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Minimum Breaking Force of Wire Rope (for Winches)

6 x 19 Classification / Bright (Uncoated), IWRC

Wire rope Selection

Minimum Breaking Force


Recommended Safe Work-
Rope Size Approximate Weight Extra Improved Plow
ing Load*
(in) (lb / ft) Steel**
(lbs 5.0:1)
(Tons)

1
⁄4 0.12 3.40 1,360

5
⁄16 0.18 5.27 2,108

3
⁄8 0.26 7.55 3,020

7
⁄16 0.35 10.2 4,080

1
⁄2 0.46 13.3 5,320

9
⁄16 0.59 16.8 6,720

5
⁄8 0.72 20.6 8,240

3
⁄4 1.04 29.4 11,760

7
⁄8 1.42 39.8 15,920

1 1.85 51.7 20,680

11
⁄8 2.34 65.0 26,000

11⁄4 2.89 79.9 31,900

1 3⁄8 3.50 96.0 38,400

1 1⁄2 4.16 114 45,600


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** Minimum breaking forces listed above apply to ropes with bright or drawn galvanized wires. Minimum breaking forces are 10% lower 6 x19 IWRC
for ropes with wires galvanized at finish size.
*Regarding wire rope, ANSI B30.7, requires a minimum of 5:1 design factor with an 18:1 rope pitch diameter to drum is required for
lifting and lowering applications.

NOTE: Information provided on this page is credited by WIRE ROPE TECHNICAL BOARD

72 Lifting Gear Hire Corporation | 800.878.7305


Air Winch Selection Guide
330 - 22,000 lbs. (150 - 10,000 kg) Capacity

How IR air winches are rated

2. How fast is the load to be moved e. Clutches: In the U.S.A., clutches are
(if at all)? permitted on lifting winches. Although we
don’t usually recommend them, for certain
3. How much wire rope is needed? lifting applications they make sense. In
Contact your Lifting Gear Hire representative to Europe, clutches are not allowed on lifting
help you answer these questions and guide you winches. The Liftstar series is for lifting and
through the selection process. the Pullstar for pulling. They are the same
winches, but with different ratings — and
Lifting applications are generally defined as the Pullstar winches have clutches.
those that require the brake to be engaged to
prevent the load from falling. Refer to the quick Pulling applications:
selection guide earlier in this section. Because of the 3.5:1 design criteria and
the first layer rating, the ratings for pulling
a. Choose a winch with a lifting capacity equal applications are higher for the same winch.
to or greater than your application load. Choose a winch based on capacity, speed
Tip: Consider using a pulley and distance to be pulled. Manual band
to increase capacity, reduce brakes and clutches are popular configu-
speed, and for better load rations, but each application has its own
Winch capacity:
control. specific requirements. Again, consider
Winches can lift or pull the highest loads
pulleys to increase pulling capacity.
at the first layer, and can lift/pull the least
at the top layer. This is due to the “torque
Air supply and consumption:
arm” effect of the rope spooling on the
b. Make sure the average speed meets your All IR winches are rated at 90 psig (6.3
winch drum. The closer the load is to the
criteria for cycle time. kg/m2) inlet pressure when the winch
drum, the easier it is for the winch to turn
is running. The volume of air required is
and move the load. The further away the
c. Wire rope selection is based on a 5:1 design expressed in cubic feet per minute (cfm) or
load is from the drum, the harder it is for
factor and an 18:1 D/d ratio. cubic meters per minute (m3/min). Refer
the winch to turn.
The 18:1 D/d ratio is an ANSI / ASME B30-7 to the charts for air consumption data
recommendation and is calculated as D + d / d for specific models. Compressor output
Winch speed:
where D = winch barrel diameter and d = wire must equal air consumption for continu-
Winches generally move the load fastest at
rope size. The higher the ratio, the longer the ous operation. Intermittent operation and/
the top layer and slowest at the first layer.
wire rope life. As a guideline, this ratio should or air storage facilities will allow the use of
Think of your old record player. If you put
never go below 15:1. The use of 6 x 37 rope will smaller compressors. Hoses and fittings
a penny near the center of the record, it
increase flexibility. should be sized equal to or preferably one
would simply spin at the same rate as the
size larger than the winch inlet. Strainers,
record. But if you put it near the outside Tip: Winches with lower gear
lubricators, drum guards, filters and regula-
edge, it would fly off. This is because the ratios overhaul better; that is,
tors are recommended based on air quality
outer diameter of the record is travelling the load will run them
and the application. Mufflers and kits for
faster than the inner diameter. The same backwards in a controlled
piping away the exhaust are always sug-
is true for a winch drum, and consequently descent with the throttle off.

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gested for operator safety and comfort.
the wire rope. By applying the manual band
brake, exceptional spotting
Follow these guidelines to choose can be achieved. Auto brakes
the correct utility winch for are always recommended
your application: with remote control operation.
First, consider these three fundamental
questions:
1. How much is to be lifted, pulled, or
tensioned?
d. Either manual or automatic brakes are suit-
able, although automatic brakes are recom-
mended for lifting applications.

