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1. TEST CONDITIONS
1) Nozzle 093400-7110 (DLLA0P711) 4) Feed Pressure 0.2 kg/cm2
2) Nozzle Opening Pressure 175 ± 1 kg/cm2 5) High Pressure Pipe Ø1.8 X Ø6 X 840 mm
3) Test Oil SAE J967 (ISO4113) 6) Fuel Temperature 40 - 43 °C (104 - 109.4 °F)
3. INSPECTION OF Ne SENSOR
ECD CONTROLLER SETTING
Sensor Output
Pump Speed Voltage
Display Injection Duty Ratio Pump Select Remarks
(rpm) (V)
Selector Quantity Command Switch
Command
Fuel
— Temperature — — REC OFF 1.85 ± 1.5
5. BREAK-IN DRIVE
ECD CONTROLLER SETTING
Pump Speed
Display Injection Duty Ratio Pump Select Condition Remarks
(rpm)
Selector Quantity Command Switch
Command
No fuel leaks, no
abnormal noise, Drive more than
1200 SPL A78 — REC OFF and no abnormal 5 minutes.
temperature rising.
2003.03.20
FOR AVM - 10 096500-5020
6. ADJUSTMENT OF TIMER (Always stop pump when changing the first digit of injection quantity command.)
Internal Pressure
2000 Timer Adjust 000 — REC OFF 14.3 ± 0.35 9.24 ± 0.20 kgf/cm2
Overflow Quantity
750 - 1167 cc/min
Internal Pressure
1250 Timer Adjust 100 — REC OFF 14.3 ± 0.35 7.7 ± 1.1 kgf/cm2
200 — REC OFF 3.8 ± 3.0
Pump ECD CONTROLLER SETTING Target Quantity Target Quantity Max. Outlet Fuel
Speed [ND - CPS] [AVM - 10] Spread Guard Value Temperature
Display First Duty Ratio Pump Select
(rpm) Digit Command (cc/200st·cyl.) (cc/200st·cyl.) In Delivery
(cc)
(upper - lower) (C°)
Selector Switch
200 Q Adjust 0 0 REC OFF 5.76 ± 0.90 6.27 ± 0.90 — 9D1 - 971 40.0 ± 5.0
200 Q Adjust 1 0 REC OFF 17.54 ± 0.64 19.80 ± 0.64 1.4 A55 - 9F5 40.0 ± 5.0
388 Q Adjust 2 0 REC OFF 2.16 ± 0.36 2.09 ± 0.36 0.5 980 - 920 40.0 ± 5.0
388 Q Adjust 3 0 REC OFF 8.20 ± 0.36 8.27 ± 0.36 — 9F2 - 992 40.0 ± 6.0
500 Q Adjust 4 0 REC OFF 2.78 ± 0.36 2.86 ± 0.36 — 986 - 926 40.0 ± 6.0
500 Q Adjust 5 0 REC OFF 9.26 ± 0.36 9.39 ± 0.36 0.5 A0D - 9AD 42.0 ± 7.0
750 Q Adjust 6 0 REC OFF 3.10 ± 0.34 2.95 ± 0.34 — 983 - 923 42.0 ± 7.0
750 Q Adjust 7 0 REC OFF 12.64 ± 0.34 12.91 ± 0.34 0.5 A84 - A24 46.0 ± 7.0
1250 Q Adjust 8 0 REC OFF 2.98 ± 0.32 3.07 ± 0.32 — 95D - 8FD 42.0 ± 7.0
1250 Q Adjust 9 0 REC OFF 11.90 ± 0.32 11.79 ± 0.32 0.5 A9F - A3F 46.0 ± 7.0
2000 Q Adjust A 0 REC OFF 2.58 ± 0.36 2.50 ± 0.36 — 910 - 890 49.0 ± 5.0
2000 Q Adjust B 0 REC OFF 11.24 ± 0.36 11.33 ± 0.36 0.5 AB8 - A38 52.0 ± 7.0
NOTE : Select "REC ON" position every time when fixing the final correction value at each point.
First Digit : First digit (The leftest of 3 digits) of "Injection Quantity Command Value" input switch.
Pump Speed Display Injection Quantity Duty Ratio Pump Target Angle
Standard Remarks
(rpm) Selector Command Command Select (°CA)
Switch
First Second Third
digit digit digit
Recorded Adjust 2nd. and 3rd.
Cam REC injection digits to get "Target
388 Angle 0 0 0 100 OFF 4.28 ± 0.50
command Angle"
NOTE : Select "REC ON" position every time when recording the final correction value.
: Never forget removing pressure sensor from piping.
200 Confirm 0 0 REC OFF 5.76 ± 0.90 6.27 ± 0.90 — 9D1 - 971 40.0 ± 5.0
200 Confirm 1 0 REC OFF 17.54 ± 0.64 19.80 ± 0.64 1.4 A55 - 9F5 40.0 ± 5.0
388 Confirm 2 0 REC OFF 2.16 ± 0.36 2.09 ± 0.36 0.5 980 - 920 40.0 ± 5.0
388 Confirm 3 0 REC OFF 8.20 ± 0.36 8.27 ± 0.36 — 9F2 - 992 40.0 ± 6.0
500 Confirm 4 0 REC OFF 2.78 ± 0.36 2.86 ± 0.36 — 986 - 926 40.0 ± 6.0
500 Confirm 5 0 REC OFF 9.26 ± 0.36 9.39 ± 0.36 0.5 A0D - 9AD 42.0 ± 7.0
750 Confirm 6 0 REC OFF 3.10 ± 0.34 2.95 ± 0.34 — 983 - 923 42.0 ± 7.0
750 Confirm 7 0 REC OFF 12.64 ± 0.34 12.91 ± 0.34 0.5 A84 - A24 46.0 ± 7.0
1250 Confirm 8 0 REC OFF 2.98 ± 0.32 3.07 ± 0.32 — 95D - 8FD 42.0 ± 7.0
1250 Confirm 9 0 REC OFF 11.90 ± 0.32 11.79 ± 0.32 0.5 A9F - A3F 46.0 ± 7.0
2000 Confirm A 0 REC OFF 2.58 ± 0.36 2.50 ± 0.36 — 910 - 890 49.0 ± 5.0
2000 Confirm B 0 REC OFF 11.24 ± 0.36 11.33 ± 0.36 0.5 AB8 - A38 52.0 ± 7.0
600 Confirm C00 — REC OFF 6.86 ± 0.50 7.12 ± 0.50 44.0 ± 11.0
2300 Confirm D00 — REC OFF 2.40 or more 2.40 or more 56.0 ± 10.0
2550 Confirm E00 — REC OFF 3.54 ± 1.00 3.52 ± 1.00 55.0 ± 9.0
Timing mark re-marking position : Based on cylinder A , cam lift distance (plunger) should be 2.87 mm