
particularly economical. It needs to be sustainable and we need to adapt the conversion process
to local circumstances.
Assure Solutions has long accepted this challenge and addressed it head-on. Assure Solutions
technical expertise, fresh ideas, and range of products, solutions, and services desires to have a
long-standing tradition of making a difference to the world. It is because of this commitment that
Assure Solutions is pioneering in ORC Technology to provide environmentally intelligent products
and sustainable solutions in India.
You've got excess heat,

We’ve got the solution!
WASTE HEAT RECOVERY
Improving power plant efficiency through recovery of waste heat is not a new concept, but recent
policy and regulatory shifts (efficiency and emissions mandates, renewable portfolio standards,
carbon trading) and technological improvements are trending to improve the economics of
recovering this heat.
About 50 % of the fuel we use to produce power in conventional power plants is wasted due to the
limitations of the power conversion processes.
Waste heat recovery is an economic method to increase the overall efficiency of the plant and,
thus, to lower fuel demand. Exhaust gas of various processes is carrying a huge amount of energy
also referred to as waste heat. Often industrial processes produce enough waste heat to generate
electricity. Waste Heat Recovery Units (WHRUs) or heat to power units could recover the waste
heat and transform it into electricity by using, for example, an Organic Rankine Cycle (ORC).
Often, waste heat is of low temperature quality. It can be difficult to efficiently utilize the heat
contained. In these cases the ORC-Technology can bring an additional benefit to raise the overall
plant efficiency. The ORC-Unit utilizes this otherwise wasted energy and converts it into power.

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ASSURE SOLUTIONS ORC-POWERGEN
The Assure Solutions ORC-POWERGEN plant is aimed to the following targets:
a) To produce electricity from waste heat source to be utilized locally or fed to the grid.
b) To discharge the remaining thermal power to the condenser of the ORC-POWERGEN, heating
an appropriate flow of hot water. The obtained hot water can be used for various process heating
applications.
The Assure Solutions ORC-POWERGEN includes, besides the standard control system, a Data
Acquisition System (DAS) to store the values of the most relevant variables. The related software
allows to monitor and understand the operation of the plant, as well as to show the trend of the
most significant variables.

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DECENTRALIZED POWER SUPPLY

Decentralized Power Supply is another trend in the world’s growing demand for energy. Many
regions do not have access to a centralized power supply yet, still the local infrastructure
demands electricity. Independent power supply makes use of any available fuels, may it be bio-
mass, and household refuses or waste heat within an industrial process.
The Organic Rankine Cycle is a perfect solution for decentralized power supply. The Assure ORC-
Module makes use of medium temperatures from 100’C onwards and transfers them into
electricity up to 2 MW.
The combination of several ORC-Modules allows a higher power output.

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REQUIREMENTS OF THE FUTURE: EFFICIENCY
Often waste heat is of low temperature quality and it can be difficult to efficiently utilize the
quantity heat contained. In these cases the Assure ORC-Technology can bring an additional
benefit to raise the overall plant efficiency. The Organic Rankine Cycle (ORC) unit utilizes this
otherwise lost energy and converts it into power.
 Assure ORC POWERGEN is a stand-alone power plant that transforms waste heat into
emission free power production and new revenues.
 Solid industrial components and easy installation, together with microprocessor controls,
and remote operation result in high operational reliability.
 Climate change and the emerging need to reduce CO2 and other emissions, call for
increased environmental concern on a national and global level.
 Assure ORC POWERGEN contributes towards meeting their end-user’s environmental and
energy efficiency commitments, while improving system performance and profitability at
the same time.
 By utilizing waste and residual heat, new power production is both fuel and emission free.
This makes Assure ORC POWERGEN eligible for green certificates, feed-in tariffs, energy
efficiency commitments and emission trading.
 Reduced demand on primary energy because more power output can be achieved with
the same amount of fuel, thereby saving crucial natural resources by reduction of fuel
demand.
 Enhance sustainability by highest efficiency of the power conversion cycle.
POTENTIAL HEAT SOURCES FOR POWER PLANTS UTILIZING ORC

TECHNOLOGY:
• Biomass and biogas

• Sewage gas
• Exhaust gas from gas turbines
• Waste heat from industrial processes
• Process steam
ASSURE SOLUTIONS ORC-POWERGEN DESCRIPTION AND OPERATION
ORC-POWERGEN DESCRIPTION
A scheme of the concept is reported in fig. 1, which shows the connections of the ORC-
POWERGEN.