Lifting Gear Hire Corporation | 800.878.7305 73


Air Winch Selection Guide
330 - 22,000 lbs. (150 - 10,000 kg) Capacity

Lifting: ANSI/ASME B30.16 Allowable Rated Line Pulls (5:1 Design Factor)
First Layer Mid Layer Top Layer Average Flow
Model Capacity Speed Capacity Speed Capacity Speed Required
lbs. kg fpm m/min. lbs. kg fpm m/min. lbs. kg fpm m/min. cfm m3/min.
LS150R 455 207 103 31 380 173 115 35 330 150 138 42 78 2.2
LS300R 840 382 56 17 740 336 63 19 660 300 69 21 78 2.2
BU7A 1,200 545 36 11 1,000 454 43 13 1,000 454 39 12 50 1.4
LS600R 1,680 764 26 8 1,480 673 30 9 1,325 600 34 10 78 2.2
EU, EUL 2,100 955 62 19 2,000 909 68 21 2,000 909 64 20 100 2.8
LS1500R (1) 4,000 1,818 19 6 3,600 1,636 21 6 3,300 1,500 23 7 125 3.5
FA2B 5,000 2,273 79 24 4,000 1,818 96 29 3,200 1,455 122 37 350 9.9
FA2.5A 5,000 2,273 119 36 5,000 2,273 114 35 4,100 1,864 141 43 700 19.8
HU40A 5,000 2,273 44 14 4,000 1,818 57 18 3,200 1,455 70 22 291 8.2
LS2000R 6,200 2,818 47 14 5,150 2,341 56 17 4,400 2,000 66 20 354 10.0
FA2 6,600 3,000 31 9 5,200 2,364 40 12 4,400 2,000 47 14 280 7.9
FA2.5 7,000 3,182 97 30 5,800 2,636 117 36 5,000 2,273 132 40 700 19.8
FA5A 11,400 5,182 40 12 10,000 4,545 50 15 8,000 3,636 62 19 700 19.8
FA5T 12,500 5,682 47 14 11,300 5,136 52 16 8,400 3,818 70 21 700 19.8
FA5 12,500 5,682 47 14 12,500 5,682 48 15 11,000 5,000 54 16 700 19.8
LS5000R 15,600 7,091 23 7 12,900 5,864 28 9 11,000 5,000 33 10 354 10.0
FA7T 18,880 8,545 32 10 16,700 7,591 37 11 12,600 5,727 48 15 750 21.2
FA7 18,800 8,545 32 10 18,800 8,545 33 10 15,400 7,000 40 12 750 21.2
FA10 27,200 12,364 28 9 27,100 12,319 19 6 22,000 10,000 23 7 800 22.7
Green shading reflects rental inventory.

Pulling: ANSI/ASME B30.7 Allowable Rated Line Pulls (3.5:1 Design Factor)
First Layer Mid Layer Top Layer Average Flow
Model Capacity Speed Capacity Speed Capacity Speed Required
lbs. kg fpm m/min. lbs. kg fpm m/min. lbs. kg fpm m/min. cfm m3/min.
BU7A 1,500 682 26 8 1,200 545 34 10 1,000 454 39 12 50 1.4
PS1000R 2,200 1,000 15 5 1,950 886 17 5 1,740 791 19 6 78 2.2
EU, EUL 3,000 1,364 45 14 2,600 1,182 49 15 2,000 909 64 20 100 2.8
FA2B 5,100 2,318 76 23 4,000 1,818 96 29 3,200 1,455 122 37 350 9.9
PS2400R (1) 5,280 2,400 12 4 4,800 2,182 13 4 4,370 1,986 14 4 125 3.5
FA2 6,800 3,091 29 9 5,400 2,455 37 11 4,500 2,045 44 13 280 7.9
FA2.5A 7,100 3,227 67 20 6,400 2,909 42 13 5,400 2,455 45 14 700 19.8
FA2.5 8,000 3,636 79 24 6,600 3,000 42 13 5,300 2,409 119 36 700 19.8
HU40A 5,100 2,318 42 13 4,000 1,818 54 17 3,200 1,455 68 21 291 8.2
PS4000R 8,800 4,000 13 4 7,300 3,318 16 5 6,200 2,818 18 5 354 10.0
FA5A 13,100 5,955 26/8 8 10,000 4,545 50 15 8,000 3,636 62 19 700 19.8
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FA5T 18,000 8,182 32 10 11,600 5,273 50 15 8,600 3,909 67 20 700 19.8


FA5 18,000 8,182 32 10 14,100 6,409 41 12 11,600 5,273 50 15 700 19.8
PS10000R 22,000 10,000 8 2 18,300 8,318 10 3 15,600 7,091 11 3 354 10.0
FA7T 27,000 12,273 23 7 18,100 8,227 32 10 13,600 6,182 46 14 750 21.2
FA7 27,000 12,273 23 7 18,100 8,227 32 10 13,600 6,182 46 14 750 21.2
FA10 34,000 15,455 17 5 27,100 12,319 19 6 22,000 10,000 23 7 800 22.7
(1) Standard cable is overwound; LS1500R and PS2400R are underwound.
Green shading reflects rental inventory.

It is the user’s responsibility


to determine the suitability
of these winches for any par-
ticular use and to check for
compliance with applicablle
regulations

74 Lifting Gear Hire Corporation | 800.878.7305


Air Winch
1,000 - 22,000 lbs. Air Winch Specifications

Specifications
Nominal Line Recommended Drum Rope Anchor
Rope Size (in.) Motor Av. CFM Pipe Inlet Hose Max Stall Net Weight
Capacity Model Speed Root Diam. Hole Diam.
HP Required Size Size Pull (lbs.) (lbs.)
(lbs.) (fpm) 15:1 18:1 (in.) (in.)

1,000 BU7A 45 1
⁄4 1
⁄4 4 1⁄2 1.6 50 1
⁄2 3
⁄4 3
⁄8 2,000 75
2,000 EU, EUL 55 3
⁄8 3
⁄8 6 4.4 100 3
⁄4 1 9
⁄16 4,500 360, 490
2,500 HU, HUL 110 1
⁄2 3
⁄8 7 11 175 1 3
⁄4 11
⁄16 5,000 562
3,000 H5U, H5UL 150 1
⁄2 3
⁄8 7 14 290 1 1⁄4 1 1⁄2 11
⁄16 7,800 525, 598
3,300 LS1500R 23 10mm 10mm 7 3⁄32 3.3 125 3
⁄4 3
⁄4 10mm 7,000 143
4,000 HU40, HUL40 70 1
⁄2 N/A 7 11 175 1 1 1⁄4 11
⁄16 9,000 525, 600
4,400 FA2 55 3
⁄4 5
⁄8 10 3⁄4 9.4 335 1 1 1⁄4 3
⁄4 9,000 775
5,000 K5U, K5UL 115 5
⁄8 1
⁄2 8 ⁄8
5
19 420 1 ⁄4 1
1 ⁄2 1 11
⁄16 10,500 890
5,000 FA2.5 140 3
⁄4 5
⁄8 10 3⁄4 25 700 1 1⁄4 1 1⁄2 3
⁄4 10,000 1,061
8,000 FA5T 80 1 3
⁄4 15 25 700 1 1⁄4 1 1⁄2 1 24,000 2,065
10,000 K6U, K6UL 55 7
⁄8 3
⁄4 12 3⁄4 24 600 1 1⁄4 1 1⁄2 1 15,000 1,314 | 1,550
11.000 FA5 65 1 3
⁄4 15 25 700 1 1⁄4 1 1⁄2 1 24,000 2,000
12,600 FA7T 50 1 ⁄8 1 7
⁄8 16 25 750 1 ⁄4 1
1 1⁄2 1 1⁄8 36,000 2,300
15,400 FA7 45 1 1⁄8 7
⁄8 16 25 750 1 1⁄4 1 1⁄2 1 1⁄8 36,000 1,977
22,000 FA10 30 1 ⁄8 3
1 ⁄8 1
20 31 800 1 ⁄4 1
1 ⁄2 1
1 ⁄8 3
38,000 2,800
Green shading reflects rental inventory.

