®

DIESEL GENERATOR SET

PRIME
410 ekW 512 kVA
60 Hz 1800 rpm 480 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.

FEATURES
FUEL/EMISSIONS STRATEGY CAT® C15 ATAAC DIESEL ENGINE
• Low fuel consumption • Utilizes ACERT™ Technology
• Reliable, rugged, durable design
DESIGN CRITERIA • Field-proven in thousands of applications
• The generator set accepts 100% rated load in one worldwide
step per NFPA 110 and meets ISO 8528-5 transient • Four-stroke diesel engine combines consistent
response. performance and excellent fuel economy with
minimum weight
UL 2200
• Electronic engine control
• UL 2200 listed packages available. Certain
restrictions may apply. Consult with your CAT GENERATOR
Caterpillar Dealer. • Matched to the performance and output
characteristics of Caterpillar engines
FULL RANGE OF ATTACHMENTS
• Load adjustment module provides engine relief
• Wide range of bolt-on system expansion
upon load impact and improves load acceptance
attachments, factory designed and tested
and recovery time
• Flexible packaging options for easy and cost
• UL 1446 Recognized Class H insulation
effective installation
CAT EMCP 3 SERIES CONTROL PANELS
SINGLE-SOURCE SUPPLIER
• Simple user friendly interface and navigation
• Fully prototype tested with certified torsional
• Scalable system to meet a wide range of
vibration analysis available
customer needs
WORLDWIDE PRODUCT SUPPORT • Integrated Control System and Communications
• Caterpillar® dealers provide extensive post sale Gateway
support including maintenance and repair
agreements
• Caterpillar dealers have over 1,600 dealer branch
stores operating in 200 countries
• The Cat® S•O•SSM program cost effectively
detects internal engine component condition,
even the presence of unwanted fluids and
combustion by-products
 ®

PRIME 410 ekW 512 kVA

60 Hz 1800 rpm 480 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional

Air Inlet • Light Duty Air filter • Canister Style Air Cleaners
• Air Cleaner - single stage
• Dual element
• Heavy duty

Cooling • Radiator package mounted(50ºC) • Radiator removal

• Coolant drain line with valve terminated at edge of • Radiator duct flange & guard
base
• Fan and belt guards
• Coolant level sight gauge
• Caterpillar Extended Life Coolant
Exhaust • Dry exhaust manifold • Mufflers
• Flanged faced outlets • Manifold & Turbocharger guards
• Stainless Steel Flex with split-cuff connection • Elbows

Fuel • Primary fuel filter with integral water separator • Integral UL listed fuel tank base
• Secondary fuel filters • Manual transfer pump
• Fuel priming pump • Fuel level switch
• Engine fuel transfer pump
• Flex fuel lines
• Fuel cooler*
*Not included with packages without radiators
Generator • Class H insulation • CDVR with KVAR/PF control
• R448 voltage regulator with load adjustment module • Oversize and premium generators
• IP23 Protection • Bearing/Stator temperature detection (premium
generator)
• 3 phase sensing
• Anti-condensation space heaters
• Cable access box
• Reactive droop
Power Termination • Power Terminator Strips Mounted inside Power • Circuit breakers, UL listed, 3 pole
Center • Circuit breakers, IEC compliant, 3 pole
• Segregated low voltage wiring panel • Circuit breaker Shunt trip
• Circuit breaker Auxillary contact
• Top & bottom power cable entry
• Floor standing UL breakers
Governor • ADEM™A4 • Load share module

Control Panels • EMCP 3.1 (rear mounted) • EMCP 3.2 & EMCP 3.3 (can be RH mounted)
• Speed adjust • Local annuniciator modules (NFPA 99/110)
• Emergency stop pushbutton • Remote annunicator modules (NFPA 99/110)
• Voltage adjust • Discrete I/O module
Lube • Lubricating oil and filter • Manual sump pump
• Oil drain line with valves
• Fumes disposal
• Gear type lube oil pump
Starting/Charging • 24 volt starting motor • Jacket water heater with shut off valves
• Battery with rack and cables (dry) • Block heater
• 45 amp charging alternator • Ether starting aids
• Battery disconnect switch
• Battery chargers ( 5 & 10 amp)
• Oversized batteries
General • Paint - Caterpillar yellow except rails and radiators
gloss black
• Flywheel and flywheel housing - SAE No.1

