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G U l L L E R M O H O U G H and O S V A L D O M O R O
Instituto Superior Experimental de Tecnologia Alimentaria
H. Irigoyen 931
6500 Nueve de Julio
Buenos Aires
Argentina
JUAN SEGURA
Centro de Investigaei6n y Desarrollo en Criotecnologfa de Alirnentos
Calle 47 y 117
1900 La Plata
Argentina
NESTOR C A L V O
Instituto de Desarrollo Tecnol6gia para la Industria Qu(mica
Guemes 3450
3000 Santa Fe
Argentina
and correlations are sought in order to predict saturating the viscometer sensor system varied
flow properties at processing temperatures. For according to sample and temperature. These
the final product (TS = 70%), correlations are speeds are shown in Table 1.
also important for the cooling process.
Model Parameter Calculations
MATERIALS AND METHODS Shear stress versus speed (rpm) was cor-
Dulce de Leche was made in a 50-L pilot related according to the Herschel-Bulkley
plant cooker (Grimm and Dutrich, Santa Fe, model, which was adequate for Dulce de Leche.
Argentina). Initial formulation was milk (3.5% Calculation procedure is similar to that fol-
fat and 11.7% TS) 50 kg, sucrose 10kg, glucose lowed by other authors (3, 8).
syrup 2.5 kg, and sodium bicarbonate 40 g; this 1. Shear stress was calculated from the cali-
corresponds to a classical recipe for a home use brated sensor system constant.
product. During cooking, four samples ($1, $2, 2. A first approximation value of flow behavior
$3, and $4) were extracted including the final index ( n l ) is obtained by linear correlation
product. Total solids were measured by drying of log T versus log rotational speed (N).
in a vacuum oven according to Moro and Hough 3. Shear rate (D) is calculated from the fol-
(6) with the following results: $1, 54.6%, $2 lowing expression (1):
60.0%, $3 64.7%, and $4 70.0%.
In previous experiments with a Brook- D= 4 . "a'- N R~/n [11
field LV viscometer, a slipping effect was 60- n Re2/n - R~/n
noticed on the spindle's surface, specially at
temperatures above 40 °C. The flow pro- where R e = diameter of exterior cylinder
perties were measured with a concentric cyl- and R i = diameter of interior cylinder.
inder viscometer (Haake RV2) using a profiled 4. Yield stress (To) was calculated from the
MV-IP system to eliminate slipping. Experi- Casson model (7) by linear regression of
ments on the four samples were conducted at square roots of T and D.
25, 40, 50, 60, and 70°C using a Haake cir- 5. Consistency index (K) and n are calculated
culating bath to control temperature. $4 was by linear regression of log (T - TO) versus
too viscous at 25°C to obtain results within log (D) according to Herschel-Bulkley model
reasonable shear rates with the sensor system. (7):
A first set of experiments was performed
to study the thixotropic nature of Dulce de T -- T O = K • D n [2]
Leche. For all four samples and at temperatures
indicated, shear stress (T) versus time (0)was 6. Next, n is compared with n l . If they differ
measured at a constant speed of 32 rpm. The up to third decimal place, calculations are
flow index was constant for most samples and repeated as from step 3.
temperatures; therefore, 32 rpm corresponds to
an effective shear rate corrected for non-
Newtonian fluids (1) of 77 s- 1 .
Shear stress versus revolutions per minute
diagrams were obtained in the following man-
ner. Samples were first sheared at maximum TABLE 1. Maximum rotational speeds (rpm) used in
speed in sufficient time to produce thixotropic viscometer for obtaining shear stress-shear rate flow
breakdown. As a guide this time was taken where diagrams.
T reached an asympototic value in the T verus 0
curves. Then speed was continuously reduced Temperature, °C
to zero in 1 rain while simultaneously recording Samp~ 25 40 50 60 70
shear stress. An ascending speed curve was also
traced to verify whether it coincided with $1 512 512 512 512 512
the descending curve. This would verify that $2 512 512 512 512 512
$3 128 256 512 512 512
thixotropic breakdown had been effective. $4 .., 32 64 128 128
Maximum speeds that could be used without
TABLE 2. Parameters from Wehmann's model (see Equation [3] ) for Dulce de Leche samples with different
solids content at different temperatures. 1
l A and B in din/cm 2 .
HerscheI-Bulkley Parameters
0 ~ 3~ ~ ~ ~ ~ T e m ~ r a t ure ~)
S h e a r stress versus r o t a t i o n a l speed f l o w dia-
Figure 1. Coefficient of thixotropic breakdown
g r a m s were c o r r e l a t e d a c c o r d i n g to a Herschel-
(B) as a function of temperature for different samples
Bulkley model with correlation coefficients of Dulce de Leche. $1 54.6% total solids, $2 60%,
b e t w e e n .992 and .999. F l o w b e h a v i o r i n d e x $3 64.7%, and $4 70%.
K or TO = a- exp(Ea/R.t) [51
100 ~S~
+$2
AS3 and the equation proposed by Fernandez-
90 eS4
Martin (4) for concentrated milks:
8O
lnKorlnT 0=aa +a2"t+a3"t 2 [6]
7¢
where used. Sum of square differences between
GO, calculated and experimental values were smaller
for Equation [6] and therefore this last one
50, was chosen. Values of parameters and cor-
relation coefficients for the four samples are in
Tables 3 and 4 for K and TO, respectively.
Corresponding curves are presented in Figures 2
3O
and 3.
If the temperature is maintained constant,
correlations can be found for K and T O versus
10
270 • S1
+$2
AS3
where Ea = activation energy, R = gas law con- 240 • $4
Correlation
S amp le a~ a2 a~ coefficient
Correlation
Sample at a2 a3 coefficient
Temperature Correlation
CC) b2 b~ b3 coefficient
Temperature Correlation
(°C ) b1 b2 b3 coefficient