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Lifting Gear Hire Corporation | 800.878.7305 75


Air Winches
1,000 - 10,000 lbs. Classic I-R Air Winch Series Specifications

Classic Air Winch Specifications


Max. Stall First Pipe Inlet
Line Pull Line Speed Drum Length Hose Size Net Weight
Model Motor HP SCFM Layer @ 90 PSI Size
(lbs.) fpm (in.) (in) (lbs.)
(lbs) (in)
BU7A 1,000 45 4.6 1.6 50 1950 1
⁄2 3
⁄4 75
HU 2,500 110 7 ⁄8
1
11 175 5,000 1 1 ⁄4 3
490
HUL 2,500 110 15 13⁄16 11 175 5,000 1 1 3⁄4 562
H5U 3,000 150 7 1⁄8 14 290 7,800 1 1⁄4 1 3⁄4 525
H5UL 3,000 150 15 ⁄1613
14 290 7,800 1 ⁄4 1
1 ⁄4 3
598
HU40 4,000 70 7 1⁄8 11 175 9,000 1 1 1⁄4 525
HUL40 4,000 70 15 ⁄1613
11 175 9,000 1 1 ⁄4 1
600
K5U 5,000 115 10 19 420 10,500 1 1⁄4 1 1⁄2 890
K5UL 5,000 115 20 19 420 10,500 1 1⁄4 1 1⁄2 890
K6U 10,000 55 12 24 600 15,000 1 ⁄4 1
1 ⁄2 1
1,314
K6UL 10,000 55 24 24 600 15,000 1 1⁄4 1 1⁄2 1,550
Performance is based on 90 psi air inlet pressure.
Green shading reflects rental inventory.

Classic Series Drum Wire Rope Storage Capacities


Max. Length on Winch (tightly wound)* Rope Anchor
Capacity
Model 1/4” 5/16” 3/8” 7/16” 1/2” 5/8” 3/4” 7/8” Hole Diameter
(lbs.)
ft. ft. ft. ft. ft. ft. ft. ft. (in.)

BU7A 1,000 245 140 — — — — — — 3/8


HU 2,500 — — 686 476 379 — — — 11/16
HUL 2,500 — — 1,445 1,012 813 — — — —
H5U 3,000 — — 686 476 379 — — — —
H5UL 3,000 — — 1,445 1,012 813 — — — —
HU40 4,000 — — 686 476 379 — — — 11/16
HUL40 4,000 — — 1,445 1,012 813 — — — —
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K5U 5,000 — — — 851 713 457 — — 11/16


K5UL 5,000 — — — 1,741 1,427 913 — — —
K6U 10,000 — — — — — 716 535 373 1
K6UL 10,000 — — — — — 1,436 1,070 775 —
*Recommended drum working storage capacity is 80% of values shown.
Green shading reflects rental inventory.

76 Lifting Gear Hire Corporation | 800.878.7305


Air Winches
1,000 - 10,000 lbs. Classic I-R Air Winch Series Drawings

HU40
K5U

Series K5U - K5UL

Series K6U - K6UL

Dimensions Dimensions
D E A B C D E
A B C Model
Model Air Inlet Exhaust in. in. in. in. in.
in. in. in.
Pipe Tap Pipe tap

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K6U 46 1⁄2 12 26 7⁄8 10 3⁄4 9 1⁄4
HU 32 ⁄8
3
7 ⁄8
1
22 ⁄16
3
1 NPT 1 ⁄4 NPT
1
K6UL 58 1⁄2 24 38 7⁄8 16 3⁄4 15 1⁄4
HUL 40 11⁄16 15 3⁄16 30 3⁄8 1 NPT 1 1⁄4 NPT Note: Dimensions are subject to change. Please contact factory for certified prints.
Green shading reflects rental inventory.
H5U 32 7⁄8 7 1⁄8 22 5⁄16 1 1⁄4 NPT 1 1⁄2 NPT*
H5UL 40 ⁄16
15
15 ⁄16
13
30 ⁄8
3
1 ⁄4 NPT
1
1 1⁄2 NPT*
HU40 32 5⁄8 7 1⁄8 22 3⁄16 1 NPT 1 1⁄4 NPT
HUL40 40 ⁄16
11
15 ⁄16
3
30 ⁄8
3
1 NPT 1 1⁄4 NPT
*Remote control units 1 1/4” NPT.
Note: Dimensions are subject to change. Please contact factory for certified prints.
Green shading reflects rental inventory.

Lifting Gear Hire Corporation | 800.878.7305 77


Air Winches
FA2.5A / FA5A (Third Generation): 5,000 to 10,000 lb (2,273 to 4,545 kg) capacity

Dimensions
Drum
with Disc Brake Only with Manual Drum Brake Only with Manual and Disc Brake
Length
Model A B C D B C D B C D
in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm
FA2.5A
FA2.5A-S 7 178 38.44 976 9.55 243 4.78 121 37.64 956 12.31 313 7.5 191 41.19 1,046 12.31 313 7.5 191
FA2.5A-M 13.5 343 44.94 1,141 16.05 408 8.03 204 44.14 1,121 18.81 478 10.8 274 47.69 1,211 18.81 478 10.8 274
FA2.5A-L 20 508 51.44 1,306 22.55 573 11.28 286 50.64 1,286 25.31 643 14 356 54.19 1,376 25.31 643 14 356
FA2.5A-R 24 610 55.44 1,408 26.55 674 13.28 337 54.64 1,388 29.31 744 16 406 58.19 1,478 29.31 744 16 406

FA5A
FA5A-SX 15 381 46.50 1,181 17.89 454 8.94 227 43 1,092 17.89 454 10.5 266 46.5 1,181 17.89 454 10.5 266
FA5A-LX 27 686 58.50 1,486 29.89 759 14.94 379 55 1,397 29.89 759 16.5 419 58.5 1,486 29.89 759 16.5 419
Note: Drum lengths for the FA5A-SM = 12 in. (305 mm), and FA5A-LM = 24 in. (610 mm).
Green shading reflects rental inventory.

