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GANTRY GIRDER
Example:
Design a simply supported gantry girder to carry electric overhead
travelling crane, given:
Span of gantry girder = 6 m
Span of crane girder = 15 m
Crane capacity = 200 kN
Self weight of trolley, hook, electric motor etc. = 40 kN
Self weight of crane girder excluding trolley = 200 kN
Minimum hook approach = 1.0 m
Distance between wheels = 3 m
Self weight of rails = 0.2 kN/m
Solution:
• The column base spreads the load on wider area so that the
intensity of bearing pressure on the foundation block is within
the bearing strength.
Types of column bases
1. Slab base
2. Gusseted base
Slab base
• A slab base consists of a thick steel base plate placed
over a concrete base & connected to it through bolts.
𝛾𝑚0
Or 𝑡= 2.5𝑤 𝑎2 − 0.3𝑏 2
𝑓𝑦
Steps for the design of slab base
Step-1: Assume a suitable grade of concrete. Considering
uniform stress at the bottom of plate, the bearing strength of
concrete is determined as 0.45𝑓𝑐𝑘 .
1.1
= 2.5 × 8.57 × 502 − 0.3 × 502 ×
250
Maximum pressure,
𝑃 𝑀 1700×103 85×106
𝑓𝑚𝑎𝑥 = + = +
𝐴 𝑍𝑒 379.5×103 43.64×106
350
x
551 139
x
2.53
5.64 6.43
690
Calculation for the thickness of base plate:
Base pressure at section x-x,
551
= 2.53 + 6.43 − 2.53 × = 5.64 N/mm2
690
Moment at critical section x-x,
139 1 2
= 5.64 × 139 × + × 139 × 6.43 − 5.64 × × 139
2 2 3
= 59573.1 N-mm
Moment capacity of base plate,
𝑓𝑦
𝑀𝑑 = 1.2 𝑍
𝛾𝑚0 𝑒
250 1
= 1.2 × × × 1 × 𝑡𝑎2 = 45.45 𝑡𝑎2 N-mm
1.1 6
Hence 𝑘𝑏 = 0.51
410
∴ Strength in bearing = 2.5 × 0.51 × 24 × 11.6 × × 10;3
1.25
= 116.43 kN
Hence, the strength of bolt = 65.2 kN
Assuming column end and gusset material to have complete
bearing, 50% of the load will be assumed to pass directly and
50% of the load will pass through the connections.
Number of bolts required to connect column flanges with gusset
0.5×1700
plates, 𝑛1 = = 13.03 ≃ 16
65.2
Provide 8, 24 mm diameter bolts on each flange in two rows as
shown in the figure.
The number of bolts required to connect the cleat angle with
gusset plate will be the same.
Dimension of gusset plate:
Height of gusset plate = 200 + 2 × 40 + 65 = 345 mm
Length of gusset plate = length of base plate = 550 mm
Provide gusset plate 550×345×16 mm in size.
250
Gusset plate
550×345×16 mm
Cleat angle
200×150×15 mm
550