98-12-03/KHm K-38248 Rev.

Trouble shooting guide ECS 430P /DK

NOTE!
ESD protection
The circuit board is equipped with electronic components
that are sensitive to static electricity.

To prevent components from being damaged by static elec-

tricity during assembly and service work personnel han-
dling circuit boards should always discharge their energy
by touching a large, grounded metal object in the immedi-
ate vicinity of the controller before starting work.
Touch the controller's earth terminal before setting the DIP-
switches.
To prevent operating disturbances with the controller do
not touch components on the circuit board, with the excep-
tion of terminal blocks and DIP switches, with tools or the
like. Refer to the wiring diagram for the placement of sen-
sitive electronics.

The trouble shooting guide is

based on an control unit without
any additionals connected.
At voltage messurement:
nominal value ± 10%

Terminal X1:7 is
low voltage neutral

What should I do?

1. Test the door so that you are sure of the type of problem.

2. Disengage the door and position it centrally (so that no limit positions are activated).
Engage the door and check (by pulling the door up and down) whether the disengaged
mode is active.

3. Check that the running timer has not tripped. (Cuts the supply voltage 5 sec.)

4. Follow the fault charts through pages 3 - 8.

F-UKCD-P.PM6
 MAIN CIRCUIT BOARD

Pin terminal
X2:1 - 18

Terminal
Terminal X6:1 - 3
X1:1 - 19
for connection of
ext. deadman's grip
X13
(X15 on older
revisions)

PROCESSOR BOARD

X2
Regulator IC1
LED D23 indicates
the running time

X3

Dipswitch S2:1 - 8

Dipswitch S1:1 - 6

LED D22 indicates

the deadman's grip

Trouble shooting guide ECS 430P /DK

K038248 Rev. E
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 1. The mechanical unit does not start

Open the cover on the controller and activate the up and down buttons manually -
1:1 Do the contactors make?

No Yes Measure at U, V, W on the high voltage board

1:2 Correct voltage on all phases?

No Yes Check the motor cable and electric motor

Measure at T1, T2, T3 on the motor protect switch.

1:3 Correct voltage on all phases?

Yes No Check the supply voltage

Change the main circuit board

1:4 Is the motor protector switch OK?

Yes No Change the motor protect switch

1:5 24 V AC across X1:10 and X1:7?

Yes No

1:6 Is the fuse F1 OK?

Yes No Change the fuse F1

Change the main circuit board

1:7 24V AC across X1:11 and X1:7?

Yes No Fault on the external stop unit

1:8 24V AC across X1:7 and X1:1?

Yes No Change the main circuit board

1:9 24V AC across X1:2 and X1:7?

Yes No Faulty control cable or release switch in the mec. unit

1:10 24V AC across X1:7 and X1:4 resp. X1:5?

Yes Cont. overleaf. No Faulty ctrl cable or limit pos. switch in mec. unit
Trouble shooting guide ECS 430P /DK
K038248 Rev. E
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1:11 12V DC across + (positive) side of LED D22 and X6:3?

Yes No

1:12 Is the fuse F2 OK?

Yes No Change the fuse F2

Change the main circuit board

1:13 Activate the up and down button, 5V DC between cooling flange on IC 1 and
X3:2 resp. X2:4? (on the processor board)

Yes No Change processor board

Change the main circuit board

2. Door reverses with the down button

2:1 24V - 36V DC across X1:7 and X1:19?

Yes No Change the main circuit board

2:2 24V - 36V DC across X1:7 and X1:18?

Yes No Fault in the external circuits for extra safety,

or a possible jumper missing.

2:3 24-36V DC across X1:7 and X1:15?

Yes No Change the main circuit board

2:4 24-36V DC across X1:7 and X1:14?

Yes No Fault in the safety circuits, check the spiral cable,

pneumatic switch, etc.

Change the main circuit board

Trouble shooting guide ECS 430P /DK
K038248 Rev. E
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 3. The door does not go up (only down)

3:1 24V AC across X1:4 and X1:7?

3:2 No Yes Activate the up button, 24V AC across X1:9 and X1:7?

No Change the main circuit board

Yes
Check the control cable
(connector #4) and the
switch for the upper limit
pos. in the mec. unit and ev.
adapter board (CDM5).
3:3 Activate the up button, 5V DC between cooling flange
on IC 1 and X3:2? (on the processor board)

Yes No Change processor board

Change the main circuit board

4. The door does not go down (only up)

4:1 24V AC across X1:5 and X1:7?