FA2.5A in inches (mm)

FA5A in inches (mm)


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Dimensions are subject to change. Consult factory for certified prints.


Shaded areas represent allowable angle of rope takeoff with interference with winch structural supports.
Typical allowable wire rope takeoff angle:
For FA2.5A For FA5A

Standard Configuration Open Front Configuration (Option H) Standard Configuration Open Front Configuration (Option H)

78 Lifting Gear Hire Corporation | 800.878.7305


Air Winches
FA2.5A / FA5A (Third Generation): 5,000 to 10,000 lb (2,273 to 4,545 kg) capacity
The Third Generation Force 5 Series is designed for world-wide stan- FA5A-LXK1
dards, meeting or exceeding North American ANSI / ASME B30.7 winch
standards, CE requirements for Europe and third party type Approval. The
third Generation offers standard features with reduced maintenance for
safety, durability, reliability, enhanced control, and superior performance.

Standard Features:
• Automatic disc brake or manual band brake
• Corrosion resistant, marine duty “Blue” fasteners
• New self-cleaning K5C2 control valve improves flow and performance,
has more stainless steel and polymer corrosion resistant parts, and is
totally interchangeable with previous designs. 100% natural gas / sour
gas compatible.
• Easy to install wedge type self-tightening rope anchor
• Powerful 5 piston air motor
Construction:
Safety is built In: • Designed to meet the space and performance requirements of
• Meets ASME B30.7 safety standards Classic winches
• “Lift and shift” throttle lever prevents accidental throttle movement
• Throttle lever returns to OFF position and locks when released Options:
• Disc brake is fully automatic and self-adjusting • Corrosion resistant marine grade coating system: Sandblast to
• Wedge type, self tightening-rope anchor provides 80% of rope breaking white metal finish and carbozinc primer with Marine 812 finish
strength • Band brakes – manual and automatic
• Remote controls
Reliability: • Construction cages
• Open frame configurations
• Maximum external corrosion protection against marine and other envi-
• Foot print base with K6U and K6UL bolt pattern for FA5A
ronments is provided as standard.
• Free spool clutch
• Automatic oil bath disc brake has high thermal duty. Suitable for de-
• Tensioning manifold
manding applications.
• Drum guard
• Marine grade alloys and stainless steel components make the valve
• Under wound configuration
• Chest corrosion resistant and maintenance free. • CE package

Performance:
Wire Rope Storage Capacity
• Superior load spotting control Length of Drum in. (mm)
Rope Diam-
• Positive braking action with automatic disc brake eter S M L R
7 (178) 13 1/2 (343) 20 (508) 24 (610)
Specifications* in. mm ft. m ft. m ft. m ft. m

Model FA2.5A FA5A FA2.5A Full Drum Storage

Rated Mid Layer Line Pull, 5:1 DF 5,000 lbs. 2,273 kg 10,000 lbs. 4,545 kg 3
⁄8 9 593 181 1,176 359 1,758 536 2,116 645

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Rated Mid Layer Line Speed 114 fpm 35 m/min. 32 fpm 10 m/min. ⁄16
7
11 460 140 915 279 1,371 418 1,651 503

Top (6th) Layer Line Pull, 5:1 DF 4,100 lbs. 1,860 kg 8,000 lbs. 3,629 kg 1
⁄2 13 356 109 712 217 1,068 326 1,287 392

Top (6th) Layer Line Speed 141 fpm 43 m/min. 43 fpm 13 m/min. 5
⁄8 16 206 63 416 127 625 191 754 230

Max. Stall at First Layer 10,400 lbs. 4,727 kg 17,000 lbs. 7,727 kg Short Drum Long Drum

Drum Root Diameter 9.25 in. 235 mm 12.75 in. 324 mm 12 (305) (1) 15 (381) (2) 24 (610) (1) 27 (686) (2)

Motor Horsepower 25 hp 25 hp FA5A Full Drum Storage

Avg. Air Consumption 700 scfm 20 m3/min 700 scfm 20 m3/min 5


⁄8 16 777 236 982 299 1,597 486 1,802 549

Air Inlet, NPT Size 1 1⁄4 in. 32 mm 1 1⁄4 in. 32 mm 3


⁄4 19 581 177 736 224 1,200 366 1,355 413

Recommended Rope Diameter 5


⁄8 in. 16 mm 3
⁄4 in. 19 mm (1) With band brake.
(2) Without band brake.
Weight 818 lbs. 372 kg 1,251 lbs. 569 kg Recommended drum working capacity is 80% of values shown.
Green shading reflects rental inventory.
*Performance is based on 90 psi (6.3 bar) air inlet pressure with the motor running.
Green shading reflects rental inventory.

Lifting Gear Hire Corporation | 800.878.7305 79


Air Winches
Force 5 4,400 - 22,000 lbs. (2,000 to 10,000 kg) capacity

Specifications
Performance Based on 90 psi (6.3 bar) Air Inlet Pressure with Motor Running
Utility Rating 5:1 Design Factor Avg. Air Consumption Maximum
Drum Length
Top Layer Top Layer at rated Load Stall Pull Pipe Inlet Size Hose Size Ship Weight
Model A
Line Pull Line Speed @90 psi (6.3 bar) 1st Layer
lbs. kg fpm m/min. in. mm hp scfm m3/min. lbs. kg in. mm in. mm lbs. kg
FA2-24 4,400 2,000 47 14 24 610 9.4 335 9.5 9,000 4,091 1 1⁄4 32 1 1⁄4 32 825 374
FA2.5-24 5,000 2,273 132 40 24 610 25 700 19.9 10,000 4,545 1 1⁄4 32 1 1⁄2 38 1,061 481
FA5-24 11,000 5,000 54 16 24 610 25 700 19.9 24,000 10,909 1 ⁄41
32 1 ⁄2
1
38 1,872 849
FA5T-24 8,400 3,818 70 21 24 610 25 700 19.9 24,000 10,909 1 1⁄4 32 1 1⁄2 38 2,153 977
FA7-24 15,400 7,000 40 12 24 610 25 750 21.3 36,000 16,364 1 ⁄41
32 1 ⁄2
1
38 2,205 1,000
FA7T-24 12,600 5,727 48 15 24 610 25 750 21.3 36,000 16,364 1 1⁄4 32 1 1⁄2 38 2,335 1,059
FA7TGL-42 3,400 1,545 152 46 42 1,067 25 750 21.3 10,000 4,545 1 1⁄4 32 1 1⁄2 38 2,981 1,352
FA7TPL-42 10,200 4,636 60 18 42 1,067 25 750 21.3 36,000 16,364 1 ⁄41
32 1 ⁄2
1
38 2,850 1,293
FA10-24 22,000 10,000 23 7 24 610 31 800 22.7 38,000 17,273 1 1⁄4 32 1 1⁄2 38 3,200 1,451
Green shading reflects rental inventory.