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Organic Rankine Cycle (ORC) is the same process as a steam turbine system with the driving fluid
being an organic fluid instead of steam. The standard Rankine Cycle requires superheated steam
above 600°C.ORC can work with lower temperature fluids in the range of 100°C to 400°C. Lower
temperature
Operation uses lower quality heat, often residual, that would otherwise be wasted to generate
electricity.
The efficiency is around 10-20% depending on the temperature of the fluid.ORC can make use of
low temperature waste heat to generate electricity. At these low temperatures a steam cycle would
be inefficient, due to enormous volumes of low pressure steam, causing very voluminous and
costly plants.
The Waste heat based Power plant is proposed to operate in Organic Rankine Cycle (ORC). This
technology is new one with respect to clinker cooling waste Heat recovery, but ORC technology is
employed in various Refrigeration system & Geothermal Power plants.
The entire plant is designed for unmanned operation and is monitored / controlled from the
control room.The project uses highly sophisticated control system to maintain the desired
parameters to get the required output. Necessary feedback control systems are included in the
system.

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DESIGN CRITERIA
The design of the plant is based on the following criteria:
 The ORC POWERGEN is composed of a number of skids containing all the ORC
components and auxiliaries. It is easy-to-transport and easy-to-install.
 The ORC POWERGEN uses a working fluid in a closed loop, which is safe from the
toxicological an environmental point of view.
 The ORC POWERGEN is completely automated, with modest requirements in terms of

shut-down time and manpower for maintenance.
 The electric generator is asynchronous, in order to allow an easier coupling to the grid.
 The whole installation and the turbine in particular, are designed to be simple and
reliable.
The ASSURE ORC POWERGEN module includes:
 Evaporator
 Condenser
 Vapour-admission, cut-off, start and by-pass valves with relevant piping.
 Working fluid feed pump.
 Electric Generator.
 Turbine with relevant ancillary equipment.
 ORC-POWERGEN Control System cubicles.
 ORC-POWERGEN auxiliaries (lubricating system, vacuum pump, etc.) and relevant driving
cubicles.
 Switch-gear.
 Operator console.
“ALL-IN-ONE, PLUG & PLAY”

 Plug and play packaged systems.
 Easily installed.
 Satisfy emissions requirements.
 Scalable to meet growing energy needs.
 High performing.
 Highly automated, utilizes a PLC-based control system, offering easier integration with
customer monitoring and plant management systems.
 Skid mounted.
 Redeploy able, Ability to capture heat from many systems including engines, boilers, solar
thermal installations, industrial heat stacks, and micro turbines.
 Complete from fuel handling through power generation.
 Ease of synchronization with local utility.
 Ready-to-integrate and efficiently designed with minimal footprint.
 Highly reliable with only nominal maintenance and ownership costs.
 Remote Monitoring and diagnostic capabilities with web-based gateway.

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 Flexibly designed for both local and remote control.

 Packaged options available
COMPREHENSIVE BENEFITS OF ASSURE-ORC POWERGEN
 No Additional Fuel Consumption

 Increased Plant / process efficiencies.
 Fuel Savings.
 Short Payback Period.
 Low Maintenance
 20 year Life Expectancy
 CO2 –Free Additional Power
 Inside the fence installation on existing sites.
 No Water Consumption with closed loop operation.
 No Creation or disposal of Waste.
 Displaces fossil fuel based energy.
 No New Transmission Line.
 Companies are willing to use waste heat due to increasing energy costs
 Emission trading.
 Ease of synchronization with local utility
 Ready-to-integrate and efficiently designed with minimal footprint.
 Highly reliable with only nominal maintenance and ownership costs.
 The ORC utilizes a PLC-based control system, offering easier integration with customer
monitoring and plant management systems(Optional).
 Remote Monitoring and diagnostic capabilities with web-based gateway(Optional).
 Flexibly designed for both local and remote control.
 Ability to capture heat from many systems including engines, boilers, solar, thermal
installations, industrial heat stacks, and micro turbines.
 Packaged options available.
ORC-POWERGEN INTERFACE ITEMS
a) Hot Source inlet/outlet flange.

b) Hot water inlet and outlet flanges.
c) Electric power terminals in the switch gear panel, and electric parallel breaker, according to the
enclosed one - line schematic.
d) Electric signals terminals in the control panel to interface with the plant.
e) Concrete supporting plate.
f) Compressed air flanges.
g) Outlet flange leak supervision system.
h) Flanges for safety devices discharge.

