Professional Documents
Culture Documents
Container Vessels
Two-stroke Engines
Contents
Introduction ..................................................................................................... 5
Definition and Development of Container Vessels ................................................. 6
Size of a container ship ............................................................................... 6
Development in ship size ............................................................................ 6
New products for container ships ................................................................ 8
High-efficiency propulsion system ............................................................... 8
Container Ship Classes .................................................................................... 8
The fleet in general today ............................................................................ 8
Small feeder ............................................................................................. 10
Feeder ...................................................................................................... 10
Panamax (existing) .................................................................................... 10
Post-Panamax (existing) ............................................................................ 10
New Panamax .......................................................................................... 11
Ultra Large Container Vessel (ULCV) .......................................................... 12
Container Ship Market .................................................................................... 12
Distribution of the existing container fleet ................................................... 12
Distribution of container ships on order ..................................................... 12
Year of container ship deliveries ................................................................ 13
Age of the container ship fleet ....................................................................... 13
Average Ship Particulars as a Function of Ship Size ........................................ 13
Average hull design factor Fdes ................................................................. 13
Average design ship speed Vdes ................................................................ 16
Ship speed dependent power demand of a large container vessel ............. 17
Propulsion Power Demand as a Function of Ship Size ..................................... 17
Propulsion SMCR power demand of average container vessels ................. 17
Relative main engine operating costs per teu box ...................................... 21
Propulsion Power Demand of Average Container Vessels as a
Function of Ship Speed .................................................................................. 22
Propellers for Large Single-screw Container Ships .......................................... 25
Summary ....................................................................................................... 26
References .................................................................................................... 26
Propulsion Trends in Container Vessels
Introduction is currently being investigated on the All of these factors have an influence on
Container vessels, tankers and bulk drawing table by Korean shipyard STX. which main engine type is selected and
carriers are the three largest groups of installed as the prime mover, and also
vessels within the merchant fleet and, Investigations conducted by a propeller on the size of the container vessel to
therefore, these market segments de- maker show that propellers can be built be built.
serve great attention, Refs. [1] and [2]. to absorb such high powers. Single-
screw vessels are therefore only be- The purpose of this paper – dealing
The first three chapters of this paper ing considered in our investigations as with container ship sizes above 400
deal with general container shipping, being the cheapest and most efficient teu, and based on an analysis of con-
and the last four chapters deal with solution compared with a twin-skeg/ tainer vessels ordered and built over
technical information on the propulsion twin-screw solution. the last five years – is to illustrate the
system seen from the low speed engine latest ship particulars used for modern
perspective. The widening of the Panama Canal, al- container ships and determine their im-
lowed for an increase of the maximum pact on the propulsion power demand
The use of containers started during ship beam from 32.3 m to 48.8 m, trig- and main engine choice, using the lat-
the Second World War, and the first gering a “New Panamax” class which is est MAN B&W two-stroke engine pro-
ship specifically designed for container described in this paper. gramme as the basis.
transportation appeared in 1960, viz.
the Supanya, of 610 teu. The amount The larger the container ship, the more The latest drastic increase of heavy fuel
of cargo shipped in containers has in- time and/or equipment required for oil prices has now forced some ship
creased considerably over the last fif- loading and unloading. As the time operators to reduce the fuel costs by
teen years, resulting in a rapid increase schedule for a container ship is very cutting the top of the ship speed in ser-
in both the number and the size of con- tight, possible extra time needed for vice. This will, without any doubt, have
tainer vessels during this period. loading/unloading means that, in gen- an important influence on the selection
eral, larger container ships might have of main engines for container ships in
In 1988, when the size of container to operate at a proportionately higher the future, and is briefly discussed in
ships increased to 4,500-5,000 teu, it service speed. this paper.
was necessary to exceed the existing
Panamax maximum breadth of 32.3 m, However, as the propulsion power
and thus introduce the post-Panamax needed, and thereby also fuel con-
size container ships. The largest con- sumption, is proportional with the ship
tainer ships delivered today are of about speed in approx. fourth power, the se-
15,500 teu at 171,000 dwt, based on lected maximum average ship speed in
the scantling draught. service has not been higher than ap-
prox. 25 knots.