Drum Wire Storage Capacities


recommended Rope Diameter
Capacity Drum Length
Model Wire Rope Size 1
⁄2” (13mm) 5
⁄8” (16mm) 3
⁄4” (19mm) 7
⁄8” (22mm) 1” (25mm) 1 1⁄8” (29mm)
lbs. kg in. mm in. mm ft. m ft. m ft. m ft. m ft. m ft. m
8 203 388 118 266 81 - - - - — — — —
12 305 594 181 410 125 - - - - — — — —
FA2 4,400 2,000 1
⁄2 13
16 406 801 244 554 169 - - - - — — — —
24 610 1,214 370 843 257 - - - - — — — —
8 203 - - 266 81 - - - - — — — —
12 305 - - 410 125 - - - - — — — —
FA2.5 5,000 2,273 5
⁄8 16
16 406 - - 554 169 - - - - — — — —
24 610 - - 843 259 - - - - — — — —
16 406 - - 1,181 360 746 227 544 166 — — — —
FA5 11,000 5,000 3
⁄4 19 24 610 - - 1,795 547 1,138 347 832 254 — — — —
30 762 - - 2,256 688 1,431 433 1,047 319 — — — —
16 406 - - - - 1,682 512 1,204 367 — — — —
24 610 - - - - 2,564 761 1,841 561 — — — —
FA5T 8,400 3,818 3
⁄4 19
30 762 - - - - 3,225 983 2,318 706 — — — —
36 915 - - - - 3,887 1,185 2,796 852 — — — —
24 610 - - - - 1,640 500 1,059 323 786 240 — —
FA7 15,400 7,000 7
⁄8 22 30 762 - - - - 2,063 629 1,334 406 991 302 — —
36 915 - - - - 2,486 758 1,608 493 1,196 365 — —
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24 610 - - - - 2,669 813 1,917 584 1,538 469 — —


30 762 - - - - 3,358 1,023 2,414 736 1,940 591 — —
FA7T 12,600 5,727 7
⁄8 22
36 915 - - - - 4,047 1,233 2,912 887 2,311 713 — —
42 1,067 - - - - 4,736 1,443 3,409 1,039 2,742 836 — —
24 610 - - - - 2,488 758 1,962 598 1,332 405 1,026 313
30 762 - - - - 3,130 954 2,471 753 1,679 511 1,295 395
FA10 22,000 1,000 1 1⁄8 29 36 915 - - - - 3,773 1,150 2,980 908 2,027 617 1,564 477
40 1,016 - - - - 4,201 1,280 3,319 1,011 2,258 688 1,744 531
50 1,270 - - - - 5,271 1,606 4,168 1,270 2,837 865 2,192 668
(1) Capacities meet ANSI-ASME B30.7 which requires 1/2” (13 mm) minimum clear flange above last layer. Capacities represent tightly wound wire rope. Recommended
working capacity is 80% of values shown.
Green shading reflects rental inventory.

80 Lifting Gear Hire Corporation | 800.878.7305


Air Winches
4,400 - 22,000 lbs. Force 5 Air Winch Series Drawings

FA5

FA10-24 – Popeye – with disc brake only in inches (mm)

FA10-40 – Popeye – with disc brake only in inches (mm)

www.lgh-usa.com | Pulling

Dimensions are subject to change. Consult factory for certified prints.

Lifting Gear Hire Corporation | 800.878.7305 81


Air Winches
4,700 lbs. - TA2 Series Specifications
Model TA2 (Shown with optional drum guard and automatic band brake)

TA2 Series Performance


Characteristics
Model TA2-16 TA2-24
Load Rating 1st Layer 7,200 lbs. 7,200 lbs.
Load Rating Mid-Drum 5,700 lbs. 5,700 lbs.
Load Rating Full Drum 4,700 lbs. 4,700 lbs.
Line Speed 1st Layer 30 fpm 30 fpm
Line Speed Mid-Drum 38 fpm 38 fpm TA2 Series Dimensions
Line Speed Full Drum 46 fpm 46 fpm Item TA2-16MX1 TA2-24MX1
Drum Capacity 1st Layer 83 ft. 130 ft. A 44 in. 52 in.
Drum Capacity Mid-Drum 380 ft. 570 ft. C 9.06 in. 12.81 in.
Drum Capacity Full Drum 850 ft. 1,270 ft. F 5.25 in. 5.25 in.
Input HP 7.1 hp 7.1 hp H 28.50 in. 30.00 in.
Max. Stall Pull 1st Layer 9,000 lbs. 9,000 lbs. J 28.50 in. 36.50 in.
Wire Rope Diameter .5 in. .5 in. K 2.88 in. 3.13 in.
Pressure 90 psi 90 psi L 7.50 in. 10.00 in.
Flow 250 scfm 250 scfm W 16.00 in. 24.00 in.
Pipe Inlet Size 1 in. 1 in. Y1 20.00 in. 20.00 in.
Hose Size 1.25 in. 1.25 in. Y2 37.00 in. 37.00 in.
Approximate Ship Weight 990 lbs. 1,080 lbs Z1 223º 223º
Green shading reflects rental inventory. Z2 34º 34º
Bolt Hole 5
⁄8 in. - G8 ⁄8 in. - G8
5
Size Grade
Green shading reflects rental inventory.
Sales@lgh-usa.com | Pulling

82 Lifting Gear Hire Corporation | 800.878.7305


Air Winches
5,000 lbs. - TA2.5 Series Specifications Model TA2.5 (Shown with optional drum guard and line guide)

