Total number of printed pages-2 1 Total number of printed pages-2

Mid Term, Mid Term,

B.TECH. (M.E), 5th Semester B.TECH. (M.E), 5th Semester

Basic Machine Design Basic Machine Design

Time: 2 Hrs Total Marks: 50 Time: 2 Hrs Total Marks: 50

The figures in the margin indicate full marks for the question The figures in the margin indicate full marks for the question

1. Answer the following: (1x5=5) 1. Answer the following: (1x5=5)

i. Series factor for R20 series is i. Series factor for R20 series is
10 10
(a) √20 (b) √20 (a) √20 (b) √20
20 5 20 5
(c) √10 (d) √20 (c) √10 (d) √20

ii. In hole basis system, the basic hole is one
(a) whose upper deviation is zero
(b)whose lower deviation is zero
(c) whose upper and lower deviations are zero
(d) none of the above
iii. According to Unwin’s formula, the relationship between the diameter of
rivet and thickness of cylinder wall is given by
ii. In hole basis system, the basic hole is one
(a) whose upper deviation is zero
(b)whose lower deviation is zero
(c) whose upper and lower deviations are zero
(d) none of the above
iii. According to Unwin’s formula, the relationship between the diameter of
rivet and thickness of cylinder wall is given by

(a) d = 5 √𝑡 (b) d = 6 √𝑡 (a) d = 5 √𝑡 (b) d = 6 √𝑡

(c) d = 1.6 √𝑡 (d) d = √𝑡 (c) d = 1.6 √𝑡 (d) d = √𝑡

iv. Stress concentration occurs due to iv. Stress concentration occurs due to
(a) abrupt change in cross-section (b) discontinuities in component (a) abrupt change in cross-section (b) discontinuities in component
(c) internal cracks and flaws (d) any one of the above (c) internal cracks and flaws (d) any one of the above

v. The edge of the boiler plates for fullering and caulking are beveled at an v. The edge of the boiler plates for fullering and caulking are beveled at an
angle of angle of
(a) 450 (b) 600 (c) 700 to 750 (d) 300 (a) 450 (b) 600 (c) 700 to 750 (d) 300
2. What are the steps involved in designing of a machine element? 6 2. What are the steps involved in designing of a machine element? 6

3. Find out the numbers of R20/4 (10……..100) derived series 5 3. Find out the numbers of R20/4 (10……..100) derived series 5

4. What is stress concentration? How to reduce stress concentration? 2+3 =5 4. What is stress concentration? How to reduce stress concentration? 2+3 =5

5. An electric motor weighing 10kN is lifted by means of an eye bolt as shown in 5. An electric motor weighing 10kN is lifted by means of an eye bolt as shown in
figure. The eye bolt is screwed into the frame of the motor. The eye bolt has figure. The eye bolt is screwed into the frame of the motor. The eye bolt has
coarse threads. It is made of plain carbon steel 30C8 coarse threads. It is made of plain carbon steel 30C8 (𝑆𝑦𝑡 = 400 𝑁/𝑚𝑚2 ) and
(𝑆𝑦𝑡 = 400 𝑁/𝑚𝑚2 ) and the factor of safety is 6. Determine the size of the the factor of safety is 6. Determine the size of the bolt.
bolt. 5 5

6. Draw a triple rivet double strap ( equal ) chain riveting butt joint 5 6. Draw a triple rivet double strap ( equal ) chain riveting butt joint 5

7. Calculate the tolerance, fundamental deviations and limit of sizes for the shaft 7. Calculate the tolerance, fundamental deviations and limit of sizes for the shaft
designated as 40 H8/f7 3+3+3=9 designated as 40 H8/f7 3+3+3=9

8. The stress induced at a critical point in a machine component made of steel
45C8 (𝜎𝑦𝑡 = 380𝑁/𝑚𝑚2 ) are as follows: 𝜎𝑥 = 120 𝑁/𝑚𝑚2
𝜎𝑦 = 50 𝑁/𝑚𝑚2 , 𝜏𝑥𝑦 = 90 𝑁/𝑚𝑚2 . Calculate the factor of safety by
(i) maximum normal stress theory (ii) maximum shear stress theory.
5+5 = 10
8. The stress induced at a critical point in a machine component made of steel 45C8
(𝜎𝑦𝑡 = 380𝑁/𝑚𝑚2 ) are as follows: 𝜎𝑥 = 120 𝑁/𝑚𝑚2 𝜎𝑦 = 50 𝑁/
𝑚𝑚2 , 𝜏𝑥𝑦 = 90 𝑁/𝑚𝑚2 . Calculate the factor of safety by
(i) maximum normal stress theory (ii) maximum shear stress theory.
5+5 = 10