Container ships of up to 22,000 teu,
may be expected in the future, but this The optimum propeller speed is chang-
depends on the port infrastructure and ing as well, becoming lower and lower,
corresponding operating efficiency, because the larger the propeller diam-
which are the limiting factors on the eter that can be used for a ship, the
container ship sizes today. For such lower the propulsion power demand
very large vessels of the future, the pro- and fuel costs, and the lower the opti-
pulsion power requirement may be up mum propeller speed.
to about 100 MW/136,000 bhp, when
operating at 25 knots. A 22,000 teu
Number of ships
delivered per year
450
14,501 (ULCV)
400
10,001 14,500 (New Panamax)
5,101 10,000 (PostPanamax)
350
2,801 5,100 (Panamax)
1,001 2,800 (Feeder)
300
Up to 1,000 (Small)
250
200
150
100
50
0
2000
2006
2004
2002
1990
1960
1964
1966
1968
1996
1962
1980
1984
1986
1994
1998
1988
1992
1982
1972
1978
1970
1976
1974
Year
0.8 m
0.6 m
0.4 m
0.2 m
0 2000
2006
2004
2002
1990
1960
1964
1966
1968
1996
1998
1962
1980
1984
1986
1994
1988
1992
1982
1972
1978
1970
1976
1974
Year
The commercial use of containers (as delivered from the German Howaldt- and started a new development in the
we know them today) started in the werke Shipyard. These were the larg- container ship market.
second half of the 1950s with the deliv- est container ships until the delivery in
ery of the first ships prepared for con- 1980 of the 4,100 teu Neptune Garnet. Since 1996, the maximum size of con-
tainerised goods. Figs. 1a and 1b show Deliveries had at that time reached a tainer ships has rapidly increased from
container ships delivered from 1960- level of 60-70 ships per year and, with 6,600 teu in 1997 to 7,200 teu in 1998,
2007, in terms of the number of ships some minor fluctuations, it stayed at and up to 15,500 teu unofficially in
and teu capacity, respectively. this level until 1994, which saw the de- ships delivered in 2006-2007. In the fu-
livery of 143 ships. ture, ultra large container vessels carry-
The development in the container mar- ing up to 22,000 teu may be expected.
ket was slow until 1968, when deliv- With the American New York, delivered
eries reached 18 such vessels. Ten of in 1984, the container ship size passed The increase in the max. size of con-
these 18 ships had a capacity of 1,000- 4,600 teu. For the next 12 years, the tainer ships does not mean that the
1,500 teu. In 1969, 25 ships were de- max. container ship size was 4,500- demand for small feeder and coastal
livered, and the size of the largest ships 5,000 teu (mainly because of the limita- container ships has decreased. Ships
increased to 1,500-2,000 teu. tion on breadth and length imposed by with capacities of less than 2,800 teu,
the Panama Canal). However, in 1996, i.e. small and feeder container ships,
In 1972, the first container ships with a the Regina Mærsk exceeded this limit account for approx. 56% of the number
capacity of more than 3,000 teu were with an official capacity of 6,400 teu, of ships delivered in the last decade.
There is almost no limit to the type of Furthermore, because of the high fuel As shown above, the fleet is develop-
commodities that can be transported prices, there is an incentive to reduce ing fast. The ships are growing both in
in a container and/or a container ship. the ship speed in service, which again number and size, and the largest con-
This is one of the reasons why the con- will reduce the propeller speed and tainer ships delivered (January 2008)
tainer ship market is expected to grow thereby also the engine speed. have a capacity of approx. 15,500 teu.
faster than world trade and the econo-
my in general. All this means that today, some con- Depending on the teu size and hull di-
tainer ships have been ordered with mensions, container vessels can be di-
In the future, we will see new product two-stroke main engines with a rela- vided into the following main groups or
groups being transported in contain- tively low engine speed, as for example classes. However, adjacent groups will
ers, one example being cars. Some car the MAN B&W super long-stroke S80 overlap and in some teu areas no con-
manufacturers have already contain- and S90 engine types, normally used tainer vessels are available, see Table I.