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LIST OF MAIN SUPPLIED ITEMS
A. Interface drawings.
B. One-line wiring scheme (preliminary to the complete one included in the instruction
manual).
C. ORC-POWERGEN.
D. Organic fluid.
E. Packing for transport.
F. Supervision to unloading and positioning.
G. Installation on site.
H. Starting-up of the ORC-POWERGEN.
I. Instruction course for the local technicians.
J. Maintenance and instructions manuals
ITEMS AND TECHNICAL SERVICES TO BE PROVIDED BY THE CUSTOMER
a) Civil works.
b) Grid connection cubicle and relevant transformers, including grid protections.
c) Connections to the hot and cooling sources.
d) Connection to purge air inlet /outlet flanges
e) Ventilation of the ORC building.
f) Transport, equipment for unloading and positioning of the ORC modules, storage, care-taking,
permit and assurance transport.
g) Cable trenches
h) Connection to the local low voltage grid
i) Electric signals wiring external to the modules.
j) Thermal insulation.
k) Insurance, taxes and import duties and any practice with regulatory bodies
l) Compressed air supply.
m) On site facilities (electric energy, water, toilettes, etc.)
n) Interface signals (to be agreed upon)
o) Protected electric power from UPS.
p) ORC room ventilation system
q) ADSL line (with fixed IP) for modem connection
r) Personal equipment (e. g crane) for unloading and positioning of the module.

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CODES & STANDARDS
Latest edition of following codes/ standards as on award of job shall be applicable:

Boiler and Pressure Vessel Code – Rules for
ASME Section VIII, Div 1
Construction of Pressure Vessels
ASME Section II Part A & D,
Boiler and Pressure Vessel Code - Materials
Edition 2010
ASME B31.3 Process piping, code for pressure piping
ASME B 31.8 Gas Transmission and Distribution Piping systems
API STD 598 Valve Inspection and Test

Boiler and Pressure Vessel Code – Welding and Brazing
ASME Sec IX
Qualifications
Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-
ASME B 16.20
Wound, and Jacketed
ASME B 16.25 Butt welding Ends
ASME B16.5 Pipe Flanges and Flanged Fittings

Standard Specification for Straight-Beam Ultrasonic
ASTM A435
Examination of Steel Plates
Standard Practice for Ultrasonic Examination of Heavy
ASTM A388
Steel Forgings
Standard Test Methods and Definitions for Mechanical
ASTM A370
Testing of Steel Products
API 5L Specification for Line Pipe
WRC 107/297 WRC Bulletin
AWS American Welding Society
ASSURE SOLUTIONS ORC-TURNKEY/EPC

Assure Solutions designs and implements industrial scale ORC turbo machines to improve energy
efficiency and develop decentralized power generation.
Because our clients look for comprehensive and reliable solutions, we take care of every phase of
the design of the ORC systems we provide. We offer our clients our services to manage turn-
key/EPC projects with ORC turbo machines, including mechanical works, electrical works,
construction and key equipments to provide them with a comprehensive power plant.
We provide our clients with our dedication and optimized solutions all along their project.
Our services include:
 Preparing feasibility studies

 Design & Construction of ORC CHP Systems.
Basic engineering for ORC CHP power-plants

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 Design of our own ORC turbines (proprietary design)

 Design of ORC turbo machines, customization according to client’s expectations
 Detail engineering and project execution
 Assembly and Construction
 Implementation & Commissioning
 Implementation on site and commissioning of ORC turbo machines.
 Ensure that the fuel and the equipment fits together, for a high availability and life-time of
the plant
 Ensure that the heat demand and the size of the plant fits together, for maximum profit
 Integration, supervision of works, turn-key contracting
 Assist you in the financing of the project
 Maintenance & Supervision in operation mode
UNIT RATE:.
Sr. PART
Item Code Qty Rate Amount(Rs)
No. NO
SUPPLY OF PRODUCTS Total Unit Rate
ASSURE SOLUTIONS
WASTE HEAT POWER
1 GENERATION SYSTEM (ORC10) 1 11,52,000.00 11,52,000.00
WITH 300LPD RO WATER
PURIFICATION SYSTEM.
Assessee Value 11,52,000.00
P & F if any NIL 11,52,000.00
SUB - TOTAL 11,52,000.00
Excise Duty 0.00%
Edu Cess 0.00%
S.H. Cess 0.00%
SUB - TOTAL 11,52,000.00
VAT/CST@13.5%/2% 2% AGAINST
23,040.00
AGAINST FORM C FORM C
Frieght if any To pay Basis
GRAND TOTAL 11,75,040.00
COMMERCIAL TERMS & CONDITIONS:.
PRICE SCHEDULE
QUOTED AS ABOVE
PRICE BASIS:
The price quoted above is ex-works,Pune.

• Packing & Forwarding: 3% extra.
• Excise Duty: The prevailing excise duty is extra wherever applicable.

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• Sales Tax: The central sales tax @ 2% against Form-C or Maharashtra VAT shall be extra.
• Transport & transit insurance: Shall be Bourne by the customer.
TERMS OF PAYMENT:
• 50% advance along with PO.

