INTERNATIONAL Iso STANDARD 13919-1 RECEPGIO Fea Dene en EEE Welding — Electron and laser-beam welded joints — Guidance on quality levels for imperfections — Part 1: Steel Soudage — Assemblages soudés par faisceau d'électrons et par faisceau laser — Guide des niveaux de qualité des défauts — Pattie 1: Acier Reference number 180 19919-1:1996(E)ISO 13919-1:1996(E) Foreword 1SO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of Preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Intemational organizations, governmental and non- governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the Intemational Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. Draft Intemational Standards adopted by the technical committees are Circulated to the member bodies for voting. Publication as an Intemational Standard requires approval by at least 75 % of the member bodies casting avote. International Standard 1SO13919-1 was prepared by the European Committee for Standardization (CEN) in collaboration with ISO Technical Committee TC 44, Welding and allied processes, Subcommittee SC 10, Unification of requirements in the field of metal welding, in accordance with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement). {SO 13919 consists of the following parts, under the general title Welding — Electron and laser beam welding joints — Guidance on quality levels for imperfections: — Part 1: Steel — Part 2: Aluminium and its weldable alloys Annex A ofthis part of ISO 13919 is for information only. © 180 1996 ‘Al sights reserved. Uniess otherwise specified, no part of this publication may be reproduced ‘or utized in any form or by any means, elecronic or mechanical, including photocopying and ‘morotim, without permission in writing rom the pubkshe. Intemational Organization fr Standardization Case postale 56 « CH-1211 Gonbve 20 « Switzedand Internet central @isocsiso.ch X400 exch; a=400net; Paso; o=socs; s=contral Printed in Switzertande1so ISO 13919-1:1996(E) Contents. Foreword Introduction 1 Scope 2 Normative references 3. Symbols 4 Evaluation of welds ‘Annex A (informative) Additional information for use of this standard peedugecconencdoISO 13919-1:1996(E) e1s0 Foreword The text of EN ISO 13919-1:1996 has been prepared by Technical Committee CEN/TC 121 "Welding", the secretariat of which is held by DS, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes”. This European Standard is composed of the two following parts: -Part 1: Steel; -Part 2: Aluminium and its weldable alloys. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 1997, and conflicting national standards shall be withdrawn at the latest by February 1997. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Introduction This European standard should be used as a reference application standards. It may be used within a total q joints. It provides three sets of dimensions the drafting of application codes and/or for other ry system for the production of satisfactory welded values from which a selection can be made for a particul ry in each case should be defined by the application standard or the igner in conjunction with t ind/or other parties concerned. The level shall be prescribed before the start of production, preferably at the inquiry or order stage, For special purposes, additional details may need to be prescribed. ‘The quality levels given in this standard are intended to provide basic reference data and are not specifically ‘elated to any particular application. They refer to welded joints and not the complete product or component itself. It is possible, therefore, for different quality levels to be applied to individual welded joints in the same product or component. Quality levels are listed in table 1. Table 1: Quality levels for w impertections Level symbol_| Quatty level De1so ISO 13919-1:1996(E) ‘The three quality levels are arbitrarily identi applications. 1d as D, C and B and are intended to cover the majority’of practical If higher requirements are made on welds than compatible with the above levels (e.g. for dynamic loading) such welds may be machined or ground after welding in order to remove surface imperfections. ft would normally be hoped that for a particular welded joint the dimensional limits for imperfections could all be covered by specifying one quality level. In some cases, however, e.g. for certain types of steels and structures a8 well as for fatigue loading or leak tightness applications it may be necessary to specify different ‘Quality levels for different imperfections in the same welded joint or to include additional requirements. ‘The choice of quality level for any application should take account of design considerations, subsequent processing, e. 19, mode of stressing (e.g. static, dynamic), service conditions (e.g. temperature, environment), and consequences of failure. Economic factors are also important and should inchide not only the cost of welding but also that of inspection, test and repeir. ‘Although this standard includes types of imperfections relevant to the electron and laser beam welding processes, only those which are applicable to the process and application in question need to be considered. Impertections are quoted in terms of their actual dimensions, and their detection and evaluation may require the Use of one or more methods of non-destructive testing. The detection and sizing of imperfection: ‘on the inspection methods and the extent of testing specified in the application standard or contract. ‘This standard does not include details of recommended methods of detection and sizing and, therefore, to be supplemented by requirements for examination, inspection and testing. It should be appreciated that methods of non-destructive examination may not be able to give the detection, characterisation and sizing necessary for use within certain types of imperfections shown in table 2. Although this standard covers a material thicknesses (penetration depths) from 0,5 mm and above for electron ‘and loser beam welding. It should be noted that the permitted size for all types of imperfection has an absolute, Upper limit. Application for thicknesses above 50 mm for electron beam welding and 12 mm for laser beam welding is, for that reason, usually safe, but may be overly conservative and may require special precautions, such as weld bead drassing in order to comply with the limits for reinforcement and undercut. Attention should be paid to such precautions during approval testing of the welding procedure and alternative requirements may have to be specified, if necessary.e1so ISO 13919~ }996(E) 1 Scope standard gives guidance on levels of imperfections in electron and laser beam welded joints in steel. levels are given in such a way as to permit application for a wide range of welded fabrications. The levels refer to production quality and not to the fitness-for-purpose of the product manufactured. This standard applies to electron and laser beam welding of: - unalloyed and alloyed steels; all types of welds welded with or without additional filer wire; ‘materials equal to or above 0,5 mm thickness for electron and | er beam welding. When significant deviations from the welded product, nt geometries and dimensions stated in this standard are present in the is necessary to evaluate to what extent the provisions of this standard can apply. Metallurgical aspects, e.g. grain size, hardness are not covered by this standard. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications, These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this, European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 25817 ‘Arc welded joints in st 1 - Guidance on quality levels for imperfections (ISO §817:1992) EN 26520. Classification of imperfections in me ic fusion welds, with explanations (ISO 6520:1982) 3 Symbols ‘The following symbols are used in table 2: AL distance between two imperfections (pore, cavity) width of weld maximum size of an imperfection (pore, cavity projected areas of pores or cavities distance from centering in T-joint size of the imperfection (heigth, width) deviation from the weld penetration length of impertection (measured in any direction) weld length under consideration (weld length examined) length of combined porosity (affected weld length) weld penetration weld penetration in T-joint ‘workpiece thickness pocgzzecac 4 Evaluation of welds Limits for imperfections are given in table 2. ‘Awelded joint should normally be evaluated separately for each individual type of imperfection. 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The same requirements should, however, apply to identical parts produced in different workshops to ensure that Work is carried out using the same criteria. The consistent application of this standard in one of the fundamental cornerstones of a quality assurance system for use in the production of welded structures. There is a theoretical possibility of superimposed individual imperfections. In such a case the total summation of all permitted deviations should be restricted by the stipulated values for the different quality levels. However, the value of a single imperfection may exceed E h, e.g. for a single pore This standard may be used in conjunction with standards for acceptance levels for non-destructive examinations.ISO 13919-1:1996(E) e1so ICS 25.160.40 Descriptors: wolding, steels, electric wolding, fusion wolding, electron beam wolding, welded joints, defocts, weld defects, cassiicaton, ually classes. Price based on 9 pages