TA2.5 Series Performance


Characteristics
Model TA2.5-16 TA2.5-24
Load Rating 1st Layer 7,200 lbs. 7,200 lbs.
Load Rating Mid-Drum 5,900 lbs. 5,900 lbs.
Load Rating Full Drum 5,000 lbs. 5,000 lbs.
Line Speed 1st Layer 79 fpm 79 fpm
Line Speed Mid-Drum 96 fpm 96 fpm TA2 Series Dimensions
Line Speed Full Drum 114 fpm 114 fpm Item TA2.5-16MX1 TA2.5-24MX1
Drum Capacity 1st Layer 71 ft. 110 ft. A 50.00 in. 58.00 in.
Drum Capacity Mid-Drum 260 ft. 390 ft. C 9.00 in. 12.75 in.
Drum Capacity Full Drum 580 ft. 860 ft. F 5.25 in. 5.25 in.
Input HP 18.3 hp 18.3 hp H 30.00 in. 30.00 in.
Max. Stall Pull 1st Layer 11,000 lbs. 11,000 lbs. J 28.50 in. 36.50 in.
Wire Rope Diameter .63 in. .63 in. K 2.88 in. 3.13 in.
Pressure 90 psi 90 psi L 7.50 in. 10.00 in.
Flow 600 scfm 600 scfm W 16.00 in. 24.00 in.
Pipe Inlet Size 1.5 in. 1.5 in. Y1 20.00 in. 20.00 in.
Hose Size 1.5 in. 1.5 in. Y2 37.00 in. 37.00 in.
Approximate Ship Weight 1,315 lbs. 1,400 lbs. Z1 228º 228º
Green shading reflects rental inventory.
Z2 27º 27º
Bolt Hole 5
⁄8 in. - G8 5
⁄8 in. - G8
Size Grade
Green shading reflects rental inventory.

www.lgh-usa.com | Pulling

Dimensions are for reference only and subject to change without notice.

Lifting Gear Hire Corporation | 800.878.7305 83


Air Winches
11,500 lbs. - TA5 Series Specifications Model TA5 (Shown with optional automatic band brake)

TA5 Series Performance Characteristics


Model TA5-16 TA5-24 TA5-30

Load Rating 1st Layer 18,000 lbs. 18,000 lbs. 18,000 lbs.
Load Rating Mid-Drum 14,000 lbs. 14,000 lbs. 14,000 lbs.
Load Rating Full Drum 11,500 lbs. 11,500 lbs. 11,500 lbs.
Line Speed 1st Layer 30 fpm 30 fpm 30 fpm
TA5 Series Dimensions
Line Speed Mid-Drum 39 fpm 39 fpm 39 fpm
Item TA5-16MX1 TA5-24MX1 TA5-30MX1
Line Speed Full Drum 47 fpm 47 fpm 47 fpm
A 57 in. 65 in. 71 in.
Drum Capacity 1st Layer 72 ft. 120 ft. 150 ft.
C 10.53 in. 12.78 in. 17.03 in.
Drum Capacity Mid-Drum 360 ft. 550 ft. 680 ft.
F 7.75 in. 7.75 in. 7.75 in.
Drum Capacity Full Drum 810 ft. 1,210 ft. 1,520 ft.
H 34.50 in. 34.50 in. 34.50 in.
Input HP 17.8 hp 17.8 hp 17.8 hp
J 35.50 in. 43.50 in. 49.50 in.
Max. Stall Pull 1st Layer 33,000 lbs. 33,000 lbs. 33,000 lbs.
K 4.03 in. 5.78 in. 4.53 in.
Wire Rope Diameter .75 in. .75 in. .75 in.
Pressure 90 psi 90 psi 90 psi
L 9.00 in. 10.50 in. 10.00 in.

Flow 550 scfm 550 scfm 550 scfm W 16.00 in. 24.00 in. 30.00 in.

Pipe Inlet Size 1.5 in. 1.5 in. 1.5 in. No. of Bolt
8 8 10
Holes
Hose Size 1.5 in. 1.5 in. 1.5 in.
Y1 32.50 in. 32.50 in. 32.50 in.
Approximate Ship Weight 2,585 lbs. 2,745 lbs. 2,870 lbs.
Y2 48.00 in. 48.00 in. 48.00 in.
Green shading reflects rental inventory.
Z1 224º 224º 224º

Z2 50º 50º 50º


Bolt Hole 3
⁄4 in. - G8 3
⁄4 in. - G8 3
⁄4 in. - G8
Size Grade
Green shading reflects rental inventory.
Sales@lgh-usa.com | Pulling

84 Lifting Gear Hire Corporation | 800.878.7305


Air Winches Model TA7 (Shown with manual band brake)
15,900 lbs. - TA7 Series Specifications

TA7 Series Performance Characteristics


Model TA7-24 TA7-30 TA7-36

Load Rating 1st Layer 23,600 lbs. 23,600 lbs. 23,600 lbs.
Load Rating Mid-Drum 19,000 lbs. 19,000 lbs. 19,000 lbs.
Load Rating Full Drum 15,900 lbs. 15,900 lbs. 15,900 lbs.
Line Speed 1st Layer 19 fpm 19 fpm 19 fpm
Line Speed Mid-Drum 24 fpm 24 fpm 24 fpm
Line Speed Full Drum 29 fpm 29 fpm 29 fpm TA7 Series Dimensions
Drum Capacity 1st Layer 120 ft. 160 ft. 190 ft. Item TA7-24MX1 TA7-30MX1 TA7-36MX1
Drum Capacity Mid-Drum 520 ft. 650 ft. 780 ft. A 69 in. 75 in. 81 in.
Drum Capacity Full Drum 1,150 ft. 1,440 ft. 1,730 ft. C 15.41 in. 17.41 in. 19.41 in.
Input HP 14.4 hp 14.4 hp 14.4 hp F 9.25 in. 9.25 in. 9.25 in.
Max. Stall Pull 1st Layer 38,000 lbs. 38,000 lbs. 38,000 lbs. H 37.00 in. 37.00 in. 37.00 in.
Wire Rope Diameter .88 in. .88 in. .88 in. J 47 in. 53 in. 59 in.
Pressure 90 psi 90 psi 90 psi K 5.38 in. 6.38 in. 7.38 in.
Flow 550 scfm 550 scfm 550 scfm L 9.00 in. 10.00 in. 11.00 in.
Pipe Inlet Size 1.5 in. 1.5 in. 1.5 in. W 24.00 in. 30.00 in. 36.00 in.
Hose Size 1.5 in. 1.5 in. 1.5 in. Y1 32.00 in. 32.00 in. 32.00 in.
Approximate Ship Weight 3,600 lbs. 3,765 lbs. 3,965 lbs. Y2 51.00 in. 51.00 in. 51.00 in.
Green shading reflects rental inventory.
Z1 210º 210º 210º