• Balance against proforma invoice prior to dispatch.
DELIVERY PERIOD:
1 months from the date of order and advance.
WARRANTY:
The ORC shall be covered under standard warranty for a period of 12 months from the date of
commissioning or 18 months from the date dispatch, whichever is earlier. The terms and
conditions of the warranty shall be as mentioned in point no. 13 of the terms & conditions of sale.
VALIDITY:
This offer is valid for a period of 30 days from the date of the offer.
TERMS AND CONDITIONS OF SALE
1. ORDER CONFIRMATION
All orders placed on us directly or through our Regional Offices or through our authorized sales
representatives will be binding on us only after our Head Office in Pune has issued an order
confirmation.
2. SPECIFICATIONS, ETC.
Specifications, dimensions, description, shade of paints, etc., are not binding on us in minute
details and are subject to reasonable alterations without notice.
3. PRICES
All prices are ex-works, Bhosari, Pune/ex-our supplier's works in case of part of the goods to be
manufactured at their works, and are exclusive of transit insurance, all taxes, excise and
other duties and levies as applicable at the time of delivery, which shall be charged separately.
Freight and octroi, if any, shall be borne by the purchaser. The purchasers registered under the
Sales Tax Act are advised to send sales tax registration number and date and also concessional
sales tax form along with the purchase order. Otherwise, the State/Central Tax reduction
will not be made.
While every effort will be made to adhere to the contract price, in the present conditions we
cannot guarantee that the contract prices will hold good when the order is executed. The
prices of this quotation are based on the prevailing costs of raw materials, bought out
components and wages etc. If between the dates of the contract and its completion, variations
occur in these costs, our prices may stand revised and the ex-works price ruling at the time of
delivery will be applicable. In the normal course we do not anticipate any revisions of ex-
works prices to exceed 10% over the contract price of deliveries up to 8 months.

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4. MODE OF DELIVERY
All deliveries will be ex-our works, Bhosari/ex-our suppliers works. The goods may be dispatched
in one or separate lots at our option. If we are required to dispatch the goods on behalf of the
purchaser, we can arrange to do so by road transport only to a destination named by the
purchaser, on freight-to pay basis, on the understanding that no liability is attached to us.
The freight charges contracted by us on behalf of the purchaser will be treated as negotiated
under the purchaser's authority and shall therefore be final.
5. PACKING
Packing for dispatch, whenever necessary will be in accordance with our standard practice and
packing charges @5% of the total value of the order.
6. INSPECTION
If necessary, the goods will be offered for visual inspection only at our works/our supplier's
works. The date of inspection will be intimated by us about 15 days in advance and
confirmed by the purchaser accordingly. If inspection is not carried out on the date so
advised, we shall be free to dispatch consignment as per terms of delivery.
7. DELIVERY PERIOD
The goods will be ready for delivery approximately months from the final confirmation by our
Head Office of the Purchaser`s Order along with the requisite advance and with all
technical and commercial points duly clarified. Deliveries subject to "Force Majeure" as defined in
clause 12 hereof.
8. INSURANCE
Transit Insurance has to be covered by the purchaser. We shall convey the dispatch particulars
as soon as possible after actual dispatch to enable the purchaser to arrange insurance.
9. PAYMENT TERMS
50% advance with the order and balance payment prior to delivery against proforma invoice. We
shall send proforma invoice inclusive of all taxes and incidental charges about the time the
ordered materials are ready for delivery in full or in part and if payment is not made within 15
days of date of proforma invoice, we reserve the right to divert the ordered materials. We will
give a fresh delivery period at the time of diversion which will be binding on the purchaser and the
contract cannot be rendered void on this account. If the goods cannot be diverted, charges will be
made for storage, insurance and interest at the rate of 1% of the invoice value for each week or
part thereof commencing 15 days from the date of proforma invoice.
10. ADVANCES
Advances paid against an order shall not be subject to any interest. We shall have the right to
adjust against such advances any payments which might become due because of delay in lifting
the ordered equipment or because of any incidental expenses we may incur on the
purchaser's behalf. The advance shall be forfeited in case request for cancellation of order is
accepted by us.