erised the transport of new cars, and for bulk carriers and tankers, instead of
other car manufacturers are testing the short-stroke K80 and K90 engine Small Feeder <1,000 teu
the potential for transporting up to four types. Feeder 1,000-2,800 teu
family cars in a 45-foot container. Panamax 2,800-5,100 teu
Moreover, the super long-stroke en- Post-Panamax 5,500-10,000 teu
High-efficiency propulsion system gines are born with a lower specific fuel New Panamax 12,000-14,500 teu
Fuel prices have increased drastically oil consumption (SFOC) than the short- ULCV >14,500 teu
over the last few years. This means that stroke engine types, which again will
shipyards and shipowners today have reduce the fuel costs (increase the en-
increased their attention on making the gine efficiency) when using super long-
propulsion system as efficient as pos- stroke engines.
sible in order to reduce the fuel costs
of the ship. It also means that a lot of By extra investment in a Waste Heat
effort is used to install the most efficient Recovery (WHR) system, sometimes
propeller as possible. The bigger the inclusive of a shaft motor to absorb the
propeller diameter is, the higher the ob- electricity produced, the total fuel costs
tainable propeller efficiency is. of the container ship may be further re-
duced. With many electric power con-
For normal beam/draught ratios used suming reefer containers, all the electric
for container ships, the single-screw power produced by a WHR system may
propulsion solution is simpler and more be consumed, which makes it possible
efficient than the twin-skeg/twin-screw to leave out the expensive shaft motor
solution, and is therefore preferred. on the main engine. This will reduce the
investment costs of the system.
Small
Ship breadth up to Approx. 23.0 m Up to 1,000 teu
Feeder
Ship breadth Approx. 23.0 - 30.2 m 1,000 - 2,800 teu
Post-Panamax (existing)
Ship breadth larger than 32.3 m Approx. 39.8 - 45.6 m 5,500 - 10,000 teu
ULCV (Ultra Large Container Vessel) More than 48.8 m More than 14,500
Ship breadth teu
Existing Panama The lock chambers are 305 m long and 33.5 m wide, and the
Canal max. depth of the canal is 12.5 - 13.7 m. The canal is about 86
km long, and passage takes about eight hours.
Ref. Panamax The existing canal has two lanes (two set of locks) and ships are
class positioned in the locks by a special electrical driven locomotive.
Ref. new Panamax The lock chambers will be 427 m long, 55 m wide and 18.3 m
class deep.
Table I
Feeder Fig. 3a: Distribution of existing fleet in container ship classes (number of ships)
30% 31%
2.0 m The lock chambers will be 427 m long,
55 m wide and 18.3 m deep, allow-
24%
1.5 m ing passage of ships with a maximum
breadth of 48.8 m, maximum passage
draught of 15.2 m and an overall maxi-
1.0 m
12% mum ship length of 365.8 m.
0.5 m
Most of the latest generation of ordered
3% 12,500-13,100 teu container vessels
0%
0 are already very close to the maximum
Small Feeder Panamax Post New ULCV
Panamax Panamax Classes permissible dimensions and, therefore,
belongs to the New Panamax class. In
Fig. 3d: Distribution in classes of container ships on order (number of teu) the future, they will have the possibil-
ity of sailing through the new Panama
Canal.
