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Reactor mixing - Complete Mix, Plug Flow, & Hybrid - what we see Search

in the real systems versus text book


Author
(//www.biologicalwasteexpert.com/blog/reactor-mixing-
Erik Rumbaugh has been
complete-mix-plug- ow-hybrid-what-we-see-in-the-real- involved in biological waste

systems-versus-text-book) treatment for over 20 years.


He has worked with
1/18/2018
0 Comments (//www.biologicalwasteexpert.com/blog/reactor-mixing-complete-mix-plug-flow-hybrid-what-we-see-in- industrial and municipal
the-real-systems-versus-text-book#comments) wastewater facilities to
ensure optimal performance
of their treatment systems.
He is a founder of Aster Bio
(www.asterbio.com
(http://www.asterbio.com/))
specializing in biological
waste treatment.

(https://www.linkedin.com/i
n/erikrrumbaugh)

We often discuss water treatment systems as complete-mix (CSTR), plug flow (PFTR), or hybrid (this RSS Feed (/1/feed)
includes multiple CSTR). In the real world of waste treatment systems we rarely find pure complete mix or
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plug flow systems. An Batch Reactor (SBR) is a common true CSTR, along with the large single, highly mixed
tank based activated sludge units found in chemical industries where influent dilution is important. Categories
Systems such as oxidation ditches, aerated basins, and systems like the diagram above (left) are called plug All (/blog/category/all)
flow which is not usually the correct model. For a true plug flow system, the water and solids move in one Additives
direction, without back-mixing. The action of mechanical aeration, diffusers, mixers, and even friction with (/blog/category/additives)
walls creates back-mixing in most of these systems. This back-mixing creates a flow pattern simulated by Aquaculture
multiple CSTRs (the area around each mixing zone becomes an in-basin CSTR). As the number of CSTRs (/blog/category/aquaculture)
increases (smaller CSTRs in series), tracer studies show more of a plug flow peak for effluent tracer Archaea
concentration. (/blog/category/archaea)
Bacteria
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Bioaugmentation
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ation)
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