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11. GENERAL LIEN
We shall be entitled to general lien on goods in our possession or dispatched for all
money due to us by the purchaser, both under this contract or any other account and we
shall also be entitled to apply any money in our hands under any contract due to us
under any other contract or contracts.
12. FORCE MAJEURE
The offer is subject to force majeure by which it means cause beyond our reasonable
control such as war invasion, civil disobedience, government orders or restrictions, strikes,
lockouts, riots, fire, materials wagons, shipping space or any other earthquakes,
floods, accident, breakdown of machinery, delay or inability to obtain labor, raw causes
whatsoever beyond our reasonable control, affecting us or our subcontractors, suppliers, etc.
13. WARRANTY
All our equipment are thoroughly inspected/tested before dispatch and therefore, can be
depended upon for long and trouble free service. We undertake to make good by replacement or
repair defects arising out of faulty design, materials or workmanship within 12 months of the date
of dispatch, providing that if we so require, the parts in respect of which a claim is made, must be
sent at purchaser's expense to our works before liability can be entertained under this clause.
Such expense will be refunded if our liability is admitted. It is advised that the purchaser enters
in to annual maintenance contract with Assure Solutions immediately after commissioning of
equipment.
Bought out components are guaranteed by us only to the extent of guarantees given to us by our
suppliers. Electrical components, such as heaters, motors, contractors, AC Drive etc. rubber
components, consumables such as Lithium Molybdate , Octyl Alcohol etc. And
instruments such as pressure gauges, thermometers, etc., are however, not covered under
this warranty. This warranty is valid subject to installation having been completed within
3 months of despatch of the equipment; - the supply/installation having been formally
accepted as per the Handing Over clause (No.15 below);
- The equipment or part thereof not being subject to accident, alteration, abuse or misuse;
- The installation having been made in proper manner as per our installation instructions;
- The equipment being operated and maintained as per our Operation and Maintenance
instructions.
14. COMMISSIONING
Commissioning service offered at the rate and terms mentioned below covers a reasonable
number of visits/meeting to:
- discuss arrangement for the safe unloading of the consignment on receipt at destination by the
buyer;
- discuss installation details in terms of physical/technical requirements;

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- make the user conversant with statutory requirements, if any;
- discuss details of requirements in respect of power supply, feed water, fuel systems etc.
- ensure the installation has finally been made as recommended;
- commission the unit for a short run from the point of view of mechanical working and to set
various controls as necessary;
- conduct demonstration for the purpose of user’s education for equipment operation and
maintenance.
Commissioning Charges and Terms of Payment:
- Commissioning charges as specified in the quotation.

- Terms of Payment 100% payment within 10 days of commissioning of the unit.
15. HANDING OVER
Unless otherwise specified in the order and accepted, handing over of the equipment and/or
installation would be considered as completed and a formal completion certificate shall be issued
by the buyer/user if:
(a) The material has been supplied as per terms of scope of supply or with agreed deviations, if
any;
(b) Erection, if involved, has been completed generally as per terms of order or with unavoidable
deviations;
(c) The equipment has been commissioned, if applicable generally as agreed;
(d) The equipment and/or installation have been put to commercially use either with or without
help of our engineer.
The buyer/user is expected to put the equipment to commercial use only after issuing a formal
completion certificate. Our responsibility in terms of warranty shall cease straightaway if the
equipment is put to use without formal taking over.
16. SUSPENSION OF WORK / CANCELLATION
Orders received and acknowledged by us shall not be subject to cancellation. However, we shall
be entitled to suspend/cancel the work on account of
• Customer’s instructions/lack of instructions
• Non-payment against our invoices
(If the work or part of the work is cancelled after customer’s acceptance, cancellation charges as
levied by our suppliers/manufacturers shall be borne by the customer. In addition the
customer shall pay us compensation for cost and expenses incurred by us unto the date of
cancellation plus ten percent. In the event of re-starting the work we shall charge extra for any
increase in costs).

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17. JURISDICTION
All contracts between purchasers and ourselves are deemed to be entered into at Pune and are
therefore, subject to the jurisdiction of courts at Pune.
18. VALIDITY
While every effort will be made to keep our quotation valid for acceptance for a period of 30 days
from the date hereof, we may be constrained to modify this offer within this period due to
circumstances beyond our control.
19. GENERAL
Any condition or other matters relating to this quotation not expressly stipulated will be a
matter of mutual discussion and agreement at the time of accepting the order. If this
quotation is accepted and an order placed all the above conditions of sale stand automatically
accepted by the buyer.
FOR ASSURE SOLUTIONS
Kailas Nimbalkar
Mo No:.08446008842

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Assure Solutions
Powering Innovative Solutions
S
ENERGY BUSINESS
UNIT (EBU)
10
Assure Solutions
S
A. WASTE HEAT TO ELECTRICAL GENERATOR (WHEG) OR LOW GRADE HEAT TO ZERO COST
ELECTRICITY GENERATORS.
• Assure® WHEG is a stand--alone

alone power plant that transforms waste heat into emission free power
production and new revenues. Solid industrial components and easy installation, together with
microprocessor controls, and remote operation result in high operational reliability.
• Climate change and the emerging need to reduce CO2 and other emissions, call for increased
environmental concern on a national and global level.
• Assure® WHEG contributes towards meeting their end-user’s
end user’s environmental and energy efficiency
commitments, while improving system performance and profitability at the same time.
• By utilizing waste and residual heat, new power production is both fuel and emission free. This makes
Assure® WHEG eligible for green certificates, feed-in
in tariffs, energy efficiency commitments and emission
trading.
The WHEG is based on the basic principle of Organic Rankine Cycle(ORC).An