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Average hull design factor hull design factor Fdes, see below and
Fdes
32
Fig. 6:
31
30
Fdes = B x Lpp x Tsc /teu (m3/teu)
29
Small Panamax where
28
Post-Panamax
27 B : ship breadth (m)
26 Feeder
Lpp : length between
25 New ULCV
24
Panamax perpendiculars (m)
23 Tsc : scantling draught (m)
22
teu : maximum number of
21
20 teu to be stacked (teu)
19 Fdes = Lpp x B x Tsc/teu
18
17
The design factor depends on the rel-
16 evant container ship class. Based on
15
0 5,000 10,000 15,000 20,000
the above design factor Fdes, and with
Size of ship, max number of teu capacity teu corresponding accuracy, any missing
particular can be found as:
Fig. 6: Average hull design factor of container vessels
13 rows
12 rows
30 11 rows
20
10
0
0 5,000 10,000 15,000 20,000
Size of ship, max number of teu capacity teu
Length between
perpendiculars
m
500
ULCV
New
Panamax
Post-Panamax
400
Panamax
Feeder
300
Small
200
100
0
0 5,000 10,000 15,000 20,000
Size of ship, max number of teu capacity teu
24 Feeder
22
Small
20
18
16
14
12
0 5,000 10,000 15,000 20,000
Size of ship, max number of teu capacity teu
100
90
80
70
60
50
40
30
18 19 20 21 22 23 24 25 26 Knot
Ship speed
Fig. 12: Relative propulsion power needed for a large container vessel shown as a function of ship speed
Fig. 13: Ship particulars and propulsion SMCR power demand for small container vessels
Average design ship speed knots 19.0 20.0 21.0 22.0 22.5
SMCR power kW 10,500 14,000 17,700 21,700 24,900
1 6S50MEB9 6S60MCC8/MEC8 6L70MCC7/MEC7 7L70MCC7/MEC7 6K80MEC9
Main engine options 2 7S50MCC7/MEC7 8S50MEB9 6S70MCC7/MEC7 6K80MCC6/MEC6 7K80MCC6/MEC6
3 8S46MCC8 9S50MCC7/MEB8 7S65MEC8 7S70MCC7/MEC7 8L70MCC8/MEC8
4 5S60MCC7/MEC7 8S60MCC7/MEC7 8S70MCC8/MEC8
Average ship speed 1.0 kn knots 18.0 19.0 20.0 21.0 21.5
SMCR power kW 8,400 11,600 14,700 18,000 20,800
1 6S50MCC7/MEC7 5S60MCC8/MEC8 7S60MCC7/MEC7 6L70MCC7/MEC7 6K80MCC6/MEC6
Main engine options 2 5S50MEB9 6S60MCC7/MEC7 5L70MCC7/ME C7 6S70MCC7/MEC7 7L70MCC7/MEC7
3 7S46MCC7 7S50MEB9 6S65MEC8 7S65MEC8 7S70MCC7/MEC7
4 5S60MCC7/MEC7 7S50MCC8/MEB8 8S60MCC7/MEC7
Average ship speed +1.0 kn knots 20.0 21.0 22.0 23.0 23.5
SMCR power kW 13,000 17,200 21,500 26,000 30,000
1 8S50MEB9 6L70MCC7/MEC7 7L70MCC7/MEC7 8L70MCC8/MEC8 7K80MEC9
Main engine options 2 8S50MEB8 8S60MCC7/MEC7 6K80MCC6/MEC6 6K80MEC9 9K80MCC6/MEC6
3 6S60MCC7/MEC7 7S70MCC6/MEC6 8K80MCC6/MEC6 6K90MEC9
4 6K90MCC6/MEC6
Fig. 14: Ship particulars and propulsion SMCR power demand for feeder container vessels
Average design ship speed knots 22.5 23.5 24.0 24.5 24.8
SMCR power kW 25,000 31,300 35,500 40,100 45,000
1 6K80MEC9 6K90ME9/MEC9 7K90ME9/MEC9 7K90MEC9/ME9 8K90MEC9/ME9
Main engine options 2 7K80MCC6/MEC6 7K90MCC6/MEC6 8K90MCC6/MEC6 9K80MEC9 10K90MCC6/MEC6
3 8L70MCC8/MEC8 7K80MEC9 8K80MEC9 9S80MEC9 10K80MEC9
4 8S70MCC8/MEC8 9K80MCC6/MEC6 8K90MCC6/MEC6 7K98MCC7/MEC7 8K98MC6/ME6
5 8S80MEC9 6K98ME9/MEC9 * 7K98ME9/MEC9 *
Average ship speed 1.0 kn knots 21.5 22.5 23.0 23.5 23.8
SMCR power kW 20,900 26,400 30,200 34,300 38,700