Z2 39º 39º 39º


Bolt Hole 7
⁄8 in. - G8 7
⁄8 in. - G8 7
⁄8 in. - G8
Size Grade
Green shading reflects rental inventory.

www.lgh-usa.com | Pulling

Lifting Gear Hire Corporation | 800.878.7305 85


Air Winches
1,100 lbs. Model Configuration/Performance/Dimension

1,100 lbs. Model


Sales@lgh-usa.com | Pulling

Specifications (at Half Drum)


Air Pressure Motor Power Rope Pull Rope Speed Air Consumption Rope Capacity Weight
psi (MPa) hp (kW) 1 b (kN) fpm (m/min) cfm (Nm3 / min) 0 in x ft (m) lbs. (kg)

90 (0.62) 2.3 (1.73) 1,100 (5) 62 (19) 71 (2.0) 5


⁄16 x 145 (45) About 97 (44)
Note: Dimensions are inches, ( ) metric mm.
Green shading reflects rental inventory.

86 Lifting Gear Hire Corporation | 800.878.7305


Air Winches
4,400 lbs. Model Configuration/Performance/Dimension

4,400 lbs. Model

San-Ei Air Winch


4,400 lbs Model Configuration / Performance / Dimension

DRUM SIZE ROPE HOLE

Ø O.63 (Ø 16)

0.59 (15)
Ø 161.14 (Ø 410)
Ø 7.09 (Ø 180)

2.87 (73)

CONTROL LEVER 13.23 (336) 14.19 (360.5)


14.02 (356)
21° 21°
2.83 (72) ROPE PULL ROPE PAY OUT
STOP

OIL PLUG
1.46 (37)
ROPE ENTRY

AIR INLET
CLUTCH LEVER

TOP LAYER
Rc1 BRAKE LEVER

7.80 (198)
6.16 (156.5)

24.29 (617)
DRUM CENTER

EXHAUST
12.01 (305)

Rc1 - 1/2 OIL GAUGE

4-Ø 1.02 (Ø 26)


DRAIN PLUG
1.57
(40)

2.64 (67) 2.64 (67) 2.95 (75) 2.95 (75)


1.18 (30) 15.00 (381) 13.03 (331) 1.18 (30) 15.75 (400)
30.39 (772) 18.50 (470)
17.87 (454) 22.68 (576) 9.72 (247) 9.25 (235)
40.55 (1030) 18.98 (482)

www.lgh-usa.com | Pulling
NOTE:

SPECIFICATIONS (at HALF DRUM) DIMENSIONS ARE INCHES, BRACKETS ( ) METRIC mm

AIR PRESSURE MOTOR POWER ROPE PULL ROPE SPEED AIR CONSUMPTION ROPE CAPACITY WEIGHT
psi (MPa) hp (kW) 1b (kN) fpm (m/min) cfm (Nm3 / min) Ø i n x f t (m) l b (kg)

ABOUT
90 (0.62) 9.6 (7.15) 4400 (20) 62 (19) 191 (5.4)
Specifications (at Half Drum)
1/2 x 750 (230)
631
(287)

Air Pressure Motor Power Rope Pull Rope Speed Air Consumption Rope Capacity Weight
psi (MPa) hp (kW) 1 b (kN) fpm (m/min) cfm (Nm3 / min) 0 in x ft (m) lbs. (kg)
90 (0.62) 9.6 (7.15) 4,400 (20) 62 (19) 191 (5.4) 1
⁄2 x 750 (230) About 631 (287)
Note: Dimensions are inches, ( ) metric mm.
Green shading reflects rental inventory.
122
Lifting Gear Hire Corporation

Lifting Gear Hire Corporation | 800.878.7305 87


Air Winches
6,600 lbs. Model Configuration/Performance/Dimension

6,600 lbs. Model


Sales@lgh-usa.com | Pulling

Specifications (at Half Drum)


Air Pressure Motor Power Rope Pull Rope Speed Air Consumption Rope Capacity Weight
psi (MPa) hp (kW) 1 b (kN) fpm (m/min) cfm (Nm3 / min) 0 in x ft (m) lbs. (kg)
90 (0.62) 16 (12) 6,600 (30) 62 (19) 318 (9.0) ⁄8 x 1,050 (320)
5
About 1,129 (513)
Note: Dimensions are inches, ( ) metric mm.
Green shading reflects rental inventory.

88 Lifting Gear Hire Corporation | 800.878.7305


Air Winches
11,000 lbs. Model Configuration/Performance/Dimension

11,000 lbs. Model

Specifications (at Half Drum) www.lgh-usa.com | Pulling


Air Pressure Motor Power Rope Pull Rope Speed Air Consumption Rope Capacity Weight
psi (MPa) hp (kW) 1 b (Kn) fpm (m/min) cfm (N-M3 / min) 0 in x ft (m) lbs. (kg)
90 (0.62) 16 (12) 11,000 (50) 36 (11) 318 (9.0) 7
⁄8 x 750 (230) About 1,921 (873)
Note: Dimensions are inches, ( ) metric mm.
Green shading reflects rental inventory.

Lifting Gear Hire Corporation | 800.878.7305 89


Air Winches
800 – 1,500 lbs. U-8 Series Specifications

U-8 Series

Specifications
Sales@lgh-usa.com | Pulling

Line Pull Line Speed Power Cable Capacity (Ft.) Weight


Model
1st Layer 1st Layer Required 3/16” 1/4” 5/16” 3/8” (lbs.)

U-8A-15 1,500 40 fpm 125 cfm @ 90 psi 650 400 240 165 80
Green shading reflects rental inventory.

TM

90 Lifting Gear Hire Corporation | 800.878.7305


Air Winches
22,000 lbs AW3 Air Winch Specifications

Dimensions
B C D E
Model
in. in. in. in.
12” DIA 32 27 35 53.78
42” DIA 52 57 65 83.78
Note: Dimensions are subject to change.
Please contact factory for certified prints.
Green shading reflects rental inventory.