An ORC module is a thermodynamic
machine that transforms waste heat into electricity through a turbine fed by an organic fluid circulating in a low-
low
pressure closed circuit.
Proven for decades, the ORC technology requires very little maintenance and is particularly adapted to various heat
sources at low and medium temperatures (Above 80’C) within small and medium size production sites.
The generation of electricity from thermal sources at low temperatures (below 300°C)
300°C) is possible thanks to organic
fluids (refrigerants).
The main property of these fluids is that they evaporate at a low temperature. This allows efficient use of heat in low
power applications (from an order of a few kW to several MW). The thermodynamic cycle using these refrigerants is
named after its inventor, William J. M. Rankine.
The Technology
The ORC operates similar to the steam Rankine cycle, but uses an organic working fluid instead of water,which
water have
a lower boiling point and higher vapor pressure than water. This allows the Rankine cycle to operate with significantly
lower waste heat temperatures - sometimes as low as 66°
66°C.
C. The most appropriate temperature range for ORCs will
depend on the fluid used, as fluids' thermodynamic properties will influence the efficiency of the cycle at various
temperatures.
In comparison with water vapor, the fluids used

used in ORCs have a higher molecular mass, enabling compact designs,
higher mass flow, and higher turbine efficiencies (as high as 80–85%).
80 85%). However, since the cycle functions at lower
temperatures, the overall efficiency is only around 10–20%,
10 depending on the temperature of the condenser and
evaporator. While this efficiency is much lower than a high
high-temperature
temperature steam power plant (30-40%),
(30 it is important to
remember that low-temperature
temperature cycles are inherently less efficient than high-temperature
high temperature cycles.
11
Assure Solutions
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ORC
C technology is not particularly new; at least 30 commercial plants worldwide were employing the cycle before
1984. Its applications include power generation from solar, geothermal, and waste heat sources. Waste heat recovery
can be applied to a variety of low-to
to medium-temperature
medium temperature heat streams. Although the economics of ORC heat
recovery need to be carefully analyzed for any given application, it will be a particularly useful option in industries that
have no in house use for additional process heat or no neighboring plants that could make economic use of the heat.
MARKET
The market that Assure® WHEG targets is the sub 500 kilowatt market because there are no serious competing
products in that space and plenty of demand. The heat energy which fuels the ORC comes from myriad sources;
geothermal, biomass, industrial, hot exhausts, ovens, furnaces, flue gas condensation, fermentation,
compressors, power cycle compressors, concentrated solar thermal power etc. The family of Assure® WHEG can
adapt to generation below 500kW, an underserved market area. The company’s Assure® WHEG products are
correspondingly at the high end of the quality scale. Customers value electrical reliability, off grid or offsetting grid
costs by its mobile installation capability, small footprint
fo and efficiency.
CARBON REDUCTION PROGRAMS.
There is a big push around the world to reduce carbon emission levels and offset further carbon emission from
such things as coal power stations and by industry making efficiency improvements across a range
ran of areas.
Where there is a source of wasted heat, by installing Assure®WHEG
Assure® equipment all users put significant and
immediate Carbon Reduction into their sustainability programs.
BENEFITS
Inside the fence installation on existing sites.

No Additional Fuel Consumption
No Water Consumption with closed loop
Increased Plant / process efficiencies. operation.
Fuel Savings. No Creation or disposal of Waste.
Short Payback Period. Displaces fossil fuel based energy.
Low Maintenance No New Transmission Line.
20 year Life Expectancy Companies are willing to use waste heat due
to •increasing energy costs and
CO2 –Free
Free Additional Power
Emission trading.
APPLICATIONS
Sample Waste Heat Power Plant Exhaust Exhaust

Applications Combustion Turbine Micro Turbine Exhaust
Cogen exhaust heat to Exhaust Fuel Cell Exhaust
power Reciprocating Engine Large Boiler Stack
12
Assure Solutions
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Exhaust Factory Ships Brick Ovens

Cement Processing Container Ships Renewable
Ore Processing Cruise Ships Geothermal
Petrochemicals Industrial Processes Solar Thermal
CHP Engine Waste Glass Plants Ocean Thermal
Heat Recovery Thermal Oxidizers Food Processing
Heat recovery from Paint Ovens Beverage Bottling
steam condenser Ovens Wineries
Waste Steam Air Compressors Chip Lines
Grey Water Gas Compressors Bakeries
Ocean Shipping Fry Lines Breweries
Factors Affecting Feasibility