1 6K80MCC6/MEC6 6K90MCC6/MEC6 6K90MEC9/ME9 6K90MEC9/ME9 7K90MEC9/ME9
Main engine options 2 7L70MCC7/MEC7 6K80MEC9 7K80MEC9 8K80MEC9 9K90MCC6/MEC6
3 7S70MCC7/MEC7 8K80MCC6/MEC6 6K98MC6/ME6 8S80MEC9 9K80MEC9
4 8S70MCC8/MEC8 7S80MEC9 6K98MC6/ME6 9S80MEC9
5 6K98ME9/MEC9 *
Average ship speed +1.0 kn knots 23.5 24.5 25.0 25.5 25.8
SMCR power kW 30,000 37,200 41,700 47,000 52,000
1 7K80MEC9 7K98MCC6/MEC6 7K98MCC7/MEC7 8K98MCC7/MEC7 9K98MCC7/MEC7
Main engine options 2 9K80MCC6/MEC6 7K90MEC9 8K90MEC9 8K98MC7/ME7 9K98MC7/ME7
3 6K90MEC9 9K80MEC9 10K80MEC9 9K90MCC9/MEC9 10K90MEC9/ME9
* Proposed 4 7K98ME9/MEC9 * 8K98ME9/MEC9 *
Fig. 15: Ship particulars and propulsion SMCR power demand for Panamax container vessels
Fig 16
Container ship class PostPanamax PostPanamax PostPanamax PostPanamax
Ship size teu 5,500 6,500 8,000 10,000
Fig. 16: Ship particulars and propulsion SMCR power demand for Post-Panamax container vessels
Fig. 17: Ship particulars and propulsion SMCR power demand for New Panamax and ULCV container vessels
8
knots compared with the average de- New
7 Panamax
sign ship speed are also shown. Small ULCV
6
5 Average design
ship speed
When referring to the propulsion power 4
3
demand of the average container ships
2
as shown in Fig. 18, the similar SMCR
1
power demand per teu box can be 0
0 5,000 10,000 15,000 20,000 teu
found rather easily, as shown in Fig. 19. Size of ship, max number of teu capacity
12,000
changed, the required SMCR power 7S50ME-B8
19.5 kn
10,000 6S50ME-B8
19.0 kn
tioned, and other main engine options 6S50MC-C7/ME-C7
7S46MC-C7
18.5 kn
could be selected. 8,000
6S46MC-C8
7S40ME-B9
18.0 kn
7S42MC7
17.5 kn
6S40ME-B9
ed 6S42MC7
This trend, along with the average 6,000 7S35ME-B9
igns
hip
spe 17.0 kn
5S40ME-B9 des
5S42MC7 age
ship and average ship speed as the 6S35ME-B9
16.5 kn
Av
er
16.0 kn
6S35MC7
5S35ME-B9
basis, is shown in detail in Figs. 21-25. 4,000
5S35MC7
15.5 kn
15.0 kn
5L35MC6
See also the description below giving 7S26MC7
14.0 kn
14.5 kn
6S26MC7
13.5 kn
the results of the main engine selection 2,000 5S26MC7
13.0 kn
SMCR Power is inclusive of:
• 15% sea margin
for the different classes of container • 10% engine margin
0
ships. 200 300 400 500 600 700 800 900 1,000 teu
Size of ship, max number of teu capacity
30,000 23.5 kn
Therefore, in some cases it could be of 8K80MC-C6/ME-C6
6K80ME-C9
a particular advantage, when consider- 23.0 kn
8L70MC-C8/ME-C8
8L70MC-C7/ME-C7
25,000 8S70MC-C7/ME-C7
22.5 kn
ing the high fuel price today, to select a 7L70MC-C8/ME-C8
7S70MC-C8/ME-C8
22.0 kn
6K80MC-C6/ME-C6
higher mark number of the engine or to
d
ee 21.5 kn
sp 7S65ME-C8
20,000 sh
ip 6L70MC-C8/ME-C8
ig
n 6S70MC-C8/ME-C8
use one extra cylinder than needed and 21.0 kn ag
ed
es 6S70MC-C7/ME-C7
6S65ME-C8
7S60MC-C8/ME-C8 er
Av
then derate the engine. 15,000
7S60MC-C7/ME-C7
6S60MC-C8/ME-C8
20.5 kn 20.0 kn
19.5 kn
8S50MC-C8/ME-B8
7S50ME-B9
7S50MC-C8/ME-B8 19.0 kn
0
alternative installation also used is four- 0 500 1,000 1,500 2,000 2,500 3,000 teu
stroke engines together with a reduc- Size of ship, max number of teu capacity
tion gear.
