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TESTING PROCEDURE
FOR
22 KV HT
SWITCHGEAR
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
AGENDA
Project Name : Amara Hotel Upgrading Project
Singapore 139935
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
Figures
Visual inspection
Panel Arrangement
Built In Equipment
Function Test
OC/EF & Pilot Wire Protection Trip
T/F Alarm/trip
Electrical/Mechanical Interlock
CB on/off
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
3. Do not remove any wires, use the provided test plugs if applicable or use
clamp meters.
4. Measure the CT’s secondary phases and spill current using a clamp meter.
6. Inject a current of 10 to 20A onto the brown and black phases. Check the spill current,
it should be as low as milli-ampere. If the spill current is high, check for CT’s terminal
tightness or any mistake on the wiring.
7. Reduce to zero and off the supply, change the spill current meter (A4) to milliampere
range.
8. Inject a current of 50% and 100% of the CT primary current on brown (L1) and black
(L2) phases. Record the reading.
10. Repeat item 6 to 8 for black (L2) and grey (L3) phases.
11. Repeat item 6 to 8 for brown (L1) and grey (L3) phases.
13. Inject a current of 10 to 20A onto black phases (L2) to earth. Check the spill current
(A4). It should be the same current as the phase current (A2).
14. Inject a current of 50% and 100% of the CT primary current on black (L2) phase to
earth. Record the reading.
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
4. Increase the current gradually until the relay pick up. Record the reading.
5. Set a current of two times of the plug setting and off the injection set.
6. Press the start button of the injection set and record the tripping time as shown on the
test equipment.
7. Repeat item 5 to 6 for three and five times of the plug setting.
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
2. Remove the relay from the casing and check the relay connection. It is either
Solkor R or Solkor Rf mode. Typically it is used at Solkor R mode. Change the
connection accordingly to your application.
3. Connect the circuit on Brown (L1) and neutral phase as shown on the diagram.
4. Increase the current gradually until relay pick up. Record reading A1, A2, A3 and A4
on the test form
5. Increase the current furthermore until the dummy relay pick up.
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
1. VISUAL INSPECTION
TickBox / Remark
Panel Arrangement
Built In Equipment
Date : : _________________________________________
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
TickBox / Remark
Local CB Close Operation
Mechanical interlock
OCEF Trip
PW Trip, if any
Date : : _________________________________________
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
CT Serial No
Date : : __________________________________________
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
CURRENT TRANSDUCER
AMMETER CALIBRATION
I/P O/P
Primary Current (A) NA NA NA L1 NA A NA mA
Meter Reading (A) NA NA NA L2 NA A NA mA
PT S / NO. L1: NA L3 NA A NA mA
L2 : NA
CURRENT / VOLTAGE TRANSDUCER
L3 : NA
I/P O/P
P.T. VOLTMETER RATIO TEST L1 NA
NA A/V mA
Primary Voltage ( kV ) L2 NA A/V NA mA
Meter Reading ( kV ) A/V
L3 NA NA mA
Date : : _________________________________________
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
Tripping
Make Type Characteristics Rating S/No
O/C Relay
E/F Relay
Test Results of HT Installation: Panel No / Circuit Name: /
Date : : __________________________________________
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
Tripping
Make Type Characteristics Rating S/No
O/C Relay
E/F Relay
Test Results of HT Installation: Panel No / Circuit Name: /
0.5 1.0
1.0 2.0
Date : : __________________________________________
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
Test Result
L1 - E
L2 - E
L3 - E
L1 - L2
L2 - L3
L3 - L1
Date : : __________________________________________
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
6. Attendance List
PROJECT: __________________________
FAT DATE:__________________________
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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project
Remarks :
Tested By : 1. ________________________________________
(ABB Pte Ltd)
Witnessed By : 1. ________________________________________
(Kurira Kogyo Co. Ltd)
: 2. ________________________________________
: 3. ________________________________________
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