Evaluating the feasibility of waste heat recovery requires characterizing the waste heat source and the stream to
which the heat will be transferred. Important waste stream parameters that must be determined include:
• Heat quantity. A large and constant volume of heat is ideal, although there are options for smaller heat quantities.
• Heat temperature/quality. A high-temperature
temperature heat source can yield greater outputs, although the temperatures can
also affect what materials are used in the equipment design of heat exchangers and recovery systems.
• Composition.. A heat source free of corrosives or particulates is best; otherwise, more expensive heat exchangers
and maintenance increase the costs.
• Minimum allowed temperature.. Too cool a temperature can ca
cause
use the water vapor in exhaust gas to condense and
deposit corrosive substances on the heat exchanger.
• Operating schedules, availability, and other logistics
logistics.. For example, it is important that the schedule of the heat
source match the schedule of the heat load. It is also important that the recovery not interfere with the industrial
process that is the source of the waste heat.
• Location. When generating electricity, a close proximity to the electric grid (and ideally a transmission line) is
preferable.
• Economic incentives.. Some states offer tax credits, grants, and/or eligibility in renewable portfolio standards, any of
which help the economic feasibility.
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Assure Solutions
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Temperature Commercial Waste Heat to

Waste Heat Source Characteristics
Classification Power Technologies
Furnaces Steel electric arc
· Steel heating
· Basic oxygen
· Aluminum reverberatory High quality heat
· Copper reverberatory High heat transfer
· Nickel refining High power-generation
generation
Waste heat boilers and
High (>650'C) efficiencies
· Copper refining steam turbines
Chemical and
· Glass melting mechanical
· Iron cupolas contaminants
· Coke ovens
· Fume incinerators
· Hydrogen plants
Prime mover exhaust streams
· Gas turbine
Medium power-
· Reciprocating engine
generation efficiencies. •Waste heat boilers and
· Heat
Heat-treating furnaces Chemical and steam turbines (>260'C) •
Medium (260'C –
· Ovens mechanical Organic Rankine cycle
650'C)
· Drying contaminants (some (<425'C) • Kalina cycle
streams such as cement (<538'C)
· Baking
kilns)
· Curing
· Cement kilns
· Boilers
· Ethylene furnaces
· Steam condensate Energy contained in
numerous small sources
· Cooling Water
Low power-generation
generation
· Furnace doors •Organic Rankine cycle
Efficiencies
(>150'C gaseous streams,
Low (< 260'C) · Annealing furnaces Recovery of combustion
>80'C liquid streams)•
· Air compressors streams limited due to
Kalina cycle (>95'C)
acid concentration if
· IC engines
temperatures reduced
· Refrigeration condensers below 120'C
· Low-
Low-temperature ovens
· Hot process liquids or solids
14
Assure Solutions
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BASIC PRODUCT DIMENSIONS
Performances (Electricity Generation /

Units 10KWe 20KWe 30KWe
Heat Supplied
Electricity Power up to KW 5 10 15 20 25 30
Cogeneration efficiency 95% 95% 95% 95% 95% 95%
Thermal Power KW 45 80 156 170 260 255
Inlet Temperature C 20-30 20-30 20-30 20-30 20-30 20-30
Outlet Temperature C 30-40 30-40 30-40 30-40 30-40 30-40
Thermal power required (Heat Required)
Thermal power KW 53 95 180 200 300 300
Inlet Temperature C 125-135 140-150 125-135 140-150 125-135 140-150
Outlet Temperature C 105-115 115-130 105-115 115-130 105-115 115-130
Installation (Dimensions)
Electrical Connections (Three-Phase)
Phase) 400V/50Hz,32A 400V/50Hz,100A 400V/50Hz,100A
Weight Kg 600 1150 1300
Dimensions 1700x1500x750 2000x1900x1040 2000x1900x1040
Flanges Heat Required PN40 / DN 40 PN40/DN50 PN40/DN50
Flanges Heat Supplied PN16/DN32 PN16/DN40 PN16/Dn40
15
Assure Solutions
COSTING+SAVINGS+REVENUES+CARBON CREDITS
Savings or Savings or Savings or Kg of Ton of

Assure®
Estimated Revenue Revenue Revenue Carbon/hr Carbon/year Carbon
Solution Capacity Kg of
Investment PER per year per year per year based on based on Credit/year
Model (Kwe/hr) Carbon/year
Skid (INR) usage at Rs usage at Rs usage at Rs 2000kwe per 2000kwe in INR
(WHEG)
3/Kwe 5/Kwe 6/Kwe ton per ton
AS05 5 500,000.00 131,400 219,000 262,800 3.48 30,493.56 30.5 19,821
AS10 10 1,000,000.00 262,800 438,000 525,600 6.96 60,987.12 61.0 39,642
AS20 20 2,000,000.00 525,600 876,000 1,051,200 13.92 121,974.24 122.0 79,283
AS30 30 3,000,000.00 788,400 1,314,000 1,576,800 20.89 182,961.36 183.0 118,925
AS50 50 5,000,000.00 1,314,000 2,190,000 2,628,000 34.81 304,935.60 304.9 198,208
AS80 80 8,000,000.00 2,102,400 3,504,000 4,204,800 55.70 487,896.96 487.9 317,133
AS100 100 10,000,000.00 2,628,000 4,380,000 5,256,000 69.62 609,871.20 609.9 396,416
AS125 125 12,500,000.00 3,285,000 5,475,000 6,570,000 87.03 762,339.00 762.3 495,520
AS150 150 15,000,000.00 3,942,000 6,570,000 7,884,000 104.43 914,806.80 914.8 594,624
AS200 200 20,000,000.00 5,256,000 8,760,000 10,512,000 139.24 1,219,742.40 1,219.7 792,833
AS250 250 25,000,000.00 6,570,000 10,950,000 13,140,000 174.05 1,524,678.00 1,524.7 991,041
AS300 300 30,000,000.00 7,884,000 13,140,000 15,768,000 208.86 1,829,613.60 1,829.6 1,189,249
AS350 350 35,000,000.00 9,198,000 15,330,000 18,396,000 243.67 2,134,549.20 2,134.5 1,387,457
AS400 400 40,000,000.00 10,512,000 17,520,000 21,024,000 278.48 2,439,484.80 2,439.5 1,585,665
AS450 450 45,000,000.00 11,826,000 19,710,000 23,652,000 313.29 2,744,420.40 2,744.4 1,783,873
AS500 500 50,000,000.00 13,140,000 21,900,000 26,280,000 348.10 3,049,356.00 3,049.4 1,982,081
16

10kw Orc Offer For Charis Impex

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ASSURE SOLUTIONS

Manufacturers of Micro-Turbine Generators, Waste Heat Recovery Systems, Organic

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

ASSURE SOLUTIONS POWER GENERATION SYSTEM WITH 300LPD RO

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

ASSURE SOLUTIONS CORE COMPETANCE

You've got excess heat,

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

ASSURE SOLUTIONS ORC-POWERGEN

The Assure Solutions ORC-POWERGEN plant is aimed to the following targets:

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

DECENTRALIZED POWER SUPPLY

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

REQUIREMENTS OF THE FUTURE: EFFICIENCY

POTENTIAL HEAT SOURCES FOR POWER PLANTS UTILIZING ORC

• Biomass and biogas

ASSURE SOLUTIONS ORC-POWERGEN DESCRIPTION AND OPERATION

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

The design of the plant is based on the following criteria:

 The ORC POWERGEN is completely automated, with modest requirements in terms of

The ASSURE ORC POWERGEN module includes:

“ALL-IN-ONE, PLUG & PLAY”

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

 Flexibly designed for both local and remote control.

COMPREHENSIVE BENEFITS OF ASSURE-ORC POWERGEN

 No Additional Fuel Consumption

ORC-POWERGEN INTERFACE ITEMS

a) Hot Source inlet/outlet flange.

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

LIST OF MAIN SUPPLIED ITEMS

ITEMS AND TECHNICAL SERVICES TO BE PROVIDED BY THE CUSTOMER

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

CODES & STANDARDS

Latest edition of following codes/ standards as on award of job shall be applicable:

ASME B 31.8 Gas Transmission and Distribution Piping systems

API STD 598 Valve Inspection and Test

ASME B16.5 Pipe Flanges and Flanged Fittings

ASSURE SOLUTIONS ORC-TURNKEY/EPC

Our services include:

 Preparing feasibility studies

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

 Design of our own ORC turbines (proprietary design)

COMMERCIAL TERMS & CONDITIONS:.

The price quoted above is ex-works,Pune.

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

• 50% advance along with PO.

TERMS AND CONDITIONS OF SALE

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

11. GENERAL LIEN

12. FORCE MAJEURE

- discuss installation details in terms of physical/technical requirements;

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

- make the user conversant with statutory requirements, if any;

- ensure the installation has finally been made as recommended;

Commissioning Charges and Terms of Payment:

- Commissioning charges as specified in the quotation.

15. HANDING OVER

(c) The equipment has been commissioned, if applicable generally as agreed;

16. SUSPENSION OF WORK / CANCELLATION

Office Address - Flat No:.405,A Wing,Fourth Floor,Pavani Park,Chakan Talegoan Road,Kharabwadi,Tal-Khed,Dist-Pune,Pin

FOR ASSURE SOLUTIONS