Specifications
Accumulated Max Hp
Capacity Pitch Dia Flange Stall Line Pull Start Line Pull
Layer No. Capacity Line pull Speed FPM AT F.S.
(ft) (in) Clearance (lbs) (lbs)
(ft) (lbs) (fpm)
1 56 56 16.9 36,899 30.4 8.4 56,320 44,039 72

2 61 117 18.4 33,856 33.1 7.7 51,676 40,408 78

3 66 184 19.9 31,277 35.8 6.9 47,739 37,330 85

4 71 255 21.4 29,063 38.6 6.2 44,360 34,687 91

www.lgh-usa.com | Pulling
5 76 331 22.9 27,142 41.3 5.4 41,428 32,394 98

6 81 413 24.5 25,459 44.0 4.6 38,859 30,385 104

7 86 499 26.0 23,972 46.8 3.9 36,590 28,611 111

8 91 591 27.5 22,650 49.5 3.1 34,572 27,033 117

9 97 687 29.0 21,466 52.2 2.4 32,764 25,620 124

10 102 789 30.5 20,399 55.0 1.6 31,136 24,347 130

11 107 895 32.0 19,434 57.7 0.9 29,662 23,194 137


Green shading reflects rental inventory.

Lifting Gear Hire Corporation | 800.878.7305 91


Double Drum Air Winch
TA2 16” Drums - 4,700 lbs.
TA2 Series Winch

TA2 Series Performance Characteristics


Winch Model TA2-16MX1
Load Rating - 1st Layer 7,200 lbs.
Load Rating - Mid Drum 5,700 lbs.
Load Rating - Full Drum 4,700 lbs.
Line Speed - 1st Layer 30 fpm.
Line Speed - Mid Drum 38 fpm.
Line Speed - Full Drum 46 fpm.
Dum Capacity - 1st Layer 83 ft.
Drump Capacity - Mid Drum 380 ft. TA2 Series Dimensions
Drum Capacity - Full Drum 850 ft. Item TA2-16MX1
Input HP 7.1 hp. A 44 in.
Max. Stall Pull - 1st Layer 9,000 lbs. C 9.06 in.
Wire Rope Diameter .5 in. J 28.50 in.
Pressure 90 psi. K 2.88 in.
Flow 250 scfm. L 7.50 in.
Pipe Inlet Size 1 in. W 16.00 in.
Hose Size 1.25 in. Z1 233
Approximate Ship Weight 990 lbs. Z2 34
Green shading reflects rental inventory.
Bolt Hole Size Grade 5/8 in. - G8
Specification Drawings to match the information in this table can be
found on page 82 of this catalog.
Green shading reflects rental inventory.

TA2 Series Dimensions


OPERATORS SAFETY CAGE AND SEAT BASE

9’ - 0”

4’ - 7”
4’ - 0”

3’ - 10.5”
Sales@lgh-usa.com | Pulling

MOUNTING OPTION 1
THERN TA2 - 16 SERIES WINCH

5’ - 10”

9’ - 0” 4’ - 7”

Measurements in this diagram reflect the dimensions of the winch frame ONLY.
Refer to the dimension table for more information.

92 Lifting Gear Hire Corporation | 800.878.7305


Double Drum Air Winch
TA5 24” Drums - 11,500 lbs.
TA5 Series Winch

TA5 Series Performance Characteristics


Winch Model TA5-24
Load Rating - 1st Layer 18,000 lbs.
Load Rating - Mid Drum 14,000 lbs.
Load Rating - Full Drum 11,500 lbs.
Line Speed - 1st Layer 30 fpm.
Line Speed - Mid Drum 39 fpm.
Line Speed - Full Drum 47 fpm.
Dum Capacity - 1st Layer 120 ft.
Drump Capacity - Mid Drum 550 ft.
Drum Capacity - Full Drum 1,210 ft.
TA5 Series Dimensions
Item TA5-24
Input HP 17.8 hp.
A 65 in.
Max. Stall Pull - 1st Layer 33,000 lbs.
C 12.78 in.
Wire Rope Diameter .75 in.
J 43.50 in.
Pressure 90 psi.
K 5.78 in.
Flow 550 scfm.
L 10.50 in.
Pipe Inlet Size 1.5 in.
W 24.00 in.
Hose Size 1.5 in.
Z1 224
Approximate Ship Weight 2,745 lbs.
Green shading reflects rental inventory.
Z2 50
Bolt Hole Size Grade 3/4 in - G8
Specification Drawings to match the information in this table can be
found on page 84 of this catalog.
Green shading reflects rental inventory.
TA5 Series Dimensions
156.00

87.75

www.lgh-usa.com | Pulling

74.00

87.75

Measurements in this diagram reflect the dimensions of the winch frame ONLY. Refer to the dimension table for more information.

Lifting Gear Hire Corporation | 800.878.7305 93


Double Drum Air Winch
TA7 30” Drums - 15,900 lbs.
TA7 Series Winch

TA7 Series Performance Characteristics


1.6875 in TA7-30MX1
Load Rating - 1st Layer 23,600 lbs.
Load Rating - Mid Drum 19,000 lbs.
Load Rating - Full Drum 15,900 lbs.
Line Speed - 1st Layer 19 fpm.
Line Speed - Mid Drum 24 fpm.
Line Speed - Full Drum 29 fpm.
Dum Capacity - 1st Layer 160 ft.
Drump Capacity - Mid Drum 650 ft.
Drum Capacity - Full Drum 1,440 ft.
TA7 Series Dimensions
Item TA7-30MX1
Input HP 14.4 hp.
A 75 in.
Max. Stall Pull - 1st Layer 38,000 lbs.
C 17.41 in.
Wire Rope Diameter .88 in.
J 53 in.
Pressure 90 psi.
K 6.38 in.
Flow 550 scfm.
L 10.00 in.
Pipe Inlet Size 1.5 in.
W 30.00 in.
Hose Size 1.5 in.
Z1 210
Approximate Ship Weight 3,765 lbs.
Z2 39
Green shading reflects rental inventory.
Bolt Hole Size Grade 7/8 in. - G8
Specification Drawings to match the information in this table can be
found on page 85 of this catalog.
Green shading reflects rental inventory.

TA7 Series Dimensions


156.00

87.75
Sales@lgh-usa.com | Pulling

74.00

87.75

Measurements in this diagram reflect the dimensions of the winch frame ONLY. Refer to the dimension table for more information.

94 Lifting Gear Hire Corporation | 800.878.7305

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