For feeder container vessels, particu- Fig. 22: Propulsion SMCR power demand of Feeder container vessels
ra ge d
es ign
ship
23.5 kn
8K80ME-C9
6K98MC6/ME6
6K90ME-C9/ME9
made possible to install a propeller with
7K80ME-C9 Ave 7S80ME-C9
30,000
6K80ME-C9
23.0 kn
22.5 kn
a relatively large diameter, giving in-
8S70MC-C8/ME-C8 6S80ME-C9
8L70MC-C8/ME-C8
7K80MC-C6/ME-C6
7S70MC-C8/ME-C8
22.0 kn creased propeller efficiency, but a lower
7L70MC-C8/ME-C8 21.5 kn
20,000 21.0 kn
6S70MC-C8/ME-C8
optimum propeller/engine speed.
SMCR Power is inclusive of:
10,000 • 15% sea margin
• 10% engine margin For Post-Panamax container ships,
* Proposed
SMCR power
kW
90,000
Post-Panamax
12K98ME9/ME-C9*
80,000 14K98MC-C6/ME-C6
14K98MC6/ME6
kn
26.5
12K98MC7/ME7 11K98ME9/ME-C9*
12K98MC-C7/ME-C7
n
70,000 26.0 k 12K98MC-C6/ME-C6
12K98MC6/ME6
11K98MC7/ME7
10K98ME9/ME-C9*
kn kn
25.5 25.0
11K98MC6/ME6
11K98MC-C6/ME-C6
speed 10K98MC7/ME7
ship 9K98ME9/ME-C9*
60,000 ign
des
r age 10K98MC6/ME6
Ave 10K98MC-C6/ME-C6
10K90ME9/ME-C9
9K98MC7/ME7
kn kn kn
8K98ME9/ME-C9*
24.5 24.0 23.5
9K90ME9/ME-C9 9K98MC6/ME6
50,000 8K98MC7/ME7
9S90MC-C8/ME-C8
10K90MC-C6/ME-C6 7K98ME9/ME-C9*
8K90ME9/ME-C9
10K80ME-C9 kn
23.0
8S90MC-C8/ME-C8
9K80ME-C9
40,000
7S90MC-C8/ME-C8 SMCR Power is inclusive of:
• 15% sea margin
* Proposed
• 10% engine margin
30,000
4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 teu
Size of ship, max. number of teu capacity
ULCV
120,000
New 26.5
kn
110,000
Panamax
kn
26.0
100,000
kn
25.5
14K98ME9/ME-C9*
d
ip spee
gn sh
90,000 e desi
Averag
14K98MC7/ME7
25.0 kn
14K98MC-C7/ME-C7
24.5 kn 12K98ME9/ME-C9*
80,000 14K98MC6/ME6
24.0 kn
12K98MC7/ME7 11K98ME9/ME-C9*
12K98MC-C7/ME-C7
70,000 11K98MC7/ME7
23.5 kn
10K98ME9/ME-C9*
23.0 kn
10K98MC7/ME7
60,000
10K98MC6/ME6
9K98MC7/ME7
SMCR Power is inclusive of:
50,000 • 15% sea margin
• 10% engine margin
* Proposed
40,000
10,000 12,000 14,000 16,000 18,000 20,000 teu
Fig. 25: Propulsion SMCR power demand of New Panamax and ULCV container vessels
Also K108 types have been proposed, Fig. 26: Propellers for large single-screw container ships