4:2 No Yes Is the control unit in deadman's grip function?

(Indicated by LED D22.)
Yes No

4:3 See; 6. "Door Activate the down button, 24V AC across

runs in the X1:13 and X1:7?
deadman's grip"
No Change main board
Yes
Check the control cable
4:4 (connector #5) and Activate the down button, 5V DC between
the switch for the lower cooling flange on IC 1 and X2:4?
limit pos. in the mec. unit. (on the processor board)

Yes No Change processor

board

Change the main circuit board

Trouble shooting guide ECS 430P /DK

K038248 Rev. E
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 5. The door goes up and down a little and then stops, or goes down a little
and then reverses.

5:1 Is there voltage 24VAC between X1:3 and X1:7 when the mechanical unit runs but not
when it stops?

5:2 No Yes Does the door run sluggishly,

can you hear the machinery slip?

No Yes Adjust the door.

5:3 Is there 24-36V DC across X13:4 (Note! see page 2)

and X1:7 when the machinery runs but not when
it stops?

Yes Change the processor

board.
No Change the main circuit board.

5:4 Is the control cable intact (connector #3)?

Yes No Change the control cable.

Check the operation and setting of the rev. monitor in the mec. unit.

6: The door runs not out of deadman's grip. (Indicated by LED D22)

6:1 Is the lower limit position correctly adjusted? (disengages 40-50mm from the floor)

Yes No Adjust the lower limit position in mec. unit.

6:2 Is the pinch guard, pneumatic switch and the end plugs OK?

Yes No Repair or change.

Change the main circuit board.

Trouble shooting guide ECS 430P /DK

K038248 Rev. E
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 7. The door reverses after closing

7:1 Is the lower limit position correctly adjusted? (disengages 40-50mm from the floor)

Yes No Adjust the lower limit switch in the mec. unit.

7:2 Is the control cable (connector #5) and the lower limit switch in the mec.unit OK?

Yes No Change cable or/and limit switch.

Check that the adapter board is OK (CDM5).

7:3 24V AC between X1:7 and X1:5 on the adapter board after activated lower limit switch?

No Yes Fault in the adapter board (CDM5), change the

adapter board.

Change the main circuit board.

Trouble shooting guide ECS 430P /DK

K038248 Rev. E
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 8. Useful "hints"

8:1 If the running timer has tripped (diode D23) when the
door is open.

It´s probably the rev monitor that causes the trouble. The control unit stops on the upper limit
switch, but if the switch for the rev monitor´s not cutting-off as it should it trips the running timer.
This indicates that the rev monitor could have an unsatisfactory function. This is altered in revi-
sion A on the processor card.

8:2 If the running timer has tripped (diode D23) when the
door is closed or nearly closed.

430 P function: When the door reaches the lower limit switch the control unit goes into "hold to run"-
function. If the air acknowledge signal against the ground is correct (minimum 200 ms) the door stops
and reset the control system to impuls function again. If the air acknowledge signal comes to quick
after the door activates the lower limit switch, the electronics have problem to register acknowledge
signal.
For that reason it´s very important that the lower limit switch is adjusted at a
minimum of 30 mm from the ground.
If the limit switch should be adjusted to low or something or some part of somebody
should be under the door, the door will stop because the lower limit switch has disconnected the
reversing function. But as the contol unit has not gone over to "hold to run"-mode yet, (diode D22
lightning) a 5 seconds run timer will start and trip out.
The timer is in this mode only 5s in order to minimize the damage risk on the object who might be under
the door, otherwise it´s 35 sec.
The running timer always resets when the door reverses.

8:3 With in Revision E on the processor PCB,

(K-35504, => K35628 as sparepart) will bring the following
changes/improvements to the control system.:

a) The reverse function will not be immediately disconnected when the lower limit switch is ac
tivated. It will still be active for a short time. This brings the possibility to adjust the lower
limit switch a little higher than five cm (ap. seven cm) and still manage to fulfil the demand
not to disconnect the reverse function higher than five cm from the floor. (This is not a de
mand in all countries.) This also brings that that a to low adjustment of the lower limit
switch, much more frequently than in general today, not will trip the running timer but in-
stead reverse the door.

b) If the door has started down and has not left the upper limit switch and the additional safety
is activated, there will be a delay of 350 ms before the door reverses. This has been done in
order to assure that the door always reverses to full opening when the additional safety is
activated. If the door has left the upper limit switch when the additional safety is activated,
there will be no delay.

Trouble shooting guide ECS 430P /DK

K038248 Rev. E
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