2 August 01 2008 15:52 PM

 ®

PRIME 410 ekW 512 kVA

60 Hz 1800 rpm 480 Volts

SPECIFICATIONS

CAT GENERATOR CAT EMCP 3 CONTROL PANELS

Frame size................................................................ LC6114D • EMCP 3.1 (Standard)
Excitation........................................................ Self Excitation • UL/CSA/CE
Pitch.............................................................................. 0.6667 • NEMA 1, IP22 enclosure
Number of poles...................................................................4 • Run/Auto/Stop control
Number of bearings...................................... Single Bearing • True RMS metering, 3-phase
Number of Leads................................................................ 12 • Speed Adjust
Insulation....................... UL 1446 Recognized Class H with • Vandel cover (option)
tropicalization and antiabrasion • Voltage adjust
- Consult your Caterpillar dealer for available voltages • Digital Indication for:
IP Rating........................................................................... IP23 - RPM
Alignment.............................................................. Pilot Shaft - Operating hours
Overspeed capability...................................... 125% of rated - Oil Pressure
Wave form Deviation (Line to Line)................................. 2% - Coolant temperature
Voltage regulator...................... Single phase sensing with - System DC volts
selectible volts/Hz - L-L volts, L-N volts, phase amps, Hz
Voltage regulation............Less than +/- 1/2% (steady state)
- ekW, kVA, kVAR,kW-hr, %kW, PF,(EMCP3.2/3.3)
Less than +/- ½% (w/ 3% speed change)
• Shutdowns with common indicating light for:
Telephone influence factor............................... Less than 50
- Low oil pressure
Harmonic Distortion.........................................Less than 5%
- High coolant temperature
CAT DIESEL ENGINE - Low coolant level
C15 ATAAC, L-6, 4-stroke water-cooled diesel - Overspeed
Bore.......................................................... 137.20 mm (5.4 in) - Emergency stop
Stroke..................................................... 171.40 mm (6.75 in) - Failure to start (overcrank)
Displacement...........................................15.20 L (927.56 in3) • Programmable protective relaying functions: (EMCP 3.2
Compression Ratio....................................................... 16.1:1 & 3.3)
-Under and over voltage
Aspiration................................................................... ATAAC
-Under and over frequency
Fuel System................................................................... MEUI
- Reverse power
Governor Type................ Caterpillar ADEM control system
- Overcurrent
• MODBUS isolated data link (RS-485 half-duplex EMCP
3.2 & 3.3)

3 August 01 2008 15:52 PM

 ®

PRIME 410 ekW 512 kVA

60 Hz 1800 rpm 480 Volts

TECHNICAL DATA

Open Generator Set - - 1800 rpm/60 Hz/480 Volts DM8162

Low BSFC

Generator Set Package Performance

Genset Power rating @ 0.8 pf 512.5 kVA
Genset Power rating with fan 410 ekW
Fuel Consumption
100% load with fan 103.2 L/hr 27.3 Gal/hr
75% load with fan 82.3 L/hr 21.7 Gal/hr
50% load with fan 59.0 L/hr 15.6 Gal/hr
Cooling System1
Air flow restriction (system) 0.12 kPa 0.48 in. water
Air flow (max @ rated speed for radiator arrangement) 720 m³/min 25427 cfm
Engine Coolant capacity with radiator/exp. tank 57.8 L 15.3 gal
Engine coolant capacity 20.8 L 5.5 gal
Radiator coolant capacity 37.0 L 9.8 gal
Inlet Air
Combustion air inlet flow rate 31.1 m³/min 1098.3 cfm
Exhaust System
Exhaust stack gas temperature 514.6 º C 958.3 º F
Exhaust gas flow rate 86.5 m³/min 3054.7 cfm
Exhaust flange size (internal diameter) 152.4 mm 6.0 in
Exhaust system backpressure (maximum allowable) 6.8 kPa 27.3 in. water
Heat Rejection
Heat rejection to coolant (total) 165 kW 9384 Btu/min
Heat rejection to exhaust (total) 383 kW 21781 Btu/min
Heat rejection to atmosphere from engine 19 kW 1081 Btu/min
Heat rejection to atmosphere from generator 25.7 kW 1461.6 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 1089 skVA
Frame LC6114D
Temperature Rise 105 º C 189 º F
1
For ambient and altitude capabilities consult your Caterpillar dealer. Air flow restriction (system) is added to existing restriction from
factory.
2
Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32.

4 August 01 2008 15:52 PM


PRIME 410 ekW 512 kVA
60 Hz 1800 rpm 480 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,
CSA, IEC60034, ISO3046, ISO8528, NEMA MG 1-33,
UL508A, 98/37/EC
Prime - Output available with varying load for an
unlimited time. Average power output is 70% of the
prime power rating. Typical peak demand is 100% of
prime rated ekW with 10% overload capability for
emergency use for a maximum of 1 hour in 12. Overload
operation cannot exceed 25 hours per year. Prime power
in accordance with ISO3046. Prime ambients shown
indicate ambient temperature at 100% load which results
in a coolant top tank temperature just below the alarm
temperature.
5 August 01 2008 15:52 PM
®
Ratings are based on SAE J1995 standard conditions.
These ratings also apply at ISO3046 standard conditions.
Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
when used at 29º C (85º F) and weighing 838.9 g/liter
(7.001 lbs/U.S. gal.). Additional ratings may be available
for specific customer requirements, contact your
Caterpillar representative for details. For information
regarding Low Sulfur fuel and Biodiesel capability,
please consult your Caterpillar dealer.
 ®

PRIME 410 ekW 512 kVA

60 Hz 1800 rpm 480 Volts

DIMENSIONS

Package Dimensions
NOTE: For reference only - do not use for
Length 3775.1 mm 148.63 in installation design. Please contact
Width 1110.0 mm 43.7 in your local dealer for exact weight
and dimensions. (General
Height 2091.0 mm 82.32 in Dimension Drawing #2781046).
Weight 3753 kg 8,274 lb

www.CAT-ElectricPower.com
Performance No.: DM8162
© 2008 Caterpillar
All rights reserved.
Feature Code: C15DE9A
Materials and specifications are subject to change without notice.
Gen. Arr. Number: 2351207 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, SAFETY.CAT.COM their respective logos, "Caterpillar
Source: U.S. Sourced Yellow," and the POWER EDGE trade dress, as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
August 01